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1 Reference scanner Dimensioned drawing en / mm Disance on background/reference V DC We reserve he righ o make changes DS_HRTR46Bref_en_ _01.fm Robus objec deecion in fron of a background Reproducible adjusmen via each-in in differen each varians Robus behavior hrough innovaive ASIC echnology IO-Link inerface for comprehensive configuraion and diagnosic funcions Remoe each via cable Buon locking Fas alignmen hrough brighvision Accessories: (available separaely) U L US C LISTED IP 67 IEC IEC Mouning sysems (BT 46, BTU 300 ) M12 connecors (KD ) Ready-made cables (K-D ) IO-Link Maser SET MD12-US2-IOL1+Zub A B C D Green indicaor diode Yellow indicaor diode Opical axis Teach buon Elecrical connecion Connecor, 4-pin IO-Link Daa/ Selecion pin 2 *) IN/OUT Teach Addiional funcions configurable via IO-Link
2 Specificaions Opical daa Red ligh Minimum heigh of deecion objecs > 10% of he disance beween sensor and reference 1) Disance on fixed background/reference 2) mm Ligh source (modulaed ligh) Wavelengh 620nm (visible red ligh) Sensor operaing modes IO-Link COM2 (38.1kBaud), Frame 2.5, Vers. 1.0 SIO is suppored Timing Swiching frequency 100Hz 3) Response ime 5ms 1) Delay before sar-up 100ms Elecrical daa Operaing volage U 4) B 10 30VDC, for COM2: 18 30V (incl. residual ripple) Residual ripple 15% of U B Open-circui curren 25 ma a 24V 5) Swiching oupu /L. pin 2: each inpu (in SIO mode, facory seing), during configuraion as swiching oupu: PNP pin 4: IO-Link daa, in SIO push-pull mode 6) Signal volage high/low (U B -2V)/ 2V Oupu curren max. 100mA Indicaors Green in coninuous ligh ready Yellow in coninuous ligh objec deeced Green and flashing a 9Hz eaching error 7) Mechanical daa Housing plasic Opics cover plasic Weigh 50g (wih connecor) / 65g (wih cable and conn.) Connecion ype M12 connecor Environmenal daa Ambien emp. (operaion/sorage) -40 C +60 C/-40 C +70 C Proecive circui 8) 2, 3 VDE safey class 9) II, all-insulaed Proecion class IP 67 Ligh source group (in acc. wih EN 62471) Sandards applied IEC Cerificaions UL 508, C22.2 No ) 10) Opions Teach-in, line each, each buon lock, Acivaion inpu aciv via IO-Link, Time funcions configurable via IO-Link, 1) Deecion reliabiliy depends heavily on he naure of he objecs being deeced, he homogeneiy of he reference and he sensiiviy adjusmen of he sensor. Objecs on highly heerogeneous bands, parially ransparen objecs or objecs wih srongly colored srucures should be placed higher. 2) Maximum range specified for a background wih a leas 6% diffuse reflecion 3) Response ime 7.2 ms (approx. 70Hz) in he IO-Link communicaion mode 4) For UL applicaions: for use in class 2 circuis only 5) 45mA a 10V 6) The push-pull swiching oupus mus no be conneced in parallel. 7) Teaching errors can occur if he reference diffuse reflecion is oo low or when he disance o he reference is ouside of he specificaion. 8) 2=polariy reversal proecion, 3=shor-circui proecion for all oupus 9) Raing volage 50V 10)These proximiy swiches shall be used wih UL Lised Cable assemblies raed 30V, 0.5A min, in he field insallaion, or equivalen (caegories: CYJV/CYJV7 or PVVA/PVVA7) Operae in accordance wih inended use! This produc is no a safey sensor and is no inended as personnel proecion. The produc may only be pu ino operaion by compeen persons. Only use he produc in accordance wih he inended use. Order guide The sensors lised here are preferred ypes; curren informaion a Leuze websie. Wih M12 connecor Pin 4 push-pull swiching oupu, IO-Link inerface Pin 2 each inpu Designaion Par no. HRTR 46B/L.221-S Remarks Mode of operaion: The reference scanner is only suiable for applicaions in which objecs are o be deeced in fron of a background wih a consan disance o he sensor. I uses he background as a fixed reference much like a rero-reflecive phooelecric sensor. Whenever he scanner no longer deecs he reference (e.g. a conveying bel or anoher sable background), an objec is signaled on he oupu. The scanner is paricularly well suied for he robus deecion of very dark, glossy or parly ransparen objecs in applicaions in which a reflecor canno be used. Seing noice: The reference scanner should be mouned wihin he permied operaing range wih he smalles possible disance o he background. There is no minimum disance o he objecs o be deeced. Wih glossy backgrounds, he scanner mus be mouned so ha direc reflecions from he background surface do no ener he receiver opics. Direc reflecions from he reference can have very negaive effecs on he deecion properies. Direc reflecions from he deecion objec are noncriical. The each-in of he reference scanner is performed wihou an objec on he reference. When doing so, differen sensiiviy levels can be seleced. Enry direcion: The reference scanner should be mouned so ha he objecs o be deeced approach he sensor from he side. Moving objecs in from he connecor side or he indicaor diode side should be avoided.
3 Reference scanner IO-Link process daa Oupu daa device Daa bi Assignmen Meaning Swiching oupu 0 = inacive, 1 = acive Reserved 0 Reserved 0 Sensor operaion 1) 0 = off, 1 = on 1) Sensor operaion off when deecion is no possible (e.g during he each even) Inpu daa device Daa bi Assignmen Meaning Deacivaion 0 = ransmier acive, 1 = ransmier inacive IO-Link service daa The sensors which feaure an IO-Link inerface can be configured and diagnosed via he service daa. Parameers Enabling/locking each buon: Manipulaion proecion can be acivaed wih his parameer. Teach seings for operaing levels 1 and 2: Seing for he 2 each operaing levels which can be acivaed via he each buon or he each inpu can be performed here. When doing so, one of five possible each sensiiviies can be assigned o each operaing level. A each-in can be riggered via he buon, via an IO-Link command or via he each inpu in SIO-mode. Funcions of pins 2 and 4: The following funcions can be configured for SIO operaion for he inpus/oupus on pin 2 and/or pin 4: - Swiching oupus - Acivaion inpu - Teach inpu Time module: All normal ime funcions can be configured in a range of 10ms 25s via he ime module. The acivaed ime funcion is effecive for boh swiching oupus. Seing facory seings: The facory seings of he sensor can be resored via he "Resore Facory Seings" sysem command. Diagnosics (observaion) Reading ou of he objec disance: The disance o he objec, which is currenly locaed in he ligh beam, can be measured via he Measure Disance sysem command. The sensor funcion is no in operaion during he measuremen process. The resul can be read ou via he "Disance" parameer. Deailed informaion abou he IO-Link service daa and he IODD can be found a Leuze websie.
4 Teach process The each-in of he reference scanner is performed wihou an objec on he reference (fixed background). When doing so, wo differen sensiiviy levels can be seleced via he wo operaing levels. The sensiiviy level is seleced depending on he homogeneiy of he reference. 5 sensiiviy levels can be assigned arbirarily o he operaing levels via he IO-Link inerface. The higher he chosen sensiiviy of he sensor, he more reliable objec deecion is, bu a he same ime i is more likely for an inhomogeneiy on he reference o be signaled as an objec. If i is no clear which sensiiviy level should be seleced, a low sensiiviy level should be chosen. If he objec canno be deeced reliably, he sensiiviy can be increased. Afer a new sensiiviy level has been seleced via IO-Link, a new each even mus be performed so ha he new seing goes ino effec. Available sensiiviy levels "very robus" "robus" "sandard sensiiviy" "high sensiiviy" HRTR 46B This sensiiviy level is suiable for very non-homogeneous references, such as colorful link conveyors wih rolls and very glossy elemens or conveyors on which large waer drops can accumulae. This sensiiviy level is assigned in he facory seings of operaing level 1 and is suiable for nonhomogeneous references such as link conveyors wih rolls or plasic conveyors wih glossy elemens. This sensiiviy level is assigned in he facory seings of operaing level 2 and is suiable for homogeneous conveyors or non-glossy dimple ape conveyors. This seing should only be used for fixed references such as par of he machine base. This seing is no suiable for conveyors. "very high sensiiviy" This seing should only be used for fixed, diffuse references such as a par of he machine base for which a big change, e.g. due o soiling or fogging, is no expeced. Applicaion example: deecion of can conainers on a link conveyor In his applicaion, he sensor is insalled perpendicular o he conveyor. To ensure robus deecion, he sensor should be mouned wihin he scanning range and as close o he band as possible (e.g. 300mm for can conainers). There is no minimum disance o he conainer. The sensor is assembled horizonally o he ranspor direcion, i.e. he conainers only run laerally under he sensor from he lef or he righ. Moving objecs in from he connecor side or he indicaor diode side should be avoided. A maximum sensor il angle of 20 owards or away from he ranspor direcion is permissible o bridge gaps beween he conainers. For glossy link conveyors, he sensor mus poin a he band wih an angle of I is recommendable o il he connecor downwards. Opimal deecion of differen can conainers is achieved when he sensor is aligned so ha he ligh spo runs hrough he cener of a line of cans in he conainer and no over he gap beween he cans in he conainer. Since he background of a link conveyor is generally non-homogeneous, he "robus" each process should be used in operaing level 1. Teach-in is execued direcly on he sopped conveyor. Operaion via each buon Teach in operaing level 1 (facory seing: "robus") Press each buon unil boh s flash simulaneously. Release each buon. Ready. 2 7s simulaneously flashing a
5 Reference scanner Teach in operaing level 2 (facory seing: "sandard sensiiviy") Press each buon unil boh s flash alernaingly. Release each buon. Ready. 7 12s alernaingly flashing a Adjusing he swiching behavior of he swiching oupu ligh/dark swiching This funcion permis inversion of he sensors' swiching logic. Press he each buon unil only he flashes. The hen shows he invered swiching logic: ON = swiching oupus ligh swiching (in he case of complemenary sensors, Q1 (pin 4) ligh swiching, Q2 (pin 2) dark swiching), his means oupu acive when objec is deeced. OFF = swiching oupus dark swiching (in he case of complemenary sensors, Q1 (pin 4) dark swiching, Q2 (pin 2) ligh swiching), his means oupu inacive when objec is deeced. Release each buon. Ready. >12s ON = ligh swiching OFF = dark swiching flashes wih Seing facory seings I's possible o resore he facory seings of he sensor via he each buon. Coninue o press he each buon during poweron. The and he s flash synchronously Coninue o press he each buon unil and s flash synchronously. Release each buon. The facory seings of he sensor have been resored. 7 10s simulaneously flashing for 7s wih alernaingly flashing a
6 Sensor adjusmen (each) via each inpu (pin 2) The following descripion applies o PNP swiching logic! Signal level 2V Signal level (U B -2V) Line each operaing level 1 Teach in operaing level 1 is being carried ou = ms Teach buon is locked Teach buon may now be operaed again Line each operaing level 2 Teach in operaing level 2 is being carried ou = ms Teach buon is locked Teach buon may now be operaed again Ligh swiching logic Swiching oupus ligh swiching,his means oupus acive when objec is deeced. In he case of complemenary swiching oupus, Q1 (pin 4) ligh swiching, Q2 (pin 2) dark swiching. = ms Dark swiching logic Swiching oupus dark swiching, his means oupus inacive when objec is deeced. In he case of complemenary swiching oupus, Q1 (pin 4) dark swiching, Q2 (pin 2) ligh swiching. = ms Locking he each buon via each inpu (Pin 2) A saic signal ( 20ms) a he each inpu locks he each buon on he sensor, if required, so ha no manual operaion is possible (e.g., proecion from erroneous operaion or manipulaion). If he each inpu is no conneced or if here is a saic low signal, he buon is unlocked and can be operaed ly.
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