New WMT Grooving Geometry PH Geometry
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- Randell Manning
- 5 years ago
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1 Page - - New WMT Geometry PH Geometry WIDIA has added the top-selling chipmaker geometry to the WMT platform - the PH geometry. Previously under the Manchester brand, the chipmaker geometry is a high performance insert in greater than 35 HRC and heavily interrupted cuts. Target Application As a compliment to the current PT geometry, the PH will offer a first choice for grooving and plunging in applications greater than 35 HRC and/or heavily interrupted cuts. The successful Manchester chipmaker geometry, pressed in and grades, will provide a distinct advantage in the field. Stainless Non High Temp Hardened Steel Cast Iron Steel Ferrous Alloys Materials Smooth cut, pre-turned st WP0CT st WP0CT st WU0HT surface 2 nd 2 nd 2 nd Preferred Geometry PT PT PT PT PT PH Varying depth of cut, st WP0CT st WU0HT casting of forging skin 2 nd 2 nd Preferred Geometry PT PT PT PT PT PH Lightly interrupted cut st WP25CT 2 nd st WP25CT 2 nd Preferred Geometry PH PH PH PH PH Heavily interrupted cut Preferred Geometry PH PH PH PH PH Target Markets Segments: Components: Sales channel: Aerospace and Defense, Earthworks, Energy, General Engineering, Transportation Any customer part that requires grooving, cut-off, face grooving, turning and profiling Indirect sales channel
2 Page Competitors Iscar: Heli-Grip, Cut-Grip, Top-Grip, Heli-Face Sandvik: Corocut N23 Horn: S224, 229, 23 Walter: GX series Strategy Attack the competition with high-performance groove, cut-off, face grooving, turning and profiling solutions, where WIDIA preciously struggled to gain a competitive edge with the current precision ground inserts. Target key competitors, test and document increased productivity and improvements in chip control and tool life to convert competitive pockets. Utilize the strength and versatility of the WMT proprietary platform in combination with WIDIA s industry proven insert grades to penetrate accounts and open doors with both end users and distribution partners. WMT - Geometry Conversion WIDIA Horn Iscar Mitsubishi Sandvik Seco Walter -PT A -C -D -H -F -L GDM.. GIF.. GIM.. GIP.. GRIP.. TGM.. -C -E -F -W -Y -Z CY -GM -GS -GU -MS -GM -TM -CM LCMF.. LCGF.. -MT -FT -FG -MC -MG GX -GD3 -UF4 -PC GDM.. GIM.. GRIP -4P -5P -7P -RM -RO LCMF.. -PH GIF.. GDM.. -MM -GM -MG -MT -CM -CMW S C DGN.. -J DDGM.. -CE -CM -CS LCMF.. -MC GX.. -CF6 -GD6 Appearance and Packaging WMT inserts will be shipped in the NEW WIDIA packaging as shown in marketing bulletin (A--0256). The PVD grades will be black in color where the CVD grades will be gold.
3 Page Features, Functions and Benefits Features Functions Benefits Insert selection allows for grooving, turning, plunging and cut-off. CM - High positive rake geometry. CM-W - Wiper geometry. PT - High positive chip breaker. PH - A rigid cutting edge and positive geometry. PC - Full nose radius. Outstanding rigidity and clamping, optimal insert positioning. Integral and modular systems. CM - st choice for cut-off applications, especially ideal for Stainless Steel and High Temp Alloy materials. CM-W - Better suface finish in steel and low carbon materials. PT - Allows heavy feed rates in deep grooving and plunge and turn operations. PH -, plunge, turn operations, positive rake for sharper edge. PC - Plunge and contour, high positive chip breaker. Provides secure seating surface with double-v design and allows superior side load resistance. Multiple machining applications with the same platform. One system provides the capability to turn, profile, face, OD groove, face groove, ID groove and cut-off. See performance chart. CM, CM-W-Increased surface finish. PT- Low cutting forces and longer tool life. PH - Increased performance in greater than 35 Rockwell materials and interupted cuts. PC - Greater chip control in contouring and profiling applications. Permits higher productivity through increased speeds and feeds and tool rigidity. Replaceable cartridges available. Reduction in tooling inventory. Outstanding chip control selection for all materials. Focus on stainless steels and high temperature materials. Superior geometric insert design creates lower cutting forces. Extended tool life provides more parts per edge. Application Recommendation Utilize the strength of the WIDIA Victory grades in combination with the versatility of the PT, -CM, -PC and now PH geometries in a wide array of materials and applications, while maintaining consistent chip control, tool life, and uniform insert edge wear. Steel Applications Stainless Steel Applications High Temp Alloy Applications WP0CT WU0HT WP25CT For more product details, see new WIDIA Advances 204 catalog, page A4 minch or page A3 metric. Preferred Clamping System and Tool Combinations Double V design offers maximum insert stability, optimizes insert positioning and provides efficient indexing.
4 Page Key Selling Arguments The WMT platform offers our customers one system that has two cutting edges for all of their grooving, cut-off, face grooving, turning, and profiling applications. - PH - PT The PH geometry provides excellent chip control in materials greater than 35 Rockwell and in heavily interrupted cuts. Rear V geometry folds and breaks chips for ease of evacutation. Chip breaker bumps located near the corners, provide increased chip control in turning applications. 90 top and bottom clamping design provides maximum clamping surface and increased clamping pressure adding to insert stability in the cut. The PT geometry provides excellent chip control by compressing the chip. The PT lowers cutting forces resulting in less heat, longer tool life and potential high feed rates. 90 top and bottom clamping design provides maximum clamping surface and increased clamping pressure increasing to insert stability in the cut. - PC - CM Width range starts with 3,0 mm (.20 ). Full nose radius inserts. Provide good chip control at light feedrates. Victory grades and coatings create less heat, lower wear rates which results in LONGER TOOL LIFE. Proprietary pocket design. Width range starts with,5 mm (.059 ). Lead angles 0, 5, and 2. Proprietary pocket design. Victory grades and coatings create less heat, lower wear rates which results in LONGER TOOL LIFE. Excellent cross compression of the chip for chip evacuation and good surface quality. Proprietary pocket design. Product Availability WMT-PH inserts are available. WMT-PT inserts are available. WMT-PC inserts are available. WMT-CM inserts are available. Product Life Cycle Management (PLCM) No PLCM activities currently in place.
5 Page WMT Platform Goes Public An article about the new WMT platform has been published in Modern Application News. See link below for more details. Contacts for Our Internal Sales Teams Machining Technology: Greg Maurer Senior Engineer Global Machining Technology, Turning Helmut Gremer Manager Global Machining Technology, Turning RD&E: Ashwin Murali Engineer Development & Engineering, Turning Igor Kaufmann Manager Development & Engineering, Turning Sales Application Engineer: Brian Hamil Manager Technical Development Product Management: Mark Filosemi Product Manager Threading, and Cut-off
6 Page Contacts for Our Distribution Partners Authorized WIDIA Distributors should contact their local WIDIA Representative or one of the below contacts for additional information. Country Language Phone Fax Australia English * * ap.techsupport@widia.com Austria German eu.techsupport@widia.com Belgium English / French eu.techsupport@widia.com China Chinese w-cn.techsupport@widia.com Denmark English na.techsupport@widia.com Finland English na.techsupport@widia.com France Frensh eu.techsupport@widia.com Germany German eu.techsupport@widia.com India English * * ap.techsupport@widia.com Israel English na.techsupport@widia.com Italy Italian eu.techsupport@widia.com Japan English * * ap.techsupport@widia.com Korea (South) English * * ap.techsupport@widia.com Malaysia English * * ap.techsupport@widia.com Netherlands English na.techsupport@widia.com New Zealand English * * ap.techsupport@widia.com Norway English na.techsupport@widia.com Poland Polish eu.techsupport@widia.com Singapore English * * ap.techsupport@widia.com South Africa English na.techsupport@widia.com Sweden English na.techsupport@widia.com Taiwan English * * ap.techsupport@widia.com Thailand English * * ap.techsupport@widia.com United Kingdom English na.techsupport@widia.com USA English * na.techsupport@widia.com *) no toll free numbers Download Marketing Bulletins Please download this Bulletin and other helpful marketing material at the following sites: For WIDIA Products Group, internal employees: For our Distribution Partners: NOTICE: The information contained in this bulletin is intended for comparative purposes only and is based upon a limited test sample. The information is no guarantee of actual future results. The information is provided as is without warranty of any kind whether express or implied.
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