Pneumatic slides (series Z) Adjustable recirculating ball-bearing system

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Todd Perkins
5 years ago
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Z Pneumaic slides (series Z) Bore 2x8mm, 2x16 or 2x20mm. Sroke 25mm, 50mm, 100mm, 150mm and 200mm. Wih or wihou shock-absorbers. Double acing. Very favorable performance/price raio.

1 Z Pneumaic slides (series Z) Bore 2x8mm, 2x16 or 2x20mm. Sroke 25mm, 50mm, 100mm, 150mm and 200mm. Wih or wihou shock-absorbers. Double acing. Very favorable performance/price raio. Opional magneic sensors. Z-0825 Z D Z-2050-D Adjusable recirculaing ball-bearing sysem Low weigh as made from exruded aluminium profile. High siffness hanks o he insered hardened seel rods for guidance. Recirculaing ball-bearing sysem provides wear resisance and exended performances. Possible adjusmen of he preloading and aking up slack. Preloading adjusmen screws Recirculaing balls Hardened seel rods Exruded aluminium bodies 464 Recirculaing ball-bearing slides

2 Z-0825 Z-0825-D Z-0850 Z-0850-D Weigh 230 g 270 g 320 g 360 g Repeiion accuracy 0.2 mm 0.02 mm 0.2 mm 0.02 mm Minimum acuaing ime s s s s Maximum working frequency 2 Hz 1 Hz 2 Hz 1 Hz Air consumpion per cycle 6 cm 3 11 cm 3 Maximun oal sroke 25 mm 50 mm Exension force a 6 bar Reracion force a 6 bar Medium 50 N 37 N Filered, lubricaed / non lubricaed compressed air Pressure range Temperaure range 2 8 bar 5 60 C. Deflecion The graph shows he deflecion f (mm) in wo showed direcions, as funcion of he force F (N) and he sroke of he slide. Recirculaing ball-bearing slides 465

3 Z-1650 Z-1650-D Z Z D Z Z D Weigh 620 g 730 g 1010 g 1120 g 1340 g 1450 g Repeiion accuracy 0.2 mm 0.02 mm 0.2 mm 0.02 mm 0.2 mm 0.02 mm Minimum acuaing ime s s s s s s Maximum working frequency 2 Hz 1 Hz 2 Hz 1 Hz 1 Hz 1 Hz Air consumpion per cycle 44 cm 3 95 cm cm 3 Maximum oal sroke 50 mm 100 mm 150 mm Exension force a 6 bar Reracion force a 6 bar 200 N 170 N Medium Pressure range Temperaure range Filered, lubricaed / non lubricaed compressed air 2 8 bar 5 60 C. Deflecion The graph shows he deflecion f (mm) in wo showed direcions, as funcion of he force F (N) and he sroke of he slide. 466 Recirculaing ball-bearing slides

4 Z-2050-D Z D Z D Z D Weigh 1300 g 1950 g 2500 g 3100 g Repeiion accuracy 0.02 mm 0.02 mm 0.02 mm 0.02 mm Minimum acuaing ime 0.12 s 0.19 s 0.26 s 0.31 s Maximum working frequency 1 Hz 1 Hz 1 Hz 1 Hz Air consumpion per cycle 76 cm cm cm cm 3 Maximum oal sroke 50 mm 100 mm 150 mm 200 mm Exension force a 6 bar Reracion force a 6 bar 330 N 300 N Medium Pressure range Temperaure range Filered, lubricaed / non lubricaed compressed air 2 8 bar 5 60 C. Deflecion The graph shows he deflecion f (mm) in wo showed direcions, as funcion of he force F (N) and he sroke of he slide. Recirculaing ball-bearing slides 467

5 Safey loads Check he ables below. Excessive loads can damage he slide, cause funcioning roubles and endanger he safey of he operaor. Fx s, Fz s, Mx s, My s, Mz s are maximum permied saic loads. Fx d, Fz d, Mx d, My d, Mz d are maximum permied dynamic loads. I is also indicaed he minimum acuaing ime as a facor of he pay-load m. (*) When he acuaing ime and he pay-load produce an excessive kineic energy you mus reduce he speed by flow conrollers (no supplied). Z-0825 Z-0825-D Z-0850 Z-0850-D Z-1650 Z-1650-D Z Z D Z Z D Z-2050-D Z D Z D Z D Zo 14.5 mm 14.5 mm 18 mm 18 mm 18 mm 24 mm 24 mm 24 mm 24 mm Yo 57 mm 87 mm 97mm 157 mm 217 mm 102 mm 167 mm 227 mm 295 mm Fx s 60 N 60 N 200 N 250 N 250 N 250 N 350 N 350 N 450 N Fz s 60 N 60 N 200 N 250 N 250 N 250 N 350 N 350 N 450 N Mx s 3 Nm 6 Nm 12 Nm 24 Nm 30 Nm 15 Nm 36 Nm 45 Nm 66 Nm My s 3 Nm 3 Nm 15 Nm 24 Nm 24 Nm 24 Nm 36 Nm 36 Nm 48 Nm Mz s 3 Nm 6 Nm 12 Nm 24 Nm 30 Nm 15 Nm 36 Nm 45 Nm 66 Nm Fx d 10 N 10 N 40 N 50 N 50 N 50 N 70 N 70 N 80 N Fz d 10 N 10 N 40 N 50 N 50 N 50 N 70 N 70 N 80 N Mx d 0.5 Nm 1 Nm 2 Nm 4 Nm 5 Nm 2.5 Nm 6 Nm 7.5 Nm 11 Nm My d 0.5 Nm 0.5 Nm 2.5 Nm 4 Nm 4 Nm 4 Nm 6 Nm 6 Nm 8 Nm Mz d 0.5 Nm 1 Nm 2 Nm 4 Nm 5 Nm 2.5 Nm 6 Nm 7.5 Nm 11 Nm m max 1 kg 1 kg 4 kg 5 kg 5 kg 5 kg 7 kg 7 kg 8 kg m Z-0825 Z-0825-D Z-0850 Z-0850-D 0.1 kg s s s (*) s 0.2 kg s (*) s s (*) s 0.3 kg s (*) s s (*) s 0.4 kg s (*) s s (*) s 0.5 kg s (*) s s (*) s 0.6 kg s (*) s s (*) s (*) 0.7 kg s (*) s s (*) s (*) 0.8 kg s (*) s s (*) s (*) 0.9 kg s (*) s s (*) s (*) 1 kg s (*) s (*) s (*) s (*) m Z-1650 Z-1650-D Z Z D Z Z D 0.1 kg s s s (*) s (*) s 0.5 kg s (*) s s (*) s (*) s 1 kg s (*) s s (*) (*) s (*) s (*) 1.5 kg s (*) s (*) s (*) (*) s (*) s (*) 2 kg s (*) s (*) s (*) (*) s (*) s (*) 2.5 kg s (*) s (*) s (*) (*) s (*) s (*) 3 kg s (*) s (*) s (*) (*) s (*) s (*) 3.5 kg s (*) s (*) s (*) (*) s (*) s (*) 4 kg s (*) s (*) s (*) (*) s (*) s (*) 4.5 kg s (*) s (*) s (*) s (*) 5 kg s (*) s (*) s (*) s (*) 468 m Z-2050-D Z D Z D Z D 1 kg s s s s 2 kg s s s s (*) 3 kg s s s (*) s (*) 4 kg s s (*) s (*) s (*) 5 kg s (*) s (*) s (*) s (*) 6 kg s (*) s (*) s (*) 7 kg s (*) s (*) s (*) 8 kg s (*) Recirculaing ball-bearing slides

6 Dimensions (mm) AA AB AC AD AE AF AG AH AL W AS Z Z VIEW S STROKE CLOSED OPEN A Through hole for fasening Ø3.3 mm B Dowel pin hole Ø2.5H8x4.5 mm C Threaded hole for fasening M3x6 mm D Dowel pin hole Ø2.5H8x5 mm G Threaded hole for fasening M3x5 mm H Dowel pin hole Ø2.5H8x6 mm I Through hole for fasening Ø3.3 mm L Threaded hole for fasening M3x6 mm N Reracion sroke adjusmen P Exension sroke adjusmen R Gimaic sensor slo T Air connecion M5 Recirculaing ball-bearing slides 469

7 Dimensions (mm) AA AB AC AD AE AF AG AH AL W AS Z-0825-D Z-0850-D VIEW S STROKE CLOSED A Through hole for fasening Ø3.3 mm OPEN B Dowel pin hole Ø2.5H8x4.5 mm C Threaded hole for fasening M3x6 mm D Dowel pin hole Ø2.5H8x5 mm G Threaded hole for fasening M3x5 mm H Dowel pin hole Ø2.5H8x6 mm I Through hole for fasening Ø3.3 mm L Threaded hole for fasening M3x6 mm N Reracion sroke adjusmen P Exension sroke adjusmen R Gimaic sensor slo T Air connecion M5 470 Recirculaing ball-bearing slides

8 Dimensions (mm) AA AB AC AD AE AF AG AH AL AM AN W AS Z Z Z VISTA S VIEW S STROKE CLOSED OPEN A Through hole for fasening Ø4.3 mm B Dowel pin hole Ø3H8x7 mm C Threaded hole for fasening M4x10 mm D Dowel pin hole Ø3H8x8 mm G Threaded hole for fasening M4x7 mm H Dowel pin hole Ø3H8x7 mm I Through hole for fasening Ø4.3 mm L Threaded hole for fasening M4x6 mm Q Exension sroke adjusmen R Gimaic sensor slo T Air connecion M5 Recirculaing ball-bearing slides 471

9 Dimensions (mm) AA AB AC AD AE AF AG AH AL AM AN AP AS Z-1650-D Z D Z D VIEW S STROKE CLOSED OPEN A Through hole for fasening Ø4.3 mm B Dowel pin hole Ø3H8x7 mm C Threaded hole for fasening M4x10 mm D Dowel pin hole Ø3H8x8 mm G Threaded hole for fasening M4x7 mm H Dowel pin hole Ø3H8x7 mm I Through hole for fasening Ø4.3 mm L Threaded hole for fasening M4x6 mm N Reracion sroke adjusmen P Exension sroke adjusmen R Gimaic sensor slo 472 T Air connecion M5 Recirculaing ball-bearing slides

10 Dimensions (mm) AA AB AC AD AE AF AG AH AL AM AN AP AQ AR AS Z-2050-D Z D Z D Z D VIEW S CLOSED OPEN STROKE A Through hole for fasening Ø5.5 mm B Dowel pin hole Ø4H8x10 mm C Threaded hole for fasening M5x12 mm OPEN D Dowel pin hole Ø4H8x10 mm G Threaded hole for fasening M5x8 mm H Dowel pin hole Ø4H8x8 mm I Through hole for fasening Ø5.5 mm L Threaded hole for fasening M5x10 mm N Reracion sroke adjusmen P Exension sroke adjusmen R Gimaic sensor slo T Air connecion 1/8 Gas Recirculaing ball-bearing slides 473

11 Sensors The operaing posiion is deeced by magneic proximiy sensors (opional) hrough he inernal magne. The use of magneic proximiy sensors is herefore o be avoided in he viciniy of large masses of ferromagneic maerial or inense magneic fields as his may cause deecion problems. The sensors ha can be used are: OUT PNP Magneo-resisive NPN SC... SL... SS... OUT SS Z Z Z SC4N225Y PNP 2.5m cable SC3N203Y PNP M8 snap plug connecor SL4N225-G PNP 2.5m cable SL4M225-G NPN 2.5m cable SL3N203-G PNP M8 snap plug connecor SL3M203-G NPN M8 snap plug connecor SS4N225-G PNP 2.5m cable (1) (1) (1) SS4M225-G NPN 2.5m cable (1) (1) (1) SS3N203-G PNP M8 snap plug connecor (1) (1) (1) SS3M203-G NPN M8 snap plug connecor (1) (1) (1) (1) By he adaper (SS ) provided wih he pack K-SENS. SL SS 474 Recirculaing ball-bearing slides

Sroke adjusmen The sroke of he slide can be reduced by shock-absorbers (N) and (P) or screw (Q) as well, wih a 13mm (Z-08) or 20mm (Z-16) or 26mm (Z-20) seing range each.

Q STROKE N P Q Z-0825 12 25 mm - - M3 Z-0825-D 0 25 mm M8x1 M8x1 - Z-0850 37 50 mm - - M3 Z-0850-D 24 50 mm M8x1 M8x1 - Z-1650 30 50 mm - - M4 Z-1650-D 10 50 mm M10x1 M10x1 - Z-16100 80 100 mm - -

12 Sroke adjusmen The sroke of he slide can be reduced by shock-absorbers (N) and (P) or screw (Q) as well, wih a 13mm (Z-08) or 20mm (Z-16) or 26mm (Z-20) seing range each. N: he shock-absorber N reduces he reracion sroke. P: he shock-absorber P reduces he exension sroke. N P Q: he screw Q reduces he exension sroke. Q STROKE N P Q Z mm - - M3 Z-0825-D 0 25 mm M8x1 M8x1 - Z mm - - M3 Z-0850-D mm M8x1 M8x1 - Z mm - - M4 Z-1650-D mm M10x1 M10x1 - Z mm - - M4 Z D mm M10x1 M10x1 - Z mm - - M4 Z D mm M10x1 M10x1 - Z-2050-D 0 50 mm M12x1 M12x1 - Z D mm M12x1 M12x1 - Z D mm M12x1 M12x1 - Z D mm M12x1 M12x1 - Recirculaing ball-bearing slides 475

13 Fasening The slide can be fasened by using: Through holes I and dowel pin holes H (1). Threaded holes K and dowel pin holes J (2). Threaded holes L and dowel pin holes M (2). The load can be fasened by using: Through holes A and dowel pin holes B (5). Threaded holes C and dowel pin holes B (4). Threaded holes E and dowel pin holes D (3). Threaded holes F and dowel pin holes D (3). Threaded holes G and dowel pin holes D (3). The slide can be fasened o a saic or moving par. When on a moving par, you mus pay aenion o he forces creaed by ineria over he slide and is load. I is possible o assemble wo slides, of he same size, wihou any inerface Z-08 Z-16 Z-20 A Ø3.3 mm Ø4.3 mm Ø5.5 mm B Ø2.5H8x4.5 mm Ø3H8x7 mm Ø4H8x10 mm C M3x6 mm M4x10 mm M5x12 mm D Ø2.5H8x5 mm Ø3H8x7 mm Ø4H8x10 mm E M3x5 mm M4x7 mm M5x9 mm F M3x5 mm M4x7 mm M5x8 mm G M3x5 mm M4x7 mm M5x9 mm H Ø2.5H8x6 mm Ø3H8x7 mm Ø4H8x8 mm I Ø3.3 mm Ø4.3 mm Ø5.5 mm J Ø2.5H8x6 mm Ø3H8x7 mm Ø4H8x8 mm K M3x6 mm M4x6 mm M5x8 mm L M3x6 mm M4x6 mm M5x8 mm M Ø2.5H8x6 mm Ø3H8x7 mm Ø4H8x8 mm Recirculaing ball-bearing slides

Applicaion examples M3x8 mm DIN 912 (Z-08) M4x12 mm DIN 912 (Z-16) M5x14 mm DIN 912

5x10 mm DIN 6325 (Z-08) Ø3x14 mm DIN 6325 (Z-16) Ø4x16 mm DIN 6325 (Z-20) M3x14 mm DIN

DIN 6325 (Z-16) Ø4x16 mm DIN 6325 912 (Z-08) M4x20 mm DIN 912 (Z-16) M5x25 mm DIN 912

14 Applicaion examples M3x8 mm DIN 912 (Z-08) M4x12 mm DIN 912 (Z-16) M5x14 mm DIN 912 (Z-20) Ø2.5x10 mm DIN 6325 (Z-08) Ø3x14 mm DIN 6325 (Z-16) Ø4x16 mm DIN 6325 (Z-20) M3x14 mm DIN 912 (Z-08) M4x20 mm DIN 912 (Z-16) M5x25 mm DIN 912 (Z-20) Ø2.5x10 mm DIN 6325 (Z-08) Ø3x14 mm DIN 6325 (Z-16) Ø4x16 mm DIN 6325 (Z-20) Ø2.5x10 mm DIN 6325 (Z-08) Ø3x14 mm DIN 6325 (Z-16) Ø4x16 mm DIN 6325 (Z-20) M3x14 mm DIN 912 (Z-08) M4x20 mm DIN 912 (Z-16) M5x25 mm DIN 912 (Z-20) Recirculaing ball-bearing slides 477

15 Par lis 478 Recirculaing ball-bearing slides Z-0825 Z-0825-D Z-0850 Z-0850-D 1 Lower housing Z Z Upper housing Z Z Suppor - Z Z Head Z Column Ø4x70 mm DIN 6325 Z Base Z Rod Z Z Fron flange Z Pison Z Rear flange Z Shaf Z Z Ball bushing C Magne K Spacer - Z Grub screw M4x10 mm DIN Dowel pin Ø2.5x7.8 mm DIN Screw M2.5x8 mm DIN 7985 INOX A Nu - M8x1 - M8x Shock-absorber - ACE MC10MH - ACE MC10MH Screw M4x12 mm DIN 965A INOX A Seeger Ø2.3 DIN Sphere Ø2 mm AA DIN 5401A Gaske 8x4.8x2.7 (GUAR-048) O-Ring Ø1.78x3.69 (GUAR-044) O-Ring Ø1.78x6.07 (GUAR-039) Screw M2.5x8 mm M2.5x12 mm M2.5x8 mm M2.5x12 mm Suppor - Z Z Sopper - Z Z Screw - M3x12 mm - M3x12 mm Elasic pin Ø2x8 mm DIN 1481 INOX A Nu M3 - M Washer Ø3.2xØ6 mm - Ø3.2xØ6 mm Screw M3x30 mm - M3x30 mm Elasomer Z Z Sopper Z Z

16 Par lis Z-1650 Z Z Lower housing Z Z Z Upper housing Z Z Z Suppor Z Head Z Column Z Z Z Base Z Rod Z Z Z Fron flange Z Washer Ø5.3xØ9.5 mm DIN 125B INOX 9 10 Rear flange Z Pison Z Shaf Z Z Z Ball bushing C Magne PS-0016-P Spacer - - Z Screw M3x10 mm DIN 7985 INOX A Grub screw M6x12 mm DIN 913 INOX A Dowel pin Ø3x12 mm DIN Screw M3x14 mm DIN 7985 INOX A Screw M5x16 mm DIN 965A INOX A Seeger Ø4 mm DIN Sphere Ø2 mm AA DIN 5401A Gaske 16.5x9.8x2.55 (GUAR-119) O-Ring Ø1.78x4.48 (GUAR-029) O-Ring Ø1.78x14 (GUAR-007) Screw M3x10 mm DIN 7985 INOX A Elasic pin Ø2x10 mm DIN 1481 INOX A Flange Z Nu SERPRESS M Nu M4 DIN 439B INOX A Washer Ø4.3xØ8 mm DIN 125B Screw M4x40 DIN 933 INOX A Elasomer Z Recirculaing ball-bearing slides 479

17 Par lis 480 Recirculaing ball-bearing slides Z-1650-D Z D Z D 1 Lower housing Z Z Z Upper housing Z Z Z Suppor Z Head Z Column Z Z Z Base Z Rod Z Z Z Fron flange Z Washer Ø5.3xØ9.5 mm DIN 125B INOX 9 10 Rear flange Z Pison Z Shaf Z Z Z Ball bushing C Magne PS-0016-P Spacer - - Z Screw M3x10 mm DIN 7985 INOX A Grub screw M6x12 mm DIN 913 INOX A Dowel pin Ø3x12 mm DIN Screw M3x14 mm DIN 7985 INOX A Nu M10x Shock-absorber ACE MC25M-NB Screw M5x16 mm DIN 965A INOX A Seeger Ø4 mm DIN Sphere Ø2 mm AA DIN 5401A Gaske 16.5x9.8x2.55 (GUAR-119) O-Ring Ø1.78x4.48 (GUAR-029) O-Ring Ø1.78x14 (GUAR-007) Screw M3x16 mm DIN 7985 INOX A Suppor Z Sopper Z Screw M4x16 mm DIN 965A INOX A Elasic pin Ø2x10 mm DIN 1481 INOX A Grub screw M4x8 mm DIN Flange Z Nu M4 SERPRESS 35

18 Par lis Z-2050-D Z D Z D Z D 1 Lower housing Z Z Z Z Upper housing Z Z Z Z Suppor Z Z Z Z Head Z Column Z Z Z Z Base Z Rod Z Z Z Z Fron flange Z Washer Ø6.4xØ12 mm DIN 125B 9 10 Rear flange Z Pison Z Shaf Z Z Z Z Ball bushing C Magne XP Spacer - - Z Screw M4x12 mm DIN 7985 INOX A Grub screw M8x16 mm DIN Dowel pin Ø4x16 mm DIN Screw M4x16 mm DIN 7985 INOX A Screw M3x20 mm DIN 7985 INOX A Shock-absorber ACE MC75M3-NB Screw M6x14 mm DIN 912 INOX A Seeger Ø6 DIN Screw M3x10 mm DIN 7985 INOX A Gaske 20x14x3 (GUAR-058) Gaske 10x6x3.5 (GUAR-093) O-Ring Ø1.78x18.77 (GUAR-077) Screw M4x20 mm DIN 7985 INOX A Suppor Z Sopper Z Screw M5x20 mm DIN 965A INOX A Elasic pin Ø3x12 mm DIN 1481 INOX A Grub screw M4x8 mm DIN Flange Z Nu M5 DIN Recirculaing ball-bearing slides 481

19 Compressed air feeding The slide is driven by compressed air supplied hrough he side air pors wih fiings M5 and relevan hoses (no supplied). Compressed air in A: exension sroke. Compressed air in B: reracion sroke. The compressed air, mus be filered from 5 o 40 µm. Mainain he medium seleced a he sar, lubricaed or no, for he complee service life of he uni. The pneumaic circui mus be pressurized progressively, o avoid unconrolled movemens. Pneumaic circui Possible problems on a compressed air circui: 1- Pressure variaion. 2- Pressurizing. 3- Sudden pressure black-ou. 4- Excessive acuaing speed. Possible soluions: 1- Compressed air sorage (E). 2- Sar-up valve (G). 3- Safey valve (C). 4- Flow conroller (D). C D E C D G 482 Recirculaing ball-bearing slides

20 Cauions Never le he slide come ino conac wih corrosive subsances, soldering splashes or abrasive powders as hey may damage he slide. Never le non-auhorized persons or objecs sand wihin he operaing range of he slide. Never operae he slide if he machine on which i is fied does no comply wih safey laws and sandards of your counry. Mainenance The preload of he bearings is se in facory. NEVER USE THE ADJUSTING SCREWS TO MODIFY IT. Periodically check he seel bars and lubricae when dry. The suiable grease is available in 90 grams ubes. Ordering code: GLP Afer 10 million cycles i can be serviced in facory o resore he correc preload of he bearings and grease again he inner pars by: Molykoe DX (meal on meal); Molykoe PG75 (gaskes). Recirculaing ball-bearing slides 483

2-jaw self centering rocking pneumatic gripper (series GW)

2-jaw self centering rocking pneumatic gripper (series ) Double acting. Long life and reliability, maintenance free. Various options for fastening. Optional proximity magnetic sensors. Spring closed (-NC)