A 210. Internal turning tools
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- Corey Parsons
- 5 years ago
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Transcription
1 A 210
2 A TURNING code key Turning Tools of tool holder Diameter of tool holder Length of tool holder Clamping system Code code key Steel tool holder with oil-hole Cemented carbide tool holder Cemented carbide tool holder with oil hole Steel tool holder Code Diameter Code Length P-Hole clamping M-Top and hole clamping S-Screw on Special inserts applied C-Top clamping Tool holder style and approach angle A 212
3 Turning Tools TURNING A code key Clearance angle of insert Cutting direction Manufacture option Increase offset f size+1.0mm Increase offset f size+2.0mm Left hand Right hand Round shank Wedge clamping Back boring code key Length of cutting edge Inscribed circle Length of cutting edge(mm) A 213
4 A TURNING Turning Tools Corresponding tool holders of insert CN P-type clamping PCLNR/L Kr:95 o Stock Basic dimensions(mm) Screw Wrench Lever Shim Shim pin R L Dmin ød h L S e S16M-PCLNR/L S16R-PCLNR/L S20Q-PCLNR/L LEM5 9B WH20L L3C S20S-PCLNR/L S25Q-PCLNR/L S25T- PCLNR/L S25Q-PCLNR/L LEM6 13.4A WH25L L4A S25T- PCLNR/L S32R-PCLNR/L S32U-PCLNR/L S40S-PCLNR/L LEM8 21 WH30L L4 C12APB SP4 S40V-PCLNR/L S50S-PCLNR/L S50W-PCLNR/L S50S-PCLNR/L LEM10 27 WH40L L6 C19AP SP6 S50W-PCLNR/L A25R-PCLNR/L LEM6 13.4A WH25L L4A A32S-PCLNR/L LEM8 21 WH30L L4 C12APB SP4 Tool holders with oil hole Stock available Make-to-order A 214 Application For finishing For semi-finishing For roughing DF WGF Wiper EF NF A52 A52 A52 A52 A53 WGM Wiper PM DM EM NM A53 A53 A54 A54 DR DR ER ER For cast iron -PCLNR/L09 CN 0903 CN 0903 CN 0903 A55 PCBN/PCD inserts A56 A57 A120 -PCLNR/L12 CN 1204 CN 1204 CN 1204 CN 1204 CN PCLNR/L19 CN 1906 CN 1906 Double -side Double -side Singleside Singleside Singleside LR A56 A56 A56 A55 A120 A120
5 Turning Tools TURNING A Corresponding tool holders of insert DN P-type clamping PDSNR/L Kr:62 o 30' Stock Basic dimensions(mm) Screw Wrench Lever Shim Shim pin R L Dmin ød h L S e f S32R-PDSNR/L S32U-PDSNR/L S32R-PDSNR/L S32U-PDSNR/L S40S-PDSNR/L S40V-PDSNR/L S40S-PDSNR/L S40V-PDSNR/L LEM8 21 WH30L L4B D15AP SP4 LEM8 21 WH30L L4 D15AP SP4 LEM8 21 WH30L L4B D15AP SP4 LEM8 21 WH30L L4 D15AP SP4 A32S- PDSNR/L LEM8 21 WH30L L4B D15AP SP4 A32S- PDSNR/L LEM8 21 WH30L L4 D15AP SP4 Tool holders with oil hole Stock available Make-to-order Application For finishing For semi-finishing For roughing DF WGF Wiper EF NF A59 A59 A60 A60 A60 WGM Wiper PM DM EM NM A61 A61 A62 A62 A62 DR DR ER ER For cast iron PCBN/PCD inserts A63 A64 A122 -PDSNR/L15-3 DN 1504 DN 1504 DN 1504 DN PDSNR/L15 DN 1506 DN 1506 DN 1506 DN 1506 DN 1506 Double -side Double -side LR Singleside Singleside Singleside A63 A63 A63 A63 A122 A122 A 215
6 A TURNING Turning Tools Corresponding tool holders of insert DN P-type clamping PDUNR/L Kr:93 o Stock Basic dimensions(mm) Screw Wrench Lever Shim Shim pin R L Dmin ød h L S e S20Q-PDUNR/L S20S-PDUNR/L LEM5 12B WH20L L3D S25Q-PDUNR/L S25T-PDUNR/L S32R-PDUNR/L LEM6 17 WH25L L3 D11AP SP3 S32U-PDUNR/L S32R-PDUNR/L LEM8 21 WH30L L4B D15AP SP4 S32U-PDUNR/L S32R-PDUNR/L LEM8 21 WH30L L4 D15AP SP4 S32U-PDUNR/L S40S-PDUNR/L LEM8 21 WH30L L4B D15AP SP4 S40V-PDUNR/L S40S-PDUNR/L LEM8 21 WH30L L4 D15AP SP4 S40V-PDUNR/L A32S- PDUNR/L LEM8 21 WH30L L4B D15AP SP4 A32S- PDUNR/L LEM8 21 WH30L L4 D15AP SP4 Tool holders with oil hole Stock available Make-to-order Application For finishing For semi-finishing For roughing DF WGF Wiper EF NF A59 A59 A60 A60 A60 WGM Wiper PM DM EM NM -PDUNR/L11 DN 1104 DN 1104 A61 A61 A62 A62 A62 DR DR ER ER For cast iron PCBN/PCD inserts A63 A64 A122 -PDUNR/L15-3 DN 1504 DN 1504 DN 1504 DN PDUNR/L15 DN 1506 DN 1506 DN 1506 DN 1506 DN 1506 Double -side Double -side LR Singleside Singleside Singleside A63 A63 A63 A63 A122 A122 A 216
7 Turning Tools TURNING A Corresponding tool holders of insert SN P-type clamping PSKNR/L Kr:75 o Stock Basic dimensions(mm) Screw Wrench Lever Shim Shim pin R L Dmin ød h L S e S25Q-PSKNR/L S25T-PSKNR/L LEM6 13.4A WH25L L4A S32R-PSKNR/L S32U-PSKNR/L S40S-PSKNR/L LEM8 21 WH30L L4 S12APB SP4 S40V-PSKNR/L A25R-PSKNR/L LEM6 13.4A WH25L L4A A32S-PSKNR/L LEM8 21 WH30L L4 S12APB SP4 Tool holders with oil hole Stock available Make-to-order Application For finishing For semi-finishing For roughing For roughing PCBN/PCD inserts DF EF PM A65 DM A65 EM A65 NM A66 A66 A67 A67 DR Double -side DR ER ER LR Singleside Singleside Singleside A68 A72 A124 A68-69 A124 A69 A124 A70 A124 A67 -PSKNR/L12 SN 1204 SN 1204 SN 1204 SN 1204 SN 1204 A 217
8 A TURNING Turning Tools Corresponding tool holders of insert TN P-type clamping PTFNR/L Kr:90 o Stock Basic dimensions(mm) Screw Wrench Lever Shim Shim pin R L Dmin ød h L S e S16M-PTFNR/L S16R-PTFNR/L S20Q-PTFNR/L S20S-PTFNR/L S25Q-PTFNR/L S25T-PTFNR/L S25Q-PTFNR/L S25T-PTFNR/L S32R-PTFNR/L S32U-PTFNR/L S40S-PTFNR/L S40V-PTFNR/L A25R-PTFNR/L LEM5 9B WH20L L LEM5 12B WH20L L3B LEM6 17 WH25L L3 T16APB SP3 A32S-PTFNR/L Tool holders with oil hole Stock available Make-to-order Application For finishing For semi-finishing For roughing DF WGF Wiper EF WGM Wiper A73 A73 A73 A74 PM DM EM A74 A74 A75 A75 DR Double -side DR ER Double -side LR Singleside Singleside For cast iron PCBN/PCD inserts A76 A78 A126 A76 A76 A75 A126 A126 PTFNR/L11 TN 1103 TN 1103 TN 1103 PTFNR/L16 TN 1604 TN 1604 TN 1604 TN 1604 TN 1604 A 218
9 Turning Tools TURNING A PWLNR/L Kr:95 o Corresponding tool holders of insert WN P-type clamping Stock Basic dimensions(mm) Screw Wrench Lever Shim Shim pin R L Dmin ød h L S e S16M-PWLNR/L LEM5X12B WH20L L3B S16R-PWLNR/L S20Q-PWLNR/L S20S-PWLNR/L LEM5X12B WH20L L3B S25Q-PWLNR/L S25T-PWLNR/L S20Q-PWLNR/L S20S-PWLNR/L LEM6X13.4A WH25L L4A S25Q-PWLNR/L S25T-PWLNR/L S32R-PWLNR/L LEM8X21 WH30L L4 W08AP SP4 S32U-PWLNR/L A25T-PWLNR/L LEM6X13.4A WH25L L4A A32R-PWLNR/L LEM8X21 WH30L L4 W08AP SP4 Tool holders with oil hole Stock available Make-to-order Application For finishing For semi-finishing For roughing DF WGF Wiper EF WGM Wiper A81 A81 A81 DM PM EM A82 A83 A83 DR Double -side A84 For cast iron A84 PCBN/PCD inserts A128 A128 A128 NF A82 A82 NM A83 A84 -PWLNR/L06 WN 0604 WN 0604 WN 0604 WN PWLNR/L08 WN 0804 WN 0804 WN 0804 WN 0804 WN 0804 A 219
10 A TURNING Turning Tools Corresponding tool holders of insert CC SCLCR/L Kr:95 o Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S e S08K-SCLCR/L S10M-SCLCR/L S12M-SCLCR/L S12M-SCLCR/L S16M-SCLCR/L S16R-SCLCR/L S20Q-SCLCR/L S20S-SCLCR/L S25Q-SCLCR/L S25T-SCLCR/L I60M WT07IP I60M3.5 8 WT15IP I60M WT15IP S25Q-SCLCR/L I60M4 11X WT15IP S25T-SCLCR/L I60M4 11X WT15IP S32R-SCLCR/L S32U-SCLCR/L S40S-SCLCR/L S40V-SCLCR/L A08F-SCLCR/L A10H-SCLCR/L A12K-SCLCR/L A12K-SCLCR/L A16M-SCLCR/L A20Q-SCLCR/L I60M4 11X WH40L WT15IP C12BS For cast iron SM6 10XA I60M WT07IP I60M3.5 8 A25R-SCLCR/L I60M A25R-SCLCR/L A32S-SCLCR/L Tool holders with oil hole Stock available Make-to-order Application For extra finishing U For finishing HF HM For semifinishing I60M4 11X For roughing HR LH WT15IP WT15IP WH40L WT15IP For Al C12BS SM6 10XA PCBN/PCD inserts A87 EF A87 EM A88 A89 LC A89 A90 A130 A 220 A87 A88 A88 A89 A130 -SCLCR/L06 CC 0602 CC 0602 CC 0602 CC 0602 CCGX0602 CC 0602 CC SCLCR/L09 CC 09T3 CC 09T3 CC 09T3 CC 09T3 CCGX09T3 CC 09T3 CC 09T3 -SCLCR/L12 CC 1204 CC 1204 CC 1204 CCGX1204 CC 1204 CC 1204
11 Turning Tools TURNING A Corresponding tool holders of insert DC SDQCR/L Kr:107 o 30' Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S e S10M-SDQCR/L I60M S12M-SDQCR/L S16M-SDQCR/L S16R-SDQCR/L S20Q-SDQCR/L S20S-SDQCR/L S25Q-SDQCR/L S25T-SDQCR/L I60M I60M3.5 8 I60M WT07IP WT15IP A10H-SDQCR/L I60M A12K-SDQCR/L I60M WT07IP A16M-SDQCR/L A20Q-SDQCR/L I60M3.5 8 WT15IP A25R-SDQCR/L I60M Tool holders with oil hole Stock available Make-to-order Application U For extra finishing For finishing HF HM For semifinishing For roughing HR LH For Al For cast iron PCBN/PCD inserts A91 EF A91 EM A92 A93 LC A93 A93 A132 A91 A92 A92 A93 A132 -SDQCR/L07 DC 0702 DC 0702 DC 0702 DCGX0702 DC 0702 DC SDQCR/L11 DC 11T3 DC 11T3 DC 11T3 DC 11T3 DCGX11T3 DC 11T3 DC 11T3 A 221
12 A TURNING Turning Tools Corresponding tool holders of insert DC SDUCR/L Kr:93 o Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S e S10M-SDUCR/L I60M S12M-SDUCR/L S16M-SDUCR/L S16R-SDUCR/L S20Q-SDUCR/L S20S-SDUCR/L S25Q-SDUCR/L S25T-SDUCR/L I60M I60M3.5 8 I60M WT07IP WT15IP A10H-SDUCR/L I60M A12K-SDUCR/L A16M-SDUCR/L I60M WT07IP A20Q-SDUCR/L I60M3.5 8 A25R-SDUCR/L I60M WT15IP Tool holders with oil hole Stock available Make-to-order Application U For extra finishing For finishing HF HM For semifinishing For roughing HR LH For Al For cast iron PCBN/PCD inserts A91 EF A91 EM A92 A93 LC A93 A93 A132 A91 A92 A92 A93 A132 -SDUCR/L07 DC 0702 DC 0702 DC 0702 DCGX0702 DC 0702 DC SDUCR/L11 DC 11T3 DC 11T3 DC 11T3 DC 11T3 DCGX11T3 DC 11T3 DC 11T3 A 222
13 Turning Tools TURNING A Corresponding tool holders of insert DC SDZCR/L Kr:95 o Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S e f S25Q-SDZCR/L S25T-SDZCR/L I60M WT15IP S32R-SDZCR/L S32U-SDZCR/L S40S-SDZCR/L I60M WT15IP WH35L D11BS SM5 8.65XA S40V-SDZCR/L A25R-SDZCR/L I60M WT15IP A32S-SDZCR/L I60M Tool holders with oil hole Stock available Make-to-order WT15IP WH35L D11BS SM5 8.65XA Application U For extra finishing For finishing HF HM For semifinishing For roughing HR LH For Al For cast iron PCBN/PCD inserts A91 EF A91 EM A92 A93 LC A93 A93 A132 A91 A92 A92 A93 A132 -SDZCR/L11 DC 11T3 DC 11T3 DC 11T3 DC 11T3 DCGX11T3 DC 11T3 DC 11T3 A 223
14 A TURNING Turning Tools Corresponding tool holders of insert SC SSKCR/L Kr:75 o Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S e S12M- SSKCR/L S16M- SSKCR/L S16R- SSKCR/L I60M3.5 8 WT15IP S20Q- SSKCR/L S20S- SSKCR/L S25Q- SSKCR/L S25T- SSKCR/L S32R- SSKCR/L S32U- SSKCR/L A12K- SSKCR/L I60M4 11X WT15IP WT15IP WH40L S12BS SM6 10XA A16M- SSKCR/L I60M3.5 8 WT15IP A20Q- SSKCR/L A25R- SSKCR/L A32S- SSKCR/L Tool holders with oil hole Stock available Make-to-order I60M4 11X WT15IP WT15IP WH40L S12BS SM6 10XA Application For finishing For semi-finishing For roughing For Al For cast iron HF HM HR LH PCBN/PCD inserts EF A96 EM A96 A97 LC A97 A97 A134 A96 A96 A97 A134 -SSKCR/L09 SC 09T3 SC 09T3 SC 09T3 SCGX09T3 SC 09T3 -SSKCR/L12 SC 1204 SC 1204 SCGX1204 SC 1204 SC 1204 A 224
15 Turning Tools TURNING A Corresponding tool holders of insert TC STFCR/L Kr:91 o Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S e S12M-STFCR/L S16M-STFCR/L S16R-STFCR/L I60M WT07IP S20Q-STFCR/L S20S-STFCR/L S25Q-STFCR/L S25T-STFCR/L I60M WT15IP S32R-STFCR/L S32U-STFCR/L S40S-STFCR/L I60M WT15IP WH35L T16BS SM5 8.65XA S40V-STFCR/L A12K-STFCR/L A16M-STFCR/L I60M WT07IP A20Q-STFCR/L A25R-STFCR/L I60M WT15IP A32S-STFCR/L I60M WT15IP T16BS SM5 8.65XA Tool holders with oil hole Stock available Make-to-order Application HF For finishing HM For semifinishing HR For roughing For Al LH For cast iron PCBN/PCD inserts EF A99 EM A101 A101 LC A102 A102 A135 A100 A100 A101 A135 -STFCR/L11 TC 1102 TC 1102 TC 1102 TCGX1102 TC 1102 TC STFCR/L16 TC 16T3 TC 16T3 TC 16T3 TCGX16T3 TC 16T3 TC 16T3 A 225
16 A TURNING Turning Tools Corresponding tool holders of insert VC SVQCR/L Kr:107 o 30' Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S e S16Q-SVQCR/L S20R-SVQCR/L I60M WT07IP Stock available Make-to-order Application For extra finishing For finishing For Al U HF LH A103 A103 LC A104 A103 A104 -SVQCR/L11 VC 1103 VC 1103 VCGX1103 A 226
17 Turning Tools TURNING A Corresponding tool holders of insert VC SVUCR/L Kr:93 o Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S e S16Q-SVUCR/L S20R-SVUCR/L I60M WT07IP Stock available Make-to-order Application For extra finishing For finishing For Al U HF LH A103 A103 LC A104 A103 A104 -SVUCR/L11 VC 1103 VC 1103 VCGX1103 A 227
18 A TURNING Turning Tools Corresponding tool holders of insert VB SVQBR/L Kr:107 o 30' Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S e f S32RSVQBR/L S32U-SVQBR/L S40S-SVQBR/L I60M WT15IP WH35L V16BS SM5 8.65XA S40V-SVQBR/L A32S- SVQBR/L Tool holders with oil hole Stock available Make-to-order Application For finishing For semi-finishing For roughing PCBN/PCD inserts EF HM HR NF A106 A107 A107 A137 A106 A137 -SVQBR/L16 VB 1604 VB 1604 VB 1604 VB 1604 A 228
19 Turning Tools TURNING A Corresponding tool holders of insert VB SVUBR/L Kr:93 o Stock Basic dimensions(mm) Screw Wrench Shim Shim screw R L Dmin ød h L S e f S32R-SVUBR/L S32U-SVUBR/L S40S- SVUBR/L S40V- SVUBR/L I60M WT15IP WH35L V16BS SM5 8.65XA A32S- SVUBR/L Tool holders with oil hole Stock available Make-to-order Application For finishing For semi-finishing For roughing PCBN/PCD inserts EF HM HR NF A106 A107 A107 A137 A106 A137 -SVUBR/L16 VB 1604 VB 1604 VB 1604 VB 1604 A 229
20 A TURNING Turning Tools Corresponding tool holders of insert CP SCLPR/L Kr:95 o Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S e S10K-SCLPR/L S12M-SCLPR/L S16Q-SCLPR/L S20R-SCLPR/L I60M WT07IP I60M3.5 8 WT15IP Stock available Make-to-order Application For extra finishing A108 -SCLPR/L06 -SCLPR/L09 CP 0602 CP 09T3 A 230
21 Turning Tools TURNING A Corresponding tool holders of insert DP SDQPR/L Kr:107 o 30' Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S e S10K-SDQPR/L S12M-SDQPR/L I60M WT07IP S16Q-SDQPR/L I60M S16Q-SDQPR/L S20R-SDQPR/L I60M3.5 8 WT15IP Stock available Make-to-order Application For extra finishing U A109 A109 -SDQPR/L07 -SDQPR/L11 DP 0702 DP 11T3 A 231
22 A TURNING Turning Tools Corresponding tool holders of insert DP SDUPR/L Kr:93 o Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S e S10K-SDUPR/L S12M-SDUPR/L I60M WT07IP S16Q-SDUPR/L I60M Stock available Make-to-order Application For extra finishing U A109 A109 -SDUPR/L07 DP 0702 A 232
23 Turning Tools TURNING A Corresponding tool holders of insert TP STUPR/L Kr:93 o Stock Basic dimensions(mm) Screw Wrench R L Dmin ød h L S e S10K-STUPR/L S12M-STUPR/L S12M-STUPR/L S16Q-STUPR/L I60M WT07IP I60M WT07IP Stock available Make-to-order Application For extra finishing A111 -STUPR/L09 -STUPR/L11 TP 0902 TP 1103 A 233
24 A TURNING Turning Tools Corresponding tool holders of insert CC SCFCR Kr:90 o Stock Basic dimensions(mm) Screw Wrench R L Dmin ød L s a b e S10M-SCFCR06S I60M S12P-SCFCR06S I60M WT07IP S16Q-SCFCR09S S20R-SCFCR09S I60M3.5 8 WT15IP S25R-SCFCR12S I60M5 13 WT20IP Stock available Make-to-order Application U For extra finishing For finishing HF HM For semifinishing For roughing HR LH For Al For cast iron PCBN/PCD inserts A87 EF A87 EM A88 A89 LC A89 A90 A130 A87 A88 A88 A89 A130 -SCFCR06S25 CC 0602 CC 0602 CC 0602 CC 0602 CCGX0602 CC 0602 CC SCFCR09S25 CC 09T3 CC 09T3 CC 09T3 CC 09T3 CCGX09T3 CC 09T3 CC 09T3 -SCFCR12S25 CC 1204 CC 1204 CC 1204 CCGX1204 CC 1204 CC 1204 A 234
25 Turning Tools TURNING A Corresponding tool holders of insert CC SCLCR Kr:95 o Stock Basic dimensions(mm) Screw Wrench R L Dmin ød L s a b e S10M-SCLCR06S S12P-SCLCR06S S16Q-SCLCR09S S20R-SCLCR09S I60M WT07IP I60M3.5 8 WT15IP Stock available Make-to-order Application U For extra finishing For finishing HF HM For semifinishing For roughing HR LH For Al For cast iron PCBN/PCD inserts A87 EF A87 EM A88 A89 LC A89 A90 A130 A87 A88 A88 A89 A130 -SCLCR06S20 CC 0602 CC 0602 CC 0602 CC 0602 CCGX0602 CC 0602 CC SCLCR09S20 CC 09T3 CC 09T3 CC 09T3 CC 09T3 CCGX09T3 CC 09T3 CC 09T3 A 235
26 tool holders for internal Damping tool holders for internal Damping Technical features Increasing material rigidity of tool holder can reduce the amplitude, or obtain larger overhang under the condition of same systemic stability. Therefore, compared with steel tool holder, cemented carbide tool holder has better dampening effect, smaller amplitude and reaches convergence point sooner. As for under the condition of long overhang and easy vibration, they can exert excellent performance and achieve higher dimensional accuracy and surface quality. Under the same condition the maximum overhang of cemented carbide tool holder can reach L 6D, while the recommended maximum overhang of steel tool holder is L 3D. Acceleration caused by the impact of vibration Steel tool holder Time Acceleration caused by the impact of vibration Cemented carbide tool holder Time A 236
27 Turning Tools TURNING A Corresponding tool holders of insert CP (Damping tool holder) SCLPR/L Kr:95 o L2 L1 Stock Basic dimensions(mm) Screw Wrench R L Dmin ød s L1 L2 h C10M-SCLPR/L I60M WT07IP C12Q-SCLPR/L C16R-SCLPR/L I60M3.5 8 WT15IP C20S-SCLPR/L Internal Turning Tools(Damping Tool holder) Stock available Make-to-order Application For extra finishing A108 -SCLPR/L06 --SCLPR/L09 CP 0602 CP 09T3 A 237
28 A TURNING Turning Tools Corresponding tool holders of insert DP (Damping tool holder) SDQPR/L Kr:107 o 30' Internal Turning Tools(Damping Tool holder) L2 L1 Stock Basic dimensions(mm) Screw Wrench R L Dmin ød s L1 L2 h C10M-SDQPR/L I60M C12Q-SDQPR/L WT07IP C16R-SDQPR/L I60M C16R-SDQPR/L C20S-SDQPR/L I60M3.5 8 WT15IP Stock available Make-to-order Application For extra finishing A109 -SDQPR/L07 -SDQPR/L11 DP 0702 DP 11T3 A 238
29 Turning Tools TURNING A Corresponding tool holders of insert DP (Damping tool holder) SDUPR/L Kr:93 o L2 L1 Stock Basic dimensions(mm) Screw Wrench R L Dmin ød s L1 L2 h C10M-SDUPR/L I60M C12Q-SDUPR/L WT07IP I60M C16R-SDUPR/L Internal Turning Tools(Damping Tool holder) Stock available Make-to-order Application For extra finishing A109 -SDQPR/L07 DP 0702 A 239
30 A TURNING Turning Tools Corresponding tool holders of insert TP (Damping tool holder) STUPR/L Kr:93 o Internal Turning Tools(Damping Tool holder) L2 L1 Stock Basic dimensions(mm) Screw Wrench R L Dmin ød s L1 L2 h C10M-STUPR/L I60M WT07IP C12Q-STUPR/L C12Q-STUPR/L I60M WT07IP C16R-STUPR/L Stock available Make-to-order Application For extra finishing A111 -STUPR/L09 -STUPR/L11 TP 0902 TP 1103 A 240
31 Turning Tools TURNING A Corresponding tool holders of insert VC (Damping tool holder) SVQCR/L Kr:107 o 30' L2 L1 Stock Basic dimensions(mm) Screw Wrench R L Dmin ød s L1 L2 h C16R-SVQCR/L I60M WT07IP C20S-SVQCR/L Stock available Make-to-order Internal Turning Tools(Damping Tool holder) Corresponding tool holders of insert VC (Damping tool holder) SVUCR/L Kr:93 o L2 L1 Stock Basic dimensions(mm) Screw Wrench R L Dmin ød s L1 L2 h C16R-SVUCR/L C20S-SVUCR/L I60M WT07IP Stock available Make-to-order Application For extra finishing For finishing For Al U HF LH A103 A103 LC A104 A103 -SVQCR/L11 VC 1103 VC 1103 VCGX1103 -SVUCR/L11 VC 1103 VC 1103 VCGX1103 A104 A 241
32 A TURNING Turning Tools Application information of general Table of recommended cutting parameters for general ISO Materials Hardness HB CVD Coating PVD Coating Cermet Coated cermet Cemented carbide Ceramic YBC151 YBC251 YBC152 YBC252 YBC351 YBC352 YBG102 YBG202 YBG302 YNG151 YNG151C YC10 YC40 CA1000 CN2000 Feed rate (mm/rev) Application information of gerneral P Carbon steel Alloy steel Cutting speed (m/min) C=0.15% C=0.35% C=0.60% Anneal Hardened Hardened Hardened High alloy steel Anneal Hardene Non-Alloy Cast steel Low alloy High alloy ISO Materials Hardness HB CVD Coating PVD Coating Cermet Coated cermet YBM151 YBM153 YBM251 YBM253 YBG202 YBG205 YBG302 YNG151 YNG151C Feed rate (mm/rev) Cutting speed (m/min) M Stainless steel Ferrite Austenite Martensite A 242
33 Turning Tools TURNING A Application information of general Recommended table of cutting parameters for general ISO Materials Hardness HB CVD Coating Cermet Coated cermet Ceramic Cemented carbide YBD052 YBD151 YBD102 YBD152 YBD252 YNG151 YNG151C CA1000 CN1000 CN2000 YC10 YC40 Feed rate (mm/rev) K Malleable cast iron Cutting speed (m/min) Ferrite Pearlite Low cast iron High cast iron Nodular cast iron Ferrite Pearlite Application information of gerneral ISO Materials Hardness HB PVD Coating Cemented carbide CBN PCD YBG102 YBG105 YD101 YCB011 YCB012 YCD011 Feed rate (mm/rev) Cutting speed (m/min) Al alloy No heat treatment Heat treatment < <2500 N Cast aluminum alloy No heat treatment Heat treatment < <2500 Lead alloy Copper alloy S Nibase alloy H Other materials Copper, pure copper Copper, nonleaded Copper, electrolytic copper Ni-base alloy Hard steel Super hard steel Chilled cast iron HRC 50~60 HRC A 243
34 A TURNING Turning Tools Application information of general Table of correctional cutting parameters of internal by P-type clamping Application information of gerneral P M Workpiece material Carbon steel, Alloy steel 45 #, 42CrMo Stainless steel 1Cr18Ni9Ti 0Cr18Ni9 Hardness HB Machining category Feed rate (mm/rev) L/D 3 Cutting depth (mm) L/D=3-4 (Diameter of shank Φ16mm) Feed rate (mm/rev) Cutting depth (mm) HB For semi-finishing < <4.0 HB220 For semi-finishing < <3.0 K Cast iron HT250 HB For semi-finishing < <4.0 by Workpiece material P Carbon steel, Alloy steel 45 #, 42CrMo Hardness HB HB Machining category For finishing For semifinishing Feed rate (mm/rev) L/D 3 L/D=4 L/D=5 L/D=6 Cutting depth (mm) Feed rate (mm/rev) Cutting depth (mm) < < < <1.5 Feed rate (mm/rev) Cutting depth (mm) Feed rate (mm/rev) Cutting depth (mm) M Stainless steel 1Cr18Ni9Ti 0Cr18Ni9 HB220 For finishing For semifinishing < < < <1.0 N Al Alloy --- For finishing For semifinishing < < < < < <1.0 Damping internal tools P M Workpiece material Steel HB Machining conditions Chipbreaker Inserts material YNG151 Feed rate (mm/rev) Cutting depth (mm) Stainless steel HB220 For finishing YNG151C K Cast iron HB Blue words are recommended cutting parameters. A 244
35 Turning Tools TURNING A Application information of general Frequent problems of and solutions Tool material Cutting conditions Tool shape Machine clamping system Common problem Cause Solutions Harder materials Tougher materials Cutting speed Feed rate Cutting depth Cutting liquid Change of inserts Rake face Nose radius Approach angle Cutting edge strength Increase precision of inserts Increase rigidity of tool holder Clamping of tool holder and workpiece Overhang of tool holder Power, gap Over abrasion on nose Surface precision deterioration Radiation Bad precision of dimensions Breakage Chip controlling Burr and knockdown flange Bad precision during Bad surface quality Effect of cutting heat Dimensions fluctuate during cutting Abrasion intensified on flank Unsuitable cutting conditions Abrasion intensified and cutting edge not sharp enough Cutting edge breakage Unsuitable geometrical shape of cutting edge Unsuitable cutting conditions Vibration Built-up edge Unsuitable cutting conditions Unsuitable geometrical shape of cutting edge Insert tolerance Offset of workpiece or tools Abrasion on flank Abrasion on clearance face and rake face Abrasion on rake face Edge chipping Vibration and impact Built-up edge Thermal cracking Cutting edge nose deformation Tool life Long, unbroken and snarled chips Too short and hard chips Steel and Al, burrs occurring Edge break out on cast iron Heavy burr on soft steel Unsuitable workpiece hardness for cutting conditions Hardness of workpiece material and tool material unsuitable for cutting conditions Occurring during intermittent with high feed rate Unsuitable materials and cutting conditions Unsuitable cutting condition Unsuitable geometry Unsuitable cutting condition Unsuitable geometrical shape of cutting edge Unsuitable cutting condition Tool abrasion and unsuitable geometrical shape Unsuitable cutting conditions Tool abrasion and unsuitable geometrical shape Unsuitable cutting condition Tool abrasion and unsuitable geometrical shape A 245 Application information of gerneral
36 A TURNING Turning Tools Application information of general Abrasion of tools and various damages Tool damage type Phenomenon Cause Solution Flank wear Cutting resistant force increasing Groove wear on flank Tool material is too soft. Cutting speed is too high. Clearance angle is too small. Feed rate is too low. Select tool materials with good wear resistance. Reduce cutting speed. Enlarge clearance angle. Increase feed rate. Application information of gerneral Rake face wear (Crater wear) Cutting edge breakage Breakage Bad chip controlling Surface quality deterioration Occasional breakage Instability of tool life Cutting resistant force increasing Deterioration of surface roughness Tool material is too soft. Cutting speed is too hig. Feed rate is too high. Tool material is too hard. Feed rate is high. Cutting edge strength is not high enough. Rigidity of tool holder and tool bar is small. Tool material is too hard. Feed rate is high. Cutting edge strength is not high enough. Rigidity of tool holder and tool bar is low. Select tool materials with good wear resistance. Reduce cutting speed. Reduce feed rate. Select tool materials with good toughness. Reduce feed rate. Increase land width (if rounding changes into chamfering). Enlarge tool bar size. Select tool materials with good toughness. Reduce feed rate. Increase land width (if rounding changes into chamfering). Enlarge tool bar size. Plastic deformation (Cutting edge collapse) Workpiece dimensions change Nose abrasion Tool material is too soft. Cutting speed is too high. Cutting depth and feed rate are too high. Cutting edge temperature is too high. Select tool material with good wear resistance Reduce cutting speed. Reduce cutting depth and feed rate. Select tool materials with good heat conductivity. Built-up edge (Bonding) Surface quality deterioration during finishing Cutting resistant force increasing Cutting speed is low. Cutting edge is not sharp enough. Tool material is unsuitable. Increase cutting speed. Enlarge rake angle. Select tool materials that are not easy to adhere together (coating, cermet, etc.) Thermal cracking Damage because of thermal circulation Normally occurring during intermittent Premature edge failure due to thermal cracks. Tool material is too hard. Adopt dry cutting. Select tool materials with good toughness. Chattering burrs occurring Cutting resistant force increasing Feed rate and cutting speed are too high. Select tool materials with good wear resistance. Sharpen cutting edge by enlarging rake angle. Reduce cutting speed. Flaking Usually occurring when super hard materials, which is accompanied with vibration Bonding occurs on cutting edge. Chip flow is obstructed. Sharpen cutting edge by enlarging rake angle. Enlarge chip pocket. A 246
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