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1 P650A AUTOMOTIVE
2 INDEX AUTOMOTIVE Mitsubishi Materials is constantly engaging ultra modern technologies in the research and development of cutting tools. Results of this research provides solutions for the ever increasing requirements of the automotive industry. ENGINE INDEX
3 TRANSMISSION AXLE / BRAKE 10 INDEX 2
4 ENGINE Cylinder Block NF10000 High feed finishing for aluminum alloys. PCD insert with integrated wiper radius for high surface fi nish. These cutters provide a micro adjustment which allows the insert to be set individually in order to achieve minimal axial run-out and thus ensures a good surface quality and long life. Cylinder Bore Cutters Roughing and finishing cutters. The rough boring cutter utilizes a combination of different carbide grades, that offers high speed & feed machining. The fi nishing tool uses CBN inserts that can provide high wear resistance properties that lead to an increase in overall tool life. Adjustable cutting edge run-out on fi nishing cutters. AHX640W High efficiency machining for cast iron. Uses an economical 14 cutting edge insert. Insert grade MC5020 has excellent wear, chipping and thermal crack resistance. AOX445 High efficiency machining for cast iron. Uses an economical 16 cutting edge insert. Employing the new coated, solid CBN grade BC5030. For high efficiency roughing through fi nishing process. 3 ENGINE Crank Journal Bore Reamer Employs carbide guide pads that provides the self guiding properties leading to an overall improvement in hole roundness. VOX400 Strong edge insert type cutter for machining cast iron. Vertical mounted inserts with ideal cutting geometry is suitable for a wide range of cast iron rough milling applications.
5 Cylinder Head Valve Seat Finish Tool Custom made in-line design fi nishing tool uses CBN inserts that can provide high wear resistance properties that lead to an increase in tool life. These cutters provided a micro adjustment which allows the insert to be set individually. MNS Drill Solid carbide drill for high efficiency drilling. MNS drill has 4 coolant holes. Suitable for high feed and high effi ciency drilling of aluminum alloys. MAS Drill Solid carbide drill for high hole accuracy. MAS drill has a double margin, improving hole fi nish that does not require a reaming process. Suitable for high speed machining of aluminum alloys. Cam Bore Reamer Employs carbide guide pads that provides the self guiding properties leading to an overall improvement in hole roundness. NF10000 High feed finishing for aluminum alloys. PCD insert with integrated wiper radius for high surface fi nish. These cutters provide a micro adjustment which allows the insert to be set individually in order to achieve minimal axial run-out and thus ensures a good surface quality and long life. Step Drill Solid carbide drill for aluminum alloys. Step drills are customer designed to combine several drilling operations as well as countersinking and or counterboring operations into one tool. Straight Flute Drill Custom designed solid carbide straight fl ute drill offers greater strength and hole accuracy. Excellent for cored holes. ENGINE 4
6 ENGINE Connecting Rod ASX445 General use face milling cutter. Precision molded 20 positive insert. High rigidity due to employment of a carbide shim. Double Margin Drill Solid carbide drill. Suitable for high effi ciency and high accuracy drilling. MWS Step Drill Solid carbide drill. The MWS drill can be used to reduce the number of machining operations therefore reducing machining time and cost while maintaining high hole accuracies. Bore Finisher Large hole roughing and chamfering. Rough boring and chamfering of both end faces with the same tool. TAF Drill Indexable type drill. High rigid drill body and economical 4 corner insert. Low drilling noise and prolonged tool life. MWS Super Long Drill Solid carbide extra long type drill. Drilling of holes 10D-30D with continuous feed, eliminating the need for peck cycles improves cycle time. 5 ENGINE
7 Crank Shaft Cam Shaft MWS Dril Solid carbide drill. Unique fl ute geometry provides effective chip disposal leading to lower cutting resistance and prolonged tool life. MC6025 CVD coated grade for steel turning. New P20 grade offers high wear that is fracture resistant. Excellent chipping resistance due to a specially developed, cemented carbide, substrate and a black super-smooth coating. Screw-in Tools APX4000/ASX400 Interchangeable heads for end milling tools. Standard series includes steel, straight shank and high rigidity carbide shank types. Pelican Double Clamp Holder The combination of the high insert clamping rigidity and the overall strength of the pelican holder itself results in effective machining even under heavily interrupted or high feed machining that requires large tool overhangs. ASX445 General use face milling cutter. Precision molded 20 positive insert. High rigidity due to employment of a carbide shim. MWS Super Long Drill Solid carbide extra long type drill. Drilling of holes 10D-30D with continuous feed, eliminating the need for peck cycles improves cycle time. ENGINE 6
8 TRANSMISSION Transmission Case Valve Body NF10000 High feed finishing for aluminum alloys. PCD insert with integrated wiper radius for high surface fi nish. These cutters provide a micro adjustment which allows the insert to be set individually in order to achieve minimal axial run-out and thus ensures a good surface quality and long life. AXD4000 Milling cutter for aluminum alloys. Multi functional milling cutter for high speed & performance machining of aluminum alloys. Straight Flute Drill Custom designed solid carbide straight flute drill offers greater strength and hole accuracy. Excellent for cored holes. Step Drill MAS Drill Solid carbide drill for high hole accuracy. MAS drill has a double margin, improving hole fi nish that does not require a reaming process. Suitable for high speed machining of aluminum alloys. Solid carbide drill for aluminum alloys. Step drills are customer designed to combine several drilling operations as well as countersinking and or counterboring operations into one tool. 7 TRANSMISSION
9 Gears Epicyclic Carriers Solid Helical Broach Integrated helical broach offering high machining accuracies and lower running costs. US735 CVD coated grade. US735 grade helps prevent welding problems during low speed cutting. Prevents abnormal wear and fracturing of cutting edges during interrupted cutting at medium to low speeds. Shaving Cutter High speed, high performance and longer tool life can be achieved using the surface treated STH shaving cutter and the irregular multi-partern land type shaving cutter. UE6110 CVD coated grade for steel turning. A revolutionary tool grade offering both high crater and fl ank wear resistance that leads to higher machining stability and tool life management. MWS Drill Solid carbide drill. Unique fl ute geometry provides effective chip disposal leading to lower cutting resistance and prolonged tool life. TRANSMISSION 8
10 TRANSMISSION Shaft CVT Pulley UE6110 CVD coated grade for steel turning. A revolutionary tool grade offering both high crater and fl ank wear resistance that leads to higher machining stability and tool life management. MC6025 CVD coated grade for steel turning. New P20 grade offers high wear that is fracture resistant. Excellent chipping resistance due to a specially developed, cemented carbide, substrate and a black super-smooth coating. GY Grooving Holder Grooving revolution. Innovative clamping system ensures reliable grooving. A wide selection of holders and inserts available for diverse grooving applications. 9 TRANSMISSION BF breaker MBC020 Coated CBN. Uses a CBN substrate that has high cutting edge toughness. The TiAlN based coating delivers superb wear resistance. It covers a wide range of applications from continuous to light interrupted cutting. BM breaker BC8020 Coated CBN for general cutting. Increased cutting edge strength and high crater wear resistant CBN grade in combination with a highly wear resistant TiAlN coating. This results in longer tool life and improved machining effi ciency under heavy duty or interrupting cutting.
11 AXLE / BRAKE Steering Knuckle Hub Brake Caliper MHE Drill Solid carbide hub drill. A uniquely designed drill that offers high performance machining of hub bolt holes. The design of the drill ensures excellent chip disposal properties and machining accuracies. Side Cutter For steering knuckle machining. Both sides of tie-rod mounting face can be machined with one-cutter. Use of quick change system for easy tool change. Shorten tool change time and increase effi ciency in machining lines. Slot Cutter For brake caliper machining. Slot cutter with on edge type inserts increases cutting edge strength, thereby preventing chipping. APX3000 Multi-functional end mill. Toughness combined with lower cutting forces. High performance, free cutting and accurate machining ability. MWS Drill Solid carbide drill. Unique fl ute geometry provides effective chip disposal leading to lower cutting resistance and prolonged tool life. MC6025 CVD coated grade for steel turning. New P20 grade offers high wear that is fracture resistant. Excellent chipping resistance due to a specially developed, cemented carbide, substrate and a black super-smooth coating. AXLE / BRAKE 10
12 Global Network MMC METAL FRANCE S.A.R.L. (France) MITSUBISHI MATERIALS U.S.A. CORPORATION Los Angeles Chicago Toronto MIRACLE TOOLS AMERICA, LLC MMC HARTMETALL GmbH (Germany) MMC HARDMETAL U.K.LTD (United Kingdom) MMC HARDMETAL POLAND SP.z o.o. (Poland) MMC HARDMETAL OOO LTD. (Russia) Ireland Norway Estonia Denmark Sweden Latvia Lithuania Netherlands Belarus Belgium Czech Slovakia Ukraine Austria Hungary Switzerland Romania Slovene Portugal Turkey Greece RFM MMC METAL DE MEXICO, S.A. DE C.V. (Mexico) Lima Tianjin Dalian Seoul Daegu Chongging Shanghai Taipei Guangzhou Jamshedpur Mumbai Pune Hanoi Hong Kong Chennai Manila Bangkok Ho Chi Minh Kuala Lumpur Singapore Bangalore Jakarta Coimbatore MMC ITALIA S.R.L (Italy) MITSUBISHI MATERIALS ~ ESPAN A, S.A. (Espana) Columbia TIANJIN TIANLING CARBIDE TOOLS CO. LTD. TIANJIN LINGYUN TOOL DESIGN CO. LTD. (China) MITSUBISHI MATERIALS (SHANGHAI) CORPORATION (China) Finland Delhi MITSUBISHI MATERIALS TSUKUBA PLANT GIFU PLANT AKASHI PLANT MMC TAISHIN TOOL CO., LTD. (Taiwan) Santa Cruz Johannesburg Santiago Adelaide Buenos Aires MMC HARDMETAL INDIA PVT. LTD. (India) MMC-METAL DO BRASIL LTDA. (Brazil) Sydney Melbourne Auckland MMC Hardmetal (Thailand) Co., Ltd. (Thailand) MMC TOOLS (THAILAND) CO., LTD. (Thailand) Sales Office Factory Representative Office Agency Customer Service : Technical Service : LOS ANGELES HEAD OFFICE Slater Avenue, Fountain Valley, CA TEL : FAX : CHICAGO OFFICE 1314B North Plum Grove Road, Schaumburg, IL TEL : FAX : MMC METAL DE MEXICO, S.A. DE C.V. Av. La Cañada No.16, Parque Industrial Bernardo Quintana, El Marques, Queretaro, CP76246, Mexico TEL : FAX : TORONTO OFFICE 6535, Millcreek Drive, Units, 63&64, Mississauga, Ontario L5N 2M2, Canada TEL : FAX : EXP-12-E020 Printed in U.S.A. 09/12
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