CVD coated grade for steel turning

Transcription

1 Tungaloy Report No. 3-E5 CVD coated grade for steel turning New Line of chipbreakers for Heavy TUNGALOY Extremely stable ol life due amazing chipping resistance

2 New Triple Technology! Provides a high level of reliability with its excellent fracture resistance! Features Special Surface Technology TUNGALOY Smooth insert surface prevents chip adhesion and improves chip flow. Comparison of coated surfaces Conventional type Adhesion Reinforcement Technology This specialised treatment enhances the bond between the coating and the substrate.

3 Columnar Stabilization Technology Conventional Crystal structure Stress Substrate Disperses the stress Stress Prevents randomly developed cracks!! Excellent fracture resistance & extended ol life! Growing cracks leads the peeling off the coating T915 (TM) Competir A Competir B T915 chipping or fracture resistance 30,000 impacts/set before edge shows chipping & reaches end of ol life. 0 5,000,000 15,000 0,000 5,000 30,000 35,000 Result Number of impacts : No chipping : Chipping Insert used : CNMG0-** Work material : S5C (C5E) / 5HB Cutting speed: Vc = 150 m/min Feed : f = 0.3 mm/rev Depth of cut : ap = 1.5 mm Work process : Interrupted Coolant : Wet Even under heavy interrupted, the ol life of the T915 is extremely stable. 3

4 º Grades High Cutting speed Low T95 T9115 T915 T9135 Light T95 P01 - P T9115 P - P0 T915 P0 - P30 T9135 P30 - P0 Heavy Interrupted P05 P P15 P0 P5 P30 P35 P0 ly formed columnar crystal TiCN + AlO3 (For negative type inserts) 1 T95 Light Appli- Grade Substrate Coating layer cation code Specific gravity Main HRA GPa Thickness (µm) Composition P05 conventional P15 conventional T9115 T915 Heavy T9135 Interrupted Highly stable grade for steel turning Special Surface Technology TUNGALOY Features P5 conventional P35 conventional T95 shows excellent performance during high speed. T9115 demonstrates a good balance of wear and impact resistance. Applicable for continuous light interrupted. T915 demonstrates excellent chipping resistance. Applicable for heavy. T9135 shows excellent impact resistance during heavy interrupted. Depth of cut Basic chipbreakers TH TM TSF Feed Shape Features heavy TSF TM TH º 0º First choice chipbreaker for finishing steels. The dimple structure decreases the contact area between the insert surface and chips, resulting in signifi cant reduction of heat occurrence. General-purpose, low force chipbreaker provided with a wide range of chip control area, featuring the unique protrusion adjacent the corner and sharpness due the high-rake angle. Double-sided, three-dimensional chipbreaker provided with ugher edges and smooth chip breakability. Also excels in highfeed machining. Standard conditions Machining mode Grades Cutting speed Depth of cut Feed Vc (m/min) T T TSF T T T TM T T T heavy TH T

5 Depth of cut Complementary chipbreakers TS NS ZM ZF NM AFW Depth of cut S AS All-round Feed Feed Feed DM ASW Depth of cut ,1 19,5 THS 5 1,1 TRS 19 TUS 5 Shape Features ZF 0. Suitable for temporary increases in depth of cut such as on flange sections. Excels in chip control and is best for machining of lead free steels. NS 1º The finishing chipbreaker has remarkable chip control under low feed and small depth of cut conditions. Suitable for machining near net shape components. TS Ideal chipbreaker for finishing under a wide range of conditions. Sharp edge allows excellent chip control in the machining of shaft like components. AFW 1º Features positive land and excellent chip control. Applicable for small depth of cut and high-feed. Provided with wiping function. High feed, small depth of cut AS ASW 0. 1º 1º Advanced chipbreaker that is suitable for turning at high feeds and small depths of cut. Applicable for the machining of forged components with high productivity. Negative land design contributes high reliability and edge strength. Applicable for small depth of cut and high-feed. Provided with wiping function. NM ZM 7º 1º NM chipbreaker has a well designed protrusion and a strong edge for increased feed rates. It is suitable for highly productive turning of forged steel. Superior chip control in profiling and machining rounded forms. Ideally suited for machining lead free steels. All-round 0. Highly reliable chipbreaker for under a wide range of conditions from continuous interrupted. DM 0.5 Enhanced chipbreaker with exceptional fracture resistance that provides excellent chip control under a wide range of conditions. S Sharp edge and simply designed chipbreaker offer exceptional chip control and high productivity in applications. heavy New THS 0º Optimum chipbreaker that is suitable for machining with a fluctuating depth of cut in heavy turning. Optimized edge provides high strength and low forces. heavy (Single sided) Heavy (Single sided) New New TRS TUS 0º º Single sided chipbreaker delivers exceptional chip control when heavy. Small protrusions near the edge decrease contact with the chips. Single sided chipbreaker that has uniquely designed protrusions for outstanding chip control when machining large depths of cut. Optimum edge design increases fracture resistance. 5

6 Standard conditions Machining mode Grades Cutting speed Depth of cut Feed Vc (m/min) T T ZF T T T NS T T T TS T T T AFW T T T AS T High feed, small depth of cut T T ASW T T T NM T T T ZM T T T All-round T T T DM T T T S T New T Heavy T THS T New T heavy T TRS T (Single sided) New T Heavy T TUS (Single sided) T

7 (For positive type inserts) Depth of cut PSF PSS PM PS Feed Shape Features light PSF PSS PS PM 0.1 0º º First choice chipbreaker for finishing with low force and high wear resistance. The PSF has excellent chip control at a low depth of cut and reduces chip control problems. The PSS chipbreaker is suitable for finishing light in stainless steel and internal turning. It has excellent chip control with low forces. This three-dimensional, finishing chipbreaker features excellent chip control and a sharp action. The economical M class insert is applicable for a wide range of applications, delivering highly effi cient boring. Basic chipbreaker for. This features excellent sharpness and chip control. Standard conditions Machining mode Grades Cutting speed Depth of cut Feed Vc (m/min) light interrupted T PSF T light interrupted T light PSS T light interrupted T PS T light interrupted PM T T

8 Inserts Negative type Rhombic, 0 T95 T9115 T915 T9135 ød s ød1 rε *CNMG0-ZF 0. ZF CNMG0-ZF 0. NS *CNMG0-NS TSF CNMG0-TSF 13º 1º *CNMG0-TSF CNMG1-TSF 1. TS CNMG0-TS *CNMG0-TS CNMG1-TS 1. AFW CNMG0-AFW *CNMG0-AFW 0. High feed, small depth of cut 1º AS CNMG0-AS *CNMG0-AS CNMG1-AS 1. ASW *CNMG0-ASW 0. 1º 1º CNMG1-ASW 1. *Note: cross sections are of * marked insert. : Scked items

9 º Rhombic, 0 T95 T9115 T915 T9135 ød s ød1 rε *CNMG1-NM 1. NM CNMG0-NM 1º ZM *CNMG0-ZM Negative inserts 0. CNMG1-ZM CNMG1-ZM 1. 7º TM CNMG09030-TM 0. All-round CNMG09030-TM 0. CNMG0-TM *CNMG0-TM CNMG1-TM 1. CNMG1-TM 1. CNMG1-TM CNMG1900-TM CNMG1901-TM 1. CNMG CNMG CNMG0 *CNMG CNMG1 1. CNMG1 1. CNMG0 0. CNMG CNMG1 1. CNMG CNMG CNMG DM CNMG0-DM 0.5 *CNMG0-DM CNMG1-DM 1. S CNMG0R-S CNMG0L-S *CNMG0R-S CNMG0L-S 0. *Note: cross sections are of * marked insert. : Scked items 9

10 Rhombic, 0 heavy heavy (Single sided) New New T95 T9115 T915 T9135 ød s ød1 rε 0. CNMG1-TH CNMG1-TH 1. CNMG1-TH CNMG1-TH 1. CNMG1901-TH CNMG1901-TH CNMG1-THS CNMG1-THS 1. *CNMG1-THS CNMG1-THS 1. CNMG1901-THS 1. CNMG1901-THS CNMG190-THS. CNMG509-THS CNMM1-TRS 1. *CNMM1-TRS CNMM1-TRS 1. CNMM1901-TRS CNMM190-TRS. CNMM509-TRS *CNMM1901-TU CNMM190-TU. CNMM509-TU TH *CNMG0-TH 0.3 0º THS CNMG0-THS TRS CNMM0-TRS 30 TU CNMM1901-TU 0º º º 0º Negative inserts Heavy (Single sided) TUS *CNMM1900-TUS 0. New CNMM1901-TUS 1. CNMM1901-TUS CNMM190-TUS. CNMM1903-TUS CNMM5091-TUS 1. CNMM509-TUS CNMM5093-TUS 3. - CNMA0 0. CNMA CNMA *Note: cross sections are of * marked insert. : Scked items

11 Rhombic, 55 T95 T9115 T915 T9135 ød s ød1 rε DNMG1500-ZF DNMG1501-ZF 1. DNMG1500-ZF DNMG1500-ZF DNMG1501-ZF *DNMG1500-NS 0. ZF DNMG1500-ZF 0. NS DNMG1500-NS TSF DNMG1500-TSF 13º 1º *DNMG1500-TSF DNMG1501-TSF 1. DNMG1500-TSF DNMG1500-TSF DNMG1501-TSF 1. *DNMG1500-TS DNMG1501-TS 1. DNMG1500-TS DNMG1501-TS 1. TS DNMG1500-TS AS DNMG1500-AS *DNMG1500-AS DNMG1501-AS 1. DNMG1500-AS DNMG1500-AS DNMG1501-AS 1. CB *DNMG10-CB º Negative inserts 31º NM *DNMG1500-NM DNMG1501-NM 1. 1º ZM *DNMG1500-ZM DNMG1501-ZM 1. DNMG1500-ZM DNMG1501-ZM 1. 7º *Note: cross sections are of * marked insert. : Scked items 11

12 º Rhombic, 55 T95 T9115 T915 T9135 ød s ød1 rε TM DNMG10-TM DNMG10-TM 0. DNMG1500-TM *DNMG1500-TM DNMG1501-TM DNMG1501-TM 1. DNMG1500-TM DNMG1500-TM DNMG1501-TM 1. DNMG1501-TM 1. All-round DNMG DNMG10 0. DNMG1500 *DNMG DNMG DNMG DNMG1500 DNMG DNMG DNMG DM *DNMG1500-DM DNMG1501-DM 1. DNMG1500-DM 0.5 DNMG1500-DM DNMG1501-DM DNMG1501-DM 1. S DNMG1500R-S DNMG1500L-S *DNMG1500R-S 0. DNMG1500L-S 0. DNMG1500R-S DNMG1500L-S DNMG1500R-S 0. DNMG1500L-S 0. TH *DNMG1500-TH 0. DNMG1501-TH DNMG1501-TH 1. DNMG1500-TH DNMG1501-TH DNMG1501-TH 1. heavy THS DNMG1500-THS 0. New DNMG1501-THS DNMG1501-THS 1. DNMG1500-THS 0. *DNMG1501-THS DNMG1501-THS 1. 0º 0º Negative inserts *Note: cross sections are of * marked insert. : Scked items 1

13 º Square, 90 T95 T9115 T915 T9135 ød s ød1 rε NS *SNMG0-NS Negative inserts 1º TSF SNMG0-TSF *SNMG0-TSF SNMG1-TSF 1. 13º TS SNMG0-TS *SNMG0-TS SNMG1-TS 1. High feed, small depth of cut ZM *SNMG0-ZM 7º SNMG1-ZM 1. AS *SNMG0-AS º TM SNMG09030-TM SNMG09030-TM 0. SNMG0-TM *SNMG0-TM SNMG1-TM 1. SNMG1-TM SNMG1500-TM SNMG1501-TM 1. SNMG1900-TM SNMG1901-TM 1. *Note: cross sections are of * marked insert. : Scked items 13

14 Square, 90 heavy heavy (Single sided) Heavy All-round 0. T95 T9115 T915 T9135 ød s ød1 rε SNMG SNMG SNMG0 *SNMG0 0. SNMG SNMG1 1. SNMG0.0 SNMG SNMG SNMG SNMG SNMG SNMG1-DM 1. DM *SNMG0-DM 0.5 S SNMG0R-S SNMG0L-S *SNMG0R-S 0. SNMG0L-S TH *SNMG0-TH SNMG1-TH 1. SNMG1501-TH SNMG1501-TH SNMG1901-TH SNMG1901-TH 1. THS SNMG0-THS New SNMG1-THS SNMG1501-THS SNMG1501-THS *SNMG1900-THS ,15 SNMG1901-THS SNMG1901-THS SNMG190-THS. SNMG5071-THS SNMG507-THS. TRS *SNMM1501-TRS New SNMM1501-TRS 1. SNMM1901-TRS 1. 19, SNMM190-TRS. 15 SNMM509-TRS TU 30 *SNMM1901-TU SNMM190-TU. 1 SNMM507-TU SNMM509-TU º º 0º Negative inserts 1 0º *Note: cross sections are of * marked insert. : Scked items

15 Square, 90 Heavy New TUS *SNMM1901-TUS 0º 5 Triangular, T95 T9115 T915 T9135 ød s ød1 rε 1. SNMM1901-TUS SNMM190-TUS. SNMM507-TUS SNMM5073-TUS 3. SNMM509-TUS SNMM5093-TUS 3. T95 T9115 T915 T9135 ød s ød1 rε ZF TNMG0-ZF *TNMG0-ZF NS TNMG0-NS *TNMG0-NS 0. TSF TNMG0-TSF 13º 1º *TNMG0-TSF TNMG1-TSF 1. TS TNMG0-TS Negative inserts *TNMG0-TS TNMG1-TS 1. High feed, small depth of cut Boring (Double sided) AS TNMG0-AS 1º CB TNMG130-CB *TNMG0-AS TNMG1-AS *TNMG130-CB 0. 31º *Note: cross sections are of * marked insert. : Scked items 15

16 º Triangular, 0 T95 T9115 T915 T9135 ød s ød1 rε TNMG1-NM 1. NM *TNMG0-NM 1º ZM TNMG0-ZM Negative inserts TNMG0-ZM *TNMG1-ZM 1. TNMG01-ZM º TM TNMG130-TM TNMG130-TM 0. TNMG0-TM *TNMG0-TM TNMG1-TM TNMG00-TM 0. TNMG01-TM TNMG01-TM 1. All-round TNMG TNMG TNMG0 *TNMG0 0. TNMG TNMG1 1. TNMG TNMG00 0. TNMG TNMG01 1. DM *TNMG0-DM TNMG1-DM heavy S TNMG0R-S TNMG0L-S *TNMG0R-S 0. TNMG0L-S 0. TNMG00R-S TNMG00L-S TNMG00R-S 0. TNMG00L-S 0. TH *TNMG00-TH TNMG01-TH º *Note: cross sections are of * marked insert. : Scked items 1

17 Triangular, 0 New heavy Trigon, 0 THS TNMG00-THS T95 T9115 T915 T9135 ød s ød1 rε *TNMG01-THS 1. T95 T9115 T915 T9135 ød s ød1 rε WNMG000-ZF 0. WNMG000-ZF *WNMG000-ZF 0. ZF WNMG000-ZF 0. NS WNMG000-NS *WNMG000-NS 0. TSF WNMG000-TSF 13º 0º 1º *WNMG000-TSF 0. WNMG000-TSF WNMG000-TSF WNMG001-TSF 1. TS WNMG000-TS *WNMG000-TS WNMG001-TS 1. AFW WNMG000-AFW Negative inserts WNMG000-AFW 0. WNMG000-AFW *WNMG000-AFW 0. High feed, small depth of cut 1º AS WNMG000-AS 1º *WNMG000-AS WNMG001-AS 1. *Note: cross sections are of * marked insert. : Scked items 17

18 º Trigon, 0 High feed, small depth of cut T95 T9115 T915 T9135 ød s ød1 rε WNMG001-ASW 1. *WNMG000-ASW WNMG001-ASW 1. ASW WNMG000-ASW 0. 1º Negative inserts Boring (Double sided) CB WNMG000-CB 31º *WNMG000-CB 0. NM *WNMG000-NM 1º WNMG001-NM 1. ZM WNMG000-ZM WNMG001-ZM 1. 7º *WNMG000-ZM 0. WNMG001-ZM WNMG001-ZM 1. TM WNMG000-TM WNMG000-TM All-round 0. WNMG000-TM *WNMG000-TM WNMG001-TM 1. WNMG001-TM 1. WNMG WNMG WNMG000 *WNMG WNMG WNMG DM *WNMG000-DM WNMG001-DM *Note: cross sections are of * marked insert. : Scked items 1

19 º Trigon, 0 heavy TH *WNMG000-TH 0.3 0º THS WNMG000-THS New 0º Negative inserts 0. *WNMG001-THS WNMG001-THS 1. WNMG01-THS WNMG01-THS 1. Rhombic, 35 T95 T9115 T915 T9135 ød s ød1 rε 0. WNMG001-TH WNMG001-TH 1. WNMG01-TH WNMG01-TH 1. T95 T9115 T915 T9135 ød s ød1 rε *VNMG0-ZF VNMG1-ZF 1. ZF VNMG0-ZF 13º TSF VNMG0-TSF *VNMG0-TSF VNMG1-TSF TS VNMG0-TS 0. *VNMG0-TS VNMG1-TS 1. ZM *VNMG0-ZM VNMG1-ZM º TM VNMG0-TM 0. *VNMG0-TM VNMG1-TM 1. *Note: cross sections are of * marked insert. : Scked items 19

20 Rhombic, 35 All-round 0. Negative inserts T95 T9115 T915 T9135 ød s ød1 rε VNMG0 *VNMG VNMG1 1. DM *VNMG0-DM VNMG1-DM Rhombic, 5 0. ZM YNMG0-ZM *YNMG0-ZM 0. 7º Round Heavy T95 T9115 T915 T9135 ød s ød1 rε 5 ZF YNMG0-ZF *YNMG0-ZF 0. T95 T9115 T915 T9135 ød s ød1 rε 1 RNMG *RNMG RNMG ,19 09,1 RNMG RNMG *Note: cross sections are of * marked insert. : Scked items 0

21 Inserts Positive type Rhombic, 0 (7 ) light 0.1 0º PSS CCMT000-PSS CCMT000-PSS 0. *CCMT09T30-PSS CCMT09T30-PSS 0. CCMT0-PSS CCMT0-PSS CCMT1-PSS CCMT000-PS *CCMT000-PS 0. CCMT09T30-PS 0. CCMT09T30-PS CCMT09T30-PS 0. CCMT0-PS CCMT0-PS CCMT1-PS CCMT000-PM 0. CCMT09T30-PM *CCMT09T30-PM CCMT09T31-PM 1. PS CCMT000-PS PM CCMT000-PM º Rhombic, 0 (11 ) T95 T9115 T915 T9135 ød s ød1 rε PSF CCMT000-PSF CCMT09T30-PSF *CCMT09T30-PSF 0. T95 T9115 T915 T9135 ød s ød1 rε PSF CPMT000-PSF CPMT000-PSF *CPMT09030-PSF CPMT09T30-PSF light 0º PSS CPMT000-PSS CPMT000-PSS CPMT000-PSS 0. *CPMT09030-PSS CPMT09030-PSS 0. CPMT09T30-PSS CPMT09T30-PSS *Note: cross sections are of * marked insert. : Scked items 1

22 Rhombic, 0 (11 ) Positive inserts º Rhombic, 55 (7 ) T95 T9115 T915 T9135 ød s ød1 rε PS CPMT000-PS CPMT000-PS CPMT000-PS 0. CPMT000-PS CPMT000-PS 0. *CPMT09030-PS CPMT09030-PS 0. CPMT09T30-PS 0. CPMT09T30-PS CPMT09T30-PS 0. PM CPMT000-PM *CPMT09030-PM CPMT09030-PM 0. T95 T9115 T915 T9135 ød s ød1 rε PSF DCMT0700-PSF *DCMT11T30-PSF DCMT11T30-PSF 0. light 0.1 PSS DCMT0700-PSS DCMT0700-PSS 0. *DCMT11T30-PSS DCMT11T30-PSS DCMT11T31-PSS 1. PS DCMT0700-PS 0º 0. *DCMT0700-PS DCMT0700-PS 0. DCMT11T30-PS 0. *DCMT11T30-PS DCMT11T30-PS 0. DCMT11T31-PS DCMT0700-PM 0. DCMT11T30-PM *DCMT11T30-PM DCMT11T31-PM 1. PM DCMT0700-PM º *Note: cross sections are of * marked insert. : Scked items

23 Square, 90 (7 ) PS *SCMT09T30-PS PM *SCMT09T30-PM º Positive inserts SCMT09T30-PM 0. SCMT0-PM SCMT1-PM 1. Square, 90 (11 ) PS SPMT09030-PS Triangular, 0 (7 ) light T95 T9115 T915 T9135 ød s ød1 rε SCMT09T30-PS 0. SCMT0-PS SCMT0-PS 0. T95 T9115 T915 T9135 ød s ød1 rε SPMT09030-PS 0. SPMT0-PS *SPMT0-PS 0. T95 T9115 T915 T9135 ød s ød1 rε PSF TCMT0900-PSF *TCMT10-PSF TCMT130-PSF TCMT1T30-PSF º PSS TCMT0900-PSS TCMT0900-PSS 0. *TCMT10-PSS TCMT10-PSS 0. TCMT130-PSS TCMT130-PSS 0. TCMT1T30-PSS TCMT1T30-PSS TCMT1T31-PSS 1. *Note: cross sections are of * marked insert. : Scked items 3

24 Triangular, 0 (7 ) PS TCMT10-PS PM TCMT10-PM º Positive inserts Triangular, 0 (11 ) light T95 T9115 T915 T9135 ød s ød1 rε 0. *TCMT10-PS TCMT10-PS 0. TCMT130-PS 0. TCMT130-PS TCMT130-PS 0. TCMT1T30-PS 0. TCMT1T30-PS TCMT1T30-PS TCMT10-PM 0. *TCMT1T30-PM TCMT1T30-PM TCMT1T31-PM 1. T95 T9115 T915 T9135 ød s ød1 rε PSF TPMT0900-PSF *TPMT10-PSF TPMT130-PSF TPMT13030-PSF TPMT1T30-PSF º PSS TPMT0900-PSS TPMT0900-PSS 0. *TPMT10-PSS TPMT10-PSS 0. TPMT130-PSS TPMT130-PSS 0. TPMT13030-PSS TPMT13030-PSS 0. TPMT1T30-PSS TPMT1T30-PSS TPMT0900-PS TPMT0900-PS 0. TPMT10-PS 0. *TPMT10-PS TPMT10-PS 0. TPMT130-PS TPMT130-PS 0. TPMT13030-PS 0. TPMT13030-PS TPMT13030-PS 0. TPMT1T30-PS TPMT1T30-PS 0. PS TPMT0900-PS *Note: cross sections are of * marked insert. : Scked items

25 Triangular, 0 (11 ) PM TPMT10-PM º PS *TPMR130-PS Triangular, 0 (11 ) without hole Positive inserts Trigon, 0 (11 ) Heavy T95 T9115 T915 T9135 ML *WPMT09075ZPR-ML WPMT09075ZPL-ML Rhombic, 35 (5 ) T95 T9115 T915 T9135 ød s ød1 rε TPMT10-PM 0. TPMT130-PM TPMT130-PM 0. TPMT13030-PM TPMT13030-PM 0. *TPMT1T30-PM TPMT1T30-PM TPMT1T31-PM 1. T95 T9115 T915 T9135 ød s ød1 rε TPMR130-PS 0. TPMR30-PS TPMR30-PS 0. ød s ød1 rε T95 T9115 T915 T9135 ød s ød1 rε PSF VBMT130-PSF *VBMT0-PSF light 0.1 0º PSS VBMT130-PSS VBMT130-PSS 0. *VBMT0-PSS VBMT0-PSS VBMT1-PSS 1. *Note: cross sections are of * marked insert. : Scked items 5

26 Rhombic, 35 (5 ) PS *VBMT130-PS Rhombic, 35 (7 ) 0º PSS VCMT130-PSS VCMT130-PSS 0. *VCMT0-PSS VCMT0-PSS 0. PS VCMT130-PS Positive inserts light 0. VCMT130-PS *VCMT130-PS 0. VCMT0-PS VCMT0-PS 0. Rhombic, 5 (7 ) T95 T9115 T915 T9135 ød s ød1 rε 0. VBMT130-PS VBMT130-PS 0. VBMT0-PS 0. VBMT0-PS VBMT0-PS 0. T95 T9115 T915 T9135 ød s ød1 rε PSF VCMT000-PSF VCMT130-PSF *VCMT0-PSF VCMT0-PSF T95 T9115 T915 T9135 ød s ød1 rε ZF 5 YWMT11T0-ZF YWMT11T0-ZF 3 *YWMT1T30-ZF YWMT1T30-ZF YWMT1T30-ZF 0. º ZM 5 YWMT11T0-ZM *YWMT1T30-ZM YWMT1T30-ZM º *Note: cross sections are of * marked insert. : Scked items

27 Round, (7 ) T95 T9115 T915 T9135 ød s ød1 rε RS RCMTT3M0-RS RCMTM0-RS *RCMTM0-RS RCMT00M0-RS RCMT507M0-RS RCMT050M *RCMT00M RCMT003M Heavy 5º 0º 0º RCMM03M RCMMM *RCMMM RCMM00M RCMM507M , 0, 5, Positive inserts *Note: cross sections are of * marked insert. : Scked items 7

28 Practical examples Workpiece type Insert Grade Aumotive parts WNMG001-TM T95 S5C / C5 Shaft parts DNMG1501-TM T95 S5C / C5 Work material Cutting speed: Vc (m/min) Feed: Depth of cut: Machining Coolant Cutting conditions Results Workpiece type Insert Grade Work material T95 Competir ø50 mm ø55 mm External turning (continuous) Wet WNMG001-TM T9115 T95 0 mm Number of pieces Tool life is doubled. T95 grade offers long and stable ol life due high wear and chipping resistance. Aumotive parts S5C / C5 Tool life is Doubled! Competir External profiling (continuous) Wet Number of pieces TNMG0-TSF T9115 ø50 mm ø55 mm 30 mm T95 at least doubles the ol life. This grade offers extended ol life with improved wear and chipping resistance. Bearing parts SUJ / 0Cr Tool life is Doubled! Cutting speed: Vc (m/min) Feed: Cutting conditions Depth of cut: Machining Coolant External and face turning (continuous) External turning (continuous) Wet Wet T9115 Tool life is Doubled! T times longer ol life! Results Competir Competir Number of pieces T9115 demonstrates remarkable chipping resistance that delivers stable and extended ol life without any sudden fractures. This ol life is also applicable intermittent machining Number of pieces With improved wear and chipping resistance the T9115 offers stable and long life when finish machining.

29 Workpiece type Insert Grade Bearing parts WNMG000-ZM T9115 SCM15 / 1CrMo Machine parts CNMG0-TM T9115 S5C / C5 Work material Cutting speed: Vc (m/min) Feed: Cutting conditions Depth of cut: Machining Coolant Results Workpiece type Insert Grade Work material T9115 Competir ø0 mm External and face turning (continuous) Wet Number of pieces T95 has 1.5 times longer ol life. The T9115 offers extremely stable ol life with exceptional fracture resistance that prevents any sudden ol breakages. Aumotive parts DNMG1500-TM T9115 S5C / C5 0 mm ø30 mm T9115 Competir Internal turning (roughing / continuous) Wet Number of pieces VNMG1-TM T915 ø70 mm ø35 mm Increases productivity by 30%. Machine down-time is reduced. Shaft parts SCM15 / 1CrMo Chipping ø mm Cutting speed: Vc (m/min) Feed: Cutting conditions Depth of cut: Machining Coolant External profiling (continuous) External and face turning (continuous) Wet Wet T9115 T915 Tool life is Doubled! Results Competir Competir Number of pieces The T9115 machined 190 pieces continuously. The competir insert machined between pieces, proving very unstable with frequent fractures. Tool life is extended 1.5 times with Tungaloy insert Number of pieces Tool life has been doubled. The T915 grade prevents the occurrence of chipping and fracture. 9

30 Workpiece type Insert Grade Aumotive parts CNMG0-TM T915 SCr0 / 0Cr Machine parts WNMG000 T915 S0C / CE 50 mm Work material ø mm ø0 mm Cutting speed: Vc (m/min) Feed: Cutting conditions Depth of cut: Machining Coolant (External)0.5 (Facing) 1.0 Face turning (interrupted) External turning (interrupted) Dry Wet T915 Tool life is Doubled! T915 Tool life is Tripled! Results Competir Competir Number of pieces Tool life has been doubled. There was no chipping on the edge and ol life proved very stable. Number of pieces The T915 produced 300 pieces. The ol life of the competir s grade was 0 0 pieces, this variation proved unstable. Workpiece type Insert Grade Hub parts CNMG1-TM T915 S53C / C53 Cylinder parts CNMG0-NM T915 SCM0 / CrMo Work material ø1 mm ø00 mm ø00 mm Cutting speed: Vc (m/min) Feed: Cutting conditions Depth of cut: Machining Coolant External and face turning (interrupted) External and face turning (Interrupted) Wet Wet T915 T915 Tool life is Tripled! Results Competir Chipping Competir Number of pieces Tool life has been doubled. T915 grade offers stable and longer life in heavy interrupted Number of pieces T915 has 3.0 times longer ol life. T915 demonstrates excellent chipping resistance. Applicable for heavy. 30

31 Workpiece type Insert Grade Aumotive parts CNMG1-TM T915 SCM0 / CrMo Gear parts WNMG001-TM T9135 SCM0 / 1CrMo Work material ø75 mm ø0 mm ø mm Cutting speed: Vc (m/min) Feed: Cutting conditions Depth of cut: Machining Coolant External and face turning (Interrupted) External and face turning (Interrupted) Wet Wet T915 Tool life is Doubled! T times longer ol life! Results Competir Competir Number of pieces Even when conducting interrupted machining, the T915 provides exceptional stability credit its high impact resistance Number of pieces Tool life of T9135 is significantly improved due reductions in chipping and unexpected fracture. Workpiece type Insert Grade Axle parts CNMG1-TM T9135 S55C / C55 Axle parts CNMG1-TH T9135 S55C / C55 Work material ø90 mm ø70 mm ø mm Cutting speed: Vc (m/min) Feed: Cutting conditions Depth of cut: Machining Coolant Face turning (Interrupted) External and face turning (Interrupted) Wet Wet T times longer ol life! T times longer ol life! Results Competir Competir Number of pieces T9135 has 1.5 times longer ol life. It reduces chipping on the edge when interrupted. The T9135 also provides good surface finishes and stable ol life. Number of pieces T9135 has.5 times longer ol life. Sudden fractures on the edge when interrupted are drastically reduced deliver significantly longer ol life. 31

32 Tungaloy Corporation (Head office) 11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, Japan Phone: Fax: Tungaloy America, Inc. 37 N Ventura Drive Arlingn Heights,IL 000, U.S.A. Phone: Fax: Tungaloy Canada 3 Elgin St. Unit 3 Brantford, Ontario N3S 7P7, Canada Phone: Fax: Tungaloy de Mexico S.A. C Los Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico 090 Phone: Fax: Tungaloy do Brasil Comércio de Ferramentas de Corte Ltda. Rua dos Sabias N Vinhedo, São Paulo, Brazil Phone: Fax: Tungaloy Germany GmbH An der Alten Ziegelei 1 D-079 Monheim, Germany Phone: Fax: Tungaloy France S.A.S. ZA Courtaboeuf - Le Rio 1 rue de la Terre de feu F-9195 Courtaboeuf Cedex, France Phone: Fax: Tungaloy Italia S.r.I. Via E. Andolfa I-01 Milano, Italy Phone: Fax: Tungaloy Czech s.r.o. Turanka 115 CZ-7 00 Brno, Czech Republic Phone: Fax: Tungaloy Ibérica S.L. C/Miquel Servet, 3B, Nau 7 Pol. Ind. Bufalvent ES-03 Manresa (BCN), Spain Phone: Fax: Tungaloy Scandinavia AB S:t Lars Väg A SE-70 Lund, Sweden Phone: Fax: Tungaloy Rus, LLC 3-D Harkovsky Lane Belgorod, Russia Phone: Fax: Tungaloy Polska Sp. z o.o. ul. Genewska Warszawa, Poland Phone: Fax: Tungaloy U.K. Ltd The Technology Centre, Wolverhampn Science Park Glaisher Drive, Wolverhampn West Midlands WV 9RU, UK Phone: Fax: salesinfo@tungaloyuk.co.uk Tungaloy Hungary Kft Erzsébet királyné útja 15 H-11Budapest, Hungary Phone: Fax: info@tungaloyols.hu Tungaloy Turkey Dudullu Organize Sanayi Bolgesi DES Sanayi Sitesi 1 Cadde Ticaret Merkezi No.3/ Umraniye Istanbul, TURKEY Phone: Fax: info@tungaloy.com.tr Tungaloy Benelux b.v. Tjalk 70 NL-11 NZ Bodegraven, Netherlands Phone: Fax: Tungaloy Croatia Malinska 30 Samobor, Croatia Phone: Fax: Tungaloy Cutting Tool (Shanghai) Co.,Ltd. Rm No 01 No. Zhabei Jiangchang No.3 Rd Shanghai 003, China Phone: Fax: Tungaloy Cutting Tool (Thailand) Co.,Ltd. 11th Floor, Sorachai Bldg. 3/7 Soi Sukhumvit 3 Klongnnue, Wattana Bangkok 1, Thailand Phone: Fax: Tungaloy Singapore (Pte.), Ltd. 31 Kaki Bukit Road 3, #05-19 TechLink Singapore 171 Phone: Fax: Tungaloy India Pvt. Ltd. Unit#13, B wing, th floor Kamala Mills Compound Trade World, Lower Parel (West) Mumbai India Phone: Fax: Tungaloy Korea Co., Ltd #131, Byucksan Digital Valley 5-cha Beotkkot-ro, Geumcheon-gu Seoul, Korea Phone: Fax: Tungaloy Malaysia Sdn Bhd 50 K-, Kelana Mall, Jalan SS/1 Kelana Jaya, 7301 Petaling Jaya, Selangor Darul Ehsan Malaysia Phone: Fax: Tungaloy Australia Pty Ltd Unit 30/33 Lexingn Drive Bella Vista NSW 153, Australia Phone: Fax: PT. Tungaloy Indonesia Kompleks Grand Wisata Block AA- No.3-5 Cibitung Bekasi 175, Indonesia Phone: Fax: Distributed by: ISO 9001 certified ISO 01 certified QC00J005 EC97J113 Tungaloy Corporation Tungaloy Group Japan site and Asian production site 1//199 /11/1997 Produced from Recycled paper Oct. 013 (TJ)