Proven Performance CARBIDE INSERTS. Proven Performance. Performance, Quality & Technology Will Turn Machining Into PROFIT!

Transcription

1 Proven Performance CARBIDE INSERTS P S High Temp. Alloy Carbon Steel M Stainless Steel N Aluminum / Non Ferrous K Cast Iron U Proven Performance Performance, Quality & Technology Will Turn Machining Into PROFIT! Multi-Material

2 Anatomy of Insert Geometry Tolerances The physical characteristics of an insert that differentiates one shape from the next. The allowed deviation of all insert dimensions. Substrate The alloy carbide's properties, grain size, cobalt content. Coating Thin on the surface of the insert that allows for greater cutting speeds, wear resistance longer insert life. Grade A combination of substrate coating that determines the hardness toughness of the insert for the specific material application. Rake Angle The angle formed on the insert from the top surface area the bottom of the insert chip flow area when parallel to the floor. Geometry The physical characteristics of an insert that differentiates one shape from the next. Chipbreaker The formed groove or recess along the cutting edge of the insert that breaks chips into small manageable lengths. Relief Angle The angle measured from the vertical line perpendicular to the cutting edge of the insert the cutting face of the insert. Edge Preparation The process used to prepare the insert's edge cutting condition for specific application material. Achieved by honing, chamfering,"t" l or any combination thereof. 2 Call: Fax: Visit: sales@doriantool.com

3 Dorian First Choice CARBIDE INSERTS Proven Technology Performance Negative Insert Double Sided Cutting Edge with a Negative Relief Angle. The First Choice for high metal removal high precision finishing applications. Available molded or precision ground with a wide range of geometries, chipbreakers grades. Positive Insert Single Sided Cutting Edge with a Positive Relief Angle. The First Choice for light roughing to precision finishing applications. Available in multiple varieties of relief angles, geometries chipbreakers in both ANSI ISO styles, precision ground or molded. Insert Guide Roughing Hard Wear resistant PVD CVD Coating Small Nose radius Light Honed Edge Small Chipbreaker Wear Resistant Tough PVD CVD Coating Nose Radius Honed Cutting Edge Chipbreaker Tough Impact Resistant PVD CVD Coating Large Nose Radius Heavy Honed Cutting Edge Large Chip Breaker Small Depth of cut (a p ) Small Feed per Revolution (f n ) High Surface Cutting Speed (Vc) Use Coolant if Insert Allows Depth of cut (a p ) Feed per Revolution (f n ) Surface Cutting Speed (Vc) Use Coolant if Insert Allows Large Depth of cut (a p ) High Feed per Revolution (f n ) Low Surface Cutting Speed (Vc) Use Coolant if Insert Allows For Insert Best Performance Starting: : Optimum: Coolant: Follow the recommended use cutting parameters of the insert according to material application. For Roughing, use a tough, coated insert grade with a large nose radius, heavy honed cutting edge large chipbreaker. Cut at a low SFM with a large Depth of Cut (a p ) high Feed Rate per Rev. (f n ). For, use a hard, tough & wear resistant coated insert grade with a medium nose radius, honed cutting edge medium chipbreaker. Cut at a medium SFM with a medium Depth of Cut (a p ) medium Feed Rate per Rev. (f n ). For, use a hard & wear resistant coated insert grade with a small nose radius, sharp to light honed cutting edge small chipbreaker. Cut at a high SFM with a light Depth of Cut (ap) light Feed Rate per Rev. (f n ) Insert Wear, decrease Spindle Speed (n) /or increase Feed (f n ) or change to a harder insert grade. Insert Chipping, increase Spindle Speed (n), decrease Feed (f n ), /or change to a heavier honed edge or change to a tougher insert grade. Use Coolant, if the insert grade allows, always use high pressure coolant to remove the hot chips heat from the insert to reduce thermal shock. For Ultimate Performance Use Dorian Inserts with Dorian Jet-Stream Thru Coolant System. The insert will operate at a constant low temperature, with a clean undamaged cutting edge, Increasing Insert Life Up to 200%. Call: Fax: Visit: sales@doriantool.com 3

4 Proven Performance 44% Longer Insert Life Than the With Higher Cutting Performance Consistent Tolerance Better Chip Control & Surface Finish CNMG-543-PER-DPC15HT Negative Turning Inserts 31% Reduced Down Time Insert Cost Customer Lehti Group Oy Part mm inch Material MocN315M (34CrNiMo6) Dia Workpiece Motor Shafts Length Machine Okuma CNC Turning Center Quantity Per job 12,500 This Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing company. Performance Chart Roughing Semi CNMG-543-XXX-XXXX CNMG-543-PER-DPC15HT Vc 180 m/min. Vc 180 m/min. 594 feet/min. 594 feet/min. fn 0.55 mm per/ rev. fn 0.55 mm per/ rev inch/ rev inch/ rev. ap 4.0 mm ap 4.0 mm inch inch Condition Wet Condition Wet Insert Life 45 Min. per Edge Insert Life 65 Min. per Edge Minutes In Cut This report is true verifiable by an independent source. The insert performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, cutting fluid. 4 Call: Fax: Visit: sales@doriantool.com

5 Proven Performance 400% More Parts Produced Than the With Higher Cutting Performance Consistent Quality,Tolerance Better Chip Control & Surface Finish 80% Reduced Down Time Tooling Cost CNGG-432-SEF-DUP35RT Negative Turning Inserts Customer Pankl Racing System Part mm inch Material P116, 3,2 % Cr Dia Workpiece Piston Pin Length Machine Mazak CNC Dual Turn 20 Quantity Per job 5,600 This Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing company. Performance Chart Roughing Semi CNGG-432-XXX-XXXX CNGG-432-SEF-DUP35RT Vc 180 m/min. Vc 180 m/min. 594 feet/min. 594 feet/min. fn 0.2 mm per/ rev. fn 0.2 mm per/ rev inch/ rev inch/ rev. ap 1.2 mm ap 1.2 mm inch inch Condition Wet Condition Wet Parts Per Edge 56 Pieces Parts Per Edge 280 Pieces Pieces machined per cutting edge C This report is true verifiable by an independent source. The insert performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, cutting fluid. Call: Fax: Visit: sales@doriantool.com 5

6 Proven Performance 725% Longer Insert Life Than the With Higher Cutting Performance Consistent Tolerance Longer Cutting Edge Life & Surface Finish CNMG-432-PER-DPC15HT Negative Turning Inserts 88% Reduced Down Time Insert Cost NO Edge Fracture after 165 Minutes Edge Fractured after 20 Minutes. Customer Maschinenfabrik Mundil Part mm inch Material MocN315M (34CrNiMo6) Dia Workpiece Steel Roll Length Machine Weiler CNC Turning Center Quantity Per job, 13 This Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing company. Performance Chart Roughing Semi CNMG-432-XXX-XXXX CNMG-432-PER-DPC15HT Vc 60 m/min. Vc 60 m/min. 198 feet/min. 198 feet/min. fn 0.6 mm per/ rev. fn 0.6 mm per/ rev inch/ rev inch/ rev. ap 3.0 mm ap 3.0 mm inch inch Condition Wet Condition Wet Insert Life 20 Min. per Edge Insert Life 165 Min. per Edge Minutes in Cut C This report is true verifiable by an independent source. The insert performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, cutting fluid. 6 Call: Fax: Visit: sales@doriantool.com

7 Proven Performance 200% More Parts Produced Than the With Higher Cutting Performance Consistent Quality & Tolerance Better Chip Control & Surface Finish 67% Reduced Down Time Tooling Cost CNMG-432-PER-DPC15HT Negative Turning Inserts Customer Westfalia Part mm inch Material Dia Workpiece Spherical Hinge Machine Padiroan CNC Turning Center Quantity Per job, 25,000 This Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing company. Performance Chart Roughing CNMG-432-XXX-XXXX CNMG-432-PER-DPC15HT Vc 260 m/min. Vc 260 m/min. 858 feet/min. 858 feet/min. fn 0,60 mm per/ rev. fn 0,60 mm per/ rev inch/ rev inch/ rev. ap 3.0 mm ap 3.0 mm inch inch Condition Wet Condition Wet Pieces machined per cutting edge C Parts Per Edge 100 Pieces Parts Per Edge 300 Pieces This report is true verifiable by an independent source. The insert performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, cutting fluid. Call: Fax: Visit: sales@doriantool.com 7

8 Proven Performance 64% More Parts Produced Than the With Higher Cutting Performance Consistent Quality & Tolerance Better Chip Control & Surface Finish DCMT PEF-DPC25UT Negative Turning Inserts 39% Reduced Down Time Tooling Cost Customer Plattner Part Material Workpiece Hallow Spacer Machine Hardinge CNC Turning Center Quantity Per job, 1,725 This Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing company. Performance Chart DCMT XXX-XXXX DCMT PEF-DPC25UT Vc 220 m/min. Vc 220 m/min. 726 feet/min. 726 feet/min. fn 0.16 mm per/ rev. fn 0.16 mm per/ rev inch/ rev inch/ rev. ap 0.2 mm ap 0.2 mm inch inch Condition Wet Condition Wet Pieces machined per cutting edge Parts Per Edge 55 Pieces Parts Per Edge 90 Pieces This report is true verifiable by an independent source. The insert performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, cutting fluid. 8 Call: Fax: Visit: sales@doriantool.com

9 Proven Performance 60% More Parts Produced Than the With Higher Cutting Performance Consistent Quality & Tolerance Better Chip Control & Surface Finish 38% Reduced Down Time Tooling Cost CNGG-432-SEM-DUP35RT Negative Turning Inserts Customer Erne Fittings Part Material Workpiece Fittings Machine Emco CNC Turning Center Quantity Per job, 20,000 This Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing company. Performance Chart CNMG-432-XXX-XXXX CNGG-432-SEM-DUP35RT Vc 130 m/min. Vc 130 m/min. 429 feet/min. 429 feet/min. fn 0.23 mm per/ rev. fn 0.23 mm per/ rev inch/ rev inch/ rev. ap 1.5 mm ap 1.5 mm inch inch Condition Wet Condition Wet Pieces machined per cutting edge Parts Per Edge 5 Pieces Parts Per Edge 8 Pieces This report is true verifiable by an independent source. The insert performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, cutting fluid. Call: Fax: Visit: sales@doriantool.com 9

10 Proven Performance 14% More Parts Produced Than the With Higher Cutting Performance Consistent Quality & Tolerance Longer Cutting Edge Life & Surface Finish CNMG-543-KER-DKC15RT Negative Turning Inserts 13% Reduced Down Time Tooling Cost Customer H-SLR Part Material GGG50 Workpiece Fittings Machine Doosan CNC Turning Center Quantity Per job, 100,000 This Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing company. Performance Chart Roughing CNMG-543-XXX-XXXX CNMG-543-KER-DKC15RT Vc 150 m/min. Vc 150 m/min. 495 feet/min. 495 feet/min. fn 0.3 mm per/ rev. fn 0.3 mm per/ rev inch/ rev inch/ rev. ap 4.0 mm ap 4.0 mm inch inch Condition Wet Condition Wet Pieces machined per cutting edge Dorian Tool Parts Per Edge 3.5 Pieces Parts Per Edge 4 Pieces This report is true verifiable by an independent source. The insert performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, cutting fluid. 10 Call: Fax: Visit: sales@doriantool.com

11 Proven Performance 64% Longer Insert Life Than the With Higher Cutting Performance Consistent Tolerance Better Chip Control & Surface Finish 39% Reduced Down Time Tooling Cost DNMG-442-PEF-DPC25UT Negative Turning Inserts Customer Seimens Part mm inch Material St60-2 Dia Workpiece Worm Screw Length Machine CNC Turning Center Quantity Per job, 1,750 This Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing company. Performance Chart Semi DNMG-442-XXX-XXXX DNMG-442-PEF-DPC25UT Vc 200 m/min. Vc 200 m/min. 660 feet/min. 660 feet/min. fn 0.3 mm per/ rev. fn 0.3 mm per/ rev inch/ rev inch/ rev. ap 2.5 mm ap 2.5 mm inch inch Condition Wet Condition Wet Minutes in Cut Insert Life 107 Min. per Edge Insert Life 175 Min. per Edge This report is true verifiable by an independent source. The insert performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, cutting fluid. Call: Fax: Visit: sales@doriantool.com 11

12 Proven Performance 200% More Parts Produced Than the With Higher Cutting Performance Consistent Quality & Tolerance Better Chip Control & Surface Finish CNMG-432-MER-DMC30UT Negative Turning Inserts 67% Reduced Down Time Tooling Cost Customer Seydelmann Part mm inch Material Dia Workpiece Housing Length Machine CNC Turning Center Quantity Per job, 1,233 This Dorian insert replaced a leading competitor's insert used in a non affiliated independent manufacturing company. Performance Chart Roughing CNMG XXX-XXXX CNMG-432-MER-DMC30UT Vc 160 m/min. Vc 160 m/min. 528 feet/min. 528 feet/min. fn 0.3 mm per/ rev. fn 0.3 mm per/ rev inch/ rev inch/ rev. ap 0.3 mm ap 0.3 mm inch inch Condition Wet Condition Wet Pieces machined per cutting edge C Parts Per Edge 3 Pieces Parts Per Edge 9 Pieces This report is true verifiable by an independent source. The insert performance may vary depending on the material, machine used, machine set-up, machining process, cutting data, cutting fluid. 12 Call: Fax: Visit: sales@doriantool.com

13 Dorian Insert Grade Chart Peak Material P Carbon & Alloy Steel Range Turning Operation Roughing Hard & Wear Resistant High Cutting Speed Hard & Tough Impact & Wear Resistant Cutting Speed Tough Impact Resistant Low Cutting Speed DPC15HT DPC25UT DPC35RT Choosing the Best Insert for the Turning Operation 1 For : Use a hard wear resistant coated insert grade with a small nose radius, a sharp to light honed cutting edge a small chipbreaker. Cut at a high SFM with a small Depth of Cut (a p ) Feed Rate per Rev. (fn). 2 For : Use a hard, tough wear resistant coated insert grade with a medium nose radius, honed cutting edge medium chipbreaker. Cut at a medium SFM with a medium Depth of Cut (a p ) medium Feed Rate per Rev. (fn) 3 For Roughing: Use a tough coated insert grade with a large nose radius, a heavy honed cutting edge a large chipbreaker. Cut at a low SFM with a large Depth of Cut (a p ) high Feed Rate per Rev. (fn). 4 Cutting Edge: If insert wears, reduce Spindle Speed RPM (n), increase Feed (fn) or change to a harder insert grade. If insert chips, increase Spindle Speed (n), decrease Feed (fn) /or to a heavier honed edge, or change to a tougher insert grade. For smooth surface hard material use hard insert, for interrupted cut large depth of cut use a tough insert. Description First Choice: For finishing turning applications at a high SFM. Use inserts to cut Steel Stainless Steel. Inserts have a hard, wear abrasive resistant substrate with a CVD Al 2 O 3 /TiCN/Al 2 O 3 /TiCN coating (not for interrupted cuts). First Choice: For universal turning applications at a medium SFM. Use inserts to cut Alloy Steel Stainless Steel. Inserts have a hard, tough, impact, wear abrasive resistant substrate with a CVD Al 2 O 3 /TiCN/Al 2 O 3 /TiCN coating. First Choice: For roughing applications at a low SFM. Use inserts to cut Alloy Steel Stainless Steel. Inserts have a tough impact resistant substrate with a CVD Al 2 O 3 /TiCN/Al 2 O 3 /TiCN coating. DUP15VT First Choice: For finish turning applications at a very high SFM. Use inserts to cut MultiMaterials; Ferrous non Ferrous including all High Temp Super Alloys. Inserts have a very hard, high wear abrasive resistant substrate with a PVD AlCrN Coating. U Multi Material DUP25UT First Choice: For universal turning applications at a high SFM. Use inserts to cut Multi Materials; Ferrous non Ferrous including all High Temp Super Alloys. Inserts have a hard wear resistant substrate with a PVD Tin/TiAlN/TiN Coating. DUP35RT First Choice: For unstable turning applications at a medium SFM. Use inserts to cut Multi Materials; Ferrous non Ferrous including all High Temp Super Alloys. Inserts have a wear, tough impact resistant substrate with a PVD TiAlN/ WC/C coating. M Stainless Steel DMC30UT First Choice: For general turning applications at a medium SFM. Use inserts to cut 300, 400 PH series Austenitic Stainless Steel. Inserts have a hard, tough, impact, abrasive thermal shock resistant substrate with a CVD TiCN/ TiN coating. K Cast Iron DKC10UT DKC15RT First Choice: For general turning applications at a medium SFM. Use inserts to cut all non Ferrous materials including Gray Iron Ductile Iron. Also, use inserts to cut Aluminum, Stainless Steel Hardened Steel. Inserts have an uncoated, wear abrasive resistant substrate. First Choice: For roughing applications at a medium SFM. Use inserts to cut Gray Iron, Nodular Cast Iron Ductile Iron. Inserts have a wear, tough impact resistant substrate with a CVD TiN/TiCNB/Al 2 /TiO 2 /3 Al 2 O 3 coating to withst interrupted cutting conditions. N Aluminum & Non Ferrous Material DNU10GT DNX10UT First Choice: For general turning applications at a high SFM. Use inserts to cut all non Ferrous metals including Aluminum Plastics. Inserts have an uncoated, hard, high abrasive resistant micro-grain substrate with a hard cutting edge. First Choice: For universal turning at a very high SFM. Use inserts to cut all non Ferrous materials including Aluminum, Stainless Steel, Plastics, High Temp Super Alloys low Silicone Aerospace Aluminum. Inserts have a hard, abrasive resistant substrate a microplus plasma TiAlN coating. S High Temp Alloy DUP15VT DUP25UT DUP35RT First Choice: For finish turning applications at a very high SFM. Use inserts to cut all non Ferrous materials including High Temp Super Alloys. Also, use inserts to cut all Ferrous materials. Inserts have a very hard, wear high abrasive resistant substrate with a PVD AlCrN coating. First Choice: For general turning applications at a high SFM. Use inserts to cut all non Ferrous materials including High Temp Super Alloys. Also, use inserts to cut all Ferrous materials. Inserts have a hard, tough wear resistant substrate with a PVD Tin/TiAlN/TiN Coating. First Choice: For unstable roughing applications at a medium SFM. Use inserts to cut all non Ferrous materials including High Temp Super Alloys. Also, use inserts to cut all Ferrous materials. Inserts have a tough impact resistant substrate with a PVD TiAlN/WC/C coating. For more information for grades not listed in this manual refer to our 2013 Turning & Boring catalog. Call: Fax: Visit: sales@doriantool.com 13

14 Precision Positive Ground Turning Inserts Material Insert Grade General Roughing DNU10GT DUP15VT DUP25UT DUP35RT Insert Coating Uncoated PVD AlCrN PVD Tin/TiAlN/TiN PVD TiAlN/WC/C Inch Metric Inch Metric Inch Metric Inch Metric Depth of Cut ap Feed per Rev. fn Material Hardness HB HRC SFM (Vc) SFM (Vc) SFM (Vc) SFM (Vc) Low Alloy Steel 5% Stainless Steel Austenitic 300 Series Gray Cast Iron Low Tensile Strength Aluminum Non Ferrous Material Free Cutting Copper Alloy High Temp Super Alloy Iron Base Carbon-Graphite-Phenolics Hardened Material Description ANSI ISO UPC UPC UPC UPC CCGT-UEU CCGT UEU CCGT UEU CCGT UEU CCGT-09T304-UEU DCGT-UEU DCGT UEU DCGT UEU DCGT UEU DCGT-11T304-UEU DCGT-431-UEU DCGT UEU DCGT-432-UEU DCGT UEU TCGT-UEU 60º Triangle TCGT UEU TCGT UEU TCGT UEU TCGT-16T304-UEU TPGT-UEU 60º Triangle TPGT UEU TPGT UEU TPGT UEU TPGT-6T304-UEU VBGT-UEU 35º Diamond VBGT-221-UEU VBGT UEU VBGT-331-UEU VBGT UEU VCGT-UEU 35º Diamond VCGT-221-UEU VCGT UEU VCGT-331-UEU VCGT UEU WCGT-UEU 80º Trigon WCGT UEU WCGT UEU WCGT UEU WCGT-06T304-UEU Call: Fax: Visit:

15 Molded Positive Turning Inserts Material Insert Grade Insert Coating Roughing DPC15HT DPC25UT DPC35RT CVD Al 2 O 3 /TiCN/Al 2 O 3 /TiCN CVD Al 2 O 3 /TiCN/Al 2 O 3 /TiCN CVD Al 2 O 3 /TiCN/Al 2 O 3 /TiCN Inch Metric Inch Metric Inch Metric Depth of Cut ap Feed per Rev. fn Material Hardness HB HRC SFM (Vc) SFM (Vc) SFM (Vc) Carbon Steel Annealed Alloy Steel Annealed Alloy Steel Heat Treated Stainless Steel Austenitic 300 Series Gray Cast Iron Description ANSI ISO UPC UPC UPC CCMT-PEF CCMT PEF CCMT PEF CCMT PEF CCMT-09T304-PEF CCMT-PEM CCMT PEM CCMT PEM CCMT PEM CCMT-09T304-PEM CCMT PEM CCMT-09T308-PEF DCMT-PEF DCMT PEF DCMT PEF DCMT PEF DCMT-11T304-PEF DCMT-PEM DCMT PEM DCMT PEM DCMT PEM DCMT-11T304-PEM TCMT-PEF 60º Triangle TCMT PEF TCMT-06T101-PEF TCMT PEF TCMT PEF TCMT PEF TCMT PEF TCMT-PEM 60º Triangle TCMT PEM TCMT PEM TCMT PEM TCMT-16T304-PEM TCMT PEM TCMT-16T308-PEM TPMR-PEU 60º Triangle TPMR-221-PEU TPMR PEU TPMR-321-PEU TPMR PEU TPMR-322-PEU TPMR PEU VBMT-PEF 35º Diamond VBMT-331-PEF VBMT PEF VBMT-332-PEF VBMT PEF VCMT-PEF/ PEM 35º Diamond VCMT-221-PEF VCMT PEF VCMT-331-PEF VCMT PEF VCMT 332-PEM VCMT PEM WCMT-PEF 80º Trigon WCMT PEF WCMT-S20101-PEF Call: Fax: Visit: sales@doriantool.com 15

16 Molded Positive Turning Inserts Material Insert Grade Roughing DMC30UT DKC10UT DKC15RT Insert Coating CVD TiCN/TiN CVD TiN/TiCNB/Al 2 /TiO 3 /3Al 2 O 3 CVD TiN/TiCNB/Al 2 /TiO 3 /3Al 2 O 3 Inch Metric Inch Metric Inch Metric Depth of Cut ap Feed per Rev. fn Material Hardness HB HRC SFM (Vc) SFM (Vc) SFM (Vc) Austenitic Stainless Steel 300 Series Ferritic Martensitic Stainless Steel 400 Series Gray Cast Iron Nodular Cast Iron Description ANSI ISO UPC UPC UPC CCMT-MEM / CCMT MEM CCMT-09T304-MEM CCMT MEM CCMT-09T308-MEM CCMT-431-MEM CCMT MEM CCMT-KEM / CCMT KEM CCMT-09T304-KEM CCMT KEM CCMT-09T308-KEM CCMT-432-KEM CCMT KEM DCMT-MEM / DCMT MEM DCMT-11T304-MEM DCMT MEM DCMT-11T308-MEM DCMT-KEM DCMT KEM DCMT KEM DCMT KEM DCMT KEM DCMT KEM DCMT-11T304-KEM DCMT KEM DCMT-11T308-KEM SCMT-MEM Square SCMT-432-MEM SCMT MEM SCMT-KEM Square SCMT-432-KEM SCMT KEM TCMT-MEM 60º Triangle TCMT MEM TCMT MEM TCMT MEM TCMT MEM TCMT MEM TCMT-16T304-MEM TCMT MEM TCMT-16T308-MEM VCMT-MEM 35º Diamond VCMT-331-MEM VCMT MEM VCMT-332-MEM VCMT MEM VCMT-333-MEM VCMT MEM Call: Fax: Visit: sales@doriantool.com

17 Molded Positive Turning Inserts Material General DNU10GT DNX10UT Insert Coating Uncoated Micropuls Plasma TiAlN Inch Metric Inch Metric Depth of Cut ap Feed per Rev. fn Material Hardness HB HRC SFM (Vc) SFM (Vc) Aluminum Magnesium-Zinc Copper Alloy Brass -Bronze Nylon- Plastic & Rubber Carbon-Graphite-Phenolics Description ANSI ISO UPC UPC CCGT-NFU CCGT NFU CCGT NFU CCGT NFU CCGT-09T304-NFU CCGT NFU CCGT-09T308-NFU CCGT-432-NFU CCGT NFU DCGT-NFU DCGT NFU DCGT NFU DCGT NFU DCGT-11T304-NFU DCGT NFU DCGT-11T308-NFU RCGT-NFU Round RCGT-0602MO-NFU RCGT-0602MO-NFU RCGT-0803MO-NFU RCGT-0803MO-NFU RCGT-1003MO-NFU RCGT-1003MO-NFU TCGT-NFU 60º Triangle TCGT NFU TCGT NFU TCGT NFU TCGT-16T304-NFU VCGT-NFU 35º Triangle VCGT-221-NFU VCGT NFU VCGT-331-NFU VCGT NFU VCGT-332-NFU VCGT NFU VPGT-NFU 35º Triangle VPGT-221-NFU VPGT NFU VPGT-333-NFU VPGT NFU WCGT-NFU 80º Trigon WCGT NFU WCGT-06T304-NFU WCGT NFU WCGT-06T308-NFU WCGT-431-NFU WCGT NFU WCGT-432-NFU WCGT NFU Call: Fax: Visit: sales@doriantool.com 17

18 Molded Negative Turning Inserts Material Roughing Insert Grade DPC15HT DPC25UT DPC35RT Insert Coating CVD Al 2 O 3 /TiCN/Al 2 O 3 /TiCN CVD Al 2 O 3 /TiCN/Al 2 O 3 /TiCN CVD Al 2 O 3 /TiCN/Al 2 O 3 /TiCN Inch Metric Inch Metric Inch Metric Depth of Cut ap Feed per Rev. fn Material Hardness HB HRC SFM (Vc) SFM (Vc) SFM (Vc) Carbon Steel Annealed Alloy Steel Annealed Alloy Steel Heat Treated Stainless Steel Austenitic 300 Series Gray Cast Iron Description ANSI ISO UPC UPC UPC CNMG-PEF CNMG-431-PEF CNMG PEF CNMG-PEM CNMG-432-PEM CNMG PEM CNMG-PER Roughing CNMG-432-PER CNMG PER CNMG-433-PER CNMG PER DNMG-PEF DNMG-331-PEF DNMG PEF DNMG-431-PEF DNMG PEF DNMG-441-PEF DNMG PEF DNMG-PEM DNMG-332-PEM DNMG PEM DNMG-432-PEM DNMG PEM DNMG-442-PEM DNMG PEM DNMG-PER Roughing DNMG-432-PER DNMG PER DNMG-442-PER DNMG PER TNMG-PEF 60º Triangle TNMG-331-PEF TNMG PEF TNMG-PEM 60º Triangle TNMG-332-PEM TNMG PEM VNMG-PEF 35º Diamond VNMG-331-PEF VNMG PEF VNMG-332-PEF VNMG PEF VNMG-PEM 35º Diamond VNMG-332-PEM VNMG PEM WNMG-PEM 80º Trigon WNMG-332-PEM WNMG PEM WNMG-432-PEM WNMG PEM WNMG-PER 80º Trigon Roughing WNMG-432-PER WNMG PER Call: Fax: Visit: sales@doriantool.com

19 Molded Negative Turning Inserts Material High Performance High Performance Roughing Insert Grade DPC15HT DPC25UT Insert Coating CVD l 2 O 3 /TiCN/Al 2 O 3 /TiCN CVD Al 2 O 3 /TiCN/Al 2 O 3 /TiCN Inch Metric Inch Metric Depth of Cut ap Feed per Rev. fn Material Hardness HB HRC SFM (Vc) SFM (Vc) Carbon Steel Annealed Alloy Steel Annealed Alloy Steel Heat Treated Description ANSI ISO UPC UPC CNMG-PEX High Performance CNMG-432-PEX CNMG PEX DNMG-PEX High Performance DNMG-443-PEX DNMG PEX Wiper Insert Technology Double Leading Angle To maximize insert cutting edge strength R2 R1 R2 Triple Nose Radius To minimize cutting friction 3 Wiper Angle For high surface finish close turning tolerance 3 Rake Angle For chip control evacuation high rate of material removal Cutting Edge Preparation To minimize cutting pressure maximize insert life Call: Fax: Visit: sales@doriantool.com 19

20 Molded Negative Turning Inserts Material Insert Grade Insert Coating Roughing DMC30UT DMC30UT DMC30UT CVD TiCN/TiN CVD TiCN/TiN CVD TiCN/TiN Inch Metric Inch Metric Inch Metric Depth of Cut ap Feed per Rev. fn Material Hardness HB HRC SFM (Vc) SFM (Vc) SFM (Vc) Austentic S. S. 300 Series Ferritic Martensitic S.S. 400 Series Precipitation Hardening S.S PH Description ANSI ISO UPC UPC UPC CNMG-MEF CNMG-321-MEF CNMG MEF CNMG-431-MEF CNMG MEF CNMG-MEM CNMG-432-MEM CNMG MEM CNMG-MER Roughing CNMG-433-MER CNMG MER DNMG-MEF DNMG-331-MEF DNMG MEF DNMG-441-MEF DNMG MEF DNMG-442-MEF DNMG MEF DNMG-MEM DNMG-332-MEM DNMG MEM DNMG-432-MEM DNMG MEM DNMG-442-MEM DNMG MEM DNMG-MER Roughing DNMG-442-MER DNMG MER DNMG-443-MER DNMG MER WNMG-MEF 80º Trigon WNMG-331-MEF WNMG MEF WNMG-431-MEF WNMG MEF WNMG-MEM 80º Trigon WNMG-332-MEM WNMG MEM WNMG-432-MEM WNMG MEM WNMG-MER 80º Trigon Roughing WNMG-432-MER WNMG MER Call: Fax: Visit:

21 Negative Ground Turning Inserts Material Insert Grade Insert Coating -Roughing DUP35RT PVD TiAlN/WC/C Inch Metric Depth of Cut ap Feed per Rev. fn Material Hardness HB HRC SFM (Vc) Aluminum 60 Non Ferrous Material Free Cutting Copper Alloy Heat Resistant Super Alloy Iron Base Carbon-Graphite-Phenolics Description ANSI ISO UPC CNGG-SEF CNGG-431-SEF CNGG SEF CNGG-432-SEF CNGG SEF CNMG-SEM CNMG-431-SEM CNMG SEM CNMG- 432-SEM CNMG SEM CNGG-SER Roughing CNGG-432-SER CNGG SER DNGG-SEF DNGG-431-SEF DNGG SEF DNGG-432-SEF DNGG SEF DNGG-441-SEF DNGG SEF DNGG-442-SEF DNGG SEF DNMG-SEM DNMG-431-SEM DNMG SEM DNMG-432-SEM DNMG SEM DNMG-441-SEM DNMG SEM DNMG-442-SEM DNMG SEM VNMG-SEF 35º Diamond VNMG-331-SEF VNMG SEF VNMG-332-SEF VNMG SEF WNGG-SEF 80º Trigon WNGG-431-SEF WNGG SEF WNGG-432-SEF WNGG SEF WNGG-SEM WNMG-SEM 80º Trigon WNMG-431-SEM WNMG SEM WNMG-432-SEM WNMG SEM Call: Fax: Visit: 21

22 Hot Chips are Forced Away from the insert cutting edge. As a result, the insert will operate at a constant low temperature, with a clean undamaged cutting edge, changing the way metal is cut! At a close range of 1/4" (6mm) the Jet-Stream Coolant System aims the coolant precisely onto the cutting edge of the insert at a very high velocity. 22 Call: Fax: Visit: sales@doriantool.com

23 For Ultimate Performacne Use Dorian Proven Performance Inserts with Dorian s Jet-Stream System Stringy Chips & Short Insert Life Without Dorian's Jet-Stream System Longer Insert Life & Shorter Chips With Dorian's Jet-Stream System Improve Quality, Productivity Increase Insert Life Up to 200% With Dorian's Jet-Stream System Call: Fax: Visit: sales@doriantool.com 23

24 Insert Aptitude Manufacturer's Insert Grade Crossover Material Characteristic Performance ISO Coating Dorian Tool Ingersoll TaeguTec Iscar Kennametal Korloy Mitsubishi Svik Seco Sumitomo Tungaloy Hard & Wear Resistant High SFM If insert chips use DPC25UT P15 CVD DPC15HT TT8115 TT8125 IC9015 IC530N IC507 KC9110 NC3010 NC3020 UE6110 GC 4215 TP1500 AC810P AC900G T9105 T9115 Carbon Steel Annealed Alloy Steel Annealed Alloy Steel Heat Treated Forged Alloy Steel to Roughing Wear & Impact Resistant SFM If insert chips use DPC35RT If insert wears use DCP15HT P25 CVD DPC25UT TT5100 TT7100 TT8125 IC808 IC9054 KC9125 NC3120 NC3030 UE6020 GC 4225 TP2500 AC2000 AC830P T9125 Roughing & Interrupt Cut Tough & Impact Resistant Low SFM If insert wears use DCP25UT P40 CVD DPC35RT TT5100 TT7100 TT8135 IC3028 IC1008 KC9140 NC500H UE6035 UH6400 GC 4235 TP3500 AC3000 AC830P T9135 Stainless Steel: Austentic 300 Series Ferritic 400 Series Martensitic 400 Series 17-4-PH Series Roughing Wear Resistant SFM Tough & Impact Resistant Low SFM If insert chips use DMC30UT If insert wears use DUP25UT M20 PVD DUP25UT M35 CVD DMC30UT TT9215 TT9225 TT8020 TT9225 TT9235 IC1008 IC3028 IC1008 IC1028 KC9225 KCM15 KCM25 KC9240 KCM25 KCM35 NCM325 US7020 GC 2025 TM2000 AC610M NC9025 NCM335 US735 GC 235 TM4000 AC630M AC530U T6020 T9125 T6030 SH730 Hard & Wear Resistant High SFM If insert chips use DKC10UT K05 CVD DKC05UT TT1300 TT7310 IC428 IC4028 IC5005 KC9315 NC6105 NC6110 NC315K UC5105 GC 3005 TK1001 AC410K AC420K AC700G T5105 T5115 Gray Cast Iron Modular Cast Iron Malleable Cast Iron Wear & Impact Resistant SFM If insert chips use DKC15RT If insert wears use DKC05UT K10 CVD DKC10UT TT1300 TT7310 IC5010 IC1008 KC9315 KC9325 NC6105 NC6110 NC315K UC5105 GC 3005 TK1001 AC420K AC700G T5105 T5115 Roughing Tough & Impact Resistant Low SFM If insert wears use DKC10UT K20 CVD DKC15RT TT7310 TT6300 IC1008 IC9015 IC418 KC9325 NC5330 NC315K UC5115 H 13A TK2001 AC700G AC900G AC530U T5125 T9125 Aluminum Wear Resistant to High SFM Hard & Wear Resistant High SFM If insert wears use DNX10UT If insert wears use DCP15HT N10 N.A. DNU10GT K10 IC20 H01 HTi10 GC 1515 H1 N10 PVD DNX10UT IC520 KC5410 PD1000 KS05F KS15F TH10 Hard & Wear Resistant High SFM If insert chips use DUP25UT S10 PVD DUP15VT TT5080 IC807 IC907 KC5510 PC8110 NC9025 VP05RT GC 1025 CP200 AC510U EH510Z AH110 AH120 AH725 High Temp Alloys Super Alloy Wear & Impact Resistent SFM If insert chips use DUP35RT If insert wears use DUP15VT S25 PVD DUP25UT TT9215 TT9225 IC807 IC907 KC5510 KC5525 PC8110 NC9025 VP05RT VP10RT GC 1025 GC 1105 CP200 CP250 EH510Z EH520Z AH110 AH120 AH725 Roughing Tough & Impact Resistant Low SFM If insert wears use DUP25UT S25 PVD DUP35RT TT9225 TT9235 IC807 IC907 KC5525 PC8110 NC9025 VP15TF GC 1105 CP500 EH510Z EH520Z AH120 AH725 For our complete cross-over chart for all brs in excel format, sales@doriantool.com or call MPR08 MV 2013INSERT