EMP01. Indexable Milling Tools. Square shoulder milling tools B 88. Kr:90 o. Specification of tools. Spare parts. EMP01 Straight shank.
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1 Milling Tools Kr:90 o Step shoulder Slot milling Ramp milling Helical machining Plunge milling EMP01 Straight shank Specification of tools EMP01 Straight shank Stock Basic dimensions(mm) ØD ød L L1 apmax Number of teeth Z -012-G16-AP G16-AP G20-AP G25-AP G32-AP Weight (kg) -025-G25-AP G32-AP G32-AP G32-AP G32-AP Stock available Make-to-order Spare parts Diameter ØD Inserts Screw Wrench Ø12-Ø32 AP11 I60M T WT08IP -- Ø25-Ø63 AP16 I60M WT15IS B 88 Tools code key B22-B23 Grade selection guide B18-B21 Technical data B192-B198
2 Milling Tools B Kr:90 o Step shoulder Slot milling Ramp milling Helical machining Plunge milling EMP01 Weldon shank Specification of tools EMP01 Weldon shank Stock Basic dimensions(mm) ØD ød L L1 apmax Number of teeth Z -012-XP16-AP XP16-AP Weight (kg) -020-XP20-AP XP25-AP XP32-AP XP25-AP XP32-AP XP32-AP XP32-AP XP32-AP Stock available Make-to-order Spare parts Diameter ØD Inserts Screw Wrench Ø12-Ø32 AP11 I60M T WT08IP -- Ø25-Ø63 AP16 I60M WT15IS Tools code key B22-B23 Grade selection guide B18-B21 Technical data B192-B198 B 89
3 Milling Tools Selection of inserts Workpiece material Good working condition Normal working condition Bad working condition Steel Stainless steel Cast iron Non-ferrous metal Heat resistant alloy, Ti alloy Insert shape Basic dimensions(mm) CVD Coating PVD Coating Cermet L I.W S ød r Cemented carbide YBM253 YBM351 YBD152 YBD252 YBG102 YBG202 YBG205 YBG302 YBG152 YBG252 YNG151 YNG151C YC30S YD051 YD101 YD201 APKT11T304-PF APKT11T308-PF APKT11T312-PF APKT11T316-PF APKT PF APKT11T304-PM APKT11T308-PM APKT11T312-PM APKT11T316-PM APKT PM APKT11T304-PR APKT11T308-PR APKT11T312-PR APKT11T316-PR APKT PR APKT11T304-LH APKT11T308-LH APKT LH Recommended grade (always stock available) Available grade (always stock available) Make-to-order B 90
4 Milling Tools B Chipbreaker selection Classification Function For finishing For semi-finishing For roughing P -PF -PM -PR M -PF -PM -PR K -PF -PM N -LH ae 1 Square shoulder milling ap Recommended cutting parameters (D: Diameter) Workpiece material P Low-carbon steel Soft steel High-carbon steel Alloy steel Hardness HB Insert grade V(m/min) Cutting parameters f(mm/z) -PF -PM -PR ae(mm) 320 ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBM ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D 280 ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBM ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D 260 ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D Alloy tool steel YBM ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D M Stainless steel ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBM ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D K Cast iron YBG ( ) 0.1 ( ) 0.2 ( ) - 0.5D YBD ( ) 0.1 ( ) 0.2 ( ) - 0.5D N Aluminium alloy ---- YD ( ) 0.5D YD ( ) 0.5D -LH B 91
5 Milling Tools ae 2 Slot milling ap Recommended cutting parameters((d: Diameter) Workpiece material Low-carbon steel Soft steel Hardness HB 180 Insert grade V(m/min) Cutting parameters f(mm/z) -PF -PM -PR ae(mm) 190 ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) D YBM ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) D YBG ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) D YBG ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) D P High-carbon steel Alloy steel ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) D YBM ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) D YBG ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) D YBG ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) D 150 ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) D M Stainless Alloy tool steel steel 270 YBM ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) D YBG ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) D YBG (80-210) 0.1 ( ) 0.15 ( ) 0.2 ( ) D 110 (80-190) 0.1 ( ) 0.15 ( ) 0.2 ( ) D YBM (80-170) 0.1 ( ) 0.15 ( ) 0.2 ( ) D YBG (80-190) 0.1 ( ) 0.15 ( ) 0.2 ( ) D YBG (70-180) 0.1 ( ) 0.15 ( ) 0.2 ( ) D K Cast iron YBG (80-180) 0.1 ( ) 0.15 ( ) - D YBD (80-210) 0.1 ( ) 0.15 ( ) - D N Aluminium alloy ---- YD ( ) D YD ( ) D -LH B 92
6 Milling Tools B 3 Ramp milling, helical interpolation milling Recommended cutting parameters (D: Diameter) Ramp milling Diameter ØD(mm) APKT Ramp milling, helical interpolation milling(inserts 11) Maximum cutting depth ap(mm) Ramp milling Maximum ramp angle α Minimum length Lm(mm) Helical interpolation milling Minimum diameter ØD1(mm) Maximum pitch(mm) Lm= ap (α:maximum ramp angle) tgα Helical interpolation milling D1 tgα = P (α:helical angle) πd1 Note: For cutting speed and feed rate per tooth, see square shoulder milling B 93
7 Milling Tools Case for EMP01 Workpiece material:cast Stee (HB220) Cooling system: Dry cutting Machine: Vertical machining center Cutting parameters: Vc=180m/min ap=3mm fz=0.1mm/z Insert type/grade:apkt pm/ Tool type:emp xp32-ap16-04 Abrasion comparison of inserts Other company product 15' 25' B 94
8 Milling Tools B Kr:90 o Face milling Step shoulder EMP02 A-type coupling B-type coupling Specification of tools Stock Basic dimensions(mm) ØD ød L apmax Number of teeth Z of coupling EMP A22-AP A A22-AP A A27-AP A B32-AP B A22-AP A A22-AP A A27-AP A B32-AP B B40-AP B B40-AP B 6.3 Weight (kg) Stock available Make-to-order Spare parts Diameter ØD Inserts Screw Wrench Ø50-Ø100 AP11 I60M T WT08IS Ø50-Ø160 AP16 I60M4 10 WT15IS Tools code key B22-B23 Grade selection guide B18-B21 Technical data B192-B198 B 95
9 Milling Tools Selection of inserts Workpiece material Good working condition Normal working condition Bad working condition Steel Stainless steel Cast iron Non-ferrous metal Heat resistant alloy, Ti alloy Insert shape Basic dimensions(mm) CVD Coating PVD Coating Cermet L I.W S ød r Cemented carbide YBM253 YBM351 YBD152 YBD252 YBG102 YBG202 YBG205 YBG302 YBG152 YBG252 YNG151 YNG151C YC30S YD051 YD101 YD201 APKT11T304-PF APKT11T308-PF APKT11T312-PF APKT11T316-PF APKT PF APKT11T304-PM APKT11T308-PM APKT11T312-PM APKT11T316-PM APKT PM APKT11T304-PR APKT11T308-PR APKT11T312-PR APKT11T316-PR APKT PR APKT11T304-LH APKT11T308-LH APKT LH Recommended grade (always stock available) Available grade (always stock available) Make-to-order B 96
10 Milling Tools B Chipbreaker selection Classification Function For finishing For semi-finishing For roughing P -PF -PM -PR M -PF -PM -PR K -PF -PM N -LH ae Square shoulder milling ap Recommended cutting parameters (D: Diameter) Workpiece material Hardness HB Insert grade V(m/min) Cutting parameters f(mm/z) -PF -PM -PR ae(mm) P Low-carbon steel Soft steel High-carbon steel Alloy steel ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBM ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D 280 ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBM ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D 260 ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D Alloy tool steel YBM ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D M Stainless steel ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBM ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 0.5D K Cast iron YBG ( ) 0.1 ( ) 0.2 ( ) - 0.5D YBD ( ) 0.1 ( ) 0.2 ( ) - 0.5D N Aluminium alloy ---- YD ( ) 0.5D YD ( ) 0.5D -LH B 97
11 Milling Tools Kr:90 o Step shoulder Slot milling Face milling Side milling EMP03 A-type coupling B-type coupling Specification of tools Stock Basic dimensions(mm) ØD ød L e Number of flute z Number of inserts of coupling EMP A22-AP A A27-AP A B32-AP B B40-AP B 2.0 Weight (kg) Stock available Spare parts Diameter ØD Make-to-order Screw Wrench Ø50-Ø100 I60M T WT08IS B 98 Tools code key B22-B23 Grade selection guide B18-B21 Technical data B192-B198
12 Milling Tools B Kr:90 o Step shoulder Slot milling Side milling EMP04 Weldon shank Specification of tools Stock Basic dimensions(mm) ØD ød L L1 e Number of flute z Number of inserts EMP XP20-AP XP25-AP XP32-AP XP40-AP Weight (kg) Stock available Make-to-order Spare parts Diameter ØD Screw Wrench Ø20-Ø40 I60M T WT08IS Tools code key B22-B23 Grade selection guide B18-B21 Technical data B192-B198 B 99
13 Milling Tools Selection of inserts Workpiece material Good working condition Normal working condition Bad working condition Steel Stainless steel Cast iron Non-ferrous metal Heat resistant alloy, Ti alloy Insert shape Basic dimensions(mm) CVD Coating PVD Coating Cermet L I.W S ød r Cemented carbide YBM253 YBM351 YBD152 YBD252 YBG102 YBG202 YBG205 YBG302 YBG152 YBG252 YNG151 YNG151C YC30S YD051 YD101 YD201 APKT11T304-PF APKT11T308-PF APKT11T312-PF APKT11T316-PF APKT11T304-PM APKT11T308-PM APKT11T312-PM APKT11T316-PM APKT11T304-PR APKT11T308-PR APKT11T312-PR APKT11T316-PR APKT11T304-LH APKT11T308-LH Recommended grade (always stock available) Available grade (always stock available) Make-to-order Chipbreaker selection Classification Function For finishing For semi-finishing For roughing P -PF -PM -PR M -PF -PM -PR K -PF -PM N -LH B 100
14 Milling Tools B Recommended cutting parameters Slot milling Square shoulder milling Deep square shoulder milling ae=d ap 0.5D ae 0.5D ap 1.2D ae 0.2D ap<cutting length of insert Cutting parameters Workpiece material Low-carbon steel Soft steel Hardness HB 180 Square shoulder milling Insert grade f(mm/z) V(m/min) -PF -PM -PR 270 ( ) 0.1 ( ) 0.2 ( ) 0.25( ) YBM ( ) 0.1 ( ) 0.2 ( ) 0.25( ) YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) P High-carbon steel Alloy steel YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 240 ( ) 0.1 ( ) 0.2 ( ) 0.25( ) YBM ( ) 0.1 ( ) 0.2 ( ) 0.25( ) YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) 220 ( ) 0.1 ( ) 0.2 ( ) 0.25( ) Alloy tool steel YBM ( ) 0.1 ( ) 0.2 ( ) 0.25( ) YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) M Stainless steel ( ) 0.1 ( ) 0.2 ( ) 0.25( ) YBM ( ) 0.1 ( ) 0.2 ( ) 0.25( ) YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) YBG ( ) 0.1 ( ) 0.2 ( ) 0.25( ) K Cast iron YBG ( ) 0.1 ( ) 0.2 ( ) YBD ( ) 0.1 ( ) 0.2 ( ) N Aluminium alloy LH YD ( ) YD ( ) B 101
15 Milling Tools Recommended cutting parameters Workpiece material Low-carbon steel Soft steel Hardness HB 180 Cutting parameters Slot milling Deep square shoulder milling Insert grade f(mm/z) V(m/min) -PF -PM -PR 270 ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) YBM ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) YBG ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) YBG ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) P High-carbon steel Alloy steel ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) YBM ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) YBG ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) YBG ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) M Stainless Alloy tool steel steel ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) YBM ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) YBG ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) YBG ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) 170 ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) YBM ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) YBG ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) YBG ( ) 0.1 ( ) 0.15 ( ) 0.2 ( ) K Cast iron YBG ( ) 0.1 ( ) 0.15 ( ) YBD ( ) 0.1 ( ) 0.15 ( ) N Aluminium alloy LH YD ( ) YD ( ) B 102
16 Milling Tools B Kr:90 o Step shoulder Key slot milling EMP05 Weldon shank Specification of tools Stock Basic dimensions(mm) Number of inserts Weight (kg) R ØD ød L L1 e APMT11 APMT16 EMP XP XP XP Stock available Make-to-order Spare parts Diameter ØD Inserts Screw Wrench Ø25-Ø40 APMT11 I60M T WT08IP APMT16 I60M4 10 WT15IP Tools code key B22-B23 Grade selection guide B18-B21 Technical data B192-B198 B 103
17 Milling Tools Selection of inserts Workpiece material Good working condition Normal working condition Bad working condition Steel Stainless steel Cast iron Non-ferrous metal Heat resistant alloy, Ti alloy Insert shape Basic dimensions(mm) CVD Coating PVD Coating Cermet L I.W S ød r Cemented carbide YBM253 YBM351 YBD152 YBD252 YBG102 YBG202 YBG205 YBG302 YBG152 YBG252 YNG151 YNG151C YC30S YD051 YD101 YD201 APMT1135PDR APMT160408PDER Recommended grade (always stock available) Available grade (always stock available) Make-to-order 1 Drilling Recommended cutting parameters Cutting parameters Workpiece material Hardness HB Insert grade V(m/min) f(mm/z) P Low-carbon steel Soft steel 180 YBG ( ) 0.2 ( ) High-carbon steel Alloy steel YBG ( ) 0.15 ( ) M Alloy tool steel YBG ( ) 0.12 ( ) Stainless steel 270 YBG (50-150) 0.08 ( ) K Cast iron YBG ( ) 0.15 ( ) 2 Milling Recommended cutting parameters Cutting parameters Workpiece material Hardness HB Insert grade V(m/min) f(mm/z) P Low-carbon steel Soft steel 180 YBG ( ) 0.08 ( ) High-carbon steel Alloy steel YBG ( ) 0.08 ( ) M Alloy tool steel YBG ( ) 0.08 ( ) Stainless steel 270 YBG (80-190) 0.08 ( ) K Cast iron YBG (80-210) 0.08 ( ) B 104
18 chieving high quality 90 square shoulding milling Maximum cutting depth mm 14.5mm Kr:90 o EMP13 0 AN11 AN15 Series Square Shoulder Mills Double negative rake angle of the tool body in combination with extra thick insert achieves double positive tool angle, which will help reduce cutting resistance and greatly improve impact resistance. Properly designed cutting edge with high precision control can achieve high quality 90 o square shoulder milling. B 105
19 Milling Tools Kr:90 o Face milling Step shoulder EMP13 A-type coupling B-type coupling C-type coupling Specification of tools Stock Basic dimensions(mm) ØD Ød L apmax Number of flute z of coupling EMP A22-AN A A22-AN A A27-AN A B32-AN B B40-AN B C40-AN C A22-AN A A22-AN A A27-AN A 1.23 Weight (kg) -100-B32-AN B B40-AN B C40-AN C 4.46 Stock available Make-to-order Spare parts Diameter ØD Inserts Screw Wrench Ø50-Ø160 ANGX110504PNR-GM ANGX110508PNR-GM I60M3X9 WT09IS Ø50-Ø160 ANGX150608PNR-GM ANGX150616PNR-GM I60M4X12 WT15IS B 106 Tools code key B22-B23 Grade selection guide B18-B21 Technical data B192-B198
20 Milling Tools B Kr:90 o Face milling Step shoulder Slot milling EMP13 Weldon shank Straight shank max max Weldon shank 1 1 Straight shank Specification of tools EMP13 Weldon shank Straight shank Stock Basic dimensions(mm) ØD Ød L L1 apmax Number of flute z -025-XP25-AN XP32-AN XP32-AN XP32-AN XP32-AN G25-AN G32-AN G32-AN G32-AN G32-AN Weight (kg) Stock available Make-to-order Spare parts Diameter ØD Inserts Screw Wrench Ø25-Ø40 ANGX110504PNR-GM ANGX110508PNR-GM I60M3X9 WT09IS Ø32-Ø40 ANGX150608PNR-GM ANGX150616PNR-GM I60M4X12 WT15IS Tools code key B22-B23 Grade selection guide B18-B21 Technical data B192-B198 B 107
21 Milling Tools EMP13 Kr:90 o Face milling Step shoulder Slot milling Side milling A-type coupling e Specification of tools Stock Basic dimensions(mm) ØD Ød L e Number of grooves Number of inserts of coupling EMP A22-AN A 0.52 Stock available A27-AN A A27-AN A A32-AN A 1.82 Make-to-order Weight (kg) Spare parts Diameter ØD Inserts Screw Wrench Ø50-Ø63 ANGX110504PNR-GM I60M3X9 WT09IS Ø63-Ø80 ANGX150608PNR-GM I60M4X12 WT15IS B 108 Tools code key B22-B23 Grade selection guide B18-B21 Technical data B192-B198
22 Milling Tools B EMP13 Kr:90 o Face milling Step shoulder Slot milling Side milling Weldon shank e 1 Specification of tools Stock Basic dimensions(mm) ØD Ød L L1 e Number of grooves Number of inserts Weight (kg) EMP XP32-AN XP32-AN XP32-AN XP40-AN Stock available Make-to-order Spare parts Diameter ØD Inserts Screw Wrench Ø32-Ø40 ANGX110504PNR-GM I60M3X9 WT09IS Ø40-Ø50 ANGX150608PNR-GM I60M4X12 WT15IS Tools code key B22-B23 Grade selection guide B18-B21 Technical data B192-B198 B 109
23 Milling Tools Selection of inserts Workpiece material Good working condition Normal working condition Bad working condition Steel Stainless steel Cast iron Non-ferrous metal Heat resistant alloy, Ti alloy Insert shape Basic dimensions(mm) CVD Coating PVD Coating Cermet L W S ød r Cemented carbide YBM253 YBM351 YBD152 YBD252 YBG102 YBG202 YBG205 YBG302 YBG152 YBG252 YNG151 YNG151C YC30S YD051 YD101 YD201 ANGX110504PNR-GM ANGX110508PNR-GM ANGX150608PNR-GM ANGX150616PNR-GM Recommended grade (always stock available) Available grade (always stock available) Make-to-order P Recommended cutting parameters Workpiece material Hardness HB Insert grade Low carbon steel 180 Alloy steel YBM253 YBG205 YBM253 YBG205 M Stainless steel 270 YBM253 YBG205 K Cast iron YBD ( ) 0.25( ) Cutting speed (m/min) Cutting parameters Feed rate per tooth (mm) 270( ) 0.25( ) 240( ) 0.2( ) 230 ( ) 160 ( ) 0.15 ( ) apmax(mm) 11.2(AN11) 14.5(AN15) Case for EMP13 Surface quality comparison Workpiece material: NAK80(HRC36) Tool: EMP G32-AN15-02 Insert: ANGX150608PNR-GM/YBG205 Cutting data: Vc=220m/min, fz=0.1mm/z, ap=14.5mm, ae=10mm Cutting condition: Dry cutting EMP13 Company A Surface quality and perpendicularity of workpiece machined by EMP13 is obviously superior to that of company A. B 110
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