Retro-reflective photoelectric sensor with polarization filter for bottles. Dimensioned drawing
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1 Specificaions and descripion PRK 55 Rero-reflecive phooelecric sensor wih polarizaion filer for boles Dimensioned drawing en / khz 0 3.5m V DC We reserve he righ o make changes DS_PRK5542_en_ fm Polarized rero-reflecive phooelecric sensor, auocollimaion opics wih visible red ligh Paricularly suied for highly ransparen boles (PET and glass) 316L sainless seel housing in WASH-DOWN-Design Enclosed opics design prevens bacerial carry-overs ECOLAB and CleanProof+ esed Paperless device idenificaion Scrach resisan and non-diffusive plasic fron cover High swiching frequency for deecion of fas evens Easy adjusmen via lockable each buon or each inpu U L US C LISTED IEC IEC Accessories: (available separaely) IP 69K IP 67 Cables wih M8 or M12 connecor (K-D ) Cables for food and beverages Reflecors for he foods indusry Reflecors for he pharmaceuical indusry Reflecive apes Mouning devices A Teach buon B Opical axis C Indicaor diodes Elecrical connecion Plug connecion, 4-pin (wih/wihou cable) Connecor, 3-pin Cable, 4 wires
2 PRK 55 Specificaions Opical daa Typ. op. range limi (TK(S) 100x100) 1) 0 3.5m Operaing range 2) see ables Ligh source 3) (modulaed ligh) Wavelengh 620nm (visible red ligh, polarized) Timing Swiching frequency 1000Hz Response ime 0.5ms Delay before sar-up 300ms Elecrical daa Operaing volage U 4) B 10 30VDC (incl. residual ripple) Residual ripple 15% of U B Open-circui curren 18mA Swiching oupu / push-pull swiching oupu pin 4: PNP ligh swiching, NPN dark swiching pin 2: each inpu /6D.42 1 push-pull swiching oupu pin 4: PNP dark swiching, NPN ligh swiching pin 2: each inpu Funcion characerisics ligh/dark reversible Signal volage high/low (U B -2V)/ 2V Oupu curren max. 100mA Operaing range seing via each-in Indicaors Green ready Yellow ligh pah free Yellow, flashing ligh pah free, no performance reserve 5) Mechanical daa Housing AISI 316L sainless seel, DIN X2CrNiMo17132, W.No Housing design WASH-DOWN-Design Housing roughness 6) Ra 2.5 Connecor AISI 316L sainless seel, DIN X2CrNiMo17132, W.No Opics cover coaed plasic (PMMA), scrach resisan and non-diffusive Operaion plasic (TPV-PE), non-diffusive Weigh wih M8 connecor: 40g wih 200mm cable and M12 connecor: 60g wih 5000mm cable: 110g Connecion ype M8 connecor, 4-pin, 0.2m cable wih M12 connecor, 4-pin, 5m cable, 4 x 0.20mm 2 Environmenal daa Ambien emp. (operaion/sorage) 7) -30 C +70 C/-30 C +70 C Proecive circui 8) 2, 3 VDE safey class 9) III Proecion class IP 67, IP 69K 10) Environmenally esed acc. o ECOLAB, CleanProof+ class 1 (in accordance wih EN ) Sandards applied IEC Cerificaions UL 508 4) Chemical resisance esed in accordance wih ECOLAB and CleanProof+ (see Remarks) Opions Teach-in inpu/acivaion inpu Transmier acive/no acive 8V/ 2V Acivaion/disable delay 1ms Inpu resisance 30k 1) Typ. operaing range limi: max. aainable range wihou performance reserve 2) Operaing range: recommended range wih performance reserve 3) Average life expecancy 100,000h a an ambien emperaure of 25 C 4) For UL applicaions: for use in class 2 circuis according o NEC only 5) Display "no performance reserve" as yellow flashing is only available in sandard each seing 6) Typical value for he sainless seel housing 7) Operaing emperaures of +70 C permissible only briefly ( 15min) 8) 2=polariy reversal proecion, 3=shor circui proecion for all ransisor oupus 9) Raing volage 50V 10)Only in combinaion wih M12 connecor Remarks The ligh spo may no exceed he reflecor. Preferably use MTK(S) or ape 6. For foil 6, he sensor's side edge mus be aligned parallel o he side edge of he reflecive ape. Approved purpose This produc may only be used by qualified personnel and mus only be used for he approved purpose. This sensor is no a safey sensor and is no o be used for he proecion of persons. Tables Reflecors in food qualiy TK TKS = adhesive = screw ype Operaing range 1 TK(S) 100x m 2 TK 40x m 3 MTKS 50x m 4 Tape 6 50x m 5 TK 20x m Pharmaceuical reflecors Operaing range 1 TK(S) 40x60.P 0 1.2m 2 TK BR m 3 TK(S) 20x40.P 0 0.7m 4 TK(S) 20.P 0 0.5m 5 MTK(S) 14x23.P m 6 TK 10.P 0 0.2m Operaing range [m] Typ. operaing range limi [m] Diagrams Misalignmen y [mm] Performance reserve Typ. response behavior y y ,5 1,0 1,5 2,0 2,5 3,0 3,5 Disance x [m] A B C D x y2 y1 0 0,5 1,0 1,5 2,0 3,0 3,5 TK 100x100 TKS 40x60 TKS 20x40 Tape 4: 50x50 Remarks Typ. performance reserve 2,5 Disance x [m] A B C D A lis of esed chemicals can be found in he firs par of he produc descripion.
3 PRK 55 Rero-reflecive phooelecric sensor wih polarizaion filer for boles Order guide Selecion able Equipmen Order code Swiching oupu 1 x push-pull swiching oupu Swiching funcion ligh swiching dark swiching ligh/dark swiching configurable Connecion M8 connecor, meal, 4-pin M8 connecor, meal, 3-pin cable 200mm wih M12 connecor, 4-pin cable 5000mm, 4-wire Configuraion each-in via buon (lockable) and each inpu 1) Indicaors Green : ready + each sequence yellow : swiching oupu Deecion foils < 20μm hick foils > 20μm hick boles (PET and glass) 1) Teach inpu no presen wih 3-pin connecor PRK 55/6.42-S8 Par no PRK 55/6.42, 200-S12 Par no PRK 55/6D.42-S8 Par no PRK 55/6D.42, 200-S12 Par no PRK 55/6.42, 5000 Par no Sensor adjusmen (each) via each buon The sensor is facory-adjused for maximum operaing range. Recommendaion: each only if he desired objecs are no reliably deeced. Prior o eaching: Clear he ligh pah o he reflecor! The device seing is sored in a fail-safe way. A reconfiguraion following volage inerrupion or swich-off is hus no required. Teach for 11% sensor sensiiviy (highly ransparen boles and foils wih hickness > 20μm) Press each buon unil boh s flash simulaneously. Release each buon. Afer he eaching, he sensor swiches when abou 11% of he ligh beam are covered by he objec. 2 7s simulaneously flashing a yellow
4 PRK 55 Teach for 18% sensor sensiiviy (sandard boles) Press each buon unil boh s flash alernaingly. Release each buon. Afer he eaching, he sensor swiches when abou 18% of he ligh beam are covered by he objec. 7 12s alernaingly flashing a yellow Teaching for maximum operaing range (facory seing a delivery) Prior o eaching: Cover he ligh pah o he reflecor! Press each buon unil boh s flash simulaneously. Release each buon. yellow 2 7s simulaneously flashing a Adjusing he swiching behavior of he swiching oupu ligh/dark swiching Press each buon unil he flashes. The yellow displays he curren seing of he swiching oupu: ON = oupu swiches on ligh OFF = oupu swiches on dark Coninue o press he each buon in order o change he swiching behavior. Release each buon. >12s flashes a yellow ON = ligh swiching OFF = dark swiching
5 PRK 55 Rero-reflecive phooelecric sensor wih polarizaion filer for boles Locking he each buon via he each inpu A saic high signal ( 4ms) a he each inpu locks he each buon on he device if required, such ha no manual operaion is possible (e.g., proecion from erroneous operaion or manipulaion). If he each inpu is no conneced or if here is a saic low signal, he buon is unlocked and can be operaed freely. Sensor adjusmen (each) via each inpu The following descripion applies o PNP swiching logic! 2V (U B -2V) Prior o eaching: Clear he ligh pah o he reflecor! The device seing is sored in a fail-safe way. A reconfiguraion following volage inerrupion or swich-off is hus no required. Teach for 11% sensor sensiiviy (highly ransparen boles and foils wih hickness > 20μm) Afer he delay before sar-up ( 300ms) has elapsed, he each buon on he device can be operaed. The each buon is disabled afer he 1s edge. Teach ms Sandard each: Teach1 = ms Afer abou 4ms, he curren each value is applied, each process compleed. The buon remains disabled unil he nex signal change. Teach buon may now be operaed again. Quick each for 11% sensor sensiiviy (highly ransparen boles and foils wih hickness > 20μm) 4 ms 4 ms 4 ms Shores eaching duraion for his eaching: approx. 12ms Afer he eaching, he sensor swiches when abou 11% of he ligh beam are covered by he objec.
6 PRK 55 Teach for 18% sensor sensiiviy (sandard boles) Afer he delay before sar-up ( 300ms) has elapsed, he each buon on he device can be operaed. The each buon is disabled afer he 1s edge. Teach ms Teach for increased sensor sensiiviy: Teach2 = ms Afer abou 4ms, he curren each value is applied, each process compleed. The buon remains disabled unil he nex signal change. Teach buon may now be operaed again. Afer he eaching, he sensor swiches when abou 18% of he ligh beam are covered by he objec. Adjusing he swiching behavior of he swiching oupu ligh/dark swiching Teach Oupu ms p ligh ms Teach Oupu ms p dark ms Afer he delay before sar-up ( 300ms) has elapsed, he each buon on he device can be operaed. The each buon is disabled afer he 1s edge. Seing he swiching behavior of he swiching oupu: Teach Oupu = ms Swiching oupu swiches on ligh: p ligh = ms Swiching oupu swiches on dark: p dark = ms The buon remains disabled unil he nex signal change.
7 Specificaions and descripion RKR 55 Rero-reflecive phooelecric sensor for foils Dimensioned drawing en / khz 0 1.8m V DC We reserve he righ o make changes DS_RKR55642_en_ fm Rero-reflecive phooelecric sensor, auocollimaion opics wih visible red ligh Paricularly suied for hin, highly ransparen foils wih hickness < 20μm 316L sainless seel housing in WASH- DOWN-Design Enclosed opics design prevens bacerial carry-overs ECOLAB and CleanProof+ esed Paperless device idenificaion Scrach resisan and non-diffusive plasic fron cover High swiching frequency for deecion of fas evens May also be used wih glass reflecors (TG) Easy adjusmen via lockable each buon or each inpu U L US C LISTED IEC IEC Accessories: (available separaely) IP 69K IP 67 Cables wih M8 or M12 connecor (K-D ) Cables for food and beverages Reflecors for he foods indusry Reflecors for he pharmaceuical indusry Reflecive apes Mouning devices A Teach buon B Opical axis C Indicaor diodes Elecrical connecion Plug connecion, 4-pin (wih/wihou cable) Connecor, 3-pin
8 RKR 55 Specificaions Opical daa Typ. op. range limi (TK(S) 100x100) 1) 0 1.8m Operaing range 2) see ables Ligh source 3) (modulaed ligh) Wavelengh 620nm (visible red ligh) Timing Swiching frequency 1000Hz Response ime 0.5ms Delay before sar-up 300ms Elecrical daa Operaing volage U 4) B 10 30VDC (incl. residual ripple) Residual ripple 15% of U B Open-circui curren 15mA Swiching oupu / push-pull swiching oupu pin 4: PNP ligh swiching, NPN dark swiching Funcion characerisics Signal volage high/low Oupu curren Operaing range Indicaors Green Yellow Mechanical daa Housing Housing design Housing roughness 5) Connecor Opics cover Operaion Weigh Connecion ype pin 2: each inpu ligh/dark reversible (U B -2V)/ 2V max. 100mA seing via each-in ready ligh pah free AISI 316L sainless seel, DIN X2CrNiMo17132, W.No WASH-DOWN-Design Ra 2.5 AISI 316L sainless seel, DIN X2CrNiMo17132, W.No coaed plasic (PMMA), scrach resisan and non-diffusive plasic (TPV-PE), non-diffusive wih M8 connecor: 40g wih 200mm cable and M12 connecor: 60g wih 5000mm cable: 110g M8 connecor, 4-pin, 0.2m cable wih M12 connecor, 4-pin 5m cable, 4 x 0.20mm 2 Environmenal daa Ambien emp. (operaion/sorage) 6) -30 C +70 C/-30 C +70 C Proecive circui 7) 2, 3 VDE safey class 8) III Proecion class IP 67, IP 69K 9) Environmenally esed acc. o ECOLAB, CleanProof+ class 1 (in accordance wih EN ) Sandards applied IEC Cerificaions UL 508 4) Chemical resisance Opions Teach-in inpu/acivaion inpu Transmier acive/no acive Acivaion/disable delay Inpu resisance esed in accordance wih ECOLAB and CleanProof+ (see Remarks) 8V/ 2V 1ms 30k 1) Typ. operaing range limi: max. aainable range wihou performance reserve 2) Operaing range: recommended range wih performance reserve 3) Average life expecancy 100,000h a an ambien emperaure of 25 C 4) For UL applicaions: for use in class 2 circuis according o NEC only 5) Typical value for he sainless seel housing 6) Operaing emperaures of +70 C permissible only briefly ( 15min) 7) 2=polariy reversal proecion, 3=shor circui proecion for all ransisor oupus 8) Raing volage 50V 9) Only in combinaion wih M12 connecor Tables Reflecors in food qualiy Operaing range 1 TK(S) 100x m 2 TK 40x m 3 MTKS 50x m 4 Tape6 50x m 5 TK 20x m Pharmaceuical reflecors Operaing range 1 TK(S) 40x60.P 0 0.6m 2 TK(S) 20x40.P m 3 TK(S) 20.P m 4 MTK(S) 14x23.P m 5 TK 10.P 0 0.1m Operaing range [m] Typ. operaing range limi [m] TK = adhesive TKS = screw ype MTKS = micro riple, screw ype Diagrams Misalignmen y [mm] ,5 1 1,5 2 Disance x [m] x Typ. response behavior y2 y1 y2 y1 Approved purpose This produc may only be used by qualified personnel and mus only be used for he approved purpose. This sensor is no a safey sensor and is no o be used for he proecion of persons. Remarks A lis of esed chemicals can be found in he firs par of he produc descripion.
9 RKR 55 Rero-reflecive phooelecric sensor for foils Order guide Selecion able Equipmen Order code Swiching oupu 1 x push-pull swiching oupu Swiching funcion ligh/dark swiching configurable Connecion M8 connecor, meal, 4-pin M8 connecor, meal, 3-pin cable 200mm wih M12 connecor, 4-pin cable 5000mm, 4-wire Configuraion each-in via buon (lockable) and each inpu 1) Indicaors : ready yellow : swiching oupu Deecion Foils < 20μm hick Foils > 20μm hick Boles (PET and glass) 1) Teach inpu no presen wih 3-pin connecor RKR 55/6.42-S8 Par no RKR 55/6.42, 200-S12 Par no RKR 55/6.42-S8.3 Par no RKR 55/6.42, 5000 Par no General informaion The sensor is facory-adjused for he deecion of colored glass. Recommendaion: each only if he desired objecs are no reliably deeced. The ligh spo may no exceed he reflecor. Preferably use MTK(S) or ape 6. For foil 6, he sensor's side edge mus be aligned parallel o he side edge of he reflecive ape. For reflecing objecs, he sensor has o be mouned approx. 5 angular owards he objec. Sensor adjusmen (each) via each buon Prior o eaching: Clear he ligh pah o he reflecor! The device seing is sored in a fail-safe way. A reconfiguraion following volage inerrupion or swich-off is hus no required. 5
10 RKR 55 Sandard eaching for average sensor sensiiviy (sandard boles) Press each buon unil boh s flash simulaneously. Release each buon. If he receive signal from he reflecor is oo weak, he sensor indicaes he error saus by means of fas and simulaneous flashing of he and yellow s. Please check he alignmen, operaing range, and soiling and carry ou anoher eaching. 2 7s simulaneously flashing a yellow Teach for increased sensor sensiiviy (highly ransparen boles and foils wih hickness < 20μm) Press each buon unil boh s flash alernaingly. Release each buon. If he receive signal from he reflecor is oo weak, he sensor indicaes he error saus by means of fas and simulaneous flashing of he and yellow s. Please check he alignmen, operaing range, and soiling and carry ou anoher eaching. 7 12s alernaingly flashing a yellow Adjusing he swiching behavior of he swiching oupu ligh/dark swiching Press each buon unil he flashes. The yellow displays he curren seing of he swiching oupu: ON = oupu swiches on ligh OFF = oupu swiches on dark Coninue o press he each buon in order o change he swiching behavior. Release each buon. >12s flashes a yellow ON = ligh swiching OFF = dark swiching
11 RKR 55 Rero-reflecive phooelecric sensor for foils Locking he each buon via he each inpu A saic high signal ( 4ms) a he each inpu locks he each buon on he device if required, such ha no manual operaion is possible (e.g., proecion from erroneous operaion or manipulaion). If he each inpu is no conneced or if here is a saic low signal, he buon is unlocked and can be operaed freely. Sensor adjusmen (each) via each inpu The following descripion applies o PNP swiching logic! 2V (U B -2V) Prior o eaching: Clear he ligh pah o he reflecor! The device seing is sored in a fail-safe way. A reconfiguraion following volage inerrupion or swich-off is hus no required. Sandard eaching for average sensor sensiiviy (sandard boles) Afer he delay before sar-up ( 300ms) has elapsed, he each buon on he device can be operaed. The each buon is disabled afer he 1s edge. Teach ms Sandard each: Teach1 = ms Afer abou 4ms, he curren each value is applied, each process compleed. The buon remains disabled unil he nex signal change. Teach buon may now be operaed again. Quick sandard each (sandard boles) 4 ms 4 ms 4 ms shores eaching duraion for sandard eaching: approx. 12ms If he receive signal from he reflecor is oo weak, he sensor indicaes he error saus by means of fas and simulaneous flashing of he and yellow s. Please check he alignmen, operaing range, and soiling and carry ou anoher eaching.
12 RKR 55 Teach for increased sensor sensiiviy (highly ransparen boles and foils wih hickness < 20μm) Afer he delay before sar-up ( 300ms) has elapsed, he each buon on he device can be operaed. The each buon is disabled afer he 1s edge. Teach ms Teach for increased sensor sensiiviy: Teach2 = ms Afer abou 4ms, he curren each value is applied, each process compleed. The buon remains disabled unil he nex signal change. Teach buon may now be operaed again. If he receive signal from he reflecor is oo weak, he sensor indicaes he error saus by means of fas and simulaneous flashing of he and yellow s. Please check he alignmen, operaing range, and soiling and carry ou anoher eaching. Adjusing he swiching behavior of he swiching oupu ligh/dark swiching Teach Oupu ms p ligh ms Teach Oupu ms p dark ms Afer he delay before sar-up ( 300ms) has elapsed, he each buon on he device can be operaed. The each buon is disabled afer he 1s edge. Seing he swiching behavior of he swiching oupu: Teach Oupu = ms Swiching oupu swiches on ligh: p ligh = ms Swiching oupu swiches on dark: p dark = ms The buon remains disabled unil he nex signal change.
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