New WIDIA VariMill II ER (Eccentric Relief) Now with Safe-Lock by Haimer as Standard Offering!
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- Nelson Tyrone Wilkins
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1 Page New WIDIA VariMill II ER (Eccentric Relief) Now with Safe-Lock by Haimer as Standard Offering! WIDIA is introducing the newest addition to the well-known VariMill II family. With the new design of VariMill II ER, tool life can increase by up to 40%! These end mills are designed for titanium and stainless steel work piece materials. Target Application The VariMill II ER is designed to provide the highest Metal Removal Rates (MRR) and extended tool life in the most demanding materials in the Aerospace Industry. Apply the new VariMill II ER where increased feed rates and MRR are required. These end mills are designed for Titanium and Stainless Steel work piece materials, for roughing and finishing with one tool. Target Markets All Aerospace customers and tier I, II and III subcontractors. Manufacturers of Titanium and Stainless Steel components for aerospace segment. Competitors The new VariMill II ER can provide measurable increases in tool life against the competitors such as Melin, OSG, Iscar, Walter and Helical Solutions. How to Beat the Competition The VariMill II ER can provide an increase of up to 40% in tool life by utilizing the Eccentric Relief Grind. The Eccentric Relief design increases tool life through higher edge stability allowing higher feed rates with less cutting forces and pressure on the cutting edge by tailoring axial and radial rake angles. Safe-Lock prevents end mill pull-out on costly Aerospace components. By using the available Safe-Lock standard shank option, additional stability and concentricity will increase tool life.
2 Page Strategy Introducing the VariMill II ER is another innovative addition to the well-known WIDIA VariMill portfolio leveraging WIDIA as the market leader with a comprehensive line-up of high performance end mills. This cutter will position WIDIA to gain market share in the growing aerospace accounts that are cutting Titanium and Stainless Steels. Appearance and Packaging 5 Flute Eccentric Relief design coated in the familiar TM AlTiN coating. Shank options include Weldon and Safe-Lock as standards. Safe-Lock shanks will feature 3 spiral Grooves on ¾ (18mm) and under; and 6 spiral Grooves on all tools over ¾ (18mm). Packaging in familiar clear plastic endmill tubes with WIDIA-Hanita logos and markings. Features, Functions and Benefits 5 flute Unequal flute Spacing Eliminates Chatter Roughing & finishing with one tool Center Cutting Ramp, Slotting and Plunging Added Flexibility Eccentric Relief Grind Provides Edge Strength Increased Tool Life and MMR Tailored Axial/Radial rake angles Less Cutting Forces Increased Feed Rates Safe-Lock shanks standard Rigidity, Concentricity, No pull-out Better Tool Life and added Security Application Recommendation Dimensions and cutting parameters for this tool can be found on the WIDIA website: or in the attached Customer Supplement: A _WID_VariMill_II_in_EN.pdf A _WID_VariMill_II_me_EN.pdf which can be shared with your end user customers.
3 Page Preferred Clamping System and Tool Combinations The VariMill II ER is the first product offering from WIDIA to use the Safe-Lock clamping system by Haimer as a standard off-the-shelf tool. By using the Safe-Lock option, customers will benefit from security, rigidity and concentricity extending tool life. Safe-Lock adapters are available from Erickson in multiple configurations for Shrink Fit. The complete line will also be offered with Weldon Flats for customers requiring the use of traditional Endmill Adapters. Key Selling Arguments One tool for roughing and finishing lowering tool costs and inventory. Up to 40% increase in tool life over the competition. Free cutting geometry decreases cutting forces and stress on the work piece. Available with all common corner radii. Complete offering with standard off-the-shelf Safe-Lock by Haimer. Reconditioning available. Product Availability All items stocked in inventory. Product Portfolio Complete list of products and dimensional information can be found in the attached Customer Supplement: A _WID_VariMill_II_in_EN.pdf A _WID_VariMill_II_me_EN.pdf
4 Page WIDIA on the Web Be a part of the conversation; follow us on Facebook, Twitter and YouTube! You will find information there about our new products such as success stories, promotions and product videos, just go to: Facebook Page: Twitter Page: YouTube Page:
5 Page Reconditioning EUROPE WIDIA Produktions GmbH & Co. KG An der alten Naab 1 Nabburg Germany KENCI S.L. Avda. Antonio Gaudí 192 Polígono Industrial Rubí Sur Rubí (Barcelona) Spain WIDIA UK Limited Reconditioning Service PO Box 29, The Pensnett Estate Kingswindford, West Midlands DY6 7NP United Kingdom WIDIA Italia S.p.A. Via Lombardia San Giuliano Milanese (MI) Italy WIDIA KES.TAK.SAN.TIC.A.S. Dudullu Esenşehir Mahallesi İmes Sanayi Sitesi 105 Sokak A Blok No: Ümraniye / ISTANBUL Turkey AMERICA WIDIA Reconditioning Service 201 Yzex Street Ashboro, NC USA WIDIA do Brasil Rua Eduardo Borsari, Distrito Industrial Indaiatuba SP Brazil ASIA / PACIFIC & INDIA WIDIA (China) Co., Ltd No.70 Xinhuan West Road, TEDA West Tianjin, China WIDIA India Ltd. 8/9th Mile, Tumkur Road Bangalore, India Contacts for Our Internal Sales Teams Marketing Contacts: Ron West Global Product Manager SEM Phone: Thilo Mueller Manager SEM Phone: Engineering Contacts: Leonid Sharivker Senior Engineer Global RD&E SEM Phone: Sergei Boulakhov Manager R&D SEM Phone: Global Machining Technology Contacts: Ravi Iyer Staff Engineer Product Engineering-Americas Phone: Jochen Gross Senior Engineer Product Engineering-EMEA/AP Phone: Reconditioning Contacts: Jan Menschner Manager-Global Reconditioning Services Phone: Bill Yargeau Manager-Americas Reconditioning Services Phone:
6 Page Contacts for Our Distribution Partners Authorized WIDIA Distributors should contact their local WIDIA Representative or one of the below contacts for additional information. Country Language Phone Fax Australia English * * ap.techsupport@widia.com Austria German eu.techsupport@widia.com Belgium English / French eu.techsupport@widia.com China Chinese * w-cn.techsupport@widia.com Denmark English na.techsupport@widia.com Finland English na.techsupport@widia.com France Frensh eu.techsupport@widia.com Germany German eu.techsupport@widia.com India English * * ap.techsupport@widia.com Israel English na.techsupport@widia.com Italy Italian eu.techsupport@widia.com Japan English * * ap.techsupport@widia.com Korea (South) English * * ap.techsupport@widia.com Malaysia English * * ap.techsupport@widia.com Netherlands English na.techsupport@widia.com New Zealand English * * ap.techsupport@widia.com Norway English na.techsupport@widia.com Poland Polish eu.techsupport@widia.com Singapore English * * ap.techsupport@widia.com South Africa English na.techsupport@widia.com Sweden English na.techsupport@widia.com Taiwan English * * ap.techsupport@widia.com Thailand English * * ap.techsupport@widia.com United Kingdom English na.techsupport@widia.com USA English * na.techsupport@widia.com *) no toll free numbers Download Marketing Bulletins Please download this Bulletin and other helpful marketing material at the following sites: For WIDIA Products Group, internal employees: For our Distribution Partners: NOTICE: The information contained in this bulletin is intended for comparative purposes only and is based upon a limited test sample. The information is no guarantee of actual future results. The information is provided as is without warranty of any kind whether express or implied.
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