The best suggestion for precision machining of "hard to machine"materials.
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- Ira Porter
- 5 years ago
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1 PCBN&PCD INSERTS The best suggestion for precision machining of "hard to machine"materials. YCB011 PCBN grade for high speed, precision machining of cast iron. YCB012 PCBN grade for high speed precision dry machining of hardened steel. YCD011 PCD grade for high speed machining of non-ferrous metals and non-metals, especially aluminum. l2o3+tic(ceramic) (ceramic) High speed machining with new cutting tool materials allows the highest value in machine productivity. PCBN Machining gray cast iron, the relation of flank wear (Vb) and Machining-time
2 PCBN&PCD CN Good working conditions General working conditions dverse working conditions Hardened material Ferrite materials L ØI.C S ød r YCB011 YCB012 YCD011 CNG CNG CNG CNG CNG CNG lways stock available Produce according to order DCLNR/L 95 MCLNR/L 95 pplicable tool P90 P94 68
3 PCBN&PCD Turning DN Good working conditions General working conditions dverse working conditions Hardened material Ferrite materials L ØI.C S ød r YCB011 YCB012 YCD011 DNG DNG DNG DNG DNG DNG DNG DNG DNG lways stock available Produce according to order DDJNR/L 93 MDJNR/L 93 pplicable tool P91 P94 69
4 PCBN&PCD SN Good working conditions General working conditions dverse working conditions Hardened material Ferrite materials L ØI.C S ød r YCB011 YCB012 YCD011 SNG SNG SNG SNG SNG SNG SNG SNG lways stock available Produce according to order DSBNR/L 75 pplicable tool P91 70
5 PCBN&PCD Turning TN Good working conditions General working conditions dverse working conditions Hardened material Ferrite materials L ØI.C S ød r YCB011 YCB012 YCD011 TNG TNG TNG TNG lways stock available Produce according to order DTGNR/L 91 MTJNR/L-Z 93 MTJNR/L 93 P92 P95 P95 pplicable tool 71
6 PCBN&PCD VN Good working conditions General working conditions dverse working conditions Hardened material Ferrite materials L ØI.C S ød r YCB011 YCB012 YCD011 VNG VNG VNG VNG lways stock available Produce according to order DVJNR/L 93 MVJNR/L 93 pplicable tool P93 P96 72
7 PCBN&PCD Turning CC Good working conditions General working conditions dverse working conditions Hardened material Ferrite materials L ØI.C S ød r YCB011 YCB012 YCD011 CCGW2(1.5) CCGW2(1.5) CCGW3(2.5) CCGW3(2.5) CCGW CCGW3(2.5) CCGW3(2.5) lways stock available Produce according to order SCLCR/L 95 SCLCR/L 95 P97 P102 External turning Internal turning 73
8 PCBN&PCD DC Good working conditions General working conditions dverse working conditions Hardened material Ferrite materials L ØI.C S ød r YCB011 YCB012 YCD011 DCGW2(1.5) DCGW2(1.5) DCGW3(2.5) DCGW3(2.5) DCGW3(2.5) DCGW3(2.5) lways stock available Produce according to order SDJCR/L 93 SDUCR/L 93 P97 P103 External turning Internal turning 74
9 PCBN&PCD Turning TC Good working conditions General working conditions dverse working conditions Hardened material Ferrite materials L ØI.C S ød r YCB011 YCB012 YCD011 TCGW1.8(1.5) TCGWl.8(1.5) TCGW2(1.5) TCGW2(1.5) TCGW2(1.5) TCGW TCGW3(2.5) TCGW3(2.5) TCGW3(2.5) lways stock available Produce according to order STGCR/L 91 STFCR/L 90 P100 P104 External turning Internal turning 75
10 PCBN&PCD VB Good working conditions General working conditions dverse working conditions Hardened material Ferrite materials L ØI.C S ød r YCB011 YCB012 YCD011 VBGW VBGW VBGW VBGW VBGW VBGW lways stock available Produce according to order SVJBR/L 93 SVVBN 72 30' P98 P98 External turning External turning 76
11 PCBN&PCD Turning VC Good working conditions General working conditions dverse working conditions Hardened material Ferrite materials L ØI.C S ød r YCB011 YCB012 YCD011 VCGW VCGW lways stock available Produce according to order SVJCR/L 93 External turning P99 77
12 Ceramic Insert shape Major cutting edge Clearance angle Chipbreaker and clamping system Code With/Without hole Without Section plane of insert With With With With Others Other clearance angles With -- Special design C N G Tolerances, inch Letter Symbol Tolerances in inches m s d ± ±0.001 ± F ± ±0.001 ± C ± ±0.001 ± H ± ±0.001 ± E ± ±0.001 ± G ± ±0.005 ± J ± ±0.001 K ± ±0.001 L ± ±0.001 M N U ±0.003 ±0.007 ±0.003 ±0.007 ±0.005 ±0.015 ±0.005 ±0.001 ±0.005 ±0.002 ±0.005 ±0.002 ±0.005 ±0.002 ±0.005 ±0.002 ±0.005 ±0.002 ±0.005 ±0.003 ±0.010 Inscribed circle diameter Insert shape D Tolerances for M Tolerances for d Class M Class U Class M.J.K.L Class U ±0.003 ±0.003 ±0.005 ±0.006 ±0.006 ±0.007 ±0.005 ±0.005 ±0.008 ±0.011 ±0.011 ±0.015 ±0.002 ±0.002 ±0.003 ±0.004 ±0.004 ±0.005 ±0.003 ±0.003 ±0.005 ±0.007 ±0.007 ±0.010 Inscribed circle diameter Tolerances for M Tolerances for M ±0.250 ±0.375 ±0.500 ±0.625 ±0.750 Insert shape D ±0.004 ±0.004 ±0.006 ±0.007 ±0.007 ±0.002 ±0.002 ±0.003 ±0.004 ±0.004 Inscribed circle diameter Tolerances for M Tolerances for M ±0.250 ±0.375 ±0.500 ±0.625 ±0.750 ±0.006 ±0.006 ±0.008 ±0.011 ±0.011 ±0.002 ±0.002 ±0.003 ±0.004 ±
13 Ceramic Turning Inscribed circle diameter Nose radius Code 2 Inscribed circle diameter(inch) r Code Nose acircle (inch) Insert thickness Code Inscribed radius diameter(inch) T Profile of edges Width of chamfer (inch) Code E Inscribed circle diameter honing T chamfering S Chamfering+honing ngle of chamfer F sharp edges
14 Ceramic Good working conditions General working conditions dverse working conditions Steel L ØI.C S ød r C1000 CN1000 CN2000 CNG431T CNG432T CNG433T CNG542T CNG543T CNG544T lways stock available Produce according to order DCLNR/L 95 MCLNR/L 95 pplicable tool P90 P94 80
15 Ceramic Turning Good working conditions General working conditions dverse working conditions Steel L ØI.C S r C1000 CN1000 CN2000 CNGN431T CNGN432T CNGN433T CNGN452T CNGN453T CNGN454T CNGN532T CNGN533T CNGN534T CNGN543T CNGN544T lways stock available Produce according to order Good working conditions General working conditions dverse working conditions Steel L ØI.C S r C1000 CN1000 CN2000 CNGX453T CNGX454T lways stock available Produce according to order 81
16 Ceramic Good working conditions General working conditions dverse working conditions Steel L ØI.C S ød r C1000 CN1000 CN2000 DNG441T DNG442T DNG443T DNG444T lways stock available Produce according to order DDJNR/L 93 MDJNR/L 93 pplicable tool P91 P94 Good working conditions General working conditions dverse working conditions Steel L ØI.C S r C1000 CN1000 CN2000 DNGN432T DNGN433T DNGN451T DNGN452T DNGN453T DNGN454T lways stock available Produce according to order 82
17 Ceramic Turning Good working conditions General working conditions dverse working conditions Steel L ØI.C S r C1000 CN1000 CN2000 DNGX453T DNGX454T lways stock available Produce according to order Good working conditions General working conditions dverse working conditions Steel L ØI.C S ød r C1000 CN1000 CN2000 SNG431T SNG432T SNG433T SNG434T DSBNR/L 75 pplicable tool P91 83
18 Ceramic Good working conditions General working conditions dverse working conditions Steel L ØI.C S r C1000 CN1000 CN2000 SNGX452T SNGX453T SNGX454T lways stock available Produce according to order Good working conditions General working conditions dverse working conditions Steel Inserts shape L ØI.C S r C1000 CN1000 CN SNGN3(2.5)2T SNGN3(2.5)3T SNGN431T SNGN432T SNGN433T SNGN434T SNGN451T SNGN452T SNGN453T SNGN454T SNGN552T SNGN553T SNGN554T SNGN652T SNGN653T SNGN654T SNGN656T SNGN676T SNGN876T lways stock available Produce according to order
19 Ceramic Turning Good working conditions General working conditions dverse working conditions Steel L ØI.C S ød r C1000 CN1000 CN2000 TNG331T TNG332T TNG333T TNG432T TNG433T TNG434T lways stock available Produce according to order DTGNR/L 91 MTJNR/L-Z 93 MTJNR/L 93 P92 P95 P95 pplicable tool 85
20 Ceramic Good working conditions General working conditions dverse working conditions Steel L ØI.C S r C1000 CN1000 CN2000 TNGN331T TNGN332T TNGN333T TNGN352T TNGN353T TNGN354T TNGN432T TNGN433T TNGN434T TNGN453T TNGN454T lways stock available Produce according to order 86
21 Ceramic Turning Good working conditions General working conditions dverse working conditions Steel L ØI.C S ød r C1000 CN1000 CN2000 WNG432T WNG433T WNG434T lways stock available Produce according to order DWLNR/L 95 MWLNR/L 95 pplicable tool P93 P96 87
22 External turning toolholders External turning toolholders code key Insert mounting method Insert shape Insert clearance angle Cutting direction L-Left hand K R-Right hand N-neutral M C L N R Tool holder style 88
23 External turning toolholders Turning Tool holder height and width Insert I.C size Tool Length Number of 1/8 of inserbed circle 2= = = = = = = J = 3-1/2" = 4" B = 4-1/2" C = 5" D = 6" K = 7" F = 8" 16-4 D 89
24 External turning toolholders pplicable toolholders to CN DCLNR/L 95 D-type clamping a b L h s e pplicable Clamping screw Shim Wrench Clamp Shim screw Spring P26-31 DCLNR/L DCLNR/L 12-3C CN 32 CM5 22C C09BM WH30L C1R SM5 8.65X1 SPR6 DCLNR/L 16-3D DCLNR/L 12-4C DCLNR/L 16-4D CN 43 CM6 25C C12BM WH40L C2R SM6 10X1 SPR4 DCLNR/L 85-4E
25 External turning toolholders Turning pplicable toolholders to DN DDJNR/L 93 D-type clamping a b L h s e pplicable Clamping screw Shim Wrench Clamp Shim screw Spring P32-36 DDJNR/L DDJNR/L 12-3C DDJNR/L 16-3D DN 33 CM5 22C D11BM WH30L C1R SM5 8.65X1 SPR6 DDJNR/L 85-3E DDJNR/L 12-4C DDJNR/L 16-4D DN 44 CM6 25C D15BM WH40L C2R SM6 10X1 SPR4 DDJNR/L 20-4E pplicable toolholders to SN DSBNR/L 75 D-type clamping a b L h s e pplicable P37-41 Clamping screw Shim Wrench Clamp Shim screw Spring DSBNR/L SN 32 CM5 22C S09BM WH30L C1R SM5 8.65X1 SPR6 DSBNR/L 12-4C DSBNR/L 16-4D SN 43 CM6 25C S12BM WH40L C2R SM6 10X1 SPR4 DSBNR/L 85-4E DSBNR/L 20-5E SN 54 CM6 25C S15BM WH40L C3R SM6 10X2 SPR4 91
26 External turning toolholders pplicable toolholders to TN DTGNR/L 91 D-type clamping 91 o a b L h s e pplicable Clamping screw Shim Wrench Clamp Shim screw Spring P43-47 DTGNR/L DTGNR/L 12-3C TN 33 CM5 22C T16BM WH30L C1R SM5 8.65X1 SPR6 DTGNR/L 16-3D pplicable toolholders to VN DVVNN 72 30' D-type clamping a b L h s e DVVNN 12-3C DVVNN 16-3D pplicable P48-49 Clamping screw Shim Wrench Clamp Shim screw Spring VN 33 CM5 22C V16BM WH30L C6R SM5 8.65X1 SPR6 92
27 External turning toolholders Turning pplicable toolholders to VN DVJNR/L 93 D-type clamping a b L h s e pplicable P48-49 Clamping screw Shim Wrench Clamp Shim screw Spring DVJNR/L 12-3C VN 33 CM5 22C V16BM WH30L C6R SM5 8.65X1 SPR6 DVJNR/L 16-3D pplicable toolholders to WN DWLNR/L 95 D-type clamping a b L h s e pplicable Clamping screw Shim Wrench Clamp Shim screw Spring P50-52 DWLNR/L DWLNR/L 12-3C WN 33 CM5 22C W06BM WH30L C1R SM5 8.65X1 SPR6 DWLNR/L 16-3D DWLNR/L 12-4C DWLNR/L 16-4D DWLNR/L 85-4E WN 43 CM6 25C W08BM WH40L C2R SM6 10X1 SPR4 93
28 External turning toolholders pplicable toolholders to CN MCLNR/L 95 M-Mulit clamp a b L h s e pplicable Clamping screw Shim Wrench Clamp Clamping stud P26-31 MCLNR/L 12-4C DM6 25 MCLNR/L 16-4D MCLNR/L 85-4E CN 43 DM6 30 C12BM WH30L C1RD TM6 17 MCLNR/L 16-5D MCLNR/L 20-5E MCLNR/L 20-6E MCLNR/L 24-6F CN 54 DM6 30 C16BM WH30L C2RD TM8 21 CN 64 DM8 30X C19BM WH40L C5RD TM10 21 pplicable toolholders to DN MDJNR/L 93 M-Mulit clamp a b L h s e pplicable Clamping screw Shim Wrench Clamp Clamping stud P32-36 MDJNR/L 12-3C DM6 25 MDJNR/L 16-3D MDJNR/L 85-3E DN 33 DM6 30 D11BM WH20L WH30L C1RD TM5 13 MDJNR/L 12-4C DM6 25 MDJNR/L 16-4D MDJNR/L 85-4E DN 44 DM6 30 D15BM WH30L C2RD TM
29 External turning toolholders Turning pplicable toolholders to TN M-Mulit clamp MTJNR/L 93 pplicable Clamping screw Shim Wrench Clamp Clamping stud a b L h s e P43-47 MTJNR/L 12-3C DM6 25 MTJNR/L 16-3D MTJNR/L 85-3E TN 33 DM6 30 T16BM WH20L WH30L C1RD TM5 13 MTJNR/L 16-4D MTJNR/L 85-4E TN 43 DM6 30 T22BM WH30L C2RD TM6 17 pplicable toolholders to TN M-Mulit clamp MTJNR/L - Z 93 h a s b 93 o e L pplicable Clamping screw Shim Wrench Clamp Clamping stud a b L h s e P43-47 MTJNR/L 12-3C-Z DM6 25 MTJNR/L 16-3D-Z MTJNR/L 85-3E-Z TN 33 DM6 30 T16BM WH20L WH30L C1RD TM5 13 MTJNR/L 16-4D-Z MTJNR/L 85-4E-Z TN 43 DM6 30 T22BM WH30L C2RD TM
30 External turning toolholders pplicable toolholders to VN MVJNR/L 93 M-Mulit clamp a b L h s e pplicable Clamping screw Shim Wrench Clamp Clamping stud P48-49 MVJNR/L 12-3C MVJNR/L 16-3D MVJNR/L 85-3E MVJNR/L 20-3E VN 33 VN 33 DM6 25 DM6 30 V16BM WH20L WH30L C3RD TM5 13 pplicable toolholders to WN MWLNR/L 95 M-Mulit clamp a b L h s e pplicable P50-52 Clamping screw MWLNR/L 12-3C DM6 25 WN 33 MWLNR/L 16-3D DM6 30 Shim Wrench Clamp Clamping stud W06BM WH20L C1RD TM5 13 MWLNR/L 12-4C DM6 25 MWLNR/L 16-4D MWLNR/L 85-4E WN 43 DM6 30 W08BM WH30L C1RD TM6 17 MWLNR/L 20-4E
31 External turning toolholders Turning pplicable toolholders to CC SCLCR/L 95 S-Screw clamp a b L h s e SCLCR/L 05-2J SCLCR/L 06-2J SCLCR/L 08-3J SCLCR/L pplicable P53-54 Screw Shim Shim screw Shim Wrench CC 2(1.5) I60M WT07IP CC 3(2.5) I60M WT15IP SCLCR/L 12-4C SCLCR/L 16-4D SCLCR/L 85-4E CC 43 I60M4 11X C12BS SM6 10X WT15IP WT40L pplicable toolholders to DC S-Screw clamp SDJCR/L 93 a b L h s e SDJCR/L06-2J pplicable P55-56 Screw Shim Shim screw Wrench SDJCR/L08-2J DC 2(1.5) I60M WT07IP SDJCR/L SDJCR/L SDJCR/L12-3C SDJCR/L16-3D SDJCR/L85-3E DC 3(2.5) I60M D11BS SM5 8.65X WT15IP WH35L 97
32 External turning toolholders pplicable toolholders to VB S-Screw clamp SVJBR/L 93 pplicable Screw Shim Shim screw Wrench a b L h s e P63 SVJBR/L 08-2J SVJBR/L SVJBR/L 12-2C VB 2(1.5) I60M WT07IP SVJBR/L 16-2D SVJBR/L SVJBR/L 12-3C SVJBR/L 16-3D SVJBR/L 85-3E VB 33 I60M V16BS SM5 8.65X WT15IP WH35L pplicable toolholders to VB SVVBN 72 30' S-Screw clamp pplicable Screw Shim Shim crew Wrench a b L h s e P63 SVVBN 08-2J SVVBN VB 2(1.5) I60M WT07IP SVVBN 12-2C SVVBN SVVBN 12-3C SVVBN 16-3D VB 33 I60M V16BS SM5 8.65X WT15IP WH35L
33 External turning toolholders Turning pplicable toolholders to VC SVJCR/L 93 S-Screw clamp a b L h s e pplicable Screw Shim Shim screw Wrench P62 SVJCR/L 06-2J SVJCR/L 08-2J SVJCR/L VC 22 I60M WT07IP SVJCR/L 12-2C SVJCR/L 16-2D SVJCR/L SVJCR/L 12-3C SVJCR/L 16-3D SVJCR/L 85-3E VC 33 I60M V16BS SM5 8.65X WT15IP WH35L 99
34 External turning toolholders pplicable toolholders to TC STGCR/L 91 S-Screw clamp a b L h s e STGCR/L J STGCR/L J STGCR/L 08-2J STGCR/L pplicable P59-61 Screw Shim Shim screw Wrench TC 1.8(1.5) I60M WT06IP TC 2(1.5) I60M WT07IP STGCR/L 12-3C STGCR/L 16-3D TC 3(2.5) I60M T16BS SM5 8.65X WT15IP WH35L 100
35 Boring bars Turning Boring Bars code key Boring bars type Boring bars diameter Boring bars length Insert shape Steel with cooling hole Round shanks: shown in 1/16" increments Carbide Carbide with cooling hole Steel C E S 04 =0.250" 05 =0.3125" 06 =0.375" 08 =0.500" 10 =0.625" 12 =0.750" 16 =1.000" 20 =1.250" 24 =1.500" 32 =2.000" 40 =2.500" H =4" J =4-1/2" K =5" M =6" R =8" S =10" T =12" U =14" V =16" Y =20" K S 16 T - S C L C R - 3 Insert mounting method Boring bars style Insert clearance angle Cutting direction Insert I.C size P-Lever Clamp K Number of 1/8 of inserbed circle M-multi Clamp F U L-Left hand 2 = = = S-Screw Clamp L 5 = = C-Top Clamp Q R-Right hand 7 = =
36 Boring bars pplicable Boring bars to CC SCLCR/L 95 D d h L s θ e S05K-SCLCR/L pplicable P53-54 Screw Wrench Shim Shim screw S06M-SCLCR/L CC T2(1.5) I60M WT07IP S08M-SCLCR/L S08M-SCLCR/L S10M-SCLCR/L S10R-SCLCR/L CC T3(2.5) I60M3.5 8 WT15IP S12Q-SCLCR/L S12S-SCLCR/L S16Q-SCLCR/L S16T-SCLCR/L S16Q-SCLCR/L S16T-SCLCR/L CC T3(2.5) I60M WT15IP CC T43 I60M4 11X WT15IP S20R-SCLCR/L S20U-SCLCR/L S24S-SCLCR/L CC T43 I60M4 11X WT15IP S24V-SCLCR/L F-SCLCR/L H-SCLCR/L CC T2(1.5) I60M WT07IP 08K-SCLCR/L K-SCLCR/L M-SCLCR/L Q-SCLCR/L CC T3(2.5) I60M3.5 8 WT15IP 16R-SCLCR/L I60M R-SCLCR/L S-SCLCR/L CC T43 I60M4 11X WT15IP WH40L WT15IP C12BS SM6 10X 102
37 Boring bars Turning pplicable Boring bars to DC SDUCR/L 93 D d h L s θ e pplicable Screw Wrench P55-56 S06M-SDUCR/L I60M S08M-SDUCR/L S10M-SDUCR/L DC T2(1.5) I60M WT07IP S10R-SDUCR/L S12Q-SDUCR/L S12S-SDUCR/L S16Q-SDUCR/L S16T-SDUCR/L DC T3(2.5) I60M3.5 8 I60M WT15IP 06H-SDUCR/L I60M K-SDUCR/L M-SDUCR/L DC T2(1.5) I60M WT07IP 12Q-SDUCR/L I60M3.5 8 DC T3(2.5) 16R-SDUCR/L I60M WT15IP 103
38 Boring bars pplicable Boring bars to TC STFCR/L 90 D d h L s θ e S08M-STFCR/L S10M-STFCR/L pplicable P59-61 Screw Wrench Shim Shim screw S10M-STFCR/L TC T2(1.5) I60M WT07IP S12Q-STFCR/L S12S-STFCR/L S16Q-STFCR/L S16T-STFCR/L I60M WT15IP S20R-STFCR/L S20U-STFCR/L S24S-STFCR/L TC T3(2.5) I60M WT15IP WH35L T16BS SM5 8.65X S24V-STFCR/L K-STFCR/L M-STFCR/L TC T2(1.5) I60M WT07IP 12Q-STFCR/L R-STFCR/L I60M WT15IP TC T3(2.5) 20S-STFCR/L I60M WT15IP/WH35L T16BS SM5 8.65X 104
39 Recommended cutting parameters for general turning CVD Coating PVD Coating Cermet Coated cermet Cemented carbide Ceramic ISO Materials Hardness HB YBC151 YBC251 YBC152 YBC252 YBC351 YBG102 YBG202 YBG205 YNG151 YNG151C YC10 Feed rate (inch/rev) YC40 C1000 CN Cutting speed (SFPM) Carbon steel C=0.15% C=0.35% C=0.60% nneal P lloy steel Hardened Hardened Hardened High alloy steel nneal Hardene Non-lloy Cast steel Low alloy High alloy CVD Coating PVD Coating Cermet Coated cermet ISO Materials Hardness HB YBM151 YBM251 YBM253 YBG202 YBG205 YNG151 YNG151C Feed rate (inch/rev) Cutting speed (SFPM) M Stainless steel Ferrite ustenite Martensite
40 Recommended cutting parameters for general turning CVD Coating Cermet Coated cermet Ceramic Cemented carbide ISO Materials Hardness HB YBD052 YBD151 YBD102 YBD152 YBD252 YNG151 YNG151C C1000 CN1000 CN2000 YC10 YC Feed rate(inch/rev) Cutting speed(sfpm) Malleable cast iron Ferrite Pearlite K Low cast iron High cast iron Nodular Cast iron Ferrite Pearlite PVD Coating Cemented carbide CBN PCD ISO Materials Hardness HB YBG102 YD101 YCB011 YCB012 YCD011 Feed rate (inch/rev) Cutting speed (SFPM) l alloy No heat treatment Heat treatment N Cast aluminum alloy No heat treatment Heat treatment Lead alloy Copper alloy S Nibase alloy H Other materials Copper, pure copper Copper, nonleaded Copper, electrolytic copper Ni-base alloy Hard steel Super hard steel Chilled cast iron 45 HRC 50~60 HRC
41 Frequent problems of turning and solutions Common problem Over abrasion on nose Bad precision during machining Solutions Cause brasion intensified on flank Unsuitable cutting conditions Harder materials Tougher materials Cutting speed Feed rate Cutting depth Cutting liquid Change chipbreaker of Rake face Nose radius pproach angle Cutting edge strength Increase precision of Increase rigidity of tool holder Clamping of toolholder and workpiece Overhang of toolholder Power, gap Surface precision deterioration Bad surface quality brasion intensified and cutting edge not sharp enough Breakage Unsuitable geometrical shape of cutting edge Unsuitable cutting conditions Shake and vibration Built-up edge Radiation Effect of cutting heat Unsuitable cutting conditions Unsuitable geometrical shape of cutting edge Bad precision of dimensions Breakage Chip controlling Burr and knockdown flange Dimensions fluctuate during cutting brasion intensified on flank and rake face Light breakage Unsuitable precision Location removed of workpiece or tools brasion on clearance face brasion on rake face Shake and impact Unsuitable workpiece hardness Built-up edge for cutting conditions Hardness of workpiece material Thermal cracking and tool material unsuitable for cutting conditions Cutting edge Occurring during intermittent nose deformation machining with high feed rate Unsuitable materials and cutting Tool life conditions Intertwist of long chips Too short chips lead to splash Steel and l, burrs occurring, knockdown flange Soft steel, raw edges Unsuitable cutting condition Unsuitable geometry Unsuitable cutting condition Unsuitable geometrical shape of cutting edge Unsuitable cutting condition Unsuitable tool abrasion and geometrical shape Unsuitable cutting conditions Unsuitable tool abrasion and geometrical shape Unsuitable cutting condition Unsuitable tool abrasion and geometrical shape 107
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