* * 33/3549A CS 33/3549A. 2-Point Latch includes these additional parts. 1-Point Latch (LBL) Customer Service. Installation Instructions
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- Horace Carpenter
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1 * * /3549A CS 33/3549A Instlltion Instructions This instruction covers new instlltion of the 33/3549A conceled verticl device for luminum nd hollow metl doors. RF Also covered is the CS 33/3549A retrofit cling system for converting 33/3547A Series to 33/3549A Series (comptile with models 33/3547A, 33/3547A-F, 33/3547A-LR, nd 33/3547A-F-LR). HM HM AL 1-Point (LL) 2-Point includes these dditionl prts HM AL HM RF = for Aluminum Door pplictions = for Hollow Metl Door pplictions = for Hollow Metl Door Retrofit pplictions AL Customer Service Allegion 2015 Printed in U.S.A Rev. 10/15-j
2 1 Identify Cles nd Loctions. NOTE: For retrofit instlltions, (if not preinstlled in door) egin t Step 5. For esy identifiction, ech cle is leled with prt numer nd loction. A Door Opening Height 6' 8" 7' 0" CALE IDENTIFICATION (STANDARD SIZES) HOLLOW METAL AND WIDE STILE ALUMINUM DOS A Top Cle (Red) ottom Cle (White) A Top Cle (Red) NARROW STILE ALUMINUM DOS ottom Cle (White) ' 0" ' 0" ' 0" Instll Cle(s).. Position red cle end to clip on center slide clip Red For 2-Point Only. Pull cle into clip to snp it into plce c. Push cle snp ginst center slide to secure cle d. In the sme wy, instll opposite end of red cle to top ltch in the position mrked red Ensure cle end is fully seted in clip c IMPTANT: cle snp e. There is n djuster on one end of the white cle. Instll this end to the remining top ltch position (mrked s white) IMPTANT: djuster White f. Instll opposite end of white cle to ottom ltch e f Ensure cle end is fully seted in clip d CALE REMOVAL A cle removl tool hs een provided. Slot in tool fits over cle, holding ts down. Pull on cle snp to loosen cle for removl. slot cle snp 2
3 3 Determine if ottom Retrction Adjustment is Necessry. For 2-Point Only 4 Adjust ottom Retrction (if necessry). For 2-Point Only. Flex the cle into n L-shpe s shown to simulte the instlled condition of the ltches. NOTE: Adjustment must e mde while the top ltch is in the hold-open position, with cle flexed into n L-shpe to simulte the instlled condition of the ltches. These (2) hex components re used to mke the djustment. sleeve snp-fitting. Pull ck nd hold the spring-loded sleeve. top ltch. To determine whether n djustment is required, ctute the top ltch to the hold-open position y pressing down on the connecting rod. ottom ltch should retrct to within ¹ ₁₆" of flush. If it does not, n djustment is necessry.. While holding the sleeve in plce, rotte the rrel of the snp-fitting clockwise y hnd until the ottom ltch is retrcted to within ¹ ₁₆" of flush. press If no djustment is needed, proceed to Step 5. ¹ ₁₆" flush snp-fitting top ltch (hold-open position) ottom ltch (retrcted) c. Slowly relese the sleeve, confirming it hs seted over the hex end of the snp-fitting. 3
4 5 If Retrofit Instlltion 8 Assemle Mounting rckets. Hollow Metl. Remove device from existing door.. Remove nd discrd existing door. 6 With Door Lying Flt, Drw Horizontl nd Verticl Device Center Lines ( ). c. Remove nd discrd existing strikes. Top 3/4" 1/4" ³ ₄" mounting shown See templte for ckset 3/4" 1/4" 3/4" 1/4" Top Door Chnnel ottom For 2-Point Only RHR shown (LHR opposite) NOTE: Centerlines re predetermined y cutout. If no cutout exists, refer to templtes t the ck of this instruction to determine centerlines. 7 Align Pper Templte to Mrk nd Prepre Door, if Required. 9 Prepre Access Hole for ottom Adjustment Pin. Hollow Metl For 2-Point Only See pges 11 nd 12 for pper templtes. 4¹ ₄" depth clernce required Door Door ³ ₄" Di. hole 3¹⁵ ₁₆" ⁵ ₈" from push side of door ⁵ ₈" from push side of door ottom of Door Door Edge RHR Door Edge LHR RHR shown (LHR opposite) 4
5 10 If Necessry, Prepre Door for Top Strike Cutout. 1¹ ₄" Cut out mteril this side only 13 If Using 360/386/388 Thru-olting Trim, Remove Center Slide Mounting Nut. Thru-olting trim uses stndoffs (360L trim shown) ⁹ ₁₆" Push side of door, RHR shown 11 Prepre Top of Door for Mounting. Aluminum ⁷ ₃₂" Di. x2 82 Csk to ³ ₈" Di. 3⁷ ₁₆" 1¹ ₂" center slide mounting nut ³ ₈" socket with ¹ ₄" drive Push Side of Door 12 Prepre ottom of Door for Mounting. Aluminum For 2-Point Only mounting nut hs left-hnded threding ⁷ ₃₂" Di. x2 82 Csk to ³ ₈" Di. 2¹ ₄" Push Side of Door 1¹ ₂" 14 Slide nd Center Slide Assemly thru Door. NOTE: Confirm top ltch (nd ottom ltch, if pplicle) is in correct orienttion efore proceeding. 1-Point (LL) NOTE: It is norml for the cle to end inside the door, forcing the ltch outwrd. Holes should fce push side of door Top 2-Point Holes should fce push side of door Holes should fce push side of door Top Aluminum Door ppliction shown 5
6 15 Secure Center Slide to Door. 16 Align ottom nd Instll Mounting Screws. Aluminum For 2-Point Only Secure center slide to door y lightly tightening lower screw Align upper hole visully 17 Secure Top with 2 Screws. Aluminum Insert smll screwdriver into upper hole to prevent center slide from rotting c Fully tighten lower screw d 18 Instll ottom Mounting rcket Assemly. Hollow Metl For 2-Point Only #25 NOTE: Confirm correct orienttion of ssemly efore proceeding. Open side of housing should fce pull side of door. #10-24 Push Side of Door If using ³ ₄" undercut door NOTE: Use 2 screws per rcket (center hole not used for this ppliction). spcer locks (2) re required Spcer lock Kit ( ) purchsed seprtely 6
7 19 Insert Adjustment Pin to Hold ottom in Plce. Hollow Metl For 2-Point Only Pin must go thru oth sides of rcket 22 If Necessry, Cut Device. Jm 1¹ ₂" (38 mm) Recommended Door Jm ottom edge of ltch housing should e flush with ottom of door (for ³ ₈" stndrd undercut) Cover Plte Flush Temporrily Remove Anti-Rttle Clip 23 Attch Center Cse to Door. Assemle pin Squeeze ts on cp, then insert pin lock my need to e pushed down to insert screw Top mounting screw is secured into upper hole of center slide 20 Secure Top Mounting rcket. Hollow Metl NOTE: If using 360/386/388 trim, this screw will pss thru top center slide hole nd secure directly into trim. NOTE: It is norml for the cle to end inside the door, forcing the ltch outwrd s shown here. #25 Thru-olting Trim Sex olt #10-24 NOTE: Use 2 screws per rcket (center hole not used for this ppliction). (1³ ₄" door) 21 Hng Door on Frme. (1³ ₄" door) (2¹ ₄" door) CAUTION: For 2-point ltches, ottom ltch cnnot e in locked position while hnging door on frme. must e retrcted. (2¹ ₄" door) (ottom hole only) 7
8 24 Mrk nd Prepre 2 Holes. 27 If Retrofit Instlltion, Instll Steel Cover Plte to Cover Existing 338 Strike Opening in Accordnce with the Frme Mnufcturer s Fire Listing. c Surfce Mount (metl doors only) #25 #10-24 Sex olts Strike Filler Plte (3FP0116A001-GL) purchsed seprtely ¹ ₄" (device side) ¹³ ₃₂" (trim side) 28 Instll 2 Top Strike Screws Using the Slot Fetures on the Strike. 25 Instll End Cp rcket nd End Cp. 249 Top Strike (metl) Surfce Mount or Sex olts (1³ ₄" door) Sex olts (2¹ ₄" door) (wood) 29 Prepre Floor for ottom Strike. Hollow Metl For 2-Point Only Retrofit instlltion 26 If New Instlltion, Prepre Door Frme for Top Strike. Edge of stop Chisel out pocket ¹ ₂" Deep Pull Side Metl #25 x ¹ ₂" Deep x2 ¹ ₂" #10-24 ¹ ₂" Use strike to mrk loction of 2 holes Wood ¹ ₈" Drill Pilot 1" Deep x2 1" 1" ³ ₈" Di. x 1¹ ₄" Deep 2 plces Push Side 8
9 30 Instll ottom Strike. Hollow Metl For 2-Point Only Cler holes of deris, then drop in nchors (slotted end first) Secure the nchors using hmmer nd punch IMPTANT: Anchors must e elow flush. 32 Instll Lift Finger nd Retiner Clip. NOTE: The lift finger instlltion nd djustment must e performed while the ltches re in the extended (ltched) position. Slide L-shped lift finger thru lock in device center cse nd then into center slide For 2-Point Only Push cle to the side so it does not interfere with lift finger. Insert djustment screw through top slot nd rotte with screwdriver to rise lift finger until it is snug ginst lock c Lift finger must insert into center slide here Instll strike plte nd secure with 2 screws Instll retiner clip ginst lift finger, snpping it into the slot of the djustment screw d Secure lift finger nd retiner clip with screw e c 349 ottom Strike slot 33 Adjust Lift Finger. NOTE: Lift finger djustment must e performed while the ltches re in the extended (ltched) position. 31 Prepre Threshold. Aluminum For 2-Point Only Loosen retiner clip screw Loosen djustment screw until the lift finger drops nd you feel contct with the center slide. After closing door with ottom ltch instlled, mrk the loction the ottom ltch olt is contcting the threshold.. Drill ³ ₄" dimeter hole in the threshold. olt ³ ₄" Di. Tighten retiner clip screw c Stop 9
10 34 Perform Functionl Test of Door.. Depress pushr. Door should egin to open when pushr is nerly fully depressed. If necessry, refer to Step 33 to redjust lift finger.. With door closed, top ltch should e secure. For 2-Point Only c. With door closed, ottom ltch should e secure. d. Confirm tht ottom ltch does not drg ginst floor when door is opened. Hollow Metl For 2-Point Only If this occurs, remove ltch djustment pin nd rise ltch, then reinsert pin in next notch. Pin must go thru oth sides of rcket 35 Adjust Top Strike s Necessry, then Instll the Third Strike Screw to Fix the Strike Position. (metl) (wood) 36 Instll Center Cse Cover. Metl #25 x ¹ ₂" Deep #10-24 Wood ¹ ₈" Drill Pilot 1" Deep Remove protective film from pushr To remove pin, slide screwdriver eneth the ltch djustment pin cp Squeeze ts on cp efore reinserting pin OPTIONAL EQUIPMENT CD (CYLINDER DOGGING) 1. Remove mortise cylinder cm nd reinstll in reverse (Figure 1). 2. Insert key nd rotte cm to instll the cylinder to the cover plte (Figure 2). 3. Remove key to slide cover plte in position in the mechnism cse. Std. mortise cylinder CD function conversion Std. mortise cylinder Std. mortise cylinder Dogging plte cover Offset towrd pushr Cylinder collr Mortise cylinder cm Mortise cylinder cm Dogging procedure Figure 1 Cylinder locking wsher Cylinder locking nut Mechnism cse Turn cylinder key pproximtely ¹ ₈ turn for stndrd dogging Depress pushr Figure 2 10
11 ALUMINUM AND HOLLOW METAL DOS - RHR 33/3549A Device Templte D C L Device A = stile width ¹ ₄" X = ckset RHR 33/3549A Instlltion A 2¹ ₈" to 2³ ₄" pir of doors 2³ ₄" to 3³ ₄" 3³ ₄" to 5" 5" to flush 2¹ ₂" to 3³ ₄" single door 3³ ₄" to 5" 5" to flush 1³ ₁₆" 1¹ ₂" 1 2¹ ₂" 1¹ ₂" 1 2¹ ₂" NOTE: Consult luminum door mnufcturer to confirm ckset comptiility. Device Side only 33/3549A-F A 3⁵ ₈" Min. 2³ ₄" 8³ ₁₆" 2 Use of outside trim my lter minimum stile requirement. See trim templte. Aluminum Door ¹ ₄" Di. (Device Side only) 82 Csk to ⁷ ₁₆" Di. 6¹ ₄" 1⁵ ₈" 1⁵ ₁₆" Hollow Metl Door ¹ ₄" Di. (Device Side only) 82 Csk to ³ ₈" Di. C Device L Sex olt (for ottom hole only) 39⁵ ₈" to finished floor 3¹ ₈" 2 1⁵ ₈" Device Side only ¹ ₈" Rdius (8 plces) ¹³ ₁₆" ¹⁹ ₃₂" ¹ ₄" Rdius (4 plces) X C C D C D ⁵ ₁₆" (device side) ¹³ ₃₂" (trim side) ⁵ ₁₆" (device side) (Screw will tighten directly into center slide) Thru-olting Trim ⁵ ₁₆" (device side) ¹ ₂" (trim side) ¹³ ₃₂" 11
12 LHR 33/3549A Instlltion A 2¹ ₈" to 2³ ₄" pir of doors 2³ ₄" to 3³ ₄" 3³ ₄" to 5" 5" to flush 2¹ ₂" to 3³ ₄" single door 3³ ₄" to 5" 5" to flush = ckset 1³ ₁₆" 1¹ ₂" 1 2¹ ₂" 1¹ ₂" 1 2¹ ₂" NOTE: Consult luminum door mnufcturer to confirm ckset comptiility. Device C L A = stile width X ¹ ₄" ALUMINUM AND HOLLOW METAL DOS - LHR 33/3549A Device Templte D 33/3549A-F A 3⁵ ₈" Min. 2³ ₄" Device Side only Use of outside trim my lter minimum stile requirement. See trim templte. Aluminum Door 2 8³ ₁₆" ¹ ₄" Di. (Device Side only) 82 Csk to ⁷ ₁₆" Di. Hollow Metl Door ¹ ₄" Di. (Device Side only) 82 Csk to ³ ₈" Di. C Device L 1⁵ ₁₆" 1⁵ ₈" 6¹ ₄" Sex olt (for ottom hole only) C D C D ⁵ ₁₆" (device side) ¹³ ₃₂" (trim side) ⁵ ₁₆" (device side) (Screw will tighten directly into center slide) Thru-olting Trim ⁵ ₁₆" (device side) ¹ ₂" (trim side) C ¹ ₄" Rdius (4 plces) X ¹³ ₁₆" ¹⁹ ₃₂" ¹³ ₃₂" 1⁵ ₈" Device Side only ¹ ₈" Rdius (8 plces) 2 3¹ ₈" 39⁵ ₈" to finished floor 12
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