G24 Temperature Controller

Transcription

1 H O T R U N N E R T E C H N O L O G Y G Temperature Cotroller

2 G Precise The G Temperature Cotroller Syvetive itroduces the ext geeratio i temperature cotrol: the G. Focused o the plastics idustry, Syvetive is a expert i process optimizatio. The G is everythig you would expect i a ext geeratio cotrol system from Syvetive: Easier to Use Less Expesive Smaller Faster More Flexible/Stadardizatio Improved Iterlocks Mold Doctor Early Material/Plastic Leak Detectio Year Warraty* Partership Hot ruer moldig requires a temperature cotroller. If the temperature cotroller fails, the process either stops or is crippled. Whe selectig a temperature cotrol supplier, you are selectig a parter who is critical to your product ad profitability. Triagulated Cotrol Techology All Syvetive temperature cotrollers feature Triagulated Cotrol Techology. Usig this uique techology, our cotrollers: Sese Twety (0) times per secod, Syvetive cotrollers precisely measure the temperature. Cotrol The proprietary self-optimizig Syvetive PID cotrol algorithm adjusts if the actual temperature deviates 0.0ºF (0.0ºC) from set poit. The secod derivative (PID ) moitors the actual temperature rate of chage. As a result, the output to the heater is regulated i advace of the typical proportioal bad to limit or elimiate over ad udershoot. Actuate Usig phase agle fired output (0.% resolutio; 000 steps), the Syvetive cotroller delivers smooth ad exact power to each heater for the ultimate i temperature cotrol. Triagulatig your process with a Syvetive cotroller meas achievig better temperature cotrol, which could result i: Ehaced part quality Reduced scrap Improved part weight cosistecy Material savigs Higher profit margis S E N S E C O N T R O L A C T U A T E PID Algorithm Power Priority Phase Agle Fired Output Low mass, or extremely small hot ruer ozzles are a uique challege to cotrol. To smooth the power ad the melt heat history, Syvetive created Power Priority. Power Priority smoothes the power output to idividual zoes. Users have the optio to maually apply a Power Priority set poit from (light) to (heavy), providig uparalleled cotrol for applicatios where it is most eeded. Protectio Closed loop wet heater bakeout - 0 times per secod (at 0 Hz), the G module checks the heater for a short. If the heater is shorted, the output is adjusted withi. millisecods to protect the heater, cables ad cotroller. Reliability Syvetive products lead the market i reliability. The expected life is 0 years based o the quality of heater electrical maiteace. Some Syvetive cotrollers have bee i cotiuous operatio for + years.

3 Easier to Use Best idustry practices ad actual operatio are ofte ot the same. The G is desiged to be uderstood with miutes of traiig, ad programmable to automatically operate accordig to the idustry s best practices. A optioal Sequece Start ca be activated to oly power the maifold/sprue zoes, wait util they reach temperature, start a soak period coutdow timer ad fially heat the smaller, faster heatig ozzle zoes. This practice is always recommeded but seldom doe i the idustry. The primary beefits iclude maitaiig the itegrity of the maifold seal by cotrollig heat expasio ad prevetig material degradatio caused by excessive ozzle heater material residece time. Less Expesive By leveragig the global electroics supply chai with ew compoets that take the place of multiple previous compoets, Syvetive has bee able to reduce the price of the G product lie i relatio to existig Syvetive products. Syvetive, log kow as the reliability ad cotrol leader i the idustry, combies a competitive price with superior performace i the G cotroller. Smaller Each cotrol module has a amp per zoe output ratig. Up to zoes ca be placed i a sigle cotrol block. Whe compared to the Syvetive TTC product lie, this specific zoe cotroller has a % smaller footprit. zoes cavity 0 amp 0 amp Width: 0i / 0.cm Depth: i /.cm Height: 0.i /.cm Faster The G utilizes idustrial USB coectivity for up to a 0. secod scree update rate. Streamig real-time cotrol umbers to the scree allows the user to better see what is happeig iside the tool so they ca diagose difficult to uderstad issues. More Flexible/Stadardizatio The stadard two zoe amp per zoe output module easily cotrols both ozzle ad maifold zoes makig the cotroller easy to use across a rage of molds for effortless productio schedulig. The G is eve able to cotrol up to 0 amp zoes with a amp module by restrictig the maximum output to amps usig our RMS limitig feature. Improved Iterlocks The tools of today are far more sophisticated ad sesitive tha the tools of yesteryear. Machie iterlocks esure bad parts are ot produced ad catastrophic damage is avoided. The G makes the iterlockig task easier tha ever with o-scree iterlock sigal iversio ad maual testig sigals to speed setup. Mold Doctor Automate your mold troubleshootig with Mold Doctor. Elusive problems that appear suddely ad without chages to the process ca be diagosed with a quatitative thermodyamic zoe aalysis. Early Leak Detectio Whe material/plastic leaks ito the mold it occupies a former air space. Elimiatig the air space creates a heat sik to the surroudig mass. I automatic mode, the cotroller icreases the power to compesate for the loss i heat. The third geeratio of the Syvetive watt/leak alarm speeds the iitial setup ad alerts the user whe a leak first occurs. Typically, the chage i cotrol wattage is 0%. Precisely measurig the actual wattage ca be the differece betwee a short trip to the tool room or weeks of lost productio. Year Warraty* Every G cotroller comes with a full -year warraty ad is backed by the idustry-leadig worldwide service ad support that our customers expect from Syvetive. G Easy to Use

4 G Stadard Cofiguratios Overview Cotrol Blocks zoe cotrol block Each zoe rated up to amps Maximum circuit breaker show for each eclosure zoe cotrol block Each zoe rated up to amps More heat sik per module for higher amperage applicatios T zoes 00 amp 0 amp T zoes 0 amp 0 amp T zoes 00 amp 0 amp T zoes 0 amp 0 amp Maximum circuit breaker show for each eclosure Custom Cofiguratios A custom G cotroller ca cotai a mixture of ad zoe cotrol blocks. Custom cotrollers ca also have o-stadard wirig S zoes 00 amp 0 amp S zoes 00 amp 0 amp S zoes 0 amp 0 amp Stadard Circuit Breakers Eclosure S or T short top D or W D or W Delta Delta S or T tall top D or W Delta Wye Delta Delta Delta D tall top D or W D or W D or W D or W D or W D or W Delta Delta

5 G S zoes 00 amp 0 amp S zoes 0 amp 0 amp D zoes 0 amp 0 amp D zoes 00 amp 00 amp D zoes 0 amp 0 amp D zoes 00 amp 00 amp D zoes 0 amp 0 amp D zoes 00 amp 00 amp Overview Trasformers Trasformers Optioal 0 VAC to 0 VAC Delta/Delta three phase : step dow trasformers are available. The smaller trasformer pod ca cotai a, 0 or kva trasformer. The larger trasformer pod ca cotai a or kva trasformer. Each trasformer pod is detachable, has forced air coolig ad a idepedet circuit breaker.

6 G Coectors Stadard Eclosure Coectors S (Separate HBE dual latch) Power Thermocouple 0 0 HBE Female Isert Dual Latch Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe 0 Zoe Zoe (+) (-) 0 0 HBE Male Isert Dual Latch M (Combiatio HBE sigle latch) Power Thermocouple HBE Sigle Latch Zoe Zoe Zoe 0 Zoe Zoe D (Separate HD sigle latch) Power Thermocouple HBE Female Isert Sigle Latch Zoe Zoe Zoe Zoe Zoe Zoe Zoe HBE Male Isert Sigle Latch Thermocouple Polarity (+) o pis A, A, A, A, B, B, B, C, C, C, C, A ( - ) o pis A, A, A, A, B, B, B, C, C, C, C, C Zoe Zoe Zoe 0 Zoe Zoe Y (Combiatio HBE sigle latch) Power Thermocouple Power Thermocouple Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe 0 Zoe Zoe 0 0 (+) (-) 0 0 Z Pwr Z T/C Z Pwr Z T/C Z Pwr Z T/C 0 0 Z Pwr Z T/C Z Pwr Z T/C Z Pwr Z T/C Z0 Pwr Z0 T/C Z Pwr Z T/C Z Pwr Z T/C 0 0 Z Pwr Z T/C Z Pwr Z T/C Z Pwr Z T/C Female Isert Power Male Isert Thermocouple HBE Female Isert Sigle Latch Thermocouple Polarity (+) o pis,,,,, ( - ) o pis,,,, 0, HBE Female Isert Sigle Latch E (Combiatio HBE dual latch V) Power Thermocouple Power Thermocouple F (Combiatio HBE dual latch V) Power Thermocouple Power Thermocouple (-) (+) (-) (+) 0 0 Z Pwr Z Pwr Z Pwr Z Pwr Z Pwr Z Pwr Z T/C Z T/C Z T/C Z T/C Z T/C Z T/C 0 0 Z Pwr Z Pwr Z Pwr Z0 Pwr Z Pwr Z Pwr Z T/C Z T/C Z T/C Z0 T/C Z T/C Z T/C Z T/C Z T/C Z T/C Z T/C Z T/C Z T/C 0 0 Z Pwr Z Pwr Z Pwr Z Pwr Z Pwr Z Pwr Z T/C Z T/C Z T/C Z0 T/C Z T/C Z T/C 0 0 Z Pwr Z Pwr Z Pwr Z0 Pwr Z Pwr Z Pwr HBE Female Isert Dual Latch HBE Female Isert Dual Latch HBE Female Isert Dual Latch HBE Female Isert Dual Latch Thermocouple Polarity (+) o pis,,,,, ( - ) o pis,,, 0,,

7 Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe 0 Zoe Zoe Zoe Zoe Mold Doctor 0 Power HBE Sigle Latch 0 0 Female Iserts 0 P (Separate HBE Sigle Latch) Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe 0 Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe 0 Zoe Zoe 0 Thermocouple HBE Sigle Latch (+) (-) 0 Male Iserts (+) (-) 0 0 Zoe Zoe Zoe Zoe Zoe Zoe Zoe Zoe 0 Zoe Zoe Zoe Zoe Troubleshoot Your Mold Mold Doctor is a off-lie (tool room), advaced troubleshootig tool cosistig of four diagostic tests: Wirig Aalysis: checks the wirig of the tool. The software clearly tells the user of miswired zoes ad how to fix them. Fault Aalysis: quickly idetifies the followig problems: thermocouple ope, thermocouple reversed, thermocouple piched, ope fuse, heater short/wet, heater ope, ucotrolled output ad groud fault. Thermodyamic Aalysis: automatically heats all selected zoes to 00º F (0º C) ad cools to 0º F (º C). Durig the heatig ad coolig process Mold Doctor records critical iformatio ad reports to the user. Compare like zoes agaist oe aother; major differeces i the four key areas (resistace, power cosumptio, heatig ad coolig rates) will poit you towards a solutio. Oce the tool is qualified, save a thermodyamic aalysis as your kow good parts baselie. Future problems will be easy to diagose usig the historical mold performace tool. Historical Mold Performace: allows the user to easily compare a kow good thermodyamic aalysis baselie to the curret suspect thermodyamic aalysis. Ituitively troubleshoot your mold with hard data. G Mold Doctor Calibratio Calibrate your cotrollers i house quickly, easily ad without a calibratio techicia. Establish a thermocouple source equivalet to the cotroller. The differece betwee the calibrator value ad the cotrol scree is the calibratio error. The Calibratio software corrects the error with a accuracy of ± 0.º F (± 0.º C).

8 G Faster Faster (0. sec Scree Updates) Chart Recordig Chart recorder ad statistical aalysis software allows the user to record the performace of their hot ruer tool, prit reports to the USB drive or watch databases of productio rus o-scree with our playback mode. Pause live actio o the lie graph ad maually or automatically place ijectio marks o the scree for i-depth aalysis. [Ijectio Mark] [Paused] Cavity Map Pro Cavity Map Pro Quickly create a cavity map that is saved with the mold meu. The o-scree tools allow the user to create commo ozzle layout patters istatly. Select zoes to study closer ad flip the image to quickly idetify which zoe/cavity to chage or ivestigate.

9 Lights Out Moldig Improved Iterlocks The tools of today are far more sophisticated ad sesitive tha the tools of yesteryear Machie iterlocks esure bad parts are ot produced ad catastrophic damage is avoided. The G makes the iterlockig task easier tha ever with o-scree iterlock sigal iversio ad maual testig sigals to speed setup. G Iterlocks Best Practices Power Applicatio A optioal Sequece Start ca be activated to oly power the maifold/sprue zoes, wait util they reach temperature, start a soak period coutdow timer ad fially heat the smaller, faster heatig ozzle zoes. This practice is always recommeded but seldom doe i the idustry. The primary beefits iclude maitaiig the itegrity of the maifold seal by cotrollig heat expasio ad prevetig material degradatio caused by excessive ozzle heater material residece time. Whe the Must use sequece start to tur zoes o butto is selected all other methods of applyig power are disabled to guaratee proper startup.

10 G Next Geeratio Detailed Cotroller Compariso LEC TTC G Core Descriptio Temperature cotrol Temperature cotrol - maximum zoes *+ 0 0 Sequetial valve gate cotrol - itegrated optio Sequetial valve gate cotrol - maximum zoes year warraty ( years o touch scree iterface) Modular desig Cotroller warm up time - istat If iterface fails the cotroller still cotrols Emergecy iterface - use a Widows computer XP XP XP or Automatic/maual cotrol Zoe o, off ad locked off Set poits i teths Adaptive PID cotrol algorithm with Power Priority Algorithm is executed 0 times per secod Exteded tuig rages (fast/slow) Output resolutio 0.% Output atteuatio - maximum output (% icremets) RMS limit to module max. - cotrol larger heaters (0a max.) Phase agle firig (000 Steps; 0.%) Wet heater bakeout Power compesatio i maual mode Degree F/C Thermocouple J/K Thermocouple (T/C) filterig - oe T/C resolutio 0.0 o F (0.0 o C) over full scale T/C calibratio accuracy 0. o F (0. o C) over full scale Operatig temperature - o F (0-0 o C) Iput power 0- VAC; 0 VAC optioal Delta/wye covertible optio Circuit breaker sized to load - TTC/G - 00 amp ximum Actual Values Actual temperature % Output Deviatio from set poit Amps (resolutio 0.0 amps) Volts Watts Kilowatt moitor (istat, average, max., mi.) Ohms 0 Alarms (+) High temperature (adjustable; 0º F [0º C] default) (-) Low temperature (adjustable; 0º F [0º C] default) Thermocouple ope (remembered % output) Thermocouple reversed Thermocouple piched (adjustable time) Ope fuse Shorted heater/wet Programmable heater short threshold (amps) Ope heater Ucotrolled output (relay power cut off) Heater resistace moitorig (predict failure) Heater wattage moitorig (detect leaks) - auto calc. Groud fault detectio Critical over temperature alarm (adjustable) Temperature moitorig (J/K) with programmable actio Alarm history - zoe alarms Alarm history graph - zoe alarms Zoe alarm cofigure - oe, flasher, flasher & cotacts Alarm history - system ad status

11 LEC TTC G Operatioal Features Meu storage Meu auto save (optioal) Programmable groups Istat groupig Sequece Start (up to stages with delay timers) Sequece Cool (up to stages with delay timers) Sequeced Power Up - maual activatio Boost (selectable time/amout) - Automatic mode Boost (selectable time/amout) - Maual mode Trim Eve Heat (eable/disable - 0 o F [0 o C] max. variace) Eve Cool (cotrolled coolig - o F [ o C] max. variace) Automatic set poit limit Maual set poit limit Security levels Security level customizatio ( levels) O power up o or off ( ask touch scree oly) Auto load maual remembered % output Operator idetificatio Tool graphics with real time data overlay Cavity Map Pro with mirror butto Thermocouple rewire Copy Output Stadby timer util system off PDF viewer - import or export files USB port O-lie help Software Features Maximum scree update rate (i secods) E-Z Scree - miutes to trai Chart Recordig (SPC data/graphig) Pause lie graph with ijectio marks (maual ad automatic) Istat data reportig (hours) / Data report storage (up to year) - pdf format Mold Doctor (advaced troubleshootig) Calibratio (0. o F [0. o C] accuracy over full scale) O scree pritig Prit to USB drive Networkig (Etheret IP) - stream.csv file - bidirectioal Remote troubleshootig/operatio Time ad date chage durig operatio Touch scree calibratio durig operatio O-scree keyboard for Widows tasks Cable Coectios Eclosure coectors - seve stadard choices Custom cotrol eclosure coectors Custom tool ed of cable coectors Software idetificatio of eclosure coectors ad pis Iputs ( VDC required) Stadby (voltage to activate) (also maually activated) Stadby (o voltage to activate) Cotrol ihibit (voltage to activate) Cotrol allow (voltage to activate) Material protectio Sequeced power up Eve Cool remote activatio Remote boost Cycle Start - automatic iput for lie graph Mold ID - combiatios - auto meu load Outputs Resettable alarm output No-resettable alarm output OK to Ru output with status page Audible alarm Maual activatio/deactivatio to speed iterlock setup Miscellaeous Fid this module LED Daisy chai eclosures G Next Geeratio LEC touch scree or laptop required * LEC touch scree able to maage + zoes with Syvetive assistace Widows XP ad Widows are registered trademarks of Microsoft Corporatio

12 G Specificatios Performace Thermocouple Calibratio Accuracy Cotrol Accuracy (steady state) Heater Short Detectio Time PID Alogrithm Executio Time Tuig Maual Mode Degrees F or C Operatig Rage Output Rage Stadby Temperature Remote Iput Iput Thermocouple Cold Juctio Compesatio Exteral Resistace Temp. Variatio due to T/C Legth 0. F (0. C) ± 0. F (± 0.0 C). msec. or 0 times per secod at 0 Hz 0 msec. or 0 times per secod Automatic, self optimizig, maual override Power compesatio for icomig voltage variatio Field Selectable 0- F (0-00 C) 0-0 VAC, Phase agle fired,000 steps User Selectable (0- F, 0-00 C) VDC Type J stadard; Type K selectable Iteral to eclosure 0 Meg. Ohms Noe Electrical Iput Voltage 0- VAC Delta/Wye (phase voltage) Frequecy - Hz, - Hz Ambiet Temperature Rage - F (0-0 C) Humidity Rage 0-% o-codesig Output Module Ratig 0 VAC; zoe - amps/zoe 00 watts/zoe Commuicatios Electrical Stadard Idustrial USB.0 Performace Stadards U.S., Caadia ad Iteratioal: CE Mark; EMC: IEC (-, -, -, -, -, -, -, -) *Desiged to meet Safety* IEC 00, UL-0, UL- ad CSA Versio.0 Eglish Physical *Height Width Depth *Weight (iches/millimeters) (iches/millimeters) (iches/millimeters) (pouds/kilograms) T eclosure - short top./0 0/ /./. T eclosure - tall top./ 0/ / 0./. T eclosure - short top.00/ 0/ / 0./. T eclosure - tall top.0/ 0/ /./. S/S eclosure - short top.00/ 0/0 /./. S/S eclosure - tall top.0/00 0/0 /./. S eclosure - tall top 0./ 0/0 /./0. D eclosure - tall top.0/00 0/0 /./0. D eclosure - tall top 0./ 0/0 /./. D eclosure - tall top.00/ 0/0 /./00. *Height ad weight excludes scree Specificatios subject to chage without otice North America Syvetive Moldig Solutios Ic. 0 Ceteial Drive Peabody, MA 00, USA Tel.: Fax: ifo@syvetive.com Europe Syvetive Moldig Solutios GmbH Heimrodstr. 0 Besheim, Germay Tel.: + (0) / -0 Fax: + (0) / -0 ifohrde@syvetive.com Asia Syvetive Moldig Solutios (Suzhou) Co.Ltd. B Gag Tia Idustrial Square Suzhou Idustrial Park, Chia 0 Tel.: + 0 Fax: ifohrc@syvetive.com