IASM /ASM. Small Diameter, Ultra High-Efficiency Indexable End Mills MODULAR STYLE FEATURES
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1 IASM /ASM Small Diameter, Ultra High-Efficiency Indexable End Mills MODULAR STYLE FEATURES Small Diameter sizes from Ф3/8 to 3/4 (10mm to 20mm) can be used instead of solid end mills. JDMT inserts are ideal for shoulder cutting EDMT-type inserts are ideal for low-depth, high feed rate machining. All body styles can utilize both styles of inserts 2009 Hitachi Tool Engineering USA ph
2 FEATURES 1. EDMT-Type Insert for Machining Efficiency Utilizes R2.0 cutting edge shape. Does not leave excess at edges Low cutting resistance Work S50C Tools ASMM0710R-2( 10-2NT) +ASC Cutting Conditions Vc=160m/min Vf=6115mm/min ap ae=0.25 5mm Tool overhang 80mm 2. JDMT-Type Insert for High-Grade Machined Surfaces Utilizes Fine Wall (FW) shape Low unevenness of machined surfaces Low burning Work S50C Tools ASM0712S12R-2( 12-3NT) Cutting Conditions Vc=200m/min Vf=800mm/min ap ae=5 0.5mm 2 Tool overhang 25mm 3. Direct Milling with JDMT-Type Inserts Since the cutting flute do not extend to the center, there are limitations on the ramp angle and hole diameter, but as shown below, processing by direct milling without a pilot hole is possible for ramping and helical milling. Ramp angle Helical hole diameter Ramping Helical milling Note The ramp angle should be set within the ranges listed above. Use at ramp angles of 1 or less is recommended. 4. Wall Surface Grade By using the Fine Wall (FW) shape, a smooth machined wall surface can be achieved by a multi step cutting. FW Shape Conventional tools Measurement results ap=5mm ap=5mm Length:Width ratio= Hitachi Tool Engineering USA ph
3 Shank Style Regular Length ØD Ød lb L 50 JET AIR HOLE ROUGHING HRC 50 2 FLUTES 3 FLUTES 4 FLUTES 5 FLUTES D 0/-0.2 IASM-Inch Part No. Flutes ØD L Ød lb Insert IASM0706S06R JDMT0702-R, EDMT070220R(-T) IASM0708S08R JDMT0702-R, EDMT070220R(-T) IASM0710S10R JDMT0702-R, EDMT070220R(-T) IASM0712S12R JDMT0702-R, EDMT070220R(-T) IASML0710S10R JDMT0702-R, EDMT070220R(-T) IASML0712S12R JDMT0702-R, EDMT070220R(-T) ASM-Metric Part No. Flutes ØD L Ød lb Insert ASM0710S10R JDMT0702-R, EDMT070220R(-T) ASM0712S12R JDMT0702-R, EDMT070220R(-T) ASM0716S16R JDMT0702-R, EDMT070220R(-T) ASM0720S20R JDMT0702-R, EDMT070220R(-T) ASML0716S16R JDMT0702-R, EDMT070220R(-T) ASML0720S20R JDMT0702-R, EDMT070220R(-T) Inserts p. 63 Part No. Clamp Screw Wrench ALL SIZES T Hitachi Tool Engineering USA ph
4 Ød 2 Modular Style Ød 1 A B C 50 ROUGHING HRC 50 2 FLUTES 3 FLUTES 4 FLUTES 5 FLUTES 6 FLUTES H E ØD D 0/-0.2 ASRM - METRIC Part No. Flutes ØD H Ød1 M Ød2 A B C E Insert ASMM0710R M JDMT0702R, EDMT070220R(-T) ASMM0712R M JDMT0702R, EDMT070220R(-T) ASMM0716R M JDMT0702R, EDMT070220R(-T) ASMM0720R M JDMT070-R, EDMT070220R(-T) Inserts p. 71 l l CARBIDE SHANK - METRIC Part No. ØD M L l 2 ls Ød 1 Ød 2 Cutter Body ASC M ASC M ASC M ASC M ASMM0710R-2 ASMM0712R-3 ASC M ASC M ASMM0716R-4 ASC M ASC M ASC M ASMM0720R-5 Part No. Clamp Screw Wrench ALL SIZES T Hitachi Tool Engineering USA ph
5 Inserts Type A JDMT07020XR Insert with 5mm flute length for shoulder milling Type B EDMT070220R(-T) Insert with 2mm corner R for high feed cutting. Part No. A (mm) B (mm) R (mm) T (mm) Type JDMT070202R A JDMT070204R A JDMT070208R A EDMT070220R-T B EDMT070220R B All Inserts have two effective cutting edges There are two types of EDMT Inserts: - Standard Type (EDMT070220R-T) - Low-Resistance Type (EDMT070220R) which reduces cutting resistance by approximately 10%. COATING MATERIALS FOR INSERTS Material Name ISO Classification P10-M10-K10 K30 Coating Name Coating Type Application Features JX Coating PVD TH Coating (TISIN) PVD High speed maching for steel General purpose for steel Uses harder substrate than JX1015 Excellent for high speed machining of steel Uses nanocomposite coating, strong durability of base material is excellent for strong interrupted cutting 2009 Hitachi Tool Engineering USA ph
6 Cutting Conditions Inch + Metric EDMT (High Feed Milling) Carboh Steel < 30HRc 30-40HRc 40-50HRc Inch Metric φø φø Flutes Flutes Vc range sfm Vc range m/min N(rpm) N(rpm) Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) Vc range sfm Vc range m/min N(rpm) N(rpm) Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) Vc range sfm Vc range m/min N(rpm) N(rpm) Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) Stainless Steel Vc range sfm Vc range m/min N(rpm) N(rpm) Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) Cast Iron Vc range sfm Vc range m/min N(rpm) N(rpm) Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) Hitachi Tool Engineering USA ph
7 Cutting Conditions Inch + Metric JDMT (Side Milling) Carboh Steel < 30HRc 30-40HRc 40-50HRc Inch Metric φø φø Flutes Flutes Vc,fz range Vc= sfm, fz= in/t Vc,fz range Vc= m/min, fz= mm/t N(rpm) N(rpm) Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) Vc,fz range Vc= sfm, fz= in/t Vc,fz range Vc= m/min, fz= m/t N(rpm) N(rpm) Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) Vc,fz range Vc= sfm, fz= in/t Vc,fz range Vc=80-120m/min, fz= mm/t N(rpm) N(rpm) Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) Stainless Steel Vc,fz range Vc= sfm, fz= in/t Vc,fz range Vc= m/min, fz= mm/t N(rpm) N(rpm) Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) Cast Iron Vc,fz range Vc= sfm, fz= in/t Vc,fz range Vc= m/min, fz= mm/t N(rpm) N(rpm) Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) Hitachi Tool Engineering USA ph
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