INNOVATIONS CATALOG HARVI III Ball Nose
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1 INNOVATIONS CATALOG HARVI III Ball Nose
2 HARVI III Ball Nose High-Performance Solid Carbide End Mills Primary Application HARVI III Ball Nose tooling takes high-performance profiling, semi-finishing, and finishing to the next level. Designed to provide maximum metal removal rates in titanium and stainless steel while achieving supreme surface conditions. A wide range of diameters and length variations are available from stock. Outstanding metal removal rates increase productivity. Highest tool life due to eccentric relief grind and proprietary KCSM15 Beyond grade. Features and Benefits Advanced Technology Six unequally spaced flutes for chatter-free machining at high feed rates. Less cutting forces and pressure on cutting edge through tailored axial and radial rake angles. Eccentric relief design increases tool life through higher edge stability. Proprietary tapered core provides highest tool stability at roughing and finishing operations. Extensive Standard Offering Diameter ranges 3/8 1". Necked, round shank offering in two length variations. Customization Engineered solutions, including shank and non-standard length versions are available upon request. Tailored Grade Proprietary KCSM15 Beyond grade for exceptional tool life in titanium and stainless steels. 2
3 Proprietary core design Improves tool stability. Eccentric relief grind Improves edge stability. Enables higher feed rates. 38 helix angle Roughing and finishing. Unequal flute spacing Reduces vibrations. Improves surface finish. KCSM15 Beyond grade Optimized for titanium machining. Highest tool life. Enables higher cutting speeds. 3
4 High-Performance Solid Carbide End Mills HARVI HARVI III Ball Nose UJBE Unequal Flute Spacing With Eccentric Relief Grind Kennametal standard dimensions. Center cutting. Optimized geometry for titanium machining. Unequal flute spacing minimizes chatter for smoother machining. Single tool for both roughing and finishing operations requiring fewer setups. nujbe 6-Flute Ball Nose with Eccentric Relief Grind Inch NEW! v first choice j alternate choice KCSM15 D1 D Ap1 max L UJBE0375J6B 3/8 3/8 7/8 2 1/2 UJBE0500J6B 1/2 1/2 1 3 UJBE0500J6C 1/2 1/2 1 1/4 3 UJBE0625J6B 5/8 5/8 1 1/4 3 1/2 UJBE0750J6B 3/4 3/4 1 1/2 4 UJBE1000J6B /2 4 NOTE: For application data, see page 6. End Mill Tolerances D1 tolerance D tolerance h6 All +.000/-.002" 1/8" +0/ " >1/8 1/4" +0/ " >1/4 3/8" +0/ " >3/8 23/32" +0/ " >23/32 1-3/16" 0/.00051" 4
5 High-Performance Solid Carbide End Mills HARVI HARVI III Ball Nose UJBE Unequal Flute Spacing With Eccentric Relief Grind and Neck Kennametal standard dimensions. Center cutting. Optimized geometry for titanium machining. Unequal flute spacing minimizes chatter for smoother machining. Single tool for both roughing and finishing operations requiring fewer setups. nujbe 6-Flute Ball Nose with Eccentric Relief Grind and Neck Inch NEW! v first choice j alternate choice KCSM15 D1 D D3 Ap1 max L3 L UJBE0375J6AL 3/8 3/8.35 1/ UJBE0500J6AL 1/2 1/2.47 5/ UJBE0625J6AL 5/8 5/8.59 3/ UJBE0750J6AL 3/4 3/ UJBE1000J6AL / NOTE: For application data, see page 6. End Mill Tolerances D1 tolerance D tolerance h6 All +.000/-.002" 1/8" +0/ " >1/8 1/4" +0/ " >1/4 3/8" +0/ " >3/8 23/32" +0/ " >23/32 1-3/16" 0/.00051" 5
6 High-Performance Solid Carbide End Mills HARVI Application Data nharvi III UJBE Ball Nose Unequal Flute Spacing Roughing Material Group P M S Side Milling (A) KCSM15 Recommended feed per tooth (IPT=inch/th) for side milling (A). A Cutting Speed vc SFM D1 Diameter 3/8 1/2 5/8 3/4 1 ap ae min max inch Ap1 max 0.4 x D IPT Ap1 max 0.4 x D IPT Ap1 max 0.4 x D IPT Ap1 max 0.4 x D IPT Ap1 max 0.4 x D IPT Ap1 max 0.4 x D IPT Ap1 max 0.4 x D IPT Ap1 max 0.4 x D IPT Ap1 max 0.4 x D IPT Ap1 max 0.4 x D IPT Ap1 max 0.4 x D IPT Ap1 max 0.4 x D IPT Ap1 max 0.4 x D IPT H 1 Ap1 max 0.4 x D IPT NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on >1/2" diameter. 6
7 High-Performance Solid Carbide End Mills HARVI III Application Data nharvi III UJBE Ball Nose Unequal Flute Spacing Finishing Material Group P M S Side Milling (A) KCSM15 Recommended feed per tooth (IPT=inch/th) for side milling (A). A Cutting Speed vc SFM D1 Diameter 3/8 1/2 5/8 3/4 1 ap ae min max inch Ap1 max 0.06 x D IPT Ap1 max 0.06 x D IPT Ap1 max 0.06 x D IPT Ap1 max 0.06 x D IPT Ap1 max 0.06 x D IPT Ap1 max 0.06 x D IPT Ap1 max 0.06 x D IPT Ap1 max 0.06 x D IPT Ap1 max 0.06 x D IPT Ap1 max 0.06 x D IPT Ap1 max 0.06 x D IPT Ap1 max 0.06 x D IPT Ap1 max 0.06 x D IPT H 1 Ap1 max 0.06 x D IPT NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on >1/2" diameter. 7
8 High-Performance Solid Carbide End Mills HARVI III Ball Nose Application Examples HARVI III Ball Nose with Eccentric Relief HARVI III Ball Nose with Eccentric Relief CHALLENGE CHALLENGE Finish profile machining of keel for weapon attachment. Vertical machining center. Titanium Alloy Beta (R56400). External emulsion. Rough profile yoke contour milling of bogey pitch trimmer. Lathe with driven tooling low-alloy steel. External emulsion. SOLUTION SOLUTION HARVI III ball nose Ø.5" with eccentric relief in KCSM15. 6 effective teeth. HARVI III ball nose Ø.787" (20mm) with eccentric relief in KCSM15. 6 effective teeth. vc 300 SFM fz.0018 IPT ap 1.2" ae.025" CUTTING DATA vc 400 SFM fz.003 IPT ap 1.7" ae.1" CUTTING DATA RESULT RESULT Tool life of 1 complete workpiece. Reduced machining time from 210 minutes to 90 minutes. Surface finish 90 RMS. 7 workpiece tool life compared to 5 with competitive tooling. Surface finish 120 RMS. BENEFIT BENEFIT Predictable wear at main lands instead of cutting edge flaking with competitive tooling. Extended tool life of HARVI III eliminated a mid-part tool change. Improved surface finish to previous 4-flute ball nose tools. Reduced machining time from 88 minutes to 49 minutes. About 30% higher feed rate due to feed per tooth, and 6 rather than 4 flutes. 8
9 High-Performance Solid Carbide End Mills HARVI III Ball Nose Application Examples HARVI III Ball Nose with Eccentric Relief HARVI III Ball Nose with Eccentric Relief CHALLENGE CHALLENGE Hem stich profile neck to flanged blend. Lathe with driven tooling low-alloy steel. External emulsion. Finish interior walls and blend filet radius. Horizontal machining center low-alloy steel. External emulsion. SOLUTION SOLUTION HARVI III ball nose Ø.5" with eccentric relief in KCSM15. 6 effective teeth. HARVI III ball nose Ø.5" with eccentric relief in KCSM15. 6 effective teeth. vc 350 SFM fz.0025 IPT ap.05" ae.05" CUTTING DATA vc 350 SFM fz.0025 IPT ap.553" ae.05" CUTTING DATA RESULT RESULT Increase in cutting speed from 150 SFM to 350 SFM. Up to 10 workpiece tool life compared to previous 6 pieces. Up to 6 workpiece tool life compared to 2 with competitive tooling. Surface finish 63 RMS. BENEFIT BENEFIT Reduced machining time to 8 minutes compared to previous 29 minutes with competitive 4-flute ball nose tool. 200% increase in Metal Removal Rate (MRR). Reduced machining time from 25 minutes to 10 minutes. Improved surface finish from 90 RMS to 63 RMS at accelerated feeds and speeds. Reduction in harmonics and vibrations with HARVI III ball nose tooling for reduced noise level. 9
10 INNOVATIONS CATALOG WORLD AND CORPORATE HEADQUARTERS Kennametal Inc Technology Way Latrobe, PA USA Phone: (United States and Canada) EUROPEAN HEADQUARTERS Kennametal Europe GmbH Rheingoldstrasse 50 CH 8212 Neuhausen am Rheinfall Switzerland Phone: ASIA-PACIFIC HEADQUARTERS Kennametal Singapore Pte. Ltd. 3A International Business Park Unit #01-02/03/05, Singapore Phone: INDIA HEADQUARTERS Kennametal India Limited CIN: L27109KA1964PLC /9th Mile, Tumkur Road Bangalore Phone: or bangalore.information@kennametal.com by Kennametal Inc., Latrobe, PA USA All rights reserved. l A EN_in
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