S-Class Integration Deluxe S-Class Integration
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1 Instlltion Guide S-Clss Integrtion Deluxe S-Clss Integrtion Instlltion Guide S 190P50 Integrtion S 195P50 Integrtion S 190M50 Integrtion Deluxe S 195M50 Integrtion Deluxe S 190P50 Integrtion Deluxe S 195P50 Integrtion Deluxe
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3 Contents 1 Notes on this guide 2 2 System S-Clss Integrtion (Deluxe) Description Tightness Sub-roof Dimensionl dt nd dimensions 3 3 Scope of supply Mteril nd tools List of mteril 5 4 Module connection - circuitry proposls 8 5 Sfe instlltion Preliminry remrks Instlltion of the modules Instlltion of the roofing frmes 20 6 Specil cse: Instlltion in steps 27 7 Commissioning of the system 29 8 Mintennce nd clening 29 9 Wrrnty nd gurntee Disclimer Electricl prmeters nd design fetures 31 1
4 1 Notes on this guide Thnk you for choosing Centrosolr S-Clss Integrtion/S- Clss Integrtion Deluxe modules. If you hve ny questions regrding the system components plese contct our technicl support: +49 (0) The mintennce nd opertion of PV system require sound technicl knowledge. Therefore, ny work on the system my only be crried out by qulified nd uthorized personnel. Mke sure to red these ssembly instructions crefully before instlling, commissioning or servicing the system, nd store these instructions in well ccessible loction. This guide is prt of the product. It is pplicble only to S-Clss Integrtion/S-Clss Integrtion Deluxe solr modules by Centrosolr AG. Plese py specil ttention to the notes on the sfe use of the system. Centrosolr is not lible for ny dmge resulting from disregrding this guide. Trget groups The trget group of this guide, especilly chpter 5 (Sfe instlltion) re skilled crftsmen. All relevnt informtion for the opertor cn be found in section 8 (Mintennce nd clening). Informtion regrding your sfety nd the protection of the device is highlighted. 2 System S-Clss Integrtion (Deluxe) 2.1 Description The S-Clss Integrtion (Deluxe) mounting system replces the conventionl roofing of pitched roofs nd is used for roof inclintion of more thn 10 degrees. It is lid onto the existing roof lthing nd is suitble for old nd new buildings like. Due to the rrngement of the system lthing, the S-Clss Integrtion (Deluxe) mounting system provides for bckside ventiltion in order to cool the modules from the bck. For the electricl connection, HUBER+SUHNER prefbricted connectors re used. 2.2 Tightness The S-Clss Integrtion (Deluxe) mounting system offers rin resistnce which is comprble to stndrd pntiled roof. It does not men tht roof is wter tight! Under certin climtic conditions, snow flkes, driving rin oder wter my penetrte under the modules from the eves. For proper dringe of ingressed wter or condenste, n intct sub-roof is required. If not vilble, such roof must be erected/retrofitted prior to instlltion of the modules. Plese note: Disregrding the instructions of this instlltion guide my void ny wrrnties, gurnties nd product libilities. 2.3 Sub-roof The generl rules, which re vlid for roofers, shll pply to the design nd the bckside ventiltion of the subroof. In order to extend the lifetime of the substructure, the bckside ventiltion should be enhnced by mens of the module lthing nd ventiltion orifices t the eves nd ridge. In ddition, bckside-ventilted crystlline modules will offer higher yield. A structurl stbility of the roof nd/or the roof substructure with regrd to wind nd snow lod, which llows the resulting lods nd forces to be bsorbed nd trnsfered by the roof substructure the rfters, lthing nd connecting elements is bsic requirement for the instlltion of photovoltic system. 2
5 2.4 Dimensionl dt nd dimensions Module type Module dimensions W x H in mm Instlltion dimensions Wi x Hi in mm Horiz. instlltion tolernce Wi in mm Vert. instlltion tolernce Hi in mm S-Clss Integrtion S-Clss Integrtion Deluxe 1682 x x 833 ± 2.0 ± 1.0 Wi Horiz. instlltion tolernce Hi Vert. instlltion tolernce Wo Genertor width without roofing frme: Ho Genertor height without roofing frme: Wm Genertor width with roofing frme: Hm Genertor height with roofing frme: S Number of modules side by side R Number of modules on top of the other n Number of module lths L Length of module lths All dimensions re in millimeter [mm]! The clcultion of the genertor field dimensions should be used s plnning id. The totl PV system dimensions serve to determine the footprint of the PV genertor in the roof. The clculted nd the ctul dimensions my differ, s the instlltion tolernces were not tken into considertion here. Totl genertor dimensions without roofing frme: Width Wo in mm = S x Wi + 19 where S = number of modules side by side Height Ho in mm = R x Hi + 90 where R = number of modules on top of the other Totl genertor dimensions with roofing frme: Width in mm Wm = Wo Height in mm Hm = Ho Number n nd length L of module lthing (38 x 58 mm): n = ( 2 x S ) + 1 L = Ho - 20 [items] [mm] Abbrevitions: W H Wi Hi Module width Module height Module instlltion width Module instlltion height 3
6 3 Scope of supply 3.1 Mteril nd tools Scope of supply - mteril: SOLRIF - fixing brcket "Frme", "Field" nd "Top" 4.5 x 35 Spx VA screws for fixing brcket, roofing frme sets: Bsic set, top, right nd left, luminum plstics seling sheet Mteril to be provided on site: Module / support lthing (roofing lths / KVH 38 x 58 mm (quntities see dimensionl informtion), originl roofing lths* fstening screws for module / support lthing ccording to DIN 1052 (woodworking screws) ventiltion tiles for pntiled roofs (if required). List of tools: Cordless screw driver nd bits (PZ2) Tpe mesure nd chlkline Lser ngle nd/or distnce mesuring instrument * Additionl roofing lths (support for luminum plstics seling sheet or top roofing frme) must hve the sme thickness s the existing roof lthing. 4
7 3.2 List of mteril Aluminum plstics seling sheet Module lths 38 x 58 Fixing brcket "Frme" Fixing brcket "Field" Fixing brcket "Top" Eves ventiltion comb Roofing frme right Roofing frme corner right Roofing frme top Roofing frme top "End piece" Roofing frme corner left Roofing frme left Vlley seling strip Metl retiners 5
8 c - Fixing brcket "Field" (4) b - Fixing brcket "Frme" (3) c - Fixing brcket "Top" (5) d - Spcer block Screws = Spx VA 4.5 x 35 b d - Fixing brcket left (12) b - Fixing brcket right (7) b - Fixing brcket corner left (11) b - Fixing brcket corner right (8) b 6
9 Roofing frme top (9) (left hnd side fether edge to the top) Roofing frme top left (10) (left hnd side fether edge to the bottom) - Eves ventiltion comb (6) b - Vlley seling strip (13) c - Metl retiner () with 4.5 x 25 Spx screw b c 7
10 4 Module connection - circuitry proposls 8
11 5 Sfe instlltion 5.1 Preliminry remrks Direct-current connection (DC) Since the module nd string cbling will be inccessible fter the instlltion of the PV in-roof system, the opencircuit voltge of ech string must be checked fter it hs been lid nd wired. Grounding of the PV genertor A grounding of the PV genertor is not mndtory. However, tmospheric influences nd rections of the inverters my led to chrging of the metllic frmes of the genertor field to erth potentil. The resulting contct voltges re not hzrdous, s the lekge currents will be monitored by the inverter. Nevertheless, these contct voltges cn led to strtle rections nd therefore result in "secondry dmge". Whenever persons my come into contct with the PV field during opertion of the PV system, the metllic prts of the genertor field must be grounded. Overvoltge protection The overvoltge protection generlly serves to protect the inverter nd the systems ginst indirect lightning strikes. This subject will not be delt with in detil here. Plese note: It is strictly forbidden to direct rtificilly concentrted sunlight onto the module or pnel, s this will dmge the module. The PV genertor, or the genertor re respectively, must be integrted rectngulrly into the roof (see "3-4-5 rule"). Therefore, it must be prllel to eves nd verge. For non-rectngulr roofs (e.g. old buildings), the PV genertor should be prllel to the verge for opticl resons. Any unevenness of the roof structure must be leveled to n extend tht llows level mounting of the module lthing. The roof structure must be fitted or retrofitted (if required) with n intct trussed sheet. The screwed connections must be pre-drilled in order to void splitting or breking of the wood. Hole dimeter = 0.7 x screw dimeter in mm. The module lthing must be screw fstened on the roof lthing. Therefore, lwys check whether it is fstened rigidly on the rfter! Plese note tht regulr nils (wire nils) re not llowed s fsteners. Alwys use ribbed nils or screws ccording to DIN For the module lthing, 38 mm x 58 mm roof lths must be used. Prior to module instlltion, the DC min lines must be lid ccording to the module connection digrm prepred for the respective site. The module connection cbles must not be subjected to tensile stresses. 9
12 Rectngulr integrtion of the PV genertor The rule is good wy to determine the right ngle. Divide cord by knots or mrks into sections with proportion of 3 to 4 to 5 (e.g. 3 meters, 4 meters, 5 meters). Stretch the cord on the roof s shown in the figure. The knots must be plced in the corners. The ngle between the sides 3 nd 4 is right ngle. 10
13 Preprtion work Preprtion of the left hnd side roofing frme 30 mm Preprtion of the 38 x 58 mm module lths nd screw fstening of the fixing brckets using 4.5 x 35 Spx screws - Module lth "Frme" left b c b - Module lth "Frme" c - Module lth "Field" d - Module lth "Frme" right d Roof re with roof tiles removed Alwys check the fstening of the roof lths on the rfters! Attention: Regulr nils such s wire nils must not be used! If required, the fstening cn be reinforced by ribbed nils or screws ccording to DIN
14 5.2 Instlltion of the modules Figure 1 In order to screw fsten the roof lth () for the lower roof connection, lth thickness corresponding to the existing roof lthing must be used. The distnce between the upper edge of the roof tile nd the lower edge of the roof lth should be mm. The roof lth end must be locted outside the PV genertor nd plced on rfters mm Figure 2 To fsten the roof connection, use 4.5 x 35 Spx screws. The right hnd nd the left hnd edge should overlp the PV genertor field by pprox. 250 mm. The overlpping onto the roof tiles should be pprox mm (overlpping joints of roof connection pprox. 100 mm for new rolls). 250 mm mm Figure 3 Mesure the loction of the first module lth with the frme brcket on the right exterior side. Verticl position: 20 mm overlpping on dditionl roof lth (see bove). Use 5 x 10 Spx screws (not supplied) for fstening. 20 mm 12
15 Figure 4 When instlling with horizontl orienttion, mke sure tht the "right hnd" roofing sheets sufficiently rech under the neighboring roof tiles. According to type, the left hnd hnging cms of the roof tiles must be cut off, or the neighboring roof tiles must be trimmed. In this exmple, hlf roof tile is used. b Figure 5 In order to instll the supporting structure, plce the module lths "Field" nd "Frme" (prepred with brckets) onto the roof nd position them horizontlly t distnce which roughly corresponds to the module width of the first module lth nd verticlly pprox. 100 mm below the finl position. Module lth "Frme": Module lth "Field": Figure 6 Insert the first module into the fixing brckets of the first module lth. Align the right hnd side of the module in prllel with the first module lth, nd ensure the module will sty in plce. 13
16 Figure 7 Move the module lth "Frme" horizontlly so tht tht the fixing brcket rests in the groove of the left hnd module frme (). Then push up the module lth to the lower edge of the module (b). b Figure 8 Check the position of the module gin for prllelism with the first module lth. Then lign the module lth "Frme" in prllel with the left hnd module side nd fsten with 5 x 70 Spx screws. Figure 9 Center the module lth "Field" nd push it up until the lower edge of the module rests in the fixing brcket. Screw fsten the module lth bove the module.
17 Figure 10 Tke out the module gin nd finish the screw fstening of the module lths. Mke sure tht the module lths re stright. Fold the upper edge of the luminum plstics seling sheet t n ngle of 45 degrees by pprox. 1.5 cm to the front, pointing to the roof eves. Figure 11 Seting nd fstening of the eves ventiltion combs using 4.5 x 35 Spx screws. Position of the screws: pprox. 50 mm from the lower edge of the module lth. pprox. 50 mm b Figure 12 Plese note: Before inserting, the modules must be connected ccording to the electricl module connection digrm. Plcing nd positioning of the module lths for the next module must be done s described on pge 13 (strting with figure 5). - Module lth "Frme" b - Module lth "Field" 15
18 Figure 13 Pull down the module so tht the lterl module frme slides into the fixing brcket (see figure 13b). b Figure Profile view with correct instlltion The two module lths re positioned nd screw fstened in the sme mnner s for the first module. Any further modules of the lower row must be instlled in the sme mnner. 16
19 Figure 15 If the module lths extend over the existing roof lthing by more thn 150 mm, n dditionl roof lth () must be provided for support. Figure 16 Plcing the distnce templte () onto the outer edge of the upper module frme nd positioning nd screw fstening of the fixing brcket "Frme". Mke sure tht the module lth nd the distnce templte re flush (see lso Figure 17). Figure 17 Position the brckets in the center of the module lth. 17
20 Figure 18 Using the distnce templte, screw fsten the fixing brcket "Field" () to the center of the module lth. Figure 19 Inserting the first module of the second row. Figure 20 Inserting the subsequent modules of the second row. The subsequent module rows re instlled in the sme mnner s the second module row. After inserting the modules of the lst module row, plese follow the instructions on the following pges! 18
21 Figure 21 Instlltion of the upper fixing brcket. Position the brcket flush with the rubber lip. 19
22 5.3 Instlltion of the roofing frmes Instlltion of the right roofing frmes Figure 22 Sliding the lower right roofing frme under the module frme. Figure 23 Sliding the subsequent roofing frme under the module frme while overlpping the sheet below ccordingly. Slightly bend up the sebord () of the lower sheet nd fold it bck lter. Figure 24 Fstening of the right roofing frme with metl retiners () nd 4.5 x 25 Spx screws on the roof lthing 20
23 Instlltion of the left roofing frmes Figure 25 Inserting nd pushing up of the lower left roofing frme under the fixing brcket bove. Figure 26 Sliding bck the roofing frme under the lower fixing brcket. Figure 27 Inserting the subsequent roofing frme under the fixing brcket bove nd pushing bck the roofing frme under the lower fixing brcket. Bend up the sebord of the lower sheet slightly nd fold it bck lter. 21
24 Figure 28 Fsten the left hnd roofing frme on the roof lthing using metl retiners. Right hnd corner nd upper roofing frmes Figure 29 Inserting the top right hnd corner of the roofing frme. The lower edge of the sheet is ligned with the chmfer of the module frme (). Bend up the sebord of the lower sheet slightly nd fold it bck lter. Lterl screw fstening of the corner sheet to the module lthing (4.8 x 19 mm with gsket). 20 mm Figure 30 Sliding in the top right hnd roofing frme into the corner sheet. The lower edge of the sheet (b) should be t the sme level s the chmfer of the module frme (). b 22
25 Figure 30 Detiled view of top right hnd roofing frme Figure 31 Screw fstening of the pre-drilled cover plte through the upper free groove of the module frme using 4.8 x 9 self-tpping screws with gsket. Figure 32 Fstening of the top right hnd roofing frme using metl retiners to the roof lthing or dded uxiliry lthing respectively (). The lth thickness should correspond to the thickness of the roof lthing. 23
26 Figure 33 All subsequent upper cover pltes must be slid into ech other nd fstened in the sme mnner nd in the sme order s bove (cf. Figures 31 nd 32). Left hnd corner nd upper roofing frmes Figure 34 Sliding the left hnd corner sheet into the top left hnd roofing frme (end plte; both folded down). Figure 34 Detiled view of top left hnd roofing frme 24
27 Figure 35 Lowering both pltes. Bend up the sebord of the lower sheet slightly nd fold it bck lter. Figure 36 Screw fstening of the cover plte s shown in Figures 31 nd 32. Figure 37 Screw fsten the corner sheet to the module lthing (4.8 x 19 mm self-tpping screw () with gsket) nd replce the metl retiners. 25
28 Figure 38 Gp-less, circumferentil bonding of the eves seling strips. Figure 39 Finl roofing with tiles. Figure 40 Fully instlled system 26
29 6 Specil cse: Instlltion in steps If the modules must be instlled in steps (due to interruptions such s windows, chimneys, roof geometries such s hipped roofs or roof vlleys, for exmple) specil inner corners re vilble s roofing sheets. Figure 1 - Roofing sheet inner corner "left" b - Roofing sheet inner corner "right" b 120 mm 50 mm Figure 2 Trimming the roofing frme "top" to distnce of 50 mm from the module (see drwing) nd fstening using self-tpping screws nd metl retiners. Apply n dhesive bed of MS polymer dhesive HB 45 t distnce of 120 mm form the module frme to the roofing frme "top" s shown in the figure. b Figure 3 Instll the inner corner "left" (b) s shown in figures 25 nd 26, then press it on from the side, plce it on the roofing frme "top" nd fsten it using metl retiners. - Roofing sheet "top" b - Roofing sheet "left" 27
30 Figure 4 Fsten the roofing frme "left" t distnce of 40 mm from the sheet edge using self-tpping screws s shown in the figure. After instlltion of ll lterl roofing frmes "left", pply eves seling strips. 40 mm Figure 5 Crry out the following tsks s shown in figure 2. b 120 mm Trimming the roofing frme "top" to distnce of 50 mm from the module. Fsten the roofing frme using self-tpping screws nd metl retiners. Apply n dhesive bed of MS polymer dhesive HB 45 t distnce of 120 mm form the module frme to the roofing frme "top" s shown in the figure. - Roofing sheet inner corner "right" b - Roofing sheet "top" Figure 6 Fsten the roofing frme "right" t distnce of 40 mm from the sheet edge using self-tpping screws. After instlltion of ll lterl roofing frmes "left", pply eves seling strips. 40 mm 28
31 7 Commissioning of the system The commissioning of photovoltic system is prt of the proper nd professionl implementtion nd instlltion. It must only be performed following creful visul exmintion nd professionl electricl inspection. Furthermore, report of the commissioning must be prepred. Follow the below checklist during commissioning of the system. Visul exmintion: Anchoring of the components to the roof structure Cble instlltion on modules, genertor connection boxes, DC-sectioning points nd inverters Potentil equliztion (if pplicble) 8 Mintennce nd clening This photovoltic system requires extremely little mintennce nd servicing. However, do inspect the system regulrly nd perform check every 6 months following this scheme: Checking of the solr modules for scrtches, opticl chnges or contmintion Checking of the module fstening, if ccessible Checking of the wiring, if ccessible (connection led, fstenings, mechnicl dmge) Checking of the electricl functions of ll components Monitoring of the opertionl sfety of the electricl components This list is only for your informtion. It does not rise clim on completeness. Electricl inspection String open circuit voltges String open circuit currents (use lod brek switch) Attention! No high pressure clening! Report: PV genertor open circuit voltge Voltge drop t fuses (on PV systems with phse fuses) Insultion resistnce of the PV genertor Insultion resistnce of the DC min led Insultion resistnce of the AC led Loop resistnce of the AC circuit Usully, the modules re utomticlly clened by rin. With n inclintion of more thn 15 the modules generlly need no dditionl clening. In cse the module surfce is contminted by leves, bird feces, pollen etc. we recommend clening with sufficient wter without detergents. The modules re best clened using wter hose nd soft, gentle clening equipment, e.g. sponge or cr clening brush. To void micro-scrtches, which my ffect the yield of the system or could led to module dmge in the long run, the dirt must never be rubbed or scrped off the surfce in dry stte. Nme of the system opertor Loction of the system Specifictions of the photovoltic system Results of the visul exmintion Results of the electricl inspection Module switching digrm Module connection digrm Confirmtion of completion by signture of the instller Plese note: Stepping onto the modules for clening purposes is not llowed. Plese note: This list is only for your informtion. It does not rise clim on completeness. 29
32 9 Wrrnty nd gurntee Wrrnties nd gurntees cn only be climed if the instlltion nd commissioning of the photovoltic system ws done by professionl personnel, s cn be proved. Wrrnty nd gurntee clims re not covered in cse of unprofessionl instlltion of the PV system improper use or indmissible chnges of delivered components improper use of individul components in system use of structurlly untested nd therefore unsuitble substructure for the module instlltion devitions of the instlltion from the instlltion guide disregrd of structurl requirements concerning snow nd wind lods instlltion of defective components For more informtion bout wrrnty nd gurntee see the wrrnty sttement of CENTROSOLAR AG under 10 Disclimer Photovoltic systems consists of electricl nd mechnicl components, which re ssembled to complete system on site. CENTROSOLAR AG is not in position to monitor the dherence to the informtion nd instructions of this instlltion guide. Therefore CENTROSOLAR AG is not responsible or lible for ny dmge due to unprofessionl instlltion, improper opertion, opertion in dirty environments (e. g. on stble) or improper use of the photovoltic system resp. its individul components. We explicitly point out tht disregrding the instructions in this instlltion guide, even for individul components, will result in n exclusion of ll wrrnty, gurntee nd product libility clims with regrd to the complete system. 30
33 11 Electricl prmeters nd design fetures Electricl Prmeters S-Clss Integrtion Deluxe monocrystlline Module type S 190M50 Integrtion Deluxe S 195M50 Integrtion Deluxe Power (P M ) Wp Voltge (U OC ) V Current (I M ) A Open Circuit Voltge (U OC ) V Short Circuit Current (I SC ) A Coefficient of Performnce ( P MMP ) %/K Coefficient of Voltge ( U OC ) %/K Coefficient of Current ( I SC ) %/K S-Clss Integrtion / S-Clss Integrtion Deluxe polycrystlline Module type S 190P50 Integrtion Deluxe S 190P50 Integrtion S 195P50 Integrtion Deluxe S 195P50 Integrtion Power (P M ) Wp Voltge (U OC ) V Current (I M ) A Open Circuit Voltge (U OC ) V Short Circuit Current (I SC ) A Coefficient of Performnce ( P MMP ) %/K Coefficient of Voltge ( U OC ) %/K Coefficient of Current ( I SC ) %/K *under stndrd test conditions STC (1000 W/m², spectrum AM 1.5, cell temperture 25 C) Design fetures Cells 50 poly- or monocrystlline cells, 6 inches plus Construction Gls-EVA-TEDLAR Front side Highly trnsprent solr sfety glss with nti-reflective surfce Rer side TEDLAR foil in white or blck Frme SOLRIF XL, Aluminum, nodized or blck powder coted Junction box Protection rting IP65, three integrted bypss diodes Connecting led 2 x 1.2 m, with connector system Weight 17.5 kg 31
34 32
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36 Centrosolr AG Generl Terms nd Conditions nd Technicl Preliminry Remrks pply. They cn be ccessed t Errors nd omissions excepted. Subject to chnge without notice. Sunshine is our business. GERMANY CENTROSOLAR AG Behringstrße Hmburg GERMANY Tel.: hmburg@centrosolr.com INTERNATIONAL CENTROSOLAR AMERICA INC E. Evns Rod, Suite E-1 Scottsdle, AZ USA Tel.: info.us@centrosolr.com CENTROSOLAR BENELUX B.V. De Prinsenhof LN Tiel Tel.: THE NETHERLANDS info.benelux@centrosolr.com CENTROSOLAR FOTOVOLTAICO ESPAÑA S.L. Moll de Brcelon s/n Edifici Nord, 7 plnt Brcelon SPAIN Tel.: info.espn@centrosolr.com CENTROSOLAR FRANCE SARL Espce Européen 15, chemin du Squin Btiment G Ecully FRANCE Tel.: info.frnce@centrosolr.com CENTROSOLAR HELLAS MEPE Ag. Alexndrou Pleo Fliro GREECE Tel.: info.hells@centrosolr.com CENTROSOLAR ITALIA S.R.L. V.le del Lvoro S. Mrtino B.A. Veron ITALY Tel.: info.itli@centrosolr.com SOLARSQUARE AG Austri & Switzerlnd Thunstrsse Muri b. Bern SWITZERLAND Tel.: info@solrsqure.com MA S-Clss Integrtion/Integrtion Deluxe EN - v1.0s ME 03/2010
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