Universal grade for steel turning High reliability and versatility due to our NEW Absotech Platinum technology TOOLING NEWS E-135
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1 TOOLING NEWS E-135 New Coated Grade for General Steel Turning Universal grade for steel turning High reliability and versatility due to our NEW Absotech Platinum technology
2 Coated Grade for Steel Turning General Features Our new versatile grade for general applications. with improved chipping resistance due to the newly developed Absotech Platinum technology. Excellent adhesion resistance. Absotech Platinum - Advantages Using a newly developed titanium compound as a coating for the outermost layer greatly improves strength, gives excellent surface smoothness to the coating layer, and makes stable processing a reality. uses the Absotech Platinum developed using our own advanced CVD technology, delivering at least double the anti-chipping effect of conventional coating layers, and producing a first-choice material for general turning of steel, including greatly improved adhesion resistance. Application Range 500 AC805P Cutting Speed v c (m/min) AC810P AC820P AC830P Finishing Continuous Interrupted Heavy Interrupted Roughing 2
3 Coated Grade for Steel Turning Coating Structure Special surface layer Better adhesion resistance Easily distinguishable used cutting edge Crack density/mm good Conventional 20% reduction Absotech Platinum applied Improved adhesion properties Conventional Higher cutting edge stability Substrate Coating Performance Material: Cutting Conditions: 25CrMo5 v c =100~300m/min, f=0,3mm/rev, a p =1,5mm, wet CNMG Conventional Surface SEM Image Adhesion resistance 2 min 70 min Ra=2,0 μm Adhesion Breakage Adhesion resistance 2 min 70 min 120 min Ra=0,04 μm Extremely smooth surface avoids adhesion Normal wear Controlled even wear tool life extended 3
4 Cutting Efficiency Cutting Efficiency Material: 42CrMo4 Cutting Conditions: v c =160m/min, f=0,3mm/rev, a p =3,0mm, wet CNMG Material: Cutting Conditions: C45 v c =160m/min, f=0,3mm/rev, wet DCMT11T308 NSE A NSE 120 pcs 80 pcs t e =50 min t e =50 min = Better chipping resistance and higher cutting edge stability Material: Cutting Conditions: 42CrMo4 v c =160m/min, f=0,3mm/rev, a p =3,0mm, wet CNMG NSE A B t e =50 min t e =50 min t e =50 min Flank Wear Vb (mm) 0,25 0,20 0,15 0,10 0,05 A B 0, = Cutting Time (min) = excellent wear resistance 4
5 For Steel Turning Negative Type Inserts 80 Diamond Type CNMG NLU NLU 12,7 4,76 5, NLU CNMG NLUW NLUW 12,7 4,76 5, NLUW CNMG NEF NEF 12,7 4,76 5, NEF CNMG NSX 12,7 4,76 5,16 CNMG NSU 9,525 3,18 3,81 CNMG NSU NSU 12,7 4,76 5, NSU CNMG NSE NSE 12,7 4,76 5, NSE CNMG NSEW 12,7 4,76 5, NSEW CNMG NGU 9,525 3,18 3, NGU CNMG NGU NGU 12,7 4,76 5, NGU NGU 1,6 CNMG NGU NGU 15,875 6,35 6, NGU 1,6 CNMG NGUW 12,7 4,76 5, NGUW CNMG NGE NGE 12,7 4,76 5, NGE NGE 1,6 CNMG NGE 15,875 6,35 6, NGE 1,6 CNMG NGE 19,05 6,35 7, NGE 1,6 CNMG NUG NUG 12,7 4,76 5, NUG CNMG NEG NEG 12,7 4,76 5, NEG CNMG NEG NEG 15,875 6,35 6, NEG 1,6 CNMG NUP NUP 12,7 4,76 5, NUP CNMG NUP 19,05 6,35 7,94 80 Diamond Type CNMG NMU NMU 12,7 4,76 5, NMU 1,6 CNMG NMU NMU 15,875 6,35 6, NMU 1,6 CNMG NMU 19,05 6,35 7, NMU 1,6 CNMG NEM NEM 12,7 4,76 5, NEM 1,6 CNMG NEM NEM 15,875 6,35 6, NEM 1,6 CNMG NEM 19,05 6,35 7, NEM 1,6 CNMG NME NME 12,7 4,76 5, NME 1,6 CNMG NME NME 15,875 6,35 6, NME 1,6 CNMG NME 19,05 6,35 7,94 1,6 CNMG NUX NUX 12,7 4,76 5, NUX NUX 1,6 CNMG NUX 15,875 6,35 6, NUX 1,6 CNMG NUX 19,05 6,35 7,94 1,6 CNMG NMX NMX 12,7 4,76 5, NMX 1,6 CNMG NMX NMX 15,875 6,35 6, NMX 1,6 CNMG NMX 19,05 6,35 7, NMX 1,6 CNMM NMP NMP 12,7 4,76 5, NMP 1,6 CNMM NMP NMP 15,875 6,35 6, NMP 1, NMP 2,4 CNMM NMP NMP 19,05 6,35 7, NMP 1, NMP 2,4 Euro stock 5
6 For Steel Turning Negative Type Inserts 80 Diamond Type 55 Diamond Type CNMM NHG 12,7 4,76 5, NHG CNMM NHG NHG 15,875 6,35 6,35 1, NHG 2,4 CNMM NHG NHG 19,05 6,35 7,94 1, NHG 2,4 CNMM NHP 12,7 4,76 5, NHP CNMM NHP 15,875 6,35 6,35 1,6 CNMM NHP NHP 19,05 6,35 7,94 1, NHP 2,4 CNMX L 12,7 4,76 5, R DNMG NUP 12,7 6,35 5, NUP DNMG NMU NMU 12,7 6,35 5, NMU 1,6 DNMG NEM NEM 12,7 6,35 5, NEM 1,6 DNMG NME NME 12,7 6,35 5, NME 1,6 DNMG NUX NUX 12,7 6,35 5, NUX NUX 1,6 DNMG NMX 12,7 6,35 5, NMX 55 Diamond Type DNMG NLU 9,525 4,76 3, NLU NLU 12,7 6,35 5, NLU DNMG NEF 9,525 4,76 3, NEF DNMG NEF NEF 12,7 6,35 5, NEF DNMG NSU 9,525 4,76 3, NSU DNMG NSU NSU 12,7 6,35 5, NSU DNMG NSE NSE 12,7 6,35 5, NSE DNMG NGU NGU 9,525 4,76 3, NGU DNMG NGU NGU 12,7 6,35 5, NGU DNMG NGE NGE 12,7 6,35 5, NGE NGE 1,6 DNMG NUG 12,7 6,35 5,16 DNMG NEG 9,525 4,76 3, NEG DNMG NEG NEG 12,7 6,35 5, NEG DNMM NMP NMP 12,7 6,35 5, NMP NMP 1,6 DNMM NHG 12,7 6,35 5, NHG 1,6 DNMM NHP 12,7 6,35 5,16 DNMX NSEW 12,7 6,35 5,16 Square Type NSEW SNMG NLU 12,7 4,76 5,16 SNMG NEF 12,7 4,76 5,16 SNMG NSU 12,7 4,76 5,16 SNMG NSE 12,7 4,76 5,16 SNMG NGU 9,525 3,18 3, NGU SNMG NGU NGU 12,7 4,76 5, NGU NGU 1,6 SNMG NGE NGE 12,7 4,76 5, NGE 1,6 6
7 For Steel Turning Negative Type Inserts Square Type SNMG NEG NEG 12,7 4,76 5, NEG SNMG NUP 12,7 4,76 5, NUP Triangle Type TNMG NLU NLU 9,525 4,76 3, NLU TNMG NEF 9,525 4,76 3, NEF SNMG NMU NMU 12,7 4,76 5, NMU 1,6 SNMG NMU 15,875 6,35 6,35 1,6 SNMG NMU 19,05 6,35 7, NMU 1,6 SNMG NEM NEM 12,7 4,76 5, NEM 1,6 SNMG NEM 15,875 6,35 6, NEM 1,6 SNMG NEM 19,05 6,35 7, NEM 1,6 SNMG NME 12,7 4,76 5,16 SNMG NME 15,875 6,35 6,35 SNMG NME 19,05 6,35 7,94 1,6 SNMG NUX 12,7 4,76 5, NUX SNMG NMX 15,875 6,35 6, NMX 1,6 SNMG NMX 19,05 6,35 7,94 SNMM NMP NMP 12,7 4,76 5,16 1, NMP 2,0 SNMM NMP 15,875 6,35 6, NMP 1,6 SNMM NMP NMP 19,05 6,35 7,94 1, NMP 2,4 SNMM NHG 12,7 4,76 5, NHG 1,6 SNMM NHG 15,875 6,35 6,35 1,6 SNMM NHG 1, NHGS 19,05 6,35 7,94 1, NHG 2,4 SNMM NHP 12,7 4,76 5,16 SNMM NHP NHP 19,05 6,35 7,94 1, NHP 2,4 SNMM NHP 25,4 7,94 9,12 2,4 SNMM NHP 31,75 9,52 8,8 2,4 SNMM NHU 25,4 7,94 9,12 2,4 SNMM NHW 25,4 7,94 9,12 2, NHW 2,4 TNMG NSX 9,525 4,76 3,81 TNMG NSU NSU 9,525 4,76 3, NSU TNMG NSE NSE 9,525 4,76 3, NSE NSE 12,7 4,76 5,16 TNMG NGU NGU 9,525 4,76 3, NGU NGU 1,6 TNMG NGU 12,7 4,76 5,16 TNMG NGE NGE 9,525 4,76 3, NGE TNMG NGE 12,7 4,76 5,16 TNMG NUG 9,525 4,76 3,81 TNMG NEG NEG 9,525 4,76 3, NEG TNMG NUP 9,525 4,76 3, NUP TNMG NUP 12,7 4,76 5,16 TNMG NMU 9,525 4,76 3, NMU TNMG NMU NMU 12,7 4,76 5, NMU 1,6 TNMG NMU 15,875 6,35 6,35 TNMG NEM 9,525 4,76 3, NEM TNMG NME 9,525 4,76 3, NME TNMG NUX NUX 9,525 4,76 3, NUX TNMG NUX 12,7 4,76 5,16 TNMG NMX 9,525 4,76 3,81 Euro stock 7
8 For Steel Turning Negative Type Inserts Triangle Type TNMG NMP 9,525 4,76 3, NMP TNMG NMP VNMG NFL 9,525 4,76 3,81 VNMG NLU 9,525 4,76 3, NLU VNMG NEF 9,525 4,76 3, NEF VNMG NSU 9,525 4,76 3, NSU VNMG NSE 9,525 4,76 3,81 VNMG NGU NGU 9,525 4,76 3, NGU VNMG NGE 9,525 4,76 3,81 VNMG NEG NEG 9,525 4,76 3, NEG VNMG NUP 9,525 4,76 3, NUP WNMG NLU NLU 12,7 4,76 5, NLU WNMG NLUW 9,525 4,76 3, NLUW WNMG NLUW NMP 12,7 4,76 5, NMP 1,6 TNMG NHG 12,7 4,76 5, NHG 1,6 35 Diamond Type Trigon Type NLUW 12,7 4,76 5, NLUW WNMG NEF 9,525 4,76 3, NEF WNMG NEF 12,7 4,76 5, NEF Trigon Type WNMG NSU 9,525 4,76 3, NSU WNMG NSU NSU 12,7 4,76 5, NSU WNMG NSE NSE 12,7 4,76 5, NSE WNMG NSEW NSEW 12,7 4,76 5, NSEW WNMG NGU NGU 9,525 4,76 3, NGU WNMG NGU NGU 12,7 4,76 5, NGU WNMG NGUW 12,7 4,76 5, NGUW WNMG NGE 9,525 4,76 3,81 WNMG NGE NGE 12,7 4,76 5, NGE NGE 1,6 WNMG NUG 12,7 4,76 5, NUG WNMG NEG 9,525 4,76 3, NEG WNMG NEG NEG 12,7 4,76 5, NEG WNMG NUP 12,7 4,76 5, NUP WNMG NMU 9,525 4,76 3,81 WNMG NMU NMU 12,7 4,76 5, NMU 1,6 WNMG NEM 12,7 4,76 5, NEM WNMG NME 9,525 4,76 3,81 WNMG NME NME 12,7 4,76 5, NME 1,6 WNMG NUX NUX 12,7 4,76 5, NUX WNMG NMP 12,7 4,76 5, NMP 8
9 For Steel Turning Positve Type Inserts 80 Diamond Type Round Type CCMT NLU 6,35 2,38 2,8 0, NLU CCMT 09T304NLU 9,525 3,97 4,4 09T308NLU CCMT 09T304NLUW 9,525 3,97 4,4 09T308NLUW CCMT NSU 0, NSU 6,35 2,38 2, NSU CCMT 09T302NSU 0,2 09T304NSU 9,525 3,97 4,4 09T308NSU CCMT NSU 12,7 4,76 5, NSU CCMT NSK 6,35 2,38 2, NSK CCMT 09T304NSK 9,525 3,97 4,4 09T308NSK CCMT NSK 12,7 4,76 5, NSK CCMT NSC 7,94 3,18 3,4 CCMT 09T304NMU 9,525 3,97 4,4 09T308NMU CPMT NSU 9,525 3,18 4,4 RCMT 1003M0NRX 10,0 3,18 4,4 10T3M0NRX 10,0 3,97 3,6 1204M0NRX 12,0 4,76 4,4 1606M0NRX 16,0 6,35 5,5 2006M0NRX 20,0 6,35 6,5 RCMX 1003M0NRP 10,0 3,18 3,6 Square Type 1204M0NRP 12,0 4,76 4,2 1606M0NRP 16,0 6,35 5,2 2006M0NRP 20,0 6,35 6,5 SCMT NLU 12,7 4,76 5,5 SCMT 09T304NSU 9,525 3,97 4,4 09T308NSU SCMT NSU 12,7 4,76 5, NSU SCMT 09T304NSK 9,525 3,97 4,4 09T308NSK SCMT NSK NSK 12,7 4,76 5, NSK SCMT 09T308NMU 9,525 3,97 4,4 SCMT NMU 12,7 4,76 5, NMU Square Type (without Hole) 55 Diamond Type DCMT NLU 6,35 2,38 2,8 DCMT 11T302NLU 0,2 11T304NLU 9,525 3,97 4,4 11T308NLU DCMT NSU 0, NSU 6,35 2,38 2, NSU DCMT 11T302NSU 0,2 11T304NSU 9,525 3,97 4,4 11T308NSU DCMT NSK 6,35 2,38 2, NSK DCMT 11T304NSK 11T308NSK 9,525 3,97 4,4 11T312NSK DCMT 11T304NMU 9,525 3,97 4,4 11T308NMU SPMR NSF 9,525 3,18 - SPMR NSF NSF 12,7 3, NSF Euro stock 9
10 For Steel Turning Positive Type Inserts Triangle Type TCMT NLU 6,35 2,38 2,8 TCMT NSU 6,35 2,38 2, NSU TCMT 16T304NSU 9,525 3,97 4,3 16T308NSU TCMT NSK 6,35 2,38 2, NSK TCMT 16T304NSK 16T308NSK 9,525 3,97 4,3 16T312NSK TPMT NSU 6,35 3,18 3, NSU TPMT NSF 9,525 4,76 4,4 TPMH NSF 6,35 3,18 3, NSF Triangle Type (without Hole) TPMR NSF 6,35 3, NSF TPMR NSF NSF 9,525 3, NSF 35 Diamond Type VBMT NLU 6,35 3,18 2,8 VBMT NLU 9,525 4,76 4,4 VBMT NSU 6,35 2,38 2,8 VBMT NSU 6,35 3,18 2, NSU VBMT NSU 9,525 4,76 4, NSU VBMT NSK 6,35 2,38 2, NSK VBMT NSK NSK 0,6 9,525 4,76 4, NSK NSK VBMT NSU 9,525 4,76 4, NSU VCMT NSK 9,525 4,76 4, NSK Euro stock 10
11 Application Example Application Examples Axle End - St60 Ring Gear - 15Cr3 higher cutting edge stability 1,5 times higher tool life Vbmax:0.15mm Vbmax:0.83mm NMP 150pcs 150pcs NME 150pcs 100pcs CNMM120416NMP Cutting Conditions: v c = m/min, f=3-0,55mm/rev, a p =1,0-3,0mm, wet WNMG080416NME Cutting Conditions: v c =250m/min, f=0,30-5mm/rev, a p =2,5mm, wet Bush - 20MnCr5 higher wear resistance Tool Holder - 15CrMo4 shows higher stability Vbmax:0.15mm Vbmax:0.83mm Vbmax:0.14mm Vbmax:0.21mm NME 200pcs 200pcs NEM 200pcs 100pcs CNMM120416NME Cutting Conditions: v c = m/min, f=3-0,55mm/rev, a p =1,0-3,0mm, wet DNMG150608NEM Cutting Conditions: v c =250m/min, f=0,30-5mm/rev, a p =2,5mm, wet Ring - C45 higher chipping resistance Cylinder - Iron Sheeting double tool life NSX 240pcs 240pcs Vbmax:0.11mm NSU 200pcs Vbmax:0.11mm 100pcs CNMG120408NSX Cutting Conditions: v c =200m/min, f=0,3mm/rev, a p =mm, wet DCMT11T308NSU Cutting Conditions: v c =210m/min, f=0,15mm/rev, a p =1,0mm, wet 11
12 Cutting Conditions Recommended Cutting Conditions Insert Specification Chipbreaker Depth of Cut a p (mm) Cutting Conditions Min - Optimum - Max Low Carbon Steel Feed Rate f (mm/rev) Cutting Speed V c (m/min) Depth of Cut a p (mm) Cutting Conditions Min - Optimum - Max High Carbon Steel Feed Rate f (mm/rev) Cutting Speed v c (m/min) Negative Type CNM_12 DNM_15 SNM_12 CNM_16 CNM_19 CNM_25 DNM_19 Positive Type CC_09 DC_11 TNM_16 TNM_22 WNM_08 SNM_15 SNM_19 SNM_25 TNM_27 TC_11 VB_16 LU - SU - SEW 0,5-1,5-2,0 0,10-0, ,5-1,5-2,0 0,10-0, SEW 0,5-1,5-2,5 0, , ,5-1,5-2,5 0, , GU - GE - UX - 2,2-5,0 0,10-0, ,2-5,0 0,10-0, MU 1,8-3,0-6,0 0,20-0,35-0, ,8-3,0-6,0 0,20-0,35-0, ME 1,0-3,0-6,0 0, , ,0-3,0-6,0 0, , HG 3,0-4,5-8,0 0,35-0, ,0-4,5-8,0 0,35-0, GU - GE - UX - 3,5-5,0 0,15-0, ,5-5,0 0,15-0, MU 1,8-4,5-6,0 0, , ,8-4,5-6,0 0, , ME 1,5-4,5-7,0 0,20-0,50-0, ,5-4,5-7,0 0,20-0,50-0, HG 3,0-5,0-8,0 0,35-0, ,0-5,0-8,0 0,35-0, MU 1,8-5,0-6,0 0, , ,8-5,0-6,0 0, , ME 2,0-5,0-8,0 0,20-0,50-0, ,0-5,0-8,0 0,20-0,50-0, HG 3,0-6,5-9,0 0,35-0, ,0-6,5-9,0 0,35-0, HF 4,5-8,0-13, , ,5-8,0-13, , NLU 0,2-0,5-1,0 0,05-0,15-0, ,2-0,5-1,0 0,05-0,10-0, NSU - NSE 0,5-1,0-2,0 0,05-0,20-0, ,5-1,0-2,0 0,05-0,20-0, NMU 1,5-2,2-3,0 0,10-0, ,5-2,2-3,0 0,10-0, (Germany) SUMITOMO ELECTRIC Hartmetall GmbH Siemensring 84, D Willich Tel. +49(0) , Fax +49(0) Info@SumitomoTool.com (UK and Ireland) SUMITOMO ELECTRIC Hardmetal Ltd. Summerleys Road, Princes Risborough Buckinghamshire HP27 9PW, UK Tel. +44(0) , Fax: +44(0) enquiries@sumitomo-hardmetal.co.uk Distributed by: 12 E /15 MD-CTS
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