How to select internal turning tools. Explanation of internal turning tools detailed table. Application For finishing For semi-finishing For roughing
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- Donald O’Brien’
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1 A TURNING How to select internal tools How to select internal tools Explanation of internal tools detailed table Listed according to clamping types. Approach angle of tools Tools type The first 4 letters in the type description stands for tool shape and applicatio. Insert type Specification chart Application chart The arrow shows suitable applications such as internal, profiling and end, etc. PDPNR/L Kr:62 o 30' Corresponding tool holders of insert DN P-type clamping Stock Basic dimensions(mm) Screw Wrench Lever Shim Shim pin R L Dmin ød h L S S32T-PDPNR/L S40U-PDPNR/L S32T-PDPNR/L S40U-PDPNR/L LEM8 21 WH30L L4 D15AP SP4 LEM8 21 WH30L L4B D15AP SP4 Application For finishing For semi-finishing For roughing DF WGF Wiper EF NF NGF A61 A61 A62 A62 A62 A62 WGM Wiper PM DM EM NM DR Double -side A63 ER Double -side A64 SNR Double -side A64 DR Singleside A63 ER Singleside A64 LR Singleside For cast iron Without chipbreaker PCBN/PCD inserts A65 A66 A123 -PDPNR/L15-3 DN 1504 DN 1504 DN 1504 DN 1504 DN PDPNR/L15 DN 1506 DN 1506 DN 1506 DN 1506 DN 1506 A65 A65 A65 A65 A65 A123 A123 Tool holders with oil hole Products specification Including product description, stock (left and right hand), basic dimensions and applicable spare parts. Including applications of inserts, reference page, insert shape and corresponding tool holders. A 196
2 TURNING A199 A200-A201 A202-A229 A202-A207 A208-A223 A224-A229 overview code key Detailed table of internal tools Internal Tools by P-type clamping by Damping internal tools and their features A 197
3 A 198
4 Turning Tools TURNING A Name Feature P-type internal tools The minimum diameter is 20mm. Applicable inserts are economic negative inserts. Hole clamping PDPN A203 PSKN A205 PTFN A206 PDUN A204 PCLN A202 PWLN A207 code key SSKC SCFC STFC STUP SDUC SDZC SDQC A212 A222 A213 A221 A210 A211 A209 S-type internal tools The minimum diameter is 10mm. Applicable inserts are 5, 7 and 11 positive inserts. Screw clamping. SDUP A220 SVUC A215 SCLC A208 A223 SDQP A219 SVQB A216 SVUB SCLP SVQC A217 A218 A214 Damping internal tools The minimum diameter can be machined is 12mm. Applicable inserts are 7 11 positive inserts. Good Performance on reducing shake. STUP A228 SDUP A227 SVUC A229 SCLP A225 SDQP A226 SVQC A229 A 199
5 A TURNING Turning Tools code key of tool holder Diameter of tool holder Length of tool holder Clamping system Code Steel tool holder with oil-hole P-Hole clamping code key Cemented carbide tool holder Cemented carbide tool holder with oil hole Steel tool holder Code Diameter Code Length M-Top and hole clamping S-Screw on Special inserts applied C-Top clamping Tool holder style and approach angle A 200
6 Turning Tools TURNING A code key Clearance angle of insert Cutting direction Manufacture option Increase offset f size+1.0mm Left hand Increase offset f size+2.0mm Round shank Wedge clamping code key Right hand Back boring Length of cutting edge Inscribed circle Length of cutting edge(mm) A 201
7 A TURNING Turning Tools Corresponding tool holders of insert CN P-type clamping PCLNR/L Kr:95 o Stock Basic dimensions(mm) Screw Wrench Lever Shim Shim pin R L Dmin ød h L S S16Q-PCLNR/L S20R-PCLNR/L LEM5 12 WH20L L3C S25S-PCLNR/L S25S-PCLNR/L LEM6 14 WH25L L4A S32T-PCLNR/L S40U-PCLNR/L LEM8 21 WH30L L4 C12APB SP4 S50V-PCLNR/L S50V-PCLNR/L LEM8 25 WH30L L5 C16AP SP5 S50S-PCLNR/L LEM10 27 WH40L L6 C19AP SP6 S50W-PCLNR/L Application DF For finishing WGF Wiper EF NF A54 A54 A54 A54 WGM Wiper PM DM EM NM A55 A55 A56 A56 DR DR ER ER For roughing Double -side Double -side For semifinishing Singleside Singleside SNR A58 A58 A58 A58 For heavy HPR For cast iron Without chipbreaker PCBN/PCD inserts A59 A59 A121 A121 A121 A55 -PCLNR/L09 CN 0903 CN 0903 A57 LR Singleside -PCLNR/L12 CN 1204 CN 1204 CN 1204 CN 1204 CN 1204 CN PCLNR/L16 CN 1606 CN 1606 CN 1606 CN 1606 CN PCLNR/L19 CN 1906 CN 1906 CN 1906 CN 1906 A58 A57 A 202
8 Turning Tools TURNING A Corresponding tool holders of insert DN P-type clamping PDPNR/L Kr:62 o 30' Stock Basic dimensions(mm) Screw Wrench Lever Shim Shim pin R L Dmin ød h L S S32T-PDPNR/L S40U-PDPNR/L S32T-PDPNR/L S40U-PDPNR/L LEM8 21 WH30L L4 D15AP SP4 LEM8 21 WH30L L4B D15AP SP4 Application For finishing For semi-finishing For roughing DF WGF Wiper EF NF NGF A61 A61 A62 A62 A62 A62 WGM Wiper PM DM EM NM A63 A63 A64 A64 A64 DR DR ER ER SNR LR For cast iron PCBN/PCD inserts A65 A66 A123 -PDPNR/L15-3 DN 1504 DN 1504 DN 1504 DN 1504 DN PDPNR/L15 DN 1506 DN 1506 DN 1506 DN 1506 DN 1506 Double -side Double -side Double -side Singleside Singleside Singleside A65 A65 A65 A65 A65 Without chipbreaker A123 A123 A 203
9 A TURNING Turning Tools Corresponding tool holders of insert DN P-type clamping PDUNR/L Kr:93 o Stock Basic dimensions(mm) Screw Wrench Lever Shim Shim pin R L Dmin ød h L S S20R-PDUNR/L LEM5 12 WH20L L3D S25S-PDUNR/L S32T-PDUNR/L LEM8 21 WH30L L4B D15AP SP4 S32T-PDUNR/L LEM8 21 WH30L L4 D15AP SP4 S40U-PDUNR/L LEM8 21 WH30L L4B D15AP SP4 S40U-PDUNR/L LEM8 21 WH30L L4 D15AP SP4 Application For finishing For semi-finishing For roughing DF WGF Wiper EF NF NGF A61 A61 A62 A62 A62 A62 WGM Wiper PM DM EM NM A63 A63 A64 A64 A64 DR DR ER ER SNR LR For cast iron -PDUNR/L11 DN 1104 DN 1104 DN 1104 PCBN/PCD inserts A65 A66 A123 -PDUNR/L15-3 DN 1504 DN 1504 DN 1504 DN 1504 DN PDUNR/L15 DN 1506 DN 1506 DN 1506 DN 1506 DN 1506 Double -side Double -side Double -side Singleside Singleside Singleside A65 A65 A65 A65 A65 Without chipbreaker A123 A123 A 204
10 Turning Tools TURNING A Corresponding tool holders of insert SN P-type clamping PSKNR/L Kr:75 o Stock Basic dimensions(mm) Screw Wrench Lever Shim Shim pin R L Dmin ød h L S S25S-PSKNR/L LEM6 14 WH25L L4A S32T-PSKNR/L S40U-PSKNR/L LEM8 21 WH30L L4 S12APB SP4 Application For finishing For semi-finishing For roughing DF EF A67 A67 PM DM EM A68 A68 DR Double -side DR ER A70 A70-71 HPR For heavy A72 For roughing Without chipbreaker A74 A67 NM A69 A69 -PSKNR/L12 SN 1204 SN 1204 SN 1204 SN 1204 SN 1204 ER SNR Double -side LR Singleside Singleside Singleside A71 A72 A72 A69 A 205
11 A TURNING Turning Tools Corresponding tool holders of insert TN P-type clamping PTFNR/L Kr:90 o Stock Basic dimensions(mm) Screw Wrench Lever Shim Shim pin R L Dmin ød h L S S25S-PTFNR/L LEM5 12 WH20L L3B S32T-PTFNR/L S40U-PTFNR/L LEM6 17 WH25L L3 T16APB SP3 Application For finishing For semi-finishing For roughing DF WGF Wiper EF A75 A75 A75 WGM Wiper PM DM EM A76 A76 A77 DR Double -side DR ER Double -side SNR For cast iron Without chipbreaker PCBN/PCD inserts A78 A80 A126 A78 A78 A126 A126 A76 A77 PTFNR/L16 TN 1604 TN 1604 TN 1604 TN 1604 TN 1604 LR Singleside Singleside A78 A77 A 206
12 Turning Tools TURNING A Corresponding tool holders of insert WN P-type clamping PWLNR/L Kr:95 o Stock Basic dimensions(mm) Screw Wrench Lever Shim Shim pin R L Dmin ød h L S S16R-PWLNR/L L3D S20R-PWLNR/L LEM5X12 WH20L L3B S25S-PWLNR/L S20R-PWLNR/L LEM6X14 WH25L L4A S25S-PWLNR/L S32T-PWLNR/L LEM8X21 WH30L L4 W08AP SP4 Application For finishing For semi-finishing For roughing DF WGF Wiper EF A83 A83 A83 WGM Wiper PM DM EM A84 A85 A85 DR Double -side SNR Double -side A86 A86 For cast iron Without chipbreaker A86 PCBN/PCD inserts A128 A128 NF A84 NM A85 A84 A86 -PWLNR/L06 WN 0604 WN 0604 WN 0604 WN PWLNR/L08 WN 0804 WN 0804 WN 0804 WN 0804 WN 0804 A 207
13 A TURNING Turning Tools Corresponding tool holders of insert CC SCLCR/L Kr:95 o Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S S08K-SCLCR/L S10K-SCLCR/L S12M-SCLCR/L S12M-SCLCR/L S14N-SCLCR/L S16Q-SCLCR/L I60M WT07IP I60M3.5 8 WT15IP S20R-SCLCR/L I60M S25S-SCLCR/L WT15IP S20R-SCLCR/L I60M4 11X WT15IP S25S-SCLCR/L I60M4 11X WT15IP S32T-SCLCR/L S40U-SCLCR/L I60M4 11X WH40L WT15IP C12BS SM6 10XA Application For extra finishing U For finishing HF For semifinishing HM For roughing HR For Al LH For cast iron Without chipbreaker PCBN/PCD inserts A89 EF A89 EM A90 A91 LC A91-92 A92 A130 A89 A90 A90 A91 -SCLCR/L06 CC 0602 CC 0602 CC 0602 CC 0602 CCGX0602 CC 0602 CC SCLCR/L09 CC 09T3 CC 09T3 CC 09T3 CC 09T3 CCGX09T3 CC 09T3 CC 09T3 -SCLCR/L12 CC 1204 CC 1204 CC 1204 CCGX1204 CC 1204 CC 1204 A 208
14 Turning Tools TURNING A Corresponding tool holders of insert DC SDQCR/L Kr:107 o 30' Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S S10K-SDQCR/L I60M S12M-SDQCR/L S16Q-SDQCR/L I60M WT07IP S20R-SDQCR/L I60M3.5 8 S25S-SDQCR/L S32T-SDQCR/L S40T-SDQCR/L I60M WT15IP Application U For extra finishing For finishing HF HM For semifinishing For roughing HR LH For Al For cast iron Without chipbreaker PCBN/PCD inserts A93 EF A93 EM A94 A95 LC A95 A95 A132 A93 A94 A94 A95 -SDQCR/L07 DC 0702 DC 0702 DC 0702 DCGX0702 DC 0702 DC SDQCR/L11 DC 11T3 DC 11T3 DC 11T3 DC 11T3 DCGX11T3 DC 11T3 DC 11T3 A 209
15 A TURNING Turning Tools Corresponding tool holders of insert DC SDUCR/L Kr:93 o Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S S10K-SDUCR/L I60M S12M-SDUCR/L S16Q-SDUCR/L I60M WT07IP S20R-SDUCR/L I60M3.5 8 S25S-SDUCR/L S32T-SDUCR/L S40U-SDUCR/L I60M WT15IP Application U For extra finishing For finishing HF HM For semifinishing For roughing HR LH For Al For cast iron Without chipbreaker PCBN/PCD inserts A93 EF A93 EM A94 A95 LC A95 A95 A132 A93 A94 A94 A95 -SDUCR/L07 DC 0702 DC 0702 DC 0702 DCGX0702 DC 0702 DC SDUCR/L11 DC 11T3 DC 11T3 DC 11T3 DC 11T3 DCGX11T3 DC 11T3 DC 11T3 A 210
16 Turning Tools TURNING A Corresponding tool holders of insert DC SDZCR/L Kr:95 o Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S S25S-SDZCR/L I60M WT15IP S32T-SDZCR/L S40U-SDZCR/L I60M WT15IP WH35L D11BS SM5 8.65XA Application U For extra finishing For finishing HF HM For semifinishing For roughing HR LH For Al For cast iron Without chipbreaker PCBN/PCD inserts A93 EF A93 EM A94 A95 LC A95 A95 A132 A93 A94 A94 A95 -SDZCR/L11 DC 11T3 DC 11T3 DC 11T3 DC 11T3 DCGX11T3 DC 11T3 DC 11T3 A 211
17 A TURNING Turning Tools Corresponding tool holders of insert SC SSKCR/L Kr:75 o Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S S12M- SSKCR/L S16Q- SSKCR/L I60M3.5 8 WT15IP S20R- SSKCR/L S25S- SSKCR/L S32T- SSKCR/L I60M4 11X WT15IP WT15IP WH40L S12BS SM6 10XA Application For finishing For semi-finishing For roughing For Al For cast iron HF HM HR LH Without chipbreaker EF A98 EM A98 A99 LC A99 A99 A98 A98 A99 -SSKCR/L09 SC 09T3 SC 09T3 SC 09T3 SCGX09T3 SC 09T3 -SSKCR/L12 SC 1204 SC 1204 SCGX1204 SC 1204 A 212
18 Turning Tools TURNING A Corresponding tool holders of insert TC STFCR/L Kr:90 o 90 Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S S12M-STFCR/L S16Q-STFCR/L I60M WT07IP S20R-STFCR/L S25S-STFCR/L I60M WT15IP S32T-STFCR/L S40U-STFCR/L I60M WT15IP WH35L T16BS SM5 8.65XA Application HF For finishing HM For semifinishing HR For roughing For Al LH For cast iron Without chipbreaker PCBN/PCD inserts EF A101 EM A103 A103 LC A104 A104 A134 A102 A102 A103 -STFCR/L11 TC 1102 TC 1102 TC 1102 TCGX1102 TC 1102 TC STFCR/L16 TC 16T3 TC 16T3 TC 16T3 TCGX16T3 TC 16T3 TC 16T3 A 213
19 A TURNING Turning Tools Corresponding tool holders of insert VC SVQCR/L Kr:107 o 30' Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S S16Q-SVQCR/L I60M WT07IP S20R-SVQCR/L S25S-SVQCR/L S32T-SVQCR/L I60M WT15IP WH35L V16BSC SM A Application For extra finishing For finishing For Al U HF LH A105 NF A105 LC A106 A105 A105 A106 -SVQCR/L11 VC 1103 VC 1103 VCGX1103 -SVQCR/L16 VC 1604 VCGX1604 A 214
20 Turning Tools TURNING A Corresponding tool holders of insert VC SVUCR/L Kr:93 o Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S S16Q-SVUCR/L I60M WT07IP S20R-SVUCR/L S25S-SVUCR/L S32T-SVUCR/L I60M WT15IP WH35L V16BSC SM A Application For extra finishing For finishing For Al U HF LH A105 NF A105 LC A106 A105 A105 A106 -SVUCR/L11 VC 1103 VC 1103 VCGX1103 -SVUCR/L16 VC 1604 VC 1604 A 215
21 A TURNING Turning Tools Corresponding tool holders of insert VB SVQBR/L Kr:107 o 30' Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S S20R-SVQBR/L S25S-SVQBR/L S32T-SVQBR/L I60M WT15IP WH35L V16BS SM5 8.65XA Application For finishing For semi-finishing For roughing PCBN/PCD inserts EF HM HR NF NGF A108 EM A108 A109 SNR A109 A109 A109 A135 A135 A108 -SVQBR/L16 VB 1604 VB 1604 VB 1604 VB 1604 A 216
22 Turning Tools TURNING A Corresponding tool holders of insert VB SVUBR/L Kr:93 o Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S S25S- SVUBR/L S32T-SVUBR/L I60M WT15IP WH35L V16BS SM5 8.65XA Application For finishing For semi-finishing For roughing PCBN/PCD inserts EF HM HR NF NGF A108 EM A108 A109 SNR A109 A109 A109 A135 A135 A108 -SVUBR/L16 VB 1604 VB 1604 VB 1604 VB 1604 A 217
23 A TURNING Turning Tools Corresponding tool holders of insert CP SCLPR/L Kr:95 o Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S e S10K-SCLPR/L S12M-SCLPR/L S16Q-SCLPR/L S20R-SCLPR/L I60M WT07IP I60M3.5 8 WT15IP Application For extra finishing A110 -SCLPR/L06 -SCLPR/L09 CP 0602 CP 09T3 A 218
24 Turning Tools TURNING A Corresponding tool holders of insert DP SDQPR/L Kr:107 o 30' Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S e S10K-SDQPR/L S12M-SDQPR/L I60M WT07IP S16Q-SDQPR/L I60M S16Q-SDQPR/L S20R-SDQPR/L I60M3.5 8 WT15IP Application For extra finishing U A111 A111 -SDQPR/L07 -SDQPR/L11 DP 0702 DP 11T3 A 219
25 A TURNING Turning Tools Corresponding tool holders of insert DP SDUPR/L Kr:93 o Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S e S10K-SDUPR/L S12M-SDUPR/L I60M WT07IP S16Q-SDUPR/L I60M Application For extra finishing U A111 A111 -SDUPR/L07 DP 0702 A 220
26 Turning Tools TURNING A Corresponding tool holders of insert TP STUPR/L Kr:93 o Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S S10M-STUPR/L S10M-STUPR/L S12Q-STUPR/L S16R-STUPR/L I60M WT07IP I60M WT07IP Application For extra finishing A113 -STUPR/L09 -STUPR/L11 TP 0902 TP 1103 A 221
27 A TURNING Turning Tools Corresponding tool holders of insert CC SCFCR Kr:90 o Stock Basic dimensions(mm) Screw Wrench R L Dmin ød L s a b e S10M-SCFCR/L06S I60M S12P -SCFCR/L06S I60M WT07IP S16Q-SCFCR/L09S S20R-SCFCR/L09S I60M3.5 8 WT15IP S25R-SCFCR/L12S I60M5 13 WT20IP Application U For extra finishing For finishing HF HM For semifinishing For roughing HR LH For Al For cast iron Without chipbreaker PCBN/PCD inserts A89 EF A89 EM A90 A91 LC A91-92 A92 A130 A89 A90 A90 A91 -SCFCR/L06S25 CC 0602 CC 0602 CC 0602 CC 0602 CCGX0602 CC 0602 CC SCFCR/L09S25 CC 09T3 CC 09T3 CC 09T3 CC 09T3 CCGX09T3 CC 09T3 CC 09T3 -SCFCR/L12S25 CC 1204 CC 1204 CC 1204 CCGX1204 CC 1204 CC 1204 A 222
28 Turning Tools TURNING A Corresponding tool holders of insert CC SCLCR Kr:95 o Stock Basic dimensions(mm) Screw Wrench R L Dmin ød L s a b e S10M-SCLCR/L06S S12P -SCLCR/L06S S16Q-SCLCR/L09S S20R-SCLCR/L09S I60M WT07IP I60M3.5 8 WT15IP Application U For extra finishing For finishing HF HM For semifinishing For roughing HR LH For Al For cast iron Without chipbreaker PCBN/PCD inserts A89 EF A89 EM A90 A91 LC A91-92 A92 A130 A89 A90 A90 A91 -SCLCR/L06S20 CC 0602 CC 0602 CC 0602 CC 0602 CCGX0602 CC 0602 CC SCLCR/L09S20 CC 09T3 CC 09T3 CC 09T3 CC 09T3 CCGX09T3 CC 09T3 CC 09T3 A 223
29 tool holders for internal Damping tool holders for internal Damping Technical features Increasing material rigidity of tool holder can reduce the amplitude, or obtain larger overhang under the condition of same systemic stability. Therefore, compared with steel tool holder, cemented carbide tool holder has better dampening effect, smaller amplitude and reaches convergence point sooner. As for under the condition of long overhang and easy vibration, they can exert excellent performance and achieve higher dimensional accuracy and surface quality. Under the same condition the maximum overhang of cemented carbide tool holder can reach L 6D, while the recommended maximum overhang of steel tool holder is L 3D. Acceleration caused by the impact of vibration Steel tool holder Time Acceleration caused by the impact of vibration Cemented carbide tool holder Time A 224
30 Turning Tools TURNING A Corresponding tool holders of insert CP (Damping tool holder) SCLPR/L Kr:95 o L2 L1 Stock Basic dimensions(mm) Screw Wrench R L Dmin ød s L1 L2 h C10M-SCLPR/L I60M WT07IP C12Q-SCLPR/L Internal Turning Tools(Damping Tool holder) C16R-SCLPR/L C20S-SCLPR/L I60M3.5 8 WT15IP Application For extra finishing A110 -SCLPR/L06 --SCLPR/L09 CP 0602 CP 09T3 A 225
31 A TURNING Turning Tools Corresponding tool holders of insert DP (Damping tool holder) SDQPR/L Kr:107 o 30' Internal Turning Tools(Damping Tool holder) L2 L1 Stock Basic dimensions(mm) Screw Wrench R L Dmin ød s L1 L2 h C10M-SDQPR/L I60M C12Q-SDQPR/L WT07IP C16R-SDQPR/L I60M C16R-SDQPR/L C20S-SDQPR/L I60M3.5 8 WT15IP Application For extra finishing A111 -SDQPR/L07 -SDQPR/L11 DP 0702 DP 11T3 A 226
32 Turning Tools TURNING A Corresponding tool holders of insert DP (Damping tool holder) SDUPR/L Kr:93 o L2 L1 Stock Basic dimensions(mm) Screw Wrench R L Dmin ød s L1 L2 h C10M-SDUPR/L I60M C12Q-SDUPR/L WT07IP I60M C16R-SDUPR/L Internal Turning Tools(Damping Tool holder) Application For extra finishing A111 -SDUPR/L07 DP 0702 A 227
33 A TURNING Turning Tools Corresponding tool holders of insert TP (Damping tool holder) STUPR/L Kr:93 o Internal Turning Tools(Damping Tool holder) L2 L1 Stock Basic dimensions(mm) Screw Wrench R L Dmin ød s L1 L2 h C10M-STUPR/L I60M WT07IP C12Q-STUPR/L C12Q-STUPR/L C16R-STUPR/L I60M WT07IP Application For extra finishing -STUPR/L09 -STUPR/L11 TP 0902 TP 1103 A113 A 228
34 Turning Tools TURNING A Corresponding tool holders of insert VC (Damping tool holder) SVQCR/L Kr:107 o 30' L2 L1 Stock Basic dimensions(mm) Screw Wrench R L Dmin ød s L1 L2 h C16R-SVQCR/L I60M WT07IP C20S-SVQCR/L Internal Turning Tools(Damping Tool holder) Corresponding tool holders of insert VC (Damping tool holder) SVUCR/L Kr:93 o L2 L1 Stock Basic dimensions(mm) Screw Wrench R L Dmin ød s L1 L2 h C16R-SVUCR/L C20S-SVUCR/L I60M WT07IP Application For extra finishing For finishing For Al U HF LH A105 A105 LC A106 A105 -SVQCR/L11 VC 1103 VC 1103 VCGX1103 -SVUCR/L11 VC 1103 VC 1103 VCGX1103 A106 A 229
35 A TURNING Turning Tools Application information of general Table of recommended cutting parameters for general Application information of gerneral ISO Materials Carbon steel Hardness HB CVD Coating PVD Coating Cermet Coated cermet Cemented carbide YBC151 YBC251 YBC152 YBC252 YBC351 YBC352 YBG102 YBG202 YBG302 YNG151 YNG151C YC10 YC40 Feed rate (mm/rev) Cutting speed (m/min) C=0.15% C=0.35% C=0.60% Anneal P Alloy steel Hardened Hardened Hardened High alloy steel Anneal Hardene Non-Alloy Cast steel Low alloy High alloy ISO Materials Hardness HB CVD Coating PVD Coating Cermet Coated cermet YBM151 YBM153 YBM251 YBM253 YBG202 YBG205 YBG302 YNG151 YNG151C Feed rate (mm/rev) Cutting speed (m/min) M Stainless steel Ferrite Austenite Martensite A 230
36 Turning Tools TURNING A Application information of general Recommended table of cutting parameters for general ISO K ISO Materials Malleable cast iron CVD Coating Cermet Coated cermet Ceramics Cemented carbide YBD052 YBD102 YBD152 YBD252 YNG151 YNG151C CN3100 YC10 YC40 Feed rate (mm/rev) Cutting speed (m/min) Ferrite Pearlite Low cast iron High cast iron Nodular cast iron Ferrite Pearlite Materials Hardness HB Hardness HB PVD Coating Cemented carbide CBN PCD Ceramics YBG102 YBG105 YBG202 YBG212 YD101 YCB011 YCB012 YZB221 YCD011 CN3100 Feed rate (mm/rev) Cutting speed (m/min) Application information of gerneral Al alloy No heat treatment Heat treatment < <2500 N Cast aluminum alloy No heat treatment Heat treatment < <2500 Lead alloy Copper alloy S Nibase alloy H Other materials Copper, pure copper Copper, nonleaded Copper, electrolytic copper Ni-base alloy Hard steel Super hard steel Chilled cast iron HRC 50~60 HRC A 231
37 A TURNING Turning Tools Application information of general Table of correctional cutting parameters of internal Application information of gerneral by P-type clamping P M Workpiece material Carbon steel, Alloy steel 45 #, 42CrMo Stainless steel 1Cr18Ni9Ti 0Cr18Ni9 Hardness HB Machining category Feed rate (mm/rev) L/D 3 Cutting depth (mm) L/D=3-4 (Diameter of shank Φ16mm) Feed rate (mm/rev) Cutting depth (mm) HB For semi-finishing < <4.0 HB220 For semi-finishing < <3.0 K Cast iron HT250 HB For semi-finishing < <4.0 by Workpiece material Hardness HB Machining category Feed rate (mm/rev) L/D 3 L/D=4 L/D=5 L/D=6 Cutting depth (mm) Feed rate (mm/rev) Cutting depth (mm) Feed rate (mm/rev) Cutting depth (mm) Feed rate (mm/rev) Cutting depth (mm) P Carbon steel, Alloy steel 45 #, 42CrMo HB For finishing For semifinishing < < < <1.5 M Stainless steel 1Cr18Ni9Ti 0Cr18Ni9 HB220 For finishing For semifinishing < < < <1.0 N Al Alloy --- For finishing For semifinishing < < < < < <1.0 Damping internal tools P M Workpiece material Steel HB Machining conditions Chipbreaker Inserts material YNG151 Feed rate (mm/rev) Cutting depth (mm) Stainless steel HB220 For finishing YNG151C K Cast iron HB Blue words are recommended cutting parameters. A 232
38 Turning Tools TURNING A Application information of general Frequent problems of and solutions Common problem Over abrasion on nose Surface precision deterioration Radiation Bad precision of dimensions Breakage Chip controlling Burr and knockdown flange Bad precision during Bad surface quality Effect of cutting heat Dimensions fluctuate during cutting Cause Solutions Tool material Harder materials Tougher materials Cutting conditions Tool shape Cutting speed Feed rate Cutting depth Cutting liquid Change chipbreaker of inserts Abrasion intensified on flank Unsuitable cutting conditions Rake face Nose radius Approach angle Cutting edge strength Abrasion intensified and cutting edge not sharp enough Increase precision of inserts Increase rigidity of tool holder Machine clamping system Cutting edge breakage Unsuitable geometrical shape of cutting edge Unsuitable cutting conditions Vibration Built-up edge Unsuitable cutting conditions Unsuitable geometrical shape of cutting edge Insert tolerance Offset of workpiece or tools Abrasion on flank Abrasion on clearance face and rake face Abrasion on rake face Edge chipping Vibration and impact Built-up edge Thermal cracking Cutting edge nose deformation Tool life Long, unbroken and snarled chips Too short and hard chips Steel and Al, burrs occurring Edge break out on cast iron Heavy burr on soft steel Unsuitable workpiece hardness for cutting conditions Hardness of workpiece material and tool material unsuitable for cutting conditions Occurring during intermittent with high feed rate Unsuitable materials and cutting conditions Unsuitable cutting condition Unsuitable geometry Unsuitable cutting condition Unsuitable geometrical shape of cutting edge Unsuitable cutting condition Tool abrasion and unsuitable geometrical shape Unsuitable cutting conditions Tool abrasion and unsuitable geometrical shape Unsuitable cutting condition Tool abrasion and unsuitable geometrical shape Clamping of tool holder and workpiece Overhang of tool holder Power, gap A 233 Application information of gerneral
39 A TURNING Turning Tools Application information of general Abrasion of tools and various damages Tool damage type Phenomenon Cause Solution Application information of gerneral Flank wear Rake face wear (Crater wear) Cutting edge breakage Cutting resistant force increasing Groove wear on flank Bad chip controlling Surface quality deterioration Occasional breakage Instability of tool life Tool material is too soft. Cutting speed is too high. Clearance angle is too small. Feed rate is too low. Tool material is too soft. Cutting speed is too hig. Feed rate is too high. Tool material is too hard. Feed rate is high. Cutting edge strength is not high enough. Rigidity of tool holder and tool bar is small. Select tool materials with good wear resistance. Reduce cutting speed. Enlarge clearance angle. Increase feed rate. Select tool materials with good wear resistance. Reduce cutting speed. Reduce feed rate. Select tool materials with good toughness. Reduce feed rate. Increase land width (if rounding changes into chamfering). Enlarge tool bar size. Breakage Cutting resistant force increasing Deterioration of surface roughness Tool material is too hard. Feed rate is high. Cutting edge strength is not high enough. Rigidity of tool holder and tool bar is low. Select tool materials with good toughness. Reduce feed rate. Increase land width (if rounding changes into chamfering). Enlarge tool bar size. Plastic deformation (Cutting edge collapse) Workpiece dimensions change Nose abrasion Tool material is too soft. Cutting speed is too high. Cutting depth and feed rate are too high. Cutting edge temperature is too high. Select tool material with good wear resistance Reduce cutting speed. Reduce cutting depth and feed rate. Select tool materials with good heat conductivity. Built-up edge (Bonding) Surface quality deterioration during finishing Cutting resistant force increasing Cutting speed is low. Cutting edge is not sharp enough. Tool material is unsuitable. Increase cutting speed. Enlarge rake angle. Select tool materials that are not easy to adhere together (coating, cermet, etc.) Thermal cracking Damage because of thermal circulation Normally occurring during intermittent Premature edge failure due to thermal cracks. Tool material is too hard. Adopt dry cutting. Select tool materials with good toughness. Chattering burrs occurring Cutting resistant force increasing Feed rate and cutting speed are too high. Select tool materials with good wear resistance. Sharpen cutting edge by enlarging rake angle. Reduce cutting speed. Flaking Usually occurring when super hard materials, which is accompanied with vibration Bonding occurs on cutting edge. Chip flow is obstructed. Sharpen cutting edge by enlarging rake angle. Enlarge chip pocket. A 234
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