P PM M K N S H TOOLING NEWS E-126. Uncoated Cermet Grades T1000A / T1500A. T1000A - High Speed Finishing Grade. T1500A - General Purpose Grade

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1 TOOLING NEWS E-126 P PM M K N S H Uncoated s / - High Speed - General Purpose

2 Uncoated / Cutting Speed (/in) Application Range Light to Continuous Cutting Usage of Series T1500Z Continuous to Light Interrupted Cutting Cutting Conditions T3000Z Uncoated ceret that provides excellent value for oney. Interrupted to Heavy Interrupted Cutting Roughing An uncoated ceret grade designed with wear resistance in ind that provides long tool life and excellent wear resistance in continuous finishing and profiling applications. T1500Z Coated Superior turning quality thanks to Brilliant Coat. PVD coating with excellent adhesion resistance. A general purpose coated ceret grade capable of aintaining high-quality finished surfaces while providing excellent wear resistance. T3000Z Uncoated A general purpose uncoated ceret grade that provides excellent value for oney and delivers iproved finished surface quality while providing good wear and fracture resistance. Coated High stability coated ceret grade that covers a wide range of applications fro finishing to roughing. High wear resistance, high quality finished surface Uncoated Wear resistant uncoated ceret Uncoated ceret for general purpose Insufficient wear resistance for stable cutting T1500Z Coated ceret for general purpose Abnoral failure ( chipping, fracture, adhesive fracture) Insufficient wear resistance for continuous and profiling applications (ground inserts, sharp edge inserts, etc.) or for finishing of cast iron and ferrous powder etal. T3000Z Toughness Coated ceret Chipbreaker Application Range Negative Type, M-Class Depth of Cut Large Depth of Cut Large Mediu Fine Mediu Fine NFA NFP/NFB NLU NSU Sharp Edge Positive Type, M-Class NFL* NFK Sharp Edge NGU NSE NLU* NSU NSX Strong Edge / Good Chip Control Strong Edge Strong cutting edge ensures good chip control in a wide range of applications. *Good chip control even during soft steel cutting Good cutting edge sharpness ensures good chip control at low cutting depths and low feed rates. Negative Type, G-Class Depth of Cut Large Depth of Cut Large Light to Fine Mediu Roughing Positive Type, G-Class Fine NFC R/LFX R/LFY Sharp Edge R/LFY NSI Sharp Edge R/LFT R/LW R/LST Sharper cutting edge enables large fluctuations in cutting depth. Strong Edge NSC NSD R/LUM R/LFX / R/LFY Strong Edge Bupy Chipbreaker Ground Chipbreaker 2

3 Uncoated / Feature of Uncoated ceret designed with wear resistance in ind that is perfect for profiling and continuous high-speed cutting - new grade that uses coposite hard phase to provide exceptional toughness and adhesion for a hardened ceret - perfect for fine finishing criteria - extensive line up with ephasis on ground inserts to cover diverse applications Dual Structure Hard Phase Coposite Hard Phase TiCN Provides excellent wear resistance, but is brittle WC Excellent toughness, but prone to adhesion Powder technology, New sintering technology Coposite Hard Phase Excellent hardness and toughness Cutting Perforance Coparison of Wear Resistance Flank Wear Width () ,05 0 Work Material: Insert: Cutting Conditions: Cop s T110A Conventional Excellent wear resistance Cutting Tie (in) 34CrMo4 CNMG NSU v c=320/in, f=0/rev., a p=1,5, Dry Coparison of Fracture Resistance Cop s T110A Conventional 0 Work Material: Insert: Cutting Conditions: Excellent fracture resistance and wear resistance Cutting Tie (in) 34CrMo4 CNMG NSU v c=230/in, f=0/rev., a p=1,0, Wet Feature of General purpose uncoated ceret that provides stable finish quality in finishing and ediu cutting - a copletely new ceret providing excellent fracture / wear resistance resulting fro a structure coprised of varying levels of granularity - 3D chip breaker coes into its own in applications where good chip control is required - expanded lineup eets an even wider range of needs Fine TiCN grain phase in binder phase Coposite hard phase of coarse grains Increased wear resistance. Increased fracture resistance. Binder phase area: narrow Existence of fine TiCN grains Increased wear resistance + Suppression of crack widening W-rich Tough hard phase Ti-rich Highly wear resistance, hard phase of fine grains Cutting Perforance Coparison of Wear Resistance Coparison of Coposite phase Tough coposite phase of coarse grains Flank Wear Width () ,05 0 Work Material: Insert: Cutting Conditions: T1200A Conventional Cop s 1,5 ties better wear resistance Cutting Tie (in) 34CrMo4 CNMG NSU v c=230/in, f=0/rev., a p=1,0, Wet Beautiful glossy finished surfaces after facing. Work Material: Insert: Cutting Conditions: Cop s C45 CNMG NLU v c=150/in, f=2/rev., a p=, Wet 3

4 Uncoated / Insert Selection Negative Type 80 Diaond Type, M-Class, with Insert Hole 5 Diaond Type, G-Class, with Insert Hole CNMG NFA NFA NFA 0,8 CNMG NFL NFL 0,8 CNMG NLU 9,525 3,18 3, NLU 0,8 CNMG NLU NLU NLU 0, NLU 1,2 CNMG NLUW NLUW 0, NLUW 1,2 CNMG NSU NSU NSU 0, NSU 1,2 CNMG NSE NSE 0,8 CNMG NSEW NSEW 0,8 DNGG NSU NSU NSU 0,8 DNGG RUM LUM RUM 0, LUM 0,8 DNGG RUM LUM RUM 0, LUM 0,8 DNGA ,8 SNMG NFL 0,8 SNMG NLU 0, NLU 1,2 SNMG NSU 0,8 Square Type, M-Class, with Insert Hole CNMG NSX NSX 0,8 CNMG NGU NGU 0,8 SNMG NSJ 9,525 3,18 3,81 SNMG NSJ SNMG NSX NSX 0,8 80 Diaond Type, G-Class, with Insert Hole CNGG NSU NSU NSU 0,8 5 Diaond Type, M-Class, with Insert Hole DNMG NFA NFA 0,8 DNMG NFA 12,7 6,35 5, NFA 0,8 DNMG NFL NFL 0,8 DNMG NLU NLU 0,8 DNMG NLU NLU NLU 0, NLU 1,2 DNMG NSU NSU NSU 0, NSU 1,2 DNMG NSU NSU 12,7 6,35 5,16 0, NSU 1,2 DNMG NSE NSE 0, NSE 1,2 DNMG NSE 12,7 6,35 5, NSE 0,8 SNMG NGU 9,525 3,18 3,81 0,8 SNMG NGU NGU 0,8 SNMG RUM LUM RUM 0, LUM 0, RUM 1, LUM 1,2 Square Type, G-Class, with Insert Hole SNGG RST LST 9,525 3,18 3, RST 0, LST 0,8 SNGG RUM LUM RUM 0, LUM 0, RUM 1,2 SNGA ,2 Triangular Type, M-Class, with Insert Hole TNMG NFA NFA NFA 0,8 TNMG NFL NFL 0,8 DNMX NSEW NSEW 0,8 DNMG NSX NSX 0,8 DNMG NSX 12,7 6,35 5, NSX 0,8 DNMG NGU NGU 0, NGU 1,2 DNMG RUM LUM RUM 0, LUM 0,8 4 TNMG NLU NLU NLU 0, NLU 1,2 TNMG NSU NSU NSU 0, NSU 1,2 TNMG NSE NSE 0,8

5 Insert Selection Negative Type Uncoated / Triangular Type, M-Class, with Insert Hole 3 Diaond Type, M-Class, with Insert Hole TNMG NSX NSX 0,8 VNMG NFA NFA 0,8 TNMG NGU NGU 0,8 VNMG NFL NFL 0,8 TNMG RUM LUM RUM 0, LUM 0,8 TNMG RUM LUM RUM 0, LUM 0,8 VNMG NLU NLU NLU 0,8 VNMG NSU NSU NSU 0,8 VNMG NSE NSE 0,8 Triangular Type, G-Class, with Insert Hole TNGG NSU NSU NSU 0,8 TNGG RFY LFY RFY LFY RFY LFY RFY 0, LFY 0, RFY 1, LFY 1,2 TNGG RFX LFX RFX LFX TNGG RFT LFT 6,35 3,18 2, RFT LFT TNGG RST LST RST 9,525 3,18 3, LST RST 0, LST 0,8 TNGG RST LST RST LST RST 0, LST 0, RST 1, LST 1,2 TNGG RUM LUM RUM LUM RUM 0, LUM 0, RUM 1, LUM 1,2 TNGG RUM LUM RUM 0, LUM 0,8 TNGA ,35 3,18 2,26 0,8 TNGA ,8 Euro stock Japan stock VNMG NSX NSX 0,8 VNMG NGU NGU 0,8 3 Diaond Type, G-Class, with Insert Hole VNGG NSU NSU NSU 0,8 Trigon Type, M-Class, with Insert Hole WNMG NFA NFA NFA 0,8 WNMG NFL NFL 0,8 WNMG NLU NLU 0, NLU 1,2 WNMG NLUW NLUW 0,8 WNMG NLUW NLUW 0, NLUW 1,2 WNMG NSU NSU 0, NSU 1,2 WNMG NSE NSE 0,8 WNMG NSEW NSEW 0,8 WNMG NSX NSX 0,8 WNMG NGU NGU 0,8 Trigon Type, G-Class, with Insert Hole WNGG NSU Square Type, M-Class, without Insert Hole SNMM ,7 4,76 0,8 Square Type, G-Class, without Insert Hole SNGN ,7 4,76 0,8 5

6 Uncoated / Insert Selection Positive Type 80 Diaond Type, M-Class, with Insert Hole 80 Diaond Type, G-Class, with Insert Hole CCMT NFB NFB CCMT 09T304 NFB 09T308 NFB 0,8 CCMT NLB NLB NLB 0,8 CCMT 09T302 NLB 09T304 NLB 09T308 NLB 0,8 CCMT NLU NLU CCMT 09T304 NLU 09T308 NLU 0,8 CCMT 09T304 NLUW 09T308 NLUW 0,8 CCMT NFP NFP NFP 0,8 CCMT 09T302 NFP 09T304 NFP 09T308 NFP 0,8 CCMT NFP 12,7 4,76 5, NFP 0,8 CCMT NSU NSU NSU 0,8 CCMT 09T302 NSU 09T304 NSU 09T308 NSU 0,8 CPMT NFB 7,94 2,38 3, NFB NFB 0,8 CPMT NLB NLB 0,8 CPMT NLU 7,94 2,38 3, NLU NLU 0,8 CPMT NLUW NLUW 0,8 CPMT NSU 7,94 2,38 3, NSU 0,8 CPMT NSU NSU 0,8 CCGT M NFC M NFC < M NFC < CCGT 09T301 M NFC 09T302 M NFC < 09T304 M NFC < CCGT RFX LFX RFX LFX RFX LFX CCGT 09T301 RFX 09T301 LFX 09T302 RFX 09T302 LFX 09T304 RFX 09T304 LFX CCGT 09T301 M NSI 09T302 M NSI < 09T304 M NSI < CCGT NSC 0, M NSC M NSC < M NSC < M NSC M NSC 7,94 2,38 3,4 < 80 Diaond Type, G-Class, with Insert Hole CCGT M NSC M NSC < CCGT 09T301 M NSC 09T302 M NSC < 09T304 M NSC < 09T308 M NSC <0,8 CPGT NSD NSD 7,94 2,38 3, NSD 0,8 CPGT NSD NSD NSD 0,8 CPGT NSD NSD 12,7 4,76 5, NSD 0,8 CCET 03X1003 RFY 0,03 03X1003 LFY 0,03 03X101 RFY 03X101 LFY 3,5 1,4 1,8 03X102 RFY 03X102 LFY 03X104 RFY 03X104 LFY CCET 04X1003 RFY 0,03 04X1003 LFY 0,03 04X101 RFY 04X101 LFY 4,3 1,8 2,2 04X102 RFY 04X102 LFY 04X104 RFY 04X104 LFY CCET RFY LFY RFY LFY CCET 09T301 RFY 09T301 LFY 09T302 RFY 09T302 LFY DCMT NFB NFB NFB 0,8 DCMT 11T302 NFB 11T304 NFB 11T308 NFB 0,8 DCMT NLB NLB NLB 0,8 DCMT 11T302 NLB 11T304 NLB 11T308 NLB 0,8 DCMT NLU NLU DCMT 11T302 NLU 11T304 NLU 11T308 NLU 0,8 DCMT NFP NFP DCMT 11T302 NFP 11T304 NFP 11T308 NFP 0,8 11T312 NFP 1,2 DCMT NSU NSU NSU 0,8 DCMT 11T302 NSU 11T304 NSU 11T308 NSU 0,8 80 Diaond Type, E-Class, with Insert Hole 5 Diaond Type, M-Class, with Insert Hole 6

7 Insert Selection Positive Type 5 Diaond Type, G-Class, with Insert Hole DCGT M NFC M NFC < M NFC < DCGT 11T301 M NFC 11T302 M NFC < 11T304 M NFC < DCGT RFX LFX RFX LFX RFX LFX DCGT 11T301 RFX 11T301 LFX 11T302 RFX 11T302 LFX 11T304 RFX 11T304 LFX DCGT RSD LSD RSD LSD DCGT 11T304 RSD 11T304 LSD 11T308 RSD 0,8 11T308 LSD 0,8 DCGT M NSI M NSI < M NSI < DCGT 11T301 M NSI 11T302 M NSI < 11T304 M NSI < 11T308 M NSI <0,8 DCGT NSC 0,03 DCGT M NSC M NSC < M NSC < DCGT M NSC 7,94 2,38 3, M NSC < DCGT M NSC M NSC < DCGT 11T3003 NSC 0,03 DCGT 11T301 M NSC 11T302 M NSC < 11T304 M NSC < 11T308 M NSC <0,8 SCMT 09T304 NFB 09T308 NFB 0,8 SCMT 09T304 NLU 09T308 NLU 0,8 SCMT 09T304 NFP 09T308 NFP 0,8 SCMT NFP 12,7 4,76 5, NFP 0,8 SPMT NFB 9,525 3,18 3, NFB 0,8 SPMT NLU 9,525 3,18 3, NLU 0,8 5 Diaond Type, G-Class, with Insert Hole Square Type, M-Class, with Insert Hole Uncoated / Square Type, G-Class, with Insert Hole SCGT M NSC 7,94 2,38 3, M NSC < SCGT M NSC M NSC < SCGT 09T301 M NSC 09T302 M NSC < SPGT RSD LSD RSD 9,525 3,18 3, LSD RSD 0, LSD 0,8 SPGW T 9,525 3,18 3,4 TCMT NFB NFB 0,8 TCMT NLU NLU 0,8 TCMT NFP NFP 5,56 2,38 2, NFP 0,8 TCMT NFP NFP NFP 0,8 TCMT 16T304 NFP 9,525 3,97 4,3 16T308 NFP 0,8 TPMT NFB NFB TPMT NFB 5,56 2,38 2, NFB TPMT NFB NFB 6,35 3,18 3, NFB 0,8 TPMT NFB NFB 0,8 TPMT NFB NFB 0,8 TPMT NLB 5,56 2,38 2, NLB TPMT NLB NLB 6,35 3,18 3, NLB 0,8 TPMT NLU NLU TPMT NLU 5,56 2,38 2, NLU TPMT NLU NLU 6,35 3,18 3, NLU 0,8 TPMT NFK 6,35 3,18 3, NFK 0,8 TPMT NFK NFK 0,8 TPMT NSU NSU TPMT NSU NSU 6,35 3,18 3, NSU 0,8 TPMT NSU NSU 0,8 Euro stock Japan stock Triangular Type, M-Class, with Insert Hole Note: Different odel notation applies to products with negative nose tolerance. D C G T 1 1 T M N S I M = Negative tolerance sybol 7

8 Uncoated / Triangular Type, G-Class, with Insert Hole TBGT RFW LFW 3,97 1,59 2, RFW LFW TBGT RFY LFY 3,97 1,59 2, RFY LFY TBGT RW LW 3,97 1,59 2, RW LW TBGW ,97 1,59 2, TCGT M NSC 4,76 2,38 2, M NSC < TCGT M NSC 5,56 2,38 2, M NSC < TCGT M NSC M NSC < M NSC < TCGT M NSC 6,35 3,18 2, M NSC < TPGT M NFC < 6,35 3,18 3, M NFC < TPGT RFW LFW RFW LFW TPGT RFW, LFW RFW LFW TPGT LFX 5,56 2,38 2,8 TPGT RFY LFY RFY LFY TPGT RFY LFY RFY LFY RFY 0, LFY 0,8 TPGT RFY LFY RFY 6,35 3,18 3, LFY RFY 0, LFY 0,8 TPGT RW LW RW LW TPGT RW LW 6,35 3,18 3, RW LW TPGT LW RW LW Insert Selection Positive Type Triangular Type, G-Class, with Insert Hole TPGT RSD LSD RSD 6,35 3,18 3, LSD RSD 0, LSD 0,8 TPGT RSD LSD RSD LSD RSD 0, LSD 0,8 TPGX R SDW L SDW R SDW 0, L SDW 0,8 TPGW TPGW ,35 3,18 3, ,8 VBMT NFB NFB 6,35 3,18 2, NFB 0,8 VBMT NFB NFB 0,8 VBMT NFP NFP NFP NFP 0,8 VBMT NLB NLB 0, NLB 1,2 VBMT NLU 6,35 3,18 2, NLU VBMT NLU NLU 0,8 VBMT NSU NSU 0,8 VCMT NFB 4,76 2,38 2, NFB VCMT NFB NFB 0,8 VCMT NLU NLU 0,8 D C G T 1 1 T M N S I Euro stock Japan stock 3 Diaond Type, M-Class, with Insert Hole Note: Different odel notation applies to products with negative nose tolerance. M = Negative tolerance sybol 8

9 Insert Selection Positive Type 3 Diaond Type, G-Class, with Insert Hole VBGT RFX LFX RFX 6,35 3,18 2, LFX RFX LFX VBGT RFX LFX RFX LFX VBGT RFY LFY 6,35 3,18 2, RFY LFY VCGT M NFC M NFC 6,35 3,18 2,8 < M NFC < VCGT RFX LFX 6,35 3,18 2, RFX LFX VCGT M NSI M NSI < 6,35 3,18 2, M NSI < M NSI <0,8 VCGT M NSI M NSI < M NSI < Uncoated / Square Type, M-Class, without Insert Hole SPMR NFK 9,525 3, NFK 0,8 SPMR NFK 12,7 3, NFK 0,8 SPMN ,525 3, ,8 SPMN ,8 12,7 3, ,2 SPGN ,525 3, ,8 SPGN ,7 3, ,8 TPMR NFK 5,56 2,38 - TPMR NFK NFK 6,35 3, NFK 0,8 TPMR NFK NFK 9,525 3,18-0, NFK 1,2 TPMN ,525 3,18-0,8 TPMN ,7 4,76-0,8 Square Type, G-Class, without Insert Hole Triangular Type, M-Class, without Insert Hole Trigon Type, G-Class, with Insert Hole WBGT RFW LFW 3,97 1,59 2, RFW LFW WBGT RFW LFW RFW LFW WBGT LFY 0, RFY LFY RFY 3,97 1,59 2, LFY RFY LFY WBGT RFY LFY RFY LFY RFY LFY WBGT RW LW 3,97 1,59 2, RW LW WPMT NLB WPMT NLB 0,8 Triangular Type, G-Class, without Insert Hole TBGR LW 3,97 1,59 - TBGN ,97 1,59 - TPGR RW LW RW 5,56 2, LW RW 0, LW 0,8 TPGR RW LW RW 6,35 3, LW LW 0,8 TPGR RW LW RW 9,525 3, LW RW 0, LW 0,8 TPGN ,56 2, ,8 TPGN ,35 3, ,8 TPGN ,525 3, ,8 TEGN ,525 3,18-0,8 20 9

10 Uncoated / Recoended Cutting Conditions Work Material Cutting Process Chip Breaker s Soft Steel Carbon Steel Alloy Steel High Carbon Steel Alloy Steel Fine Fine to Fine Mediu Fine Mediu Depth of Cut a p () Cutting Conditions Feed Rate f (/rev) Cutting Speed v c (/in) R/LFY / R/LFX - - 0,8 0, NFL - 0,5-1,0 0, R/LFY / NFA - - 0,8 0, NSU / NSE 0,5-1,0-2,0 0, , NGU 0,8-2,2-4, , NFA - 0,5-1,0 0, NSU / NSE 0,5-1,0-2,0 0, , NGU 0,8-2,2-4, , Inserts for Mini Tool Holders SBT Type / PBT Type r ε Ø6,8 w a r L 3 0,5 3,8 4, Stock L a r w r ε Applicable Tool Holder BTR ,5 2,5 0,05 SBT35R BTR ,5 2,5 5 PBT35R Euro stock 10

11 Uncoated Application Exaples M-Class Insert 34CrMo4, Gear Shaft C45, Shaft ,25 x 800 Copetitor`s ,25 x Copetitor`s Insert: DNMG NLU Cutting Data: v c=90~140/in, f=5/rev, a p=5, Wet Insert: TNMG NFL Cutting Data: v c=200/in, f=2/rev, a p=0,35, Wet 5CrMo17122, Valve STKM, Pipe 60 1,3 x 45 Copetitor`s 70 2 x 35 Copetitor`s Insert: TNMG NSU Cutting Data: v c=140/in, f=2/rev, a p=5, Wet Insert: TNMG NSU Cutting Data: v c=150/in, f=0,07/rev, a p=, Wet G-Class Insert SPH440, Dru Brake Parts 34CrMo4, Pup Parts x Copetitor`s ,25 x Copetitor`s Insert: DNGG RUM Cutting Data: v c=280/in, f=0,07/rev, a p=5, Wet Insert: TNGG RUM Cutting Data: v c=100/in, f=5/rev, a p=1,0, Wet C45, Sleeve C45, Machine Parts 80 1,6 x 50 Copetitor`s 180 1,4 x 130 Copetitor`s Insert: TPGT LSD Cutting Data: v c=200/in, f=5/rev, a p=, Wet Insert: DCGT LFX Cutting Data: v c=~240/in, f=0,03/rev, a p=0,05, Wet 11

12 Uncoated Application Exaples 42CrMo4, Shaft M-Class Insert FCD450, Differential Case 10 2,5 x 4 Copetitor`s ,3 x Copetitor`s Insert: DNMG NSU Cutting Data: v c=180/in, f=0~5/rev, a p=, Wet Insert: TPMR NFK Cutting Data: v c=100/in, f=0/rev, a p=0,5, Wet G-Class Insert S45, Flange SMF4040, Autootive Coponent (Sintered Alloy) 250 1,3 x 200 Copetitor`s 250 1,3 x 200 Copetitor`s Insert: TPGT LSD Cutting Data: v c=180/in, f=0,08/rev, a p=5, Wet Insert: TPGN Cutting Data: v c=85~170/in, f=0/rev, a p=0,5, Wet (Gerany) SUMITOMO ELECTR Hartetall GbH Sieensring 84, D Willich Tel. +49(0) , Fax +49(0) Info@SuitooTool.co Internet: (UK and Ireland) SUMITOMO ELECTR Hardetal Ltd. Suerleys Road, Princes Risborough Buckinghashire HP27 9PW, UK Tel. +44(0) , Fax: +44(0) enquiries@suitoo-hardetal.co.uk Internet: Distributed by: E /14_MD_LU 12