Conductive Elastomer Waveguide Gaskets

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1 Conducive Elasomer Waveguide Gaskes WAVEGUIDE GASKES Parker Chomerics offers a selecion of EMI gaske maerials ha provide effecive EMI shielding and pressure sealing for choke, cover and conac flanges. Parker Chomerics waveguide gaskes ensure low inserion loss, low flange leakage, maximum hea ransfer and minimum ou gassing. Made from CHO- SEAL 1239 and 1212 conducive elasomers, he gaskes are reusable and will no scar flanges. Cover flange and fla conac flange gaskes are die-cu from silver-plaed copper filled silicone CHO-SEAL 1239 shee sock in. (0.69 mm) hick, ±0.005 in. (0.13 mm). Conaining an expanded meal reinforcemen o eliminae cold flow, hese gaskes can be supplied wih a slighly raised lip around he iris opening for high-pressure, high-power applicaions. Choke flange and grooved conac flange gaskes are molded from CHO-SEAL 1212 silver-filled silicone elasomer maerial, and are available wih O- or D-cross secions. Properies of CHO-SEAL 1212 and 1239 maerials are shown in able 1. For applicaions in oudoor environmnes, conac Parker Chomerics Applicaions Engineering o discuss oher maerials, e.g., CHO-SEAL 1285 or Informaion: Parker Hannifin Corporaion Chomerics Division 77 Dragon Cour Woburn, MA phone fax SANDARD WAVEGUIDE GASKES he gaskes lised in he following ables will fi he sandard UG, CPR, and CMR flanges shown. he number 1 hrough 6 lised in he gaske configuraion column f he ables indicae he syle of gaske, as follows: 1 - Die-Cu recangular 2 - Die-Cu circular 3 - Molded recangular, wih O cross secion 4 - Molded circular, wih O cross secion (O-rings) 5 - Molded circular, wih D cross secion (D-rings) 6 - Molded recangular, wih D cross secion Gaskes can also be cusom designed o mee special requiremens or less frequenly used waveguide sizes (from WR 10 o WR 2300) and double-ridged waveguide.

2 Waveguide Gaske - Produc Informaion need new phoo able 1 Shielding SPECIFICAIONS CHO-SEAL 1212 CHO-SEAL 1239 ype (Ref: MIL-DL-83528) K G Volume Resisiviy ohm-cm, max) as supplied (wihou pressure-sensiive adhesive) Hardness (Shore A ±7) Specific Graviy 3.5 ± ±0.75 ensile Srengh, psi (Mpa), min. 400 (2.76) 600 (4.14) Elongaion (percen, min/max) 100 / / NA ear Srengh, lb/in. (kn/m), min. 40 (7.00) 70 (12.25) Compression Se, C, % max. 35 No esed Low emperaure Flex, R10, C, min. -45 No esed Maximum Coninuous Use emperaure, C Elecrical Sabiliy 200 khz (H Field) 100 MHz (E Field) 500 MHz (E Field) 2 GHz (Plane Wave) 10 GHz (Plane Wave) Hea Aging d, min. ohm-cm, max Vibraion Resisance During Afer NA Pos ensile Se Volume Resisiviy NA EMP Survivabiliy (ka per in. perimeer) >0.9 >0.9 NA = No Applicable ypical maerials shown here, conac Parker Chomerics Applicaions Engineering for ohers. ORDERING PROCEDURE For sandard gaskes, selec he par number from ables 2-8. For cusom configuraions, gaske and waveguide flange drawings mus be provided, and par numbers will be assigned by Parker Chomerics.

3 Waveguide Gaske - Produc Informaion Refer o ables 3-8 on he following pages for Waveguide Gaske dimensions. able 2 Use able 2 o selec par numbers. Frequency Range (GHz) and EIA Waveguide Size Ka WR K WR Ku WR WR X WR90 JAN Designaion RG-96/U (Silver) RG-53/U RG-121/U RG-91/U RG-107/U (Silver) RG-52/U RG-67/U WAVEGUIDE GASKES Flange Descripion UG CPR CMR * Number corresponds o configuraion ype, ables 3-8 ** his gaske will seal a maximum pressure of 20 psi. For sysems Leer in bracke is MIL-DL maerial ype (G or K). Number in parenheses is MIL-DL dash number. Inser hem(wihou brackes or parenheses) o complee MIL P/N. pressurized above his limi, a high-pressure (raised-lip) version is available. o specify, change 3rd digi in Par Number from 0 o 1. Modified O cross secion Modified D cross secion Flange ype Gaske Configuraion* Chomerics Par Number Mil P/N: 013 [ ]-( ) UG-599/U Cover ** [G]-(001) UG-600A/U Choke [K]-(002) UG-595/U UG-597/U UG-596A/U UG-598A/U Cover ** [G]-(003) Choke [K]-(004) UG-419/U Cover ** [G]-(005) UG-541A/U Choke [K]-(006) UG-39/U UG-135/U UG-1736/U UG-1737/U UG-136A/U UG-40A/U UG-136/U UG-40/U UG-1360/U UG-1361/U CPR-90F Cover Choke [G]-(007) [K]-(008) Cover [G]-(009) ** [G]-(010) Choke [K]-(011) Choke [K]-(012) CPR-90G [K]-(013) WR102 UG-149A/U Choke [K]-(014) X 1 WR X b WR137 RG-51/U RG-68/U RG-50/U RG-106/U UG-51/U UG-138/U UG-1734/U UG-1735/U UG-52/U UG-137/U UG-1358/U UG-1359/U UG-344/U UG-441/U UG-1732/U UG-1733/U UG-343/U UG-440/U UG-1356/U UG-1357/U CPR-112F CPR-112G CPR-112G/F CPR-137F CPR-137G CPR-137G/F CMR-137 Cover [G]-(015) ** [G]-(016) Choke [K]-(017) Choke/ [K]-(018) Cover [G]-(019) ** [G]-(020) ** [G]-(021) Choke [K]-(022) Choke/ [K]-(023)

4 Waveguide Gaske - Produc Informaion able 2 (coninued) WAVEGUIDE GASKES Frequency Range (GHz) and EIA Waveguide Size WR159 JAN Designaion Flange Descripion UG CPR CMR UG-1730/U UG-1731/U CPR-159F Flange ype Gaske Configuraion* Chomerics Par Number Mil P/N: 013 [ ]-( ) ** [G]-(024) CMR ** [G]-(025) CPR-159G Choke L CPR-159G/F Choke/ UG-149A/U UG-407/U Cover [G]-(026) C WR187 RG-49/U RG-95/U UG-1728/U UG-1729/U UG-148C/U UG-406/U CPR-187F CMR ** [G]-(027) ** [G]-(028) Choke [K]-(029) UG-1352/U UG-1353/U CPR-187G [K]-(030) CPR-187G/F Choke/ WR S WR WR W WR L WR650 RG-48/U RG-75/U RG-112/U RG-112/U RG-104/U RG-105/U RG-69/U RG-103/U * Number corresponds o configuraion ype, ables 3-8 UG-1726/U UG-1727/U UG-53/U UG-584/U UG-1724/U UG-1725/U UG-54/U UG-585A/U UG-1348/U UG-1349/U UG-533/U UG-554/U UG-435A/U UG-437A/U UG-417A/U UG-418A/U ** his gaske will seal a maximum pressure of 20 psi. For sysems pressurized above his limi, a high-pressure (raised-lip) version is available. o specify, change 3rd digi in Par Number from 0 o 1. CPR-229F ** [G]-(031) CMR ** [G]-(032) CPR-229G Choke L CPR-284F CMR-284 Cover ** [G]-(033) ** [G]-(034) ** [G]-(035) Choke [K]-(036) CPR-284G [K]-(037) CPR-340F ** [G]-(038) ** [G]-(039) ** [G]-(040) CPR-430F ** [G]-(041) CPR-430G Choke CPR-430G/F Choke/ ** [G]-(042) Leer in bracke is MIL-DL maerial ype (G or K). Number in parenheses is MIL-DL dash number. Inser hem(wihou brackes or parenheses) o complee MIL P/N. Modified O cross secion Modified D cross secion

5 Waveguide Gaske - Produc Informaion D C A Noe: Raised porion will have a nominal widh of in. (4.75 mm). hickness ( 1 ) is in. (0.10 mm) ±0.002 in. (0.05 mm). his raised area applies only o par number wih a hird digi of 1 E 1 able 3 CONFIGURAION 1 - DIE-CU RECANGULAR A C D E* ±0.015 (0.38) ±0.015 (0.38) ±0.015 (0.38) ±0.010 (0.25) ±0.003 (0.08) 013G-( ) Chomerics P/N** (38.00) (38.00) (19.30) (9.78) (3.94) (0.69) (19.05) (19.05) (3.68) (7.24) (2.95) (0.69) (22.23) (22.23) (4.45) (10.80) (2.95) (0.69) (33.35) (33.35) (16.00) (8.13) (3.56) (0.69) (41.28) (41.28) (22.99) (10.29) (4.29) (0.69) (47.63) (47.63) (28.70) (12.83) (4.57) (0.69) (92.25) (138.18) (43.43) (86.61) (106.38) (161.14) (54.86) (109.47) (138.13) (220.68) (82.80) (165.35) (6.71) (6.35) (6.76) (7.14) (6.35) (8.33) (0.69) (0.69) (0.69) (40.49) (53.19) (10.29) (22.99) (4.29) (0.69) (44.45) (63.50) (12.83) (28.70) (4.34) (0.69) (49.20) (68.25) (16.08) (35.05) (5.23) (0.69) (61.93) (80.98) (20.45) (40.64) (6.53) (0.69) (88.90) (63.50) (47.75) (22.35) (6.76) (0.69) (69.85) (98.43) (29.34) (58.42) (6.86) (0.69) (114.30) (76.20) (72.39) (34.29) (6.76) (0.69) (95.25) (138.13) (43.43) (86.61) (6.76) (0.69) (161.14) (106.38) (109.47) (54.86) (6.76) (0.69) (38.89) (57.94) (16.05) (35.10) (3.81) (0.69) (44.45) (63.50) (20.32) (40.64) (45.31) (70.64) (22.40) (47.80) (4.06) (3.81) (3.96) (3.58) (0.69) (0.69) (50.80) (80.16) (29.34) (58.42) (3.81) (0.69) (37.64) (59.54) (72.39) (34.29) * Hole locaions conform o holes in sandard waveguide flanges idenified in able 2. Where wo hole diameers are given, flange has hole of wo differen diameers (4.37) (0.69) (4.78) Number in parenheses is MIL-DL dash number, which should be insered (wihou parenheses) a end of MIL P/N.

6 Waveguide Gaske - Produc Informaion able 4 CONFIGURAION 2 - DIE-CU CIRCULAR A C D ±0.015 (0.38) (79.38) (92.08) (134.93) D-Dia. 1 ±0.015 (0.38) (16.05) (22.40) (34.29) C A (35.10) (47.80) (72.39) ±0.010 (0.38) (5.94) (5.94) (7.37) Noe: Raised porion will have a nominal widh of in. (4.75 mm). hickness ( 1 ) is in. (0.10 mm) ±0.002 in. (0.05 mm). his raised area applies only o par number wih a hird digi of 1. ±0.003 (0.08) (0.69) (0.69) (0.69) 013G ( ) Chomerics P/N * Hole locaions conform o holes in sandard waveguide flanges idenified in able 2. Number in parenheses is MIL-DL dash number, which should be insered (wihou parenheses) a end of MIL P/N. CS able 6 CONFIGURAION 4 - MOLDED CIRCULAR WIH O CROSS SECION ID CS 013K-( ) Chomerics P/N (51.08) ( ) (68.15) (2.92) Number in parenheses is MIL-DL dash number, which should be insered (wih ou parenheses) a end of MIL P/N. able 7 W Rad. CONFIGURAION 5 - MOLDED CIRCULAR WIH D CROSS SECION ID W ID 013K-( ) Chomerics P/N (1.42) (1.04) (10.41) (2.08) (1.22) Full Rad (14.91) (1.98) CS ID (3.18) Full Rad (22.48) (3.94) (1.65) 0.49 (1.24) (28.50) (2.51) (1.96) Full Rad (33.27) (2.92) able 5 CONFIGURAION 3 -MOLDED RECANGULAR WIH O CROSS SECION A CS H (34.75) (41.05) (22.05) (25.17) (2.62) (2.62) A 013K-( ) Chomerics P/N (2.24) Full Rad (34.04) (2.41) (2.16) Full Rad (35.36) (2.41) * (1.78) Full Rad (39.37) (2.68) (4.76) Full Rad (99.31) (6.10) Number in parenheses is MIL-DL dash number, which should be insered (wih ou parenheses) a end of MIL P/N. * Parker Chomerics Applicaion Engineering for groove analysis W (47.40) (62.20) (87.66) (55.04) (72.82) (131.06) (28.35) (36.80) (49.56) (34.85) (43.74) (76.45) (2.62) (6.35) NA L NA L (36.58) NA * Number in parenheses is MIL-DL dash number, which should be insered (wih ou parenheses) a end of MIL P/N. *Modified O Cross Secion. able 8 CONFIGURAION 6 -MOLDED RECANGULAR WIH D CROSS SECION A W A Chomerics P/N (41.05) (25.17) (2.62) (1.35) (47.40) (28.35) (2.62) (1.35) (55.04) (34.85) 0. (3.05) (1.52) (62.20) (36.80) (1.78) (131.06) (76.45) (6.35) (1.88) * *Modified D Cross Secion.

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