New product for turning. PCBN&PCD inserts
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1 New product for turning PCBN&PCD inserts
2 Polycrystalline Cubic Boron Nitride PCBN PCBN is a synthesis of CBN powder and special binder under ultra-high pressure and high temperature conditions. PCBN has high hardness, high thermal stability and high chemical inertness, mainly suited to machining in hardened steel with hardness above HRC45 (eg carbon tool steel, bearing steel and die steel, etc.), gray cast iron, high hardness cast iron, Ni-based, Cobased, and Fe-based superalloy. Low CBN content, high wear resistance and thermal stability, suitable for continuous ~ light interrupted cutting of hardened steel. H K Super hard material High CBN content, high wear resistance and strength, suitable for cutting cast iron materials, strong interrupted cutting in hardened steel. Case Workpiece:Brake disc Workpiece Material: Cast Iron (HB180) Insert grade:/grade of other company Insert specification: DNG432-2 Operation: Wet machining Cutting data:vc=1800sfpm, fn=0.008in/r ap=0.004in K High CBN content, high wear resistance and impact resistance, good versatility, suitable for cutting cast iron materials. Comparison of tool life Workpiece material Cast iron pplication and machining Parameter Guidelines: Grey cast iron High hardness Speed(SFPM) Feed(in/r) Depth of Cut(in) 2600( ) 0.012( ) ( ) 0.016( ) ( ) 0.008( ) ( ) 0.016( ) Comparison of life(pieces) Hardened steel 500( ) 0.006( ) Other company 74
3 Polycrystalline Diamond PCD PCD has high hardness, excellent abrasion resistance, thermal conductivity, low coefficient of friction, suitable for cutting in non-ferrous metal and their alloys (such as: Cu, l, Mg, etc.), non-metallic materials, and composite materials (such as: MMC, ceramics, reinforced pstics, etc.). Diamond sintered body N Non-ferrous materials Medium-grained diamond PCD material with a good bance between wear resistance and toughness; Good versatility; Suitable for high-speed machining of non-ferrous metals such as aluminum alloy, copper, magnesium and their alloys with medium and low silicon content; Suitable for high speed machining of gss fiber and pstics; For use in machining of carbide and ceramics. pplication and machining Parameter Guidelines: Case Workpiece:MOTO CYLINDER HED Workpiece Material: luminum alloy (HB250) Insert grade:/grade of other company Insert specification:dcgw13(2.5)1 Operation:Wet machining Cutting data:vc=3250 SFPM,fn=0.014in/r ap=0.08in Speed(SFPM) Feed(in/r) Pure aluminum 3250( ) 0.008( ) Depth of Cut(in) Comparison of tool life luminum alloy (Si content 12%) luminum alloy (Si content>12%) Copper, magnesium and their alloy 2600( ) 0.008( ) 1950( ) 0.008( ) 2300( ) 0.008( ) Reinforced pstic 1950( ) 0.008( ) Gss fiber material 1600( ) 0.006( ) Tool life(pieces) ZCC CT Other company 75
4 Turning PCBN&PCD inserts Insert shape Major cutting edge Clearance angle Chipbreaker and cmping system Code With/Without hole Without Section pne of insert With With With With Others Other clearance angles With -- Special design C N G Tolerances, inch Letter Symbol Tolerances in inches m s d ± ±0.001 ± F ± ±0.001 ± C ± ±0.001 ± H ± ±0.001 ± E ± ±0.001 ± G ± ± J ± ±0.001 K ± ±0.001 L ± ±0.001 M N U ±0.003 ±0.007 ±0.003 ±0.007 ±0.015 ±0.001 ±0.003 ±0.010 Inscribed circle diameter Insert shape D Tolerances for M Tolerances for d Css M Css U Css M.J.K.L Css U ±0.003 ±0.003 ±0.006 ±0.006 ±0.007 ±0.008 ±0.011 ±0.011 ±0.015 ±0.003 ±0.004 ±0.004 ±0.003 ±0.003 ±0.007 ±0.007 ±0.010 Inscribed circle diameter Tolerances for M Tolerances for M ±0.250 ±0.375 ±0.500 ±0.625 ±0.750 Insert shape D ±0.004 ±0.004 ±0.006 ±0.007 ±0.007 ±0.003 ±0.004 ±0.004 Inscribed circle diameter Tolerances for M Tolerances for M ±0.250 ±0.375 ±0.500 ±0.625 ±0.750 ±0.006 ±0.006 ±0.008 ±0.011 ±0.011 ±0.003 ±0.004 ±
5 PCBN&PCD inserts Turning Inscribed circle diameter Insert thickness Code 2 Inscribed circle diameter(inch) Code Inscribed radius diameter(inch) r Code X Nose acircle (inch) Nose radius T Profile of edges Code Inscribed circle diameter E honing T chamfering S Chamfering+honing F sharp edges Width of chamfer (inch) ngle of chamfer Number of cutting nose Code Number Diagram Unspecified 2 Single edge Double edges 3 Three edges 4 Four edges CNG433 ISO standard code YCB121 YCB211 YZB121 YZB231 of cutting edge T S T S S T T Chamfer angle Chamfer width
6 Turning PCBN&PCD inserts CN Good working conditions General working conditions dverse working conditions ØI.C S ød r CNG CNG CNG CNG CNG CNG CNG CNG CNG lways stock avaible of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 DCLNR/L 95 MCLNR/L 95 PCLNR/L 95 P96 P100 P109 pplicable tool 78
7 PCBN&PCD inserts Turning CN Good working conditions General working conditions dverse working conditions ØI.C S r CNGN CNGN4(4.5) CNGN lways stock avaible of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S
8 Turning PCBN&PCD inserts DN Good working conditions General working conditions dverse working conditions r ØI.C S ød r DNG DNG DNG DNG DNG DNG DNG DNG DNG DNG DNG DNG DNG DNG DNG DNG DNG DNG DNG DNG lways stock avaible of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 DDJNR/L 93 MDJNR/L 93 pplicable tool P97 P100 80
9 PCBN&PCD inserts Turning DN Good working conditions General working conditions dverse working conditions ØI.C S r DNGN DNGN lways stock avaible of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S
10 Turning PCBN&PCD inserts SN Good working conditions General working conditions dverse working conditions ØI.C S r SNGN SNGN SNGN4(4.5) SNGN SNGN lways stock avaible of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S
11 PCBN&PCD inserts Turning TN Good working conditions General working conditions dverse working conditions ØI.C S ød r TNG TNG TNG TNG TNG TNG TNG TNG TNG TNG TNG lways stock avaible of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 DTGNR/L 91 MTJNR/L-Z 93 MTJNR/L 93 PTFNR/L 90 P98 P101 P101 P110 pplicable tool 83
12 Turning PCBN&PCD inserts VN Good working conditions General working conditions dverse working conditions ØI.C S ød r VNG VNG VNG VNG VNG VNG VNG VNG lways stock avaible of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 DVVNN 72 30' DVJNR/L 93 MVJNR/L 93 P98 P99 P102 pplicable tool 84
13 PCBN&PCD inserts Turning WN r 80 S Good working conditions General working conditions dverse working conditions ØI.C S ød r WNG WNG WNG WNG WNG WNG lways stock avaible of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 DWLNR/L 95 MWLNR/L 95 PWLNR/L 95 P99 P102 P111 pplicable tool 85
14 Turning PCBN&PCD inserts RN Good working conditions General working conditions dverse working conditions ØI.C S r RNGN32X RNGN43X RNGN45X RNGN55X lways stock avaible of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S
15 PCBN&PCD inserts Turning CC Good working conditions General working conditions dverse working conditions 80 7 S ØI.C S ød r CCGW2(1.5) CCGW2(1.5) CCGW3(2.5) CCGW3(2.5) CCGW CCGW CCGW CCGW2(1.5) CCGW2(1.5) CCGW3(2.5) CCGW3(2.5) CCGW CCGW CCGW lways stock avaible of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 SCLCR/L 95 SCLCR/L 95 P103 P112 External turning Internal turning 87
16 Turning CC PCBN&PCD inserts Good working conditions General working conditions dverse working conditions 80 7 S 7 ØI.C S ød r CCMX2(1.5) CCMX2(1.5) CCMX2(1.5) CCMX3(2.5) CCMX3(2.5) CCMX lways stock avaible SCLCR/L 95 SCLCR/L 95 P103 P112 External turning Internal turning 88
17 PCBN&PCD inserts Turning DC Good working conditions General working conditions dverse working conditions r 55 7 S ØI.C S ød r 7 7 DCGW2(1.5) DCGW2(1.5) DCGW2(1.5) DCGW3(2.5) DCGW3(2.5) DCGW2(1.5) DCGW2(1.5) DCGW2(1.5) DCGW3(2.5) DCGW3(2.5) DCMX2(1.5) DCMX2(1.5) DCMX3(2.5) DCMX3(2.5) lways stock avaible of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 SDJCR/L 93 SDUCR/L 93 P103 P113 External turning Internal turning 89
18 Turning TC PCBN&PCD inserts 60 7 S Good working conditions General working conditions dverse working conditions ØI.C S ød r TCGW1.8(1.5) TCGW1.8(1.5) TCGW2(1.5) TCGW2(1.5) TCGW2(1.5) TCGW TCGW3(2.5) TCGW3(2.5) TCGW3(2.5) TCGW1.8(1.5) TCGW1.8(1.5) TCGW2(1.5) TCGW2(1.5) TCGW2(1.5) TCGW TCGW3(2.5) TCGW3(2.5) TCGW3(2.5) lways stock avaible STGCR/L 91 STFCR/L 90 P106 P114 External turning Internal turning 90
19 PCBN&PCD inserts Turning TC Good working conditions General working conditions dverse working conditions 60 7 S 7 ØI.C S ød r TCMX1.8(1.5) TCMX1.8(1.5) TCMX2(1.5) TCMX2(1.5) TCMX2(1.5) TCMX TCMX3(2.5) TCMX3(2.5) TCMX3(2.5) lways stock avaible of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 STGCR/L 91 STFCR/L 90 P106 P114 External turning Internal turning 91
20 Turning VB PCBN&PCD inserts Good working conditions General working conditions dverse working conditions 35 5 S ØI.C S ød r VBGW VBGW VBGW VBGW VBGW VBGW VBMX VBMX VBMX lways stock avaible of cutting edge Standard Sharp Strengthened T01515 T01010 S01525 S01025 T01015 S01035 S02020 T01010 S02535 SVJBR/L 93 SVVBN 72 30' P104 P104 External turning Internal turning 92
21 PCBN&PCD inserts Turning VC Good working conditions General working conditions dverse working conditions 35 7 S ØI.C S ød r VCGW VCGW VCGW VCMX VCMX VCMX lways stock avaible SVJCR/L 93 External turning P105 93
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