Clamping systems. Leitz Lexicon Edition 7

Transcription

1 Clamping systems Leitz Lexicon Eition 7

2 Explanation of abbreviations a e a p BM PL PT L M S b B B BEM BH CNC = imension = cutting thickness (raial) = cutting epth (axial) = imension = panel raising length = panel raising epth = working length = number of knives = anti soun (low noise esign) = overhang = with = thickness of shouler = note = escription = tipping height = bore iameter = Computerize Numerical Control LL M MBM MC M min -1 MK m min -1 m s -1 n n max. NL N NH NL NL NT = left han rotation = metric threa = minimum orer quantity = multi-purpose steel, coate = thickness of knife = revolutions per minute (RPM) = morse taper = metres per minute = metres per secon = RPM = maximum permissible RPM = position of hub = thickness of hub = zero height = cutting length = pinhole imensions = grooving epth 0 B FC GL IK KN P RI = iameter = cutting circle iameter = zero iameter = outsie iameter = iameter of shouler = ust Flow Control (optimise chip clearance) = number of links = thickness = ouble keyway = polycrystalline iamon = rotation P POS PT PG QL R R RL RP = profile = cutter position = profile epth = profile group = cutting material quality = raius = right han twist = right han rotation = raius of cutter FB FT FW FL f z f z eff GEW GL GS H HC H HL HS HW IV KBZ KLH KM KN KNL L l L LEN = with of rebate = epth of rebate = bevel angle = flange iameter = tooth fee = effective tooth fee = threa = total length = Plunging ege = height = tungsten carbie, coate = woo thickness (thickness of workpiece) = high-alloye tool steel = high-spee steel (HSS) = tungsten carbie (TCT) = ient number = insulation glazing = abbreviation = clamping height = ege breaker = single keyway = combination pinhole consists of 2/7/42 2/9/46,35 2/10/60 = length = clamping length = left han twist = Leitz stanar profiles S SB SET SLB SLL SLT SP ST STO SW T TI TG TK UT V v c v f VE VSB WSS Z Z ZF ZL = shank imension = cutting with = set = slotting with = slotting length = slotting epth = tool steel = Cobalt-basis cast alloys, e.g. Stellit = shank tolerance = cutting angle = iameter of tool boy = thickness of tool = pitch = reference iameter = cutting eges with irregular pitch = number of spurs = cutting spee = fee spee = packing unit = ajustment range = workpiece material = number of teeth = number of fingers = tooth shape (cutting ege shape) = finger length Notes to the Lexicon concerning the iagrams an tables The statements mae in the iagrams an tables relate to specific conitions an represent parameters from tests subjecte to efine conitions. Variations when using tools in iniviual case ue to special application conitions may be possible. Our support team will provie you with etaile information.

3 Overview clamping systems Clamping elements Hyro clamping - open system Hyro clamping - close system Clamping sleeves Quick clamping elements Hyro clamping - close system Mechanical clamping Clamping chucks Shrink-fit chucks Hyro chucks Welon chucks rill aaptors Clamping arbors Hyro clamping arbors Cutter arbors aptors for circular sawblaes 78 lphabetical prouct inex 82 inex 83 1

4 Tool types aptors Spinle without safety against twisting Spinle with safety against twisting - keyway Spinle with safety against twisting - hexagon Spinle 30 Spinle 40 Spinle with HSK-F63 moifie Circular sawblaes page 10 page 16 page Hyro clamping - Close system - Hyro-uo clamping element with integrate safety against twisting Clamping sleeves - Flange sleeve for circular sawblaes with rbors - rbors HSK-F 63 moifie = 12,5, 20, 52 page 6 page Hyro clamping - Open system - clamping element with clamping nut - clamping element with en ring an clamping screws Mechanical clamping - Quick clamping element Type 110 for scoring sawblaes an cutting tools Hoggers page 10 page 17 page 13 page Hyro clamping - Close system - Hyro-uo clamping element with integrate safety against twisting Clamping sleeves - Flange sleeve for cuttingan hogging tools with Hyro clamping - Hyro clamping element for cutting- an hogging tools for 60 un rbors - rbors HSK-F 63 moifie = 12,5, 20, 52 page 24 page Mechanical clamping - Quick clamping element Type 160 for cutting- an hogging tools Hyro clamping - Close system - Quick clamping element Type 160 Hyro for cutting- an hogging tools page Hyro clamping - Close system - Quick clamping element Type 160 Hyro-uo for cutting- an hogging tools Cutters/ cutterheas page 6 page 17 page 13 page Hyro clamping - Open system - clamping element with clamping nut - clamping element with en ring an clamping screws Clamping sleeves - Flange sleeve for cuttingan hogging tools with Hyro clamping - Close system - Hyro clamping element for cutting- an hogging tools for 60 un rbors - rbors HSK-F 63 moifie = 12,5, 20, 52 page 7 page 22 page Hyro clamping - Close system - clamping element with clamping nut - clamping element with en ring an clamping screws Mechanical clamping - Quick clamping element Type 110 for scoring sawblaes an cutting tools Hyraulic clamping - Close system - Hyro-clamping element for spinle 40 for tool with bore 60 page 12 - Hyro-clamping element for spinle 30 an for tools with bore 60 2

5 Tool types aptors Spinle without safety against twisting Spinle with safety against twisting - keyway Spinle with safety against twisting - hexagon Spinle 30 Spinle 40 Spinle with HSK-F63 moifie Cutters/ cutterheas page 10 page 24 page Hyro clamping - Close system - Hyro-uo clamping element with integrate safety against twisting Mechanical clamping - Quick clamping element Type 160 for cutting- an hogging tools Hyro clamping - Close system - Quick clamping element Type 160 Hyro for cutting- an hogging tools page Hyro clamping - Close system - Quick clamping element Type 160 Hyro-uo for cutting- an hogging tools Hogger sets/ cutterhea sets page Hyro clamping - Open system - clamping element with clamping nut - clamping element with en ring an clamping screws page 7 page Hyraulic clamping - Close system - Hyro-clamping element for spinle 40 an for toolsets with bore 60 page 12 page rbors - rbors HSK-F 63 moifie = 12,5, 20, Hyro clamping - Close system - clamping element with clamping nut - clamping element with en ring an clamping screws - Hyro-clamping element for spinle 30 an for tool with bore 60 page 14 page Hyro clamping - Close system - Clamping element with en ring Clamping screws an safe against twisting Hyro clamping - Close system - Hyro-uo clamping element with ouble piston clamping an fine ajustment page 15 page Hyro clamping - Close system - Hyro-uo clamping element with 2 chambers, axial piston clamping an fine ajustment Hyro clamping - Close system - Hyro-uo clamping element with 2 chambers axial piston clamping an fine ajustment page Clamping sleeves - Clamping sleeve with en ring an safety against twisting - Spinle filling spacers with safety against twisting page Clamping sleeves - Reuction sleeve with collar - Reuction sleeve without collar 3

6 aptors Tool types SK 30 ISO 30 SCM/ Morbielli BT 30 BT 35 SK 40 Router cutters page 27 page 39 page 40 page 41 page Shrink-fit chucks page 36 page 37 page Shrink-fit chucks page 38 Cutterheas with shank page Shrink-fit chucks page 39 page 40 page 41 page Shrink-fit chucks page 36 page 37 page 38 page 38 Tools with borehole page 70 page 71 page 69 page 69 page 70 page rbors rbors rbors rbors page 39 page 40 page 41 Circular sawblaes page 81 page aptors for sawblaes aptors for sawblaes + page 70 page 71 page 70 page rbors rbors rills with cylinrical shank page Shrink-fit chucks page 39 page 40 page 41 page Shrink-fit chucks page 36 page 37 page 38 page 38 page 63 page rill chucks rill chucks rills with cylinrical shank with clamping area page Shrink-fit chucks page 36 page 37 page 38 page 39 page 40 page 41 page Shrink-fit chucks page 38 page 63 page rill chucks rill chucks 4

7 HSK-F 50 HSK-E 63 HSK-F 63 HSK 85 WS Threae shank with/ without tapere seating page 42 page 43 page 28 page 28 page Shrink-fit chucks page 44 page Shrink-fit chucks page Hyro chucks page 46 page 47 page 48 page 42 page 43 page 28 page 28 page Shrink-fit chucks Shrink-fit chucks page 44 page 45 page Hyro chucks page 46 page 47 page 48 page rbors + page 42 page rbors page 72 page rbors page 73 page 81 page 65 page 66 page Hyro arbors page 75 page 76 page rbors aptors for circular saws + page aptors for multi purpose saws + page rbors rbors page 80 page 42 page 43 page aptors for circular saws page Shrink-fit chucks page 44 page Shrink-fit chucks page 46 page 47 page 48 page 63 page rill chucks rill chucks page 42 page 43 page 28 page 28 page Shrink-fit chucks page 44 page 45 page Shrink-fit chucks page 46 page 47 page 48 page rill chucks quick clamping esign page Conventional rill chucks rill chucks rill chucks 5

8 7.1 Clamping elements Hyro clamping - open system For spinle without safety evice against twisting Clamping sleeve for centric, play-free clamping of tools an cutterheas. Machine: Machines with high precision spinles e.g. moulers etc. Hyro-uo open clamping system, activation of hyro clamping by a grease gun. Suitable for right an left han rotation. With clamping nut PH NL L B B L NL Ø9 TK 80 2x180 Hyro-uo clamping element PH with clamping nut B L NL Ø9 TK 80 2x180 Ø11 TK 75 3x120 M6 TK 75 3x120 Hyro-uo clamping element PH with en ring an clamping screws BM Sickle spanner ajustable 90/155; L290; IN1816; tenon Grease gun Grease cartrige for Hyro sleeve Grease nipple M10x With en ring an clamping screws PH NL L B BM llen key SW Grease gun Grease cartrige for Hyro sleeve Grease nipple M10x Cylinrical screw with ISK M6x Cylinrical screw with ISK M6x B Clamping collars without threa T B Clamping collar without threa 6

9 7.1 Clamping elements Hyro clamping - close system For spinle without safety evice against twisting Clamping sleeve for centric clamping of tools, tool sets an cutterheas. Machine: Machines with high precision spinles, e.g. moulers, ouble-en tenoners, egebaning machines, winow prouction machines etc. Hyro-uo close hyro clamping system, activation of hyro clamping by internal clamping system without grease gun. Suitable for right an left han rotation. With clamping nut PH NL L B B NL Ø9 TK 80 2x180 BM Sickle spanner ajustable 90/155; L290; IN1816; tenon L Ø11 TK 75 3x120 Hyro-uo clamping element PH with clamping nut B NL Ø9 TK 80 2x180 With en ring an clamping screws PH NL L B BM llen key SW Cylinrical screw with ISK M6x L M6 TK 75 3x120 Hyro-uo clamping element PH with en ring an clamping screws Clamping collars without threa T B B Clamping collar without threa 7

10 7.1 Clamping elements Hyro clamping - close system For spinle without safety evice against twisting Clamping sleeve for centric, play-free clamping of tool sets, for winow tools on stacke spinle machines. Machine: Machines with high precision spinles, e.g. moulers, ouble-en tenoners, egebaning machines, winow prouction machines etc. Hyro-uo close hyro clamping system, activation of hyro clamping by internal clamping system without grease gun. Total length of sleeves ajuste as require. B NL max NL min With en ring, clamping screws an safety evice against twisting PH NL L B L min L max Hyro-uo clamping element PH with en ring, clamping screws an safety evice against twisting BM BEM Cylinrical screw with ISK M6x Cylinrical screw with ISK M6x Cylinrical screw with ISK M6x Cylinrical screw with ISK M6x Cylinrical screw with ISK M6x Cylinrical screw with ISK M6x Cylinrical screw with ISK M6x Countersink screw, Torx 15 M4x6 for feather key Countersink screw, Torx 15 M4x for feather key 1,2, Feather key 1 19x8x Feather key 2 10x8.5x Feather key 3 19x8x Feather key 4 19x8x llen key SW Torx key Torx En ring with safety evice against twisting TR TK IK

11 7.1 Clamping elements Hyro clamping - close system Spinle without safety evice against twisting - Hyro-uo clamping sleeve with stepless fine ajustment of 2 part tool sets Hyro-uo clamping sleeve with fine threa an axial piston clamping for stepless ajustment of 2 part tool sets. itional clamping collar with safety evice against twisting. Machine: Machines with high precision spinles, e.g. moulers, ouble-en tenoners, egebaning machines etc. High precision fine threa ajustment with a 0.01 scale for fine ajustment of 2 part cuttersets with repeatability. justment range 10. Maintenance free hyro clamping mechanism. VSB B Hyro-uo clamping element with axial piston clamping an fine ajustment PH B NL L Clamping collar without threa With Hyro-uo 2 chamber axial piston clamping an fine ajustment PH L B VSB in / / BM llen key SW Clamping collars without threa T B in / /

12 7.1 Clamping elements Hyro clamping - close system For spinle without safety evice against twisting - Hyro-uo clamping sleeve for saws, cutters an hoggers Hyro-uo clamping sleeve for high precision clamping an flexible positioning of saws, cutters an hoggers on spinles without using spacers or spinle nuts. Machine: Multi-blae circular saw machines, four-sie moulers, ouble-en tenoners etc. Close hyro clamping system with maintenance free pressure piston mechanism. NL With integrate safety evice against twisting PH NL NL L B /M6/ /M6/ /M6/ /M6/ /M6/ with clamping screws. B Spacer set, aluminium screwe, for mounting saws T B NL /7/ /7/ B L B Steel spacers, for mounting sets of sawblaes TR B NL /7/ /7/ /7/ /7/ /7/ /7/ /7/ /7/ Set of spacers Bore pattern for tools for mounting on: 40º 45º 45º Ø 7 50º Ø 106 Ø 7 120º Ø º Ø º Ø 7 40º Hyro sleeve an Hyro sleeve Hyro sleeve un

13 7.1 Clamping elements Hyro clamping - close system L NL Spinle with safety evice against twisting - hexagon HF spinle 40 Hyro-uo clamping sleeve Hyro-uo clamping element for play-free clamping cutting tools on high precision spinle with hexagon safety evice against twisting (HF spinle) for high concentricity. Machine: Machines with high precision spinles, e.g. moulers, ouble-en tenoners, egebaning machines etc. Close hyro clamping system with maintenance free pressure piston mechanism. RPM n max min -1. ttention: Comply with maximum amissible spee for the mounte tools! With en ring an clamping screws, for tool sets with bore 60 PH NL L B Spinle fixture consisting of: Conical spring washer, clamping screw, hexagon spanner, brace. B BM Securing part for HF-spinle HF llen key SW Hyro uo clamping element PH

14 7.1 Clamping elements Hyro clamping - close system GL N 4xM6 Ø75 B NL min NL max Spinle with safety evice against twisting - hexagon HF spinle 30 Hyro clamping sleeve Hyro clamping sleeve for play-free clamping of cutting tools on high precision spinle with hexagon safety evice against twisting (HF spinle 30) for high concentricity. Machine: Machines with high precision spinles iameter 30, e.g. egebaning machines, ouble-en tenoners, moulers etc. Close hyro clamping system with maintenance free pressure piston mechanism. User frienly axial hanling of the hyro clamping screw from top. Safety against twisting on the spinle through an appropriate hexagon in the spinle fixture. RPM n max min -1. ttention: Comply with maximum amissible spee for the mounte tools! For cutting tools with bore 60 PH NL N GL B Spinle securing part consists of: Securing parts, clamping screw, hexagon spanner, brace. BM Securing part for HF-spinle HF llen key SW 5, L Hyro clamping sleeve PH

15 7.1 Clamping elements Hyro clamping - close system Spinle with safety evice against twisting - hexagon HF spinle 40 Hyro clamping sleeve Hyro clamping sleeve for play-free clamping of hogging/cutting tools on high precision spinle with hexagon safety evice against twisting (HF spinle) for high concentricity. Machine: Machines with high precision spinles, e.g. moulers, ouble-en tenoners, egebaning machines etc. Close hyro clamping system with maintenance free pressure piston mechanism. RPM n max min -1. ttention: Comply with maximum amissible spee for the mounte tools! NL For cutting tools an hoggers with bore 60/80 PH NL N GL B B Spinle fixture consisting of: Conical spring washer, clamping screw, hexagon spanner, brace. BM Securing part for HF-spinle HF N GL Hyro clamping sleeve PH

16 7.1 Clamping elements Hyro clamping - close system Spinle with safety evice against twisting - hexagon HF spinle 40 Hyro-uo clamping sleeve, ajustable Hyro-uo clamping sleeve for play-free clamping cutting tools on high precision spinle with hexagon safety evice against twisting (HF spinle). With extra fine threa an ual piston clamping for stepless ajustment of 2 part tool sets on the spinle. Machine: Machines with high precision spinles, e.g. moulers, ouble-en tenoners, egebaning machines etc. Close hyro clamping system with maintenance free pressure piston mechanism. RPM n max min -1. ual piston clamping, inepenent clamping: sleeve - spinle an sleeve - tool. ttention: Comply with maximum amissible spee for the mounte tools! VSB B Hyro-uo clamping sleeve with fine ajustment PH NL With ual piston clamping an hexagon safety evice against twisting, fine ajustment PH NL B VSB Inclue in elivery: uo sleeve complete with parts for mounting cutter an ajusting mechanism. BM llen key SW

17 7.1 Clamping elements Hyro clamping - close system Spinle with safety evice against twisting - hexagon HF spinle 40 Hyro-uo clamping sleeve, ajustable Hyro-uo clamping sleeve for play-free clamping cutting tools on high precision spinle with hexagon safety evice against twisting (HF spinle). Moel with extra fine threa an axial ual piston clamping for stepless ajustment of 2 part tool sets on the spinle. Machine: Machines with high precision spinles, e.g. moulers, ouble-en tenoners, egebaning machines etc. Close Hyro-uo clamping system with axial ual piston clamping, inepenent clamping: sleeve - spinle an sleeve - tool. With ual piston clamping an hexagon safety evice against twisting, fine ajustment PH NL L B VSB VSB NL L BM llen key SW B Hyro-uo clamping element with axial piston clamping an fine ajustment PH

18 7.1 Clamping elements Clamping sleeves L KLH Flange sleeve Flange sleeve for mounting scoring an grooving sawblaes. Machine: ouble-en tenoners, egebaning machines etc. For stanar spinle (KN). Case harene steel tool boy with high concentricity. Spinle fixing parts are supplie by the machine manufacturer. For circular sawblaes with bore 65 TB Machine L KLH Homag, IM KN Machine BM Countersink screw with ISK M6x Locking isc left IM 48x24x Locking isc right IM 48x24x Locking isc Homag 40x9x xM6 Ø90 Flange sleeve TB

19 7.1 Clamping elements Clamping sleeves Flange sleeve Flange sleeve for mounting hoggers, segment hoggers, soli hoggers an foling hoggers. Machine: ouble-en tenoners, finger joint machines, egebaning machines etc. For stanar spinle (with or without keyway). Case harene steel tool boy with high concentricity. Spinle fixing parts are supplie by the machine manufacturer. For cutting an hogging tools with bore 80 TB 300 0, TB , TB , TB , TB , TB , TB Machine L KLH Schwabeissen KN Torwegge KN Celaschi KN Grecon KN Homag, IM KN * Gabbiani KN imter, Grecon KN * = L an KLH values inclue 13 spacer thickness. KLH 8xM8 Ø100 BM Cylinrical screw with ISK M8x Cylinrical screw with ISK M8x Flange sleeve TB L 17

20 7.1 Clamping elements Clamping sleeves Clamping sleeve with en ring Clamping sleeve for mounting sets of single tools. Machine: Spinle moulers, moulers, ouble en tenoners, egebaning machines an winow prouction machines. Suitable for the use with several tool sets mounte on top of each other e.g. stacke spinle machines. With en ring an safety evice against twisting TB TK L Clamping sleeve TB with en ring an safety evice against twisting L for L BM Cylinrical screw with ISK 80 M6x Cylinrical screw with ISK 100 M6x Cylinrical screw with ISK 112 M6x Countersink screw, Torx 15 M4x Feather key B 8x7x llen key SW Torx key Torx Spacer element for use with clamping sleeves with safety evice against twisting to fill free spinle lengths. Spinle filler spacers with safety evice against twisting TR KLH Spacer with safety evice against twisting 18

21 7.1 Clamping elements Clamping sleeves Reucing sleeve Reucing sleeve with/without flange for cutting tools an tool sets for use on spinles of various iameters. Machine: Spinle moulers, plug cutters etc. The length of the reucing sleeve shoul be approximately 2 shorter than the with of the hub or the total height of the tool/tool set. For safety reasons, the use of reucing sleeves shoul be avoie if possible. NL With flange TB B NL B in / B B Reucing sleeve TB with flange L Without flange TB L Reucing sleeve TB without flange 19

22 7.2 Quick clamping elements Hyro clamping - close system NL NH Spinle with safety evice against twisting - hexagon HF spinle 40 Quick clamping sleeve type 160 Hyro Quick clamping sleeve for tools an hoggers on high precision spinle = 40 with hexagon safety evice against twisting. Machine: ouble-en tenoners, egebaning machines etc. Harene steel tool boy, with mechanical quick clamping mechanism without compresse air. Tool is mounte irectly on the quick clamping system without intermeiate flange, close hyro clamping system with maintenance free pressure piston mechanism, suitable for right han an left han rotation. RPM n max = 9000 min -1. Tools must have four bayonet holes on 130 pitch. ttention: Comply with maximum amissible spee for the mounte tools! For tools an hoggers PH BEM B N NH NL TK Clamping bolts PCS For HF-spinle with hexagon BM Securing part for HF-spinle HF Hexagon key SW B TK Spinle securing part consists of: Conical spring washer, clamping screw, hexagon spanner, brace. N Hyro quick clamping sleeve type 160 HF 20

23 7.2 Quick clamping elements Hyro clamping - close system NL NH Spinle with safety evice against twisting - hexagon HF spinle 40 Quick clamping sleeve type 160 Hyro-uo Quick clamping sleeve for tools an hoggers on high precision spinle = 40 with hexagon safety evice against twisting. ouble acting hyro centering clamping eliminating the tolerance between spinle, clamping element an tool. Machine: ouble en tenoners, egebaning machines etc. Harene steel tool boy, with mechanical quick clamping mechanism without compresse air. Tool is mounte irectly on the quick clamping system without intermeiate flange, close hyro clamping system with maintenance free pressure piston mechanism, suitable for right han an left han rotation. RPM n max = 9000 min -1. Tools must have four bayonet holes on 130 pitch. ttention: Comply with maximum amissible spee for the mounte tools! For tools an hoggers PH BEM B N NH NL TK Clamping bolts PCS For HF-spinle with hexagon BM Securing part for HF-spinle HF Hexagon key SW B TK Spinle securing part consists of: Conical spring washer, clamping screw, hexagon spanner, brace. N Hyro-uo quick clamping sleeve type 160 HF 21

24 7.2 Quick clamping elements Mechanical clamping Spinle with safety evice against twisting - keyway Quick clamping sleeve type 110 For quick clamping of scoring sawblaes, grooving sawblaes an tools. Machine: ouble-en tenoners, finger joint machines, egebaning machines etc. For stanar spinle (KN), harene steel tool boy with mechanical operation of the quick clamping mechanism without compresse air. Tool is mounte irectly or by using a flange, suitable for right han rotation an left han rotation. For scoring sawblaes an tools PM B N NH KN TK Clamping bolts PCS x NH N Machine LH RH Securing part IM Securing part Homag Hexagon key B TK Spinle securing part consists of: Conical spring washer, clamping nut or clamping screw, spanner or hexagon spanner, brace. Spacer for flush mounting when using flanges type 110/2. Quick clamping sleeve Spacer Spacer for flush mounting TR Machine BM BM-spinle Homag, IM 60x26x30,KN 30 KN x Spinle length Quick clamping sleeve, flush mounte on spinle 22

25 7.2 Quick clamping elements Mechanical clamping Spinle with safety evice against twisting - keyway tool flange type 110 Tool flange for quick clamping sleeve type 110. Harene steel tool boy for quick clamping of scoring/grooving sawblaes. Machine: ouble en tenoners, finger joint machines, egebaning machines etc. Tool mounte irectly on tool flange. RPM n max min -1. ttention: Comply with maximum amissible spee for the mounte tools! Tool flange T Tool Type LH RH 110/2 for scoring saws mounte on flange M 6 ø65 ø110 ø 80 ø 90 Tool flange type 110/2 for scoring saws 23

26 7.2 Quick clamping elements Mechanical clamping Spinle with safety evice against twisting - keyway Quick clamping sleeve type 160 For quick clamping of hoggers an tools. Machine: ouble-en tenoners, egebaning machines etc. For stanar spinle (KN/KN). Harene steel tool boy, with mechanical operation of the quick clamping mechanism without compresse air. Tool is mounte irectly on the quick clamping sleeve or by a flange, suitable for right han rotation an left han rotation. RPM n max 9000 min -1. ttention: Comply with maximum amissible spee for the mounte tools! For tools an hoggers PM B N NH TK Clamping bolts PCS KN KN B TK Machine LH RH Homag Securing part IM Securing part Hexagon key Spinle securing part consists of: Conical spring washer, clamping nut or clamping screw, spanner or hexagon spanner, brace. N NH Quick clamping sleeve Spacer Spacer for flush mounting when using cutter flange type 160/2, type 160/3. Spacer / set for flush mounting T Machine Type BM BM-spinle IM 160/2-3 60x15/20x35.KN 35 KNx Homag 160/2-3 60x10/20x35.KN 35 KNx Spinle length Quick clamping sleeve, flush mounte on spinle 24

27 7.2 Quick clamping elements Mechanical clamping Spinle with safety evice against twisting - keyway tool flange type 160 Tool flange for quick clamping sleeve type 160. Harene steel tool boy for quick clamping of tools an hoggers. Machine: ouble-en tenoners, finger joint machines, egebaning machines etc. Tool mounte irectly on the flange. RPM n max 9000 min -1. ttention: Comply with maximum amissible spee for the mounte tools! Tool flange T , T Tool Type LH RH 160/1 for cutting tools 30 /NL /2 for hoggers 80 /NL ,7 11,8 M 8 Ø 30 Ø 149 Ø 130 Ø 58 Tool flange type 160/1, for tools 17,7 11,8 M 8 Ø 80 Ø Tool flange type 160/2, for hoggers 25

28 pplication Machine 7.3 Clamping chucks Shrink-fit chucks Clamping of shank tools with high precision an stability. Stationary routers with/without CNC control an cutter spinles for automatic tool change. Milling machines with cutter spinles for automatic tool change. Technical features B Shrink-fit chuck with hollow taper shank. Shrink-fit chuck with steep taper. B Largest iameter of the chuck in the clamping area Clamping or bore iameter Outer iameter of groove Length from reference point on steep taper or HSK reference surface Permissible shank tolerances Tools clampe in shrink-fit chucks must have at least the following tool shank tolerances: iameter of shank Tools mounte in < Shrink-fit chucks ISO h6 ISO g6 pplication ata Operation Maximum RPM The maximum RPM for shrink-fit chucks: n max = min -1. Shrink-fit chucks have a bore smaller than the iameter of the shank to be clampe. The chuck is opene by heating the chuck in the clamping area. The HF generator, enables quick an secure expansion of the shrink-fit chucks by inuction heating allowing. The tool can be fitte / replace. fter the chuck has coole own the tool is reay for use. fter short, quick heating the tool can be remove or fitte. fter the chuck has coole own the tool can be use. Leitz High Frequency Generator ISG

29 7.3 Clamping chucks Shrink-fit chucks Shrink-fit chuck ThermoGrip Tapere High precision tool chuck for clamping shank tools by thermal shrinking. Has the highest stability an rigiity of all known shank tools clamping systems, suitable for HSC an HPC machining. Tool chuck for high performance. Precision-balance for spees up to min -1. Short, slim esign for improve chip flow extraction. For clamping tungsten carbie an steel shanks. Clamping eccentricity e Integrate length ajustment to aopt the clamping epth of the tool. Comparison of transferable torque of traitional clamping chucks Nm SK 30, IN ISO 7388 PT Type Length aj. STO Weight kg g g g g B g B g B g B g SK 40, IN ISO 7388 PT Type Length aj. STO Weight kg E g E g E g E g ThermoGrip shrink-fit chuck Collet IN ISO B25, 75 Nm Tightening torque Ø13 Ø12 Ø19 Collet IN ISO B32 (ER32), 75 Nm Tightening torque Hyro clamping chuck 24 Ø9 24 Ø8 26 Ø14 The clamping range of collet chucks an hyro clamping chucks inclues shank tolerances g7 an h6. Leitz ThermoGrip chucks are esigne for a shank tolerance h6 for clamping iameters < 12 an a shank tolerance g6 for clamping iameters 12. Type: SK 30 pull stu as per IN ISO 7388 Type: B SK 30/ISO 30 pull stu for HS spinles from construction year 9/92 on Type: E SK 40 pull stu as per IN ISO

30 7.3 Clamping chucks Shrink-fit chucks Shrink-fit chuck ThermoGrip with hollow taper shank High precision tool chuck for clamping shank tools by thermal shrinking. Has the highest stability an rigiity of all known shank tools clamping systems, suitable for HSC an HPC machining. Tool chuck for high performance. Precision-balance for spees up to min -1. Short, slim esign for improve chip flow extraction. For clamping tungsten carbie an steel shanks. Clamping eccentricity e Comparison of transferable torque of traitional clamping chucks Nm ThermoGrip shrink-fit chuck Collet IN ISO B25, 75 Nm Tightening torque Collet IN ISO B32 (ER32), 75 Nm Tightening torque Hyro clamping chuck The clamping range of collet chucks an hyro clamping chucks inclues shank tolerances g7 an h6. Leitz ThermoGrip chucks are esigne for a shank tolerance h6 for clamping iameters < 12 an a shank tolerance g6 for clamping iameters 12. HSK-E 63, IN PT STO Weight kg h h g g g g g g g HSK-F 63, IN PT in STO Weight kg With chip Without chip h h / h h h g g g / h g g g g g / h g g g g Note: Chucks with chip alreay have a ata chip (511 bytes) ex works. Chips with larger capacity are available on request. B 28

31 7.3 Clamping chucks Shrink-fit chucks L Shrink collet ThermoGrip, Type TER, IN ISO High precision tool chuck for clamping shank tools by thermal shrinking. Has the highest stability an rigiity of all known shank tools clamping systems, suitable for HSC an HPC machining. Replacement for conventional spring collets to increase concentricity, rigiity an spee strength. Universal esign for the aaptation of shank tools in machining aggregates as well as irect clamping in spinles with integrate collet aaptor. For clamping of carbie an steel shanks. Clamping eccentricity e ttention: In orer to mount the collet nut in the shrinke tool, the tool iameter is not allowe to be larger than the collar iameter (B) state in the table. In iniviual cases the existing clamping nut must be exchange with the version state in the table. TER - ER16, IN ISO 15488, 8 TB B L Shrink collet Shrink collet Shrink collet Shrink collet BM Collet chuck nut M22x Shrink-fit collet TER, TB Note: Corresponing accessories for shrink-fit units are require in orer to use shrink-fit collets TER - ER together with the shrink-fit units ISG 22xx / 32xx or 24xx / 34xx. See: Brochure ThermoGrip shrink-fit generator. TER - ER20, IN ISO 15488, 8 TB B L Shrink collet Shrink collet Shrink collet BM Collet chuck nut M25x

32 7.3 Clamping chucks Shrink-fit chucks L Shrink-fit collet TER, TB Shrink collet ThermoGrip, Type TER, IN ISO High precision tool chuck for clamping shank tools by thermal shrinking. Has the highest stability an rigiity of all known shank tools clamping systems, suitable for HSC an HPC machining. Replacement for conventional spring collets to increase concentricity, rigiity an spee strength. Universal esign for the aaptation of shank tools in machining aggregates as well as irect clamping in spinles with integrate collet aaptor. For clamping of carbie an steel shanks. Clamping eccentricity e ttention: In orer to mount the collet nut in the shrinke tool, the tool iameter is not allowe to be larger than the collar iameter (B) state in the table. In iniviual cases the existing clamping nut must be exchange with the version state in the table. TER - ER25, IN ISO 15488, 8 TB B L Shrink collet Shrink collet Shrink collet Shrink collet Shrink collet Shrink collet Shrink collet Shrink collet BM Collet chuck nut M32x Note: Corresponing accessories for shrink-fit units are require in orer to use shrink-fit collets TER - ER together with the shrink-fit units ISG 22xx / 32xx or 24xx / 34xx. See: Brochure ThermoGrip shrink-fit generator. TER - ER32, IN ISO 15488, 8 TB B L Shrink collet Shrink collet Shrink collet Shrink collet Shrink collet Shrink collet Shrink collet Shrink collet BM Collet chuck nut M40x

33 pplication Machine Technical features Permissible shank tolerances Safety information 7.3 Clamping chucks Hyro chucks High precision clamping of shank tools. Stationary routers with CNC control an spinles for automatic tool change. Milling machines with spinles for automatic tool change. Hyro chucks are use to clamp shank tools in spinles with high precision. Hyro chucks have the same concentric run out tolerance as shrink-fit chucks, but shrink-fit chucks have consierably higher stability. Shrink-fit chucks are recoene for high cutting forces machining operations. Tools clampe in hyro chucks must have the following tool shank tolerances: iameter of shank Tools mounte in < Hyro chucks ISO h6 ISO g6 In case of loss of clamping pressure, tools clampe in hyro chucks must have safety screws to retain the tool in the chuck. The screw is selecte from the table below epening on the shank imensions: Shank iameter Safety screw Soli tungsten carbie shank tools can only be mounte in hyro chucks with a safety screw if the shank is steel. The soli carbie tool element must be rigily connecte to the steel shank e. g. by brazing, shrunk or glue. Shank of steel to fit in hyro chuck ø 25 Tool of soli carbie, e.g. spiral router cutter (ø 16) Shank with safety screw. Soli tungsten cutter with steel shank. pplication ata Reucing the clamping iameter Maximum RPM Maximum RPM for hyro chucks: n max = min -1. The stanar clamping iameter for Leitz hyro chucks is 25. Other shank iameters are clampe using reucing sleeves. The use of reucing sleeves significantly ecreases the clamping force an the concentric run out tolerance. It is recoene not to reuce the shank iameter except when absolutely necessary. The following shank iameters can be clampe with reucing sleeves:

34 7.3 Clamping chucks Hyro chucks Hyro chucks for shank tools with hollow shank taper HSK-F 63 High precision tool chuck for hyro clamping shank tools with cylinrical shank an shank iameters up to max = 25. Reuction of clamping iameter by special reuction inserts. Inepenent of irection of rotation, suitable for right han an left han rotation tool. xial safety evice by special length ajustment screw. Easy hanling clamping system. Tool aaptor finely balance. Maximum amissible spee n max = min -1. Clamping iameter 25 PH S Weight kg HSK-F Sales unit consisting of chuck an clamping key. Hyro chuck HSK-F 63 BM Reucing sleeve 12/25x56x Reucing sleeve 14/25x56x Reucing sleeve 16/25x56x Reucing sleeve 20/25x56x Length ajustment screw M8x25/14.5x Length ajustment screw M6x llen key SW

35 pplication Machine 7.3 Clamping chucks Clamping system for shank tools. Stationary routers with/without CNC control, CNC machining centres Milling machines with spinles to mount shank tools, Router machines without automatic tool change, Portable routers. Technical features Collet chuck HSK-F 63. B Largest iameter of the chuck in the clamping area Tool shank clamping iameter iameter of chuck face Length to reference point (SK) or to reference surface (HSK) Permissible shank tolerances Tools clampe in collet chucks must have at least the following tool shank tolerances: iameter of shank Tools mounte in < Collet chuck ISO g7 ISO g7 Collet nut clamping torque The following torques are require for safe clamping of the tool in the collet chuck: Collet nut threa Spanner type Clamping torque M 30 x 1,5 SW 40/42 60 Nm M 33 x 1,5 SW 40/42 60 Nm M 40 x 1,5 SW 45/50 80 Nm M 48 x 2 SW 58/ Nm M 50 x 2 SW 58/ Nm pplication ata Collet chuck esign Maximum RPM The maximum RPM for collet chucks: n max = min -1 (shank iameters up to 25 ). HSC Collet chucks (High Spee Cutting) have a maximum RPM: n max = min -1. Leitz collet chucks are available for the two esigns of collet below. Collet taper angle 2 52': IN ISO Collet taper angle 8 : IN ISO Collets with a taper angle of 2 52', taper tolerance 1:10, IN ISO are recoene. 33

36 7.3 Clamping chucks Precision collet chuck, cylinrical shank Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 16. Exact concentricity through harene, groun an ouble slotte collets. Easy hanling as loosening the ball bearing collet nut automatically opens the collet. Suitable for right an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. S Moel with ball bearing collet nut PM GL S Type x MK II / M x GL l Sales unit consists of clamping chuck, collet nut an key, without collet. Collet chuck with cylinrical shank Ball bearing collet nut BM for S Type 1 Type 2 Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 6.35 (1/4 ) Collet (2 52 ) 9.53 (3/8 ) Collet (2 52 ) 12.7 (1/2 ) Sickle spanner 34/ Sickle spanner 40/ Collet chuck nut M27x Collet chuck nut with ball bearing M33x Clamping nut for morse taper II shanks For clamping tools or tool chucks with morse taper II shanks (MK II). 1 = W 1 3/8 suitable for Perske an Maka motor spinles. 1 = M 33 X 3 suitable for Italian routers. 2 GL 1 With ifferential threa TK GL RH 45 W 1 3/8 M30x1, M33x3 M30x1, Fixing nut TK = machine relate 2 = tool relate 34

37 7.3 Clamping chucks Collet chuck with steep taper for CNC aggregates Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 16 (5/8 ). Steep taper esign for Flex 5+ aggregates (Homag Group) an 5-motion-Plus aggregate (Feler Format-4). Exact concentric running through harene, groun an ouble slotte collets. Easy hanling through automatic opening of the collet when opening the collet nut. Tool aaptor an collet nut fine balance. Maximum tool protrusion of the chuck = 50. collet with clamping iameter 10 is inclue. = 30, iameter range 3-16 PM Machine GL Weight kg Feler Format-4, Homag Group Collet chuck GL BM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Clamping key E25X Collet chuck nut ERX

38 7.3 Clamping chucks Collet chuck with steep taper SK 30 Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 20. Steep taper esign as per IN ISO 7388, without grooves an notches. Exact concentric running through harene, groun an ouble slotte collets. Vibration free cutting by short esign. Easy hanling through automatic opening of the collet when loosening the collet nut. Suitable for right han an left han rotation ue to ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice VN see section Knives an Spare Parts. Collet chuck with steep taper 8 Collet angle 8 : IN ISO SK 30, = 50 / 63, iameter range 6-20, 8 taper angle of the collet PM Type S Weight kg B SK B SK Sales unit consisting of clamping chuck with ball bearing collet nut, without collet or spanner. BM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6.35 (1/4 ) Collet (8 ) 9.53 (3/8 ) Collet (8 ) 12.7 (1/2 ) Collet (8 ) (5/8 ) Collet (8 ) (3/4 ) Sickle spanner 45/ Collet chuck nut with ball bearing M40x Ball bearing collet nut Ø12 24 Ø8 Type: B SK 30/ISO 30 pull stu for HS spinles from construction year 9/92 on 36

39 7.3 Clamping chucks Collet chuck with steep taper SK 30 Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 25.4 (1 ). Steep taper esign as per IN ISO 7388, without grooves an notches. Exact concentric running through harene, groun an ouble slotte collets. Easy hanling as loosening the ball bearing collet nut automatically opens the collet. Suitable for right han an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice VN see section Knives an Spare Parts. Collet chuck with steep taper 8 Collet angle 8 : IN ISO SK 30, = 61, 8 taper angle of collet, iameter range PM Type Weight kg B Sales unit consisting of clamping chuck with ball bearing collet nut, without collet or spanner. BM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6.35 (1/4 ) Collet (8 ) 9.53 (3/8 ) Collet (8 ) 12.7 (1/2 ) Collet (8 ) (5/8 ) Collet (8 ) (3/4 ) Collet (8 ) 25.4 (1 ) Sickle spanner 58/ Collet chuck nut with ball bearing M50x Ball bearing collet nut Ø12 24 Ø8 Type: B SK 30/ISO 30 pull stu for HS spinles from construction year 9/92 on 37

40 7.3 Clamping chucks Collet chuck with steep taper SK 30 / SK 40 Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 25.4 (1 ). Steep taper esign as per IN ISO 7388, without grooves an notches. Exact concentric running through harene, groun an ouble slotte collets. Easy hanling as loosening the ball bearing collet nut automatically opens the collet. Suitable for right han an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice VN see section Knives an Spare Parts. SK 30, = 70, iameter range PM Type Weight kg Collet chuck with steep taper 2 52' SK 40, = 70, iameter range PM Type Weight kg E Sales unit consisting of clamping chuck with ball bearing collet nut, without collet or spanner. Collet angle 2 52 : IN ISO Ball bearing collet nut BM for S Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 6.35 (1/4 ) Collet (2 52 ) 9.53 (3/8 ) Collet (2 52 ) 12.7 (1/2 ) Collet (2 52 ) (5/8 ) Collet (2 52 ) (3/4 ) Collet (2 52 ) 25.4 (1 ) Sickle spanner 58/ Collet chuck nut with ball bearing M48x Locking nut with Euchner chip SK 40, 511 Bytes Locking nut with Balluff chip SK 40, 511 Bytes Ø13 Ø19 24 Ø9 26 Ø14 Type: SK 30 pull stu as per IN ISO 7388 Type: E SK 40 pull stu as per IN ISO

41 7.3 Clamping chucks Collet chuck with steep taper ISO 30 for SCM an Morbielli Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 20. Steep taper esign ISO 30, with serration. Exact concentric running through harene, groun an ouble slotte collets. Easy hanling as loosening the ball bearing collet nut automatically opens the collet. Suitable for right han an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice VN see section Knives an Spare Parts. Collet chuck ISO 30 with serration 8 Collet angle 8 : IN ISO = 55, iameter range 6-20 PM Type Weight kg Sales unit consisting of clamping chuck with ball bearing collet nut, without collet or spanner. BM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6.35 (1/4 ) Collet (8 ) 9.53 (3/8 ) Collet (8 ) 12.7 (1/2 ) Collet (8 ) (5/8 ) Collet (8 ) (3/4 ) Sickle spanner 45/ Collet chuck nut with ball bearing M40x Ø8.5 Ø Ø Tool chucks in the pick-up magazine. Chuck an arbors with aluminium iscs require. ll Leitz tool chucks for SCM/ Morbielli can be equippe with aluminium iscs. These allow the chucks to be use on machines with pick-up tool magazines. iameter of aluminium iscs available on request Ø6.5 Type: ISO 30 pull stu Morbielli, SCM 39

42 7.3 Clamping chucks Collet chuck with steep taper ISO 30 for SCM an Morbielli Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 25.4 (1 ). Steep taper esign ISO 30, with serration. Exact concentric running through harene, groun an ouble slotte collets. Easy hanling as loosening the ball bearing collet nut automatically opens the collet. Suitable for right han an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice VN see section Knives an Spare Parts. Collet chuck ISO 30 with serration 2 52' Collet angle 2 52 : IN ISO = 70, iameter range PM Type Weight kg Sales unit consisting of clamping chuck with ball bearing collet nut, without collet or spanner. BM for S Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 6.35 (1/4 ) Collet (2 52 ) 9.53 (3/8 ) Collet (2 52 ) 12.7 (1/2 ) Collet (2 52 ) (5/8 ) Collet (2 52 ) (3/4 ) Collet (2 52 ) 25.4 (1 ) Sickle spanner 58/ Collet chuck nut with ball bearing M48x Ø8.5 Ø Ø Tool chucks in the pick-up magazine. Chuck an arbors with aluminium iscs require. ll Leitz tool chucks for SCM/ Morbielli can be equippe with aluminium iscs. These allow the chucks to be use on machines with pick-up tool magazines. iameter of aluminium iscs available on request Ø6.5 Type: ISO 30 pull stu Morbielli, SCM 40

43 7.3 Clamping chucks Collet chuck with steep taper BT 30 an BT 35 Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 25.4 (1 ). Steep taper esign BT 30 or BT 35. Exact concentric running through harene, groun an ouble slotte collets. Easy hanling as loosening the ball bearing collet nut automatically opens the collet. Suitable for right han an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice VN see section Knives an Spare Parts. (esign for SK 30). Collet chuck BT ' Steep taper BT 30 without grooves an notches PM Type Weight kg F Steep taper BT 35 with grooves an notches PM Type Weight kg G Sales unit consisting of clamping chuck with ball bearing collet nut, without collet or spanner. Collet angle 2 52 : IN ISO Ball bearing collet nut BM for S Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 6.35 (1/4 ) Collet (2 52 ) 9.53 (3/8 ) Collet (2 52 ) 12.7 (1/2 ) Collet (2 52 ) (5/8 ) Collet (2 52 ) (3/4 ) Collet (2 52 ) 25.4 (1 ) Sickle spanner 58/ Collet chuck nut with ball bearing M48x Ø11 Ø13 23 Ø7 28 Ø8.5 Type: F BT 30 pull stu nerson Type: G BT 35 pull stu Heian, Shoa 41

44 7.3 Clamping chucks Collet chuck HSK-F 50 8 Collet angle 8 : IN ISO B Collet chuck with hollow taper shank HSK-F 50 Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 20. Hollow taper shank as per IN Exact concentric running through harene, groun an ouble slotte collets. Easy hanling as loosening the ball bearing collet nut automatically opens the collet. Suitable for right han an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice VN see section Knives an Spare Parts. HSK-F 50, IN 69893, iameter range up to 20, 8 angle of the collet PM B Weight kg Sales unit consisting of clamping chuck with ball bearing collet nut, without collet an spanner. BM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6.35 (1/4 ) Collet (8 ) 9.53 (3/8 ) Collet (8 ) 12.7 (1/2 ) Collet (8 ) (5/8 ) Collet (8 ) (3/4 ) Sickle spanner 45/ Collet chuck nut with ball bearing M40x Ball bearing collet nut 42

45 7.3 Clamping chucks Collet chuck HSK-F ' Collet angle 2 52 : IN ISO B Collet chuck with hollow taper shank HSK-F 50 Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 25.4 (1 ). Hollow taper shank as per IN Exact concentric running through harene, groun an ouble slotte collets. Easy hanling as loosening the ball bearing collet nut automatically opens the collet. Suitable for right han an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice VN see section Knives an Spare Parts. HSK-F 50, IN 69893, iameter range up to 25.4 PM B Weight kg Sales unit consisting of clamping chuck with ball bearing collet nut, without collet or spanner. BM for S Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 6.35 (1/4 ) Collet (2 52 ) 9.53 (3/8 ) Collet (2 52 ) 12.7 (1/2 ) Collet (2 52 ) (5/8 ) Collet (2 52 ) (3/4 ) Collet (2 52 ) 25.4 (1 ) Sickle spanner 58/ Collet chuck nut with ball bearing M48x Ball bearing collet nut 43

46 7.3 Clamping chucks Collet chuck HSK-E 63 8 Collet angle 8 : IN ISO Ball bearing collet nut B Collet chuck with hollow taper shank HSK-E 63 Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 30. Hollow taper shank as per IN Exact concentric running through harene, groun an ouble slotte collets. Vibration free cutting by short esign. Easy hanling as loosening the ball bearing collet nut automatically opens the collet. Suitable for right han an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice VN see section Knives an Spare Parts. HSK-E 63, IN 69893, = 76, iameter range 6-30, 8 taper angle of the collet PM B Weight kg Sales unit consisting of clamping chuck with ball bearing collet nut, without collet or spanner. BM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6.35 (1/4 ) Collet (8 ) 9.53 (3/8 ) Collet (8 ) 12.7 (1/2 ) Collet (8 ) (5/8 ) Collet (8 ) (3/4 ) Collet (8 ) 25.4 (1 ) Sickle spanner 58/ Collet chuck nut with ball bearing M50x Chip-Balluff 511 Bytes Chip-Balluf 2047 Bytes

47 7.3 Clamping chucks B Collet chuck with hollow taper shank HSK-E 63 Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 25.4 (1 ). Hollow taper shank as per IN Exact concentric running through harene, groun an ouble slotte collets. Vibration free cutting by short esign. Easy hanling as loosening the ball bearing collet nut automatically opens the collet. Suitable for right han an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice VN see section Knives an Spare Parts. HSK-E 63, IN 69893, = 78, iameter range PM B Weight kg Collet chuck HSK-E ' Collet angle 2 52 : IN ISO Sales unit consisting of clamping chuck with ball bearing collet nut, without collet or spanner. BM for S Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 6.35 (1/4 ) Collet (2 52 ) 9.53 (3/8 ) Collet (2 52 ) 12.7 (1/2 ) Collet (2 52 ) (5/8 ) Collet (2 52 ) (3/4 ) Collet (2 52 ) 25.4 (1 ) Sickle spanner 58/ Collet chuck nut with ball bearing M48x Chip-Balluff 511 Bytes Chip-Balluf 2047 Bytes Ball bearing collet nut 45

48 7.3 Clamping chucks B Collet chuck with hollow taper shank HSK-F 63 Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 30 (1 ). Hollow taper shank as per IN Exact concentric running through harene, groun an ouble slotte collets. Easy hanling as loosening the ball bearing collet nut automatically opens the collet. Suitable for right han an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice VN see section Knives an Spare Parts. HSK-F 63, IN 69893, = 76, iameter range 6-30, short esign, 8 taper angle of the collet PM B Weight kg Collet chuck HSK-F 63 8 Collet angle 8 : IN ISO Ball bearing collet nut Sales unit consisting of clamping chuck with ball bearing collet nut, without collet or spanner. BM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6.35 (1/4 ) Collet (8 ) 9.53 (3/8 ) Collet (8 ) 12.7 (1/2 ) Collet (8 ) (5/8 ) Collet (8 ) (3/4 ) Collet (8 ) 25.4 (1 ) Sickle spanner 58/ Collet chuck nut with ball bearing M50x Chip-Balluff 511 Bytes Chip-Balluf 2047 Bytes

49 7.3 Clamping chucks B Collet chuck with hollow taper shank HSK-F 63 Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 25.4 (1 ). Hollow taper shank as per IN Exact concentric running through harene, groun an ouble slotte collets. Easy hanling as loosening the ball bearing collet nut automatically opens the collet. Suitable for right han an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice VN see section Knives an Spare Parts. HSK-F 63, IN 69893, = 78 / 105, iameter range PM B Weight kg Collet chuck HSK-F ' Collet angle 2 52 : IN ISO Sales unit consisting of clamping chuck with ball bearing collet nut, without collet or spanner. BM for S Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 6.35 (1/4 ) Collet (2 52 ) 9.53 (3/8 ) Collet (2 52 ) 12.7 (1/2 ) Collet (2 52 ) (5/8 ) Collet (2 52 ) (3/4 ) Collet (2 52 ) 25.4 (1 ) Sickle spanner 58/ Collet chuck nut with ball bearing M48x Chip-Balluff 511 Bytes Chip-Balluf 2047 Bytes Ball bearing collet nut 47

50 7.3 Clamping chucks Collet chuck with hollow taper shank HSK-F 63, HSC machining Precision tool chuck with collet for clamping shank tools with cylinrical shank. For spees up to n max = min -1. Hollow taper shank as per IN Exact concentric running through harene, groun an ouble slotte collets. Vibration free cutting by short esign. Easy hanling as loosening the ball bearing collet nut automatically opens the collet. Suitable for right han an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice VN see section Knives an Spare Parts. B HSK-F 63, IN 69893, = 65 iameter range up to 20, n max = min -1 PM B Weight kg Collet chuck HSK-F 63 8 Collet angle 8 : IN ISO Sales unit consisting of clamping chuck with ball bearing collet nut, without collet or spanner. BM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6.35 (1/4 ) Collet (8 ) 9.53 (3/8 ) Collet (8 ) 12.7 (1/2 ) Collet (8 ) (5/8 ) Collet (8 ) (3/4 ) Sickle spanner 45/ Collet chuck nut with ball bearing M40x Chip-Balluff 511 Bytes Chip-Balluf 2047 Bytes Ball bearing collet nut Table for max. tool projection: shank max. projection iameter 20 2,2 x ,0 x ,0 x 48

51 7.3 Clamping chucks Collet chuck HSK 85 WS 8 Collet angle 8 : IN ISO B Collet chuck with hollow taper shank HSK 85 WS Precision tool chuck with collet for clamping shank tools with cylinrical shank an shank iameters up to max = 30 (1 ). Exact concentric running through harene, groun an ouble slotte collets. Easy hanling by automatic collet opening when loosening the collet nut. Suitable for right han an left han rotation because of ball bearing collet nut. Ball bearing collet nut for increase clamping forces an improve concentricity compare to monobloc esign. Tool chuck an collet nut fine balance. Suitable mounting evice HSK 85 WS, = 61, iameter range 6-30, 8 taper angle of the collet PM Machine B Weight kg Weinig Sales unit consisting of clamping chuck with ball bearing collet nut, without collet or spanner. BM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6.35 (1/4 ) Collet (8 ) 9.53 (3/8 ) Collet (8 ) 12.7 (1/2 ) Collet (8 ) (5/8 ) Collet (8 ) (3/4 ) Collet (8 ) 25.4 (1 ) Sickle spanner 58/ Collet chuck nut with ball bearing M50x Ball bearing collet nut 49

52 7.3 Clamping chucks Collets, type ER, IN ISO For collet chucks an multi spinle units an triing units with 8 taper angle (type ER, IN ISO 15488). ouble slotte esign for maximum clamping forces an concentricity. 8 27,5 ER 16 collet iameter range ,5 ER 20 collet iameter range iamater range 6-10, ER 16, Type 426E, IN ISO PM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6.35 (1/4 ) Collet (8 ) 9.53 (3/8 ) BM iameter range RI Sickle spanner 30/ Collet chuck nut with ball bearing M22x RH Collet chuck nut with ball bearing M22x LH iameter range 6-13, ER 20, Type 428E, IN ISO PM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6.35 (1/4 ) Collet (8 ) 9.53 (3/8 ) Collet (8 ) 12.7 (1/2 ) BM iameter range RI Sickle spanner 34/ Collet chuck nut with ball bearing M25x RH Collet chuck nut with ball bearing M25x LH ER 25 collet iameter range iameter range 6-16, ER 25, Type 430E, IN ISO PM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6.35 (1/4 ) Collet (8 ) 9.53 (3/8 ) Collet (8 ) 12.7 (1/2 ) Collet (8 ) (5/8 ) BM iameter range RI Sickle spanner 40/ Collet chuck nut with ball bearing M32x RH Collet chuck nut with ball bearing M32x LH

53 8 7. Clamping systems 7.3 Clamping chucks 40 ER 32 collet iameter range iameter range 6-20, ER 32, Type 470E, IN ISO PM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6.35 (1/4 ) Collet (8 ) 9.53 (3/8 ) Collet (8 ) 12.7 (1/2 ) Collet (8 ) (5/8 ) Collet (8 ) (3/4 ) BM iameter range RI Sickle spanner 45/ Collet chuck nut with ball bearing M40x RH Collet chuck nut with ball bearing M40x LH ER 40 collet iameter range iameter range 6-26, ER 40 Type 472E, IN ISO PM for S Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) Collet (8 ) 6.35 (1/4 ) Collet (8 ) 9.53 (3/8 ) Collet (8 ) 12.7 (1/2 ) Collet (8 ) (5/8 ) Collet (8 ) (3/4 ) Collet (8 ) 25.4 (1 ) BM iameter range RI Sickle spanner 58/ Collet chuck nut with ball bearing M50x RH Collet chuck nut with ball bearing M50x LH

54 7.3 Clamping chucks Collets, IN ISO 10897, taper ratio 1:10 For collet chucks as well as for multi spinle units an triing units with 2 52 taper angle (taper ratio 1:10). ouble slotte esign for maximum clamping forces an concentricity. 2 52' 34 Ø19.8 iameter range , Type 407E, IN ISO PM for S Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 6.35 (1/4 ) Collet (2 52 ) 9.53 (3/8 ) Collet (2 52 ) 12.7 (1/2 ) Collet type 407E iameter range ' 40 Collet type 415E iameter range 6-16 Ø25,5 BM iameter range RI Sickle spanner 34/ Collet chuck nut M27x RH iameter range 6-16, Type 415E, IN ISO PM for S Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 6.35 (1/4 ) Collet (2 52 ) 9.53 (3/8 ) Collet (2 52 ) 12.7 (1/2 ) Collet (2 52 ) (5/8 ) BM iameter range RI Sickle spanner 40/ Collet chuck nut with ball bearing M33x RH

55 7.3 Clamping chucks 2 52' 52 Collet type 462E iameter range Ø35.05 iameter range , Type 462E, IN ISO PM for S Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) Collet (2 52 ) 6.35 (1/4 ) Collet (2 52 ) 9.53 (3/8 ) Collet (2 52 ) 12.7 (1/2 ) Collet (2 52 ) (5/8 ) Collet (2 52 ) (3/4 ) Collet (2 52 ) 25.4 (1 ) BM iameter range RI Sickle spanner 58/ Collet chuck nut with ball bearing M48x2 60 RH Collet chuck nut with ball bearing M48x2 60 LH

56 pplication Machine Technical features 7.3 Clamping chucks Welon chucks High-stability shank tool clamping. Stationary routers with CNC control an spinles for automatic tool change. Milling machines with spinles for automatic tool change. Welon chucks are use to clamp shank tools rigily. Welon chucks have a similar rigiity to shrink-fit chucks, but the run out tolerance of shrink-fit chucks is significantly higher. Shrink-fit chucks are recoen for machining operations emaning high quality. Largest iameter of the chuck in the clamping area Clamping or bore iameter Length from the reference point on the steep taper or the HSK reference surface Permissible shank tolerances Tools clampe in welon chucks must have at least the following tool shank tolerances: iameter of shank Tools mounte in Welon chucks ISO g7 ISO g7 Clamping flat The shanks of tools clampe in Welon chucks must have a riving flat to IN The following rawing etails the imensions of the clamping flat: 45 e 1 b 1 h1 e 1 b 1 h pplication ata Orer information Maximum RPM Maximum RPM for Welon chucks: n max = min -1. Welon chucks with aaptors SK 30 / SK 40 as well as HSK-E / HSK-F supplie on request. 54

57 7.3 Clamping chucks Welon chucks Clamping chuck with steep taper for CNC aggregates Precision tool chuck for clamping shank tools with cylinrical shank an shank iameters up to max = 16. Steep taper esign for Flex 5+ aggregates (Homag Group) an 5-motion-Plus aggregate (Feler Format-4). High stability for meium ifficult cutting operations. Easy tool change through opening of the raial clamping screw. Tool aaptor fine balance. Maximum tool protrusion (length projecting of the chuck) 60. = 20, clamping iameter 16 PM Machine GL Weight kg Feler Format-4, Homag Group BM Clamping screw M8x llen key SW Welon clamping chuck GL Require shank esign: Ø16(h6/g6) 14.2(h13) 55

58 pplication Machine Technical features 7.3 Clamping chucks rill aaptors Clamping rills. Stationary routers with CNC control an spinles for automatic tool change. Milling machines with spinles for automatic tool change. Routers without automatic tool change. rilling machines. 1. Conventional rill aaptors rill aaptors are use to mount owel rills, through hole rills or hinge boring bits in rilling machines. Below an overview of the available aaptors: E B F C G H The rill is clampe in the aaptor by a screw. The shank has to have a riving flat. 56

59 7.3 Clamping chucks rill aaptors 2. rill chuck for CNC machining centres rill chucks are an easy way to carry rills in machines with magazines. The rill chuck is a 3 wege chuck with an interface to suit the tool spinle. Largest external iameter of the chuck Clamping iameter Length from the reference point (steep taper) or reference surface (HSK) 3. Quick change aaptor aptor system for owel rills, through hole rills an hinge boring bits for ifferent rilling machines. The quick change aaptor is a quick an easy way to change rills in the machine without using tools. Changing a rill. For a perfect fit of the shank a special length ajustment screw ( ) is require. This screw allows exact length ajustment of the mounte rills. 57

60 Require shank tolerance 7.3 Clamping chucks rill aaptors Clamping rills safely requires the following shank an riving flat tolerance: Ø10-0,005 (g7) 9,2 +0-0,020-0,050 M5 pplication ata Maximum allowable RPM Maximum allowable RPM for rill aaptors (aaptor in spinle): n max = 9000 min -1. Conventional rill aaptors an quick change aaptors can be use up to n max = min

61 7.3 Clamping chucks rill aaptors rill aaptor, conventional clamping Clamping chuck for rill bits with 10 shank iameter an riving flat for rilling spinles with threae aaptor. Stable an secure clamping of rills by 2 clamping screws. Smallest spinle pitch in the rilling unit: 21. For narrower pitches, 8 shank chucks an rills must be use. Ø 19,2 Ø 10 B Ø 19,2 Ø 10 C M 10 M 8 Clamping chuck for rills with 10 shank an riving flat PM , PM , PM , PM , PM , PM , PM , PM , PM Machine GL Pic. LH RH Nottmeyer (ol machine type) yen, Brant, Holzma, Knoevenagel, 40 B Mayer, Reichenbacher, Torwegge, Zubiola Lehbrink, Nottmeyer (new machine type) 40 C Lehbrink, Nottmeyer (new machine type) 52 C lberti, Balestrini, Biesse, Böttcher & Gessner, Busellato, Goma, Grotefel, Holz-Her, Hüllhorst, Koch, Morbielli, Reimall, Torwegge, Vitap (from YOM 4/91 on), Weeke Bilek, Knoevenagel 55 E lberti, Balestrini, Bilek, Busellato, 45.5 F ubus, Goma, Grotefel, Ompec, Reimall, Schleicher, SCM, Tanzani, Viciani, Vitap (up to YOM 4/91), Weingärtner Morbielli 51 G Scheer 45 H Ø 19,2 Ø / 52 M 8 Ø 9 BM llen key SW llen screw M6x Ø 19,2 Ø 10 M 10 Ø E G Ø 19,2 Ø 10 M F 30 Ø 19,2 Ø 10 M 10 Ø 11 Ø 16,5 Ø 10 M 10 Ø 11 H Ø 19,2 Ø 10 M 10 45,

62 7.3 Clamping chucks rill aaptors SW17 ø 20 ø 10 43,2 Mounting evice ø 18 ø 10 31,2 ust cover M5 rill aaptor, quick clamping esign Quick clamping chuck for rills with 10 shank an riving flat for rilling spinles with threae aaptor. The rill is hel in the chuck by the length ajusting screw ( ). Ieal if the hole iameter must be change quickly. Quick clamping chucks not in use shoul be covere using the optional ust cover. Note: The rill shanks require an appropriate shank an riving flat imensional tolerance to ensure trouble free operation. rills from the Leitz range guarantees functional reliability. Spee up to min -1 (quick change rill aaptor without rill must be covere with the ust cover for spees exceeing 9000 min -1 to prevent unbalance). Clamping chuck for rills with 10 shank an riving flat PM 320 0, PM , PM , PM , PM , PM Machine BEM GL Pic. LH RH Lehbrink, Nottmeyer (new machine type) yen, Brant, Holzma, 45 B Knoevenagel, Mayer, Reichenbacher, Torwegge, Zubiola Nottmeyer (ol machine type) 45 C lberti, Biesse, Böttcher & Gessner, Busellato, Goma, Grotefel, Holz-Her, Hüllhorst, Koch, Morbielli, Reimall, Torwegge, Vitap (from YOM 4/91 on), Weeke Weeke from YOM 2/04 on E Universal Shank F BM ust cover 8/10/18/L Mounting evice 8/10/20/L43.2/SW Length ajustment screw Torx 20 M5x Length ajustment screw C E M B M 10 M 8 Ø 9 M7 Ø9 Ø F Ø18.5 Ø M 10 Ø

63 7.3 Clamping chucks rill aaptors rill aaptor For mounting owel rills, through hole rills an hinge boring bits on point-to-point rilling machines, through fee rilling machines an stationary rilling machines. Wear resistant material, groun surface. High concentricity for clean holes an long rill life time. For Weeke through-fee machines PM Machine GL Weeke Ø17 Ø10 GL46 Ø12 Ø20 BM llen key SW llen screw M6x rill aaptor for Weeke rill aaptor For mounting owel rills, through hole rills an hinge boring bits on point-to-point rilling machines, through fee rilling machines an stationary rilling machines. Wear resistant material, groun surface. High concentricity for clean holes an long rill life time. For Biesse boring units PM Machine GL Biesse Ø20 Ø10 GL37 Ø15 BM llen key SW llen screw M6x rill aaptor for Biesse 61

64 7.3 Clamping chucks rill aaptors Quick change rill aaptor, spare parts for previous system Tool aaptor for rills with 10 shanks PM LH RH BM llen key SW llen screw M6x Tool aaptor for rills with 8 shanks PM LH RH BM llen key SW llen screw M6x

65 7.3 Clamping chucks rill aaptors rill chuck for CNC spinle Clamping chuck for rills for CNC routers an machining centres. Precision esign with high concentricity < Special clamping mechanism with improve holing forces to prevent the tool shank from slipping. Stepless ajustable clamping range: (SK 30, ISO 30, SK 40), 3-16 (HSK-E/-F 63). Fine balance esign. Clamping weges harene for improve wear resistance. Suitable for right han an left han rotation. Only to be use for rills. Conitions to be observe uring clamping: Minimum clamping length l min = 20 Maximum clamping length l max = 29 min. 20 Stepless ajustable clamping range PM Type S Weight kg SK B SK E SK HSK-E HSK-F BEM BM L llen key for SK SW llen key for HSK SW o not clamp tapere shanks If possible use cylinrical shanks without clamping flat, grooves or other recesses Ø13 Ø12 Ø19 24 Ø9 24 Ø8 26 Ø14 If rills with riving flat are use, the clamping flat is not allowe to touch the clamping weges. See illustration Type: SK 30 pull stu as per IN ISO 7388 Type: B SK 30/ISO 30 pull stu for HS spinles from construction year 9/92 on Type: E SK 40 pull stu as per IN ISO

66 pplication Machine Technical features 7.4 Clamping arbors Hyro clamping arbors Play-free mounting of single cutters or cuttersets with bore. Stationary routers with CNC control an spinles for automatic tool change. Milling machines with spinles for automatic tool change. Hyro clamping arbors are use to mount tools, cutterheas, cutters an sawblaes on CNC machining centres or continuous machines with spinles for automatic tool change. Hyro clamping enables play-free clamping of respective tools. NL TK B Ø6 NL B TK iameter of the arbor Clamping length Outer iameter groove Length from reference point (steep taper) or reference surface (HSK) Pitch iameter, screw or pin bore Permissible bore tolerances Tools mounte on arbors must have at least the following bore tolerance: Tools mounte on hyro clamping chucks Bore tolerance ISO H7 Information Please observe the ata of the machine proucer for the allowe maximal weight an iameter as well as the maximal tool RPM! 64

67 7.4 Clamping arbors Hyro clamping arbors Hyro clamping arbor HSK-F 63 / HSK-E 63 For precise an play free mounting of tools with bore, such as saw blaes, tools, toolsets an cutterheas. Machine: Machines with HSK-F 63 or HSK-E 63 aaptor, e.g. moulers, winow proucing machines, CNC-machining centres etc. Hollow taper shank esign as per IN Play free an precise aaption of bore tools through hyro clamping arbors. xial clamping actuation of the close hyro system. Safety against twisting of the tools through pins an screws. Note: Please observe the amitte maximum weight an iameters as well as the maximum tool RPM of the machine proucer! NL TK B HSK-F / E 63, = 45 / 90 PH , PH Type NL B TK HSK-F HSK-F HSK-F HSK-F HSK-E HSK-E Hyro clamping arbor HSK-F 63 NL Hyro clamping arbor HSK-F 63 mo. Hyro clamping arbor for precise an play free mounting of tools with bore such as circular saw blaes, tools, toolsets an cutterheas for high concentricity. Machine: Machines with HSK-F 63 interface, e.g. laminate an parquet flooring lines, egebaning machines, ouble en tenoners, profile cutting machines, etc. Close hyro clamping system with maintenance free pressurising piston mechanism. User frienly axial positione hyro clamping screw. Play free an precise mounting of tools with bores on hyro clamping arbors. Suitable for RH an LH. RPM n max Note: Check the allowe maximum RPM of the tool mounte on the arbor! HSK-F 63 mo. for tools with bore 60, = 12.5 PH Machine NL B TK Homag B TK Suitable spacers, see section Knives an Spare Parts. Hyro clamping arbor HSK-F 63 mo. PH

68 7.4 Clamping arbors Hyro clamping arbors NL Hyro clamping arbor HSK-F 63 mo. with stepless fine ajustment Hyro clamping arbor for precise an play free mounting of tools with bore such as circular saw blaes, toolsets an sets of cutterheas for high concentricity. Fine threa esign of the hyro clamping arbor allows stepless fine ajustment of multi part tooling sets. Machine: Machines with HSK-F 63 aaptor, e.g. laminate an parquet flooring lines, egebaning machines, ouble en tenoners, profile cutting machines, etc. Close hyro clamping system with maintenance free pressurising piston mechanism. User frienly axial positione hyro clamping screw. Play free an precise mounting of tools with bores on hyro clamping arbors. Suitable for RH an LH. RPM n max Note: Check the allowe maximum RPM of the tool mounte on the arbor! HSK-F 63 mo. for tools with bore 60, = 12.5 PH Machine NL VSB B TK Homag B VSB Hyro clamping arbor HSK-F 63 mo. with stepless fine ajustment PH

69 7.4 Clamping arbors Hyro clamping arbors NL Ø6 Hyro clamping arbor HSK 85 WS For precise, play free mounting of tools with bore, such as saw blaes, cutting tools, sets of cutting tools an cutterheas. Machine: Machines with HSK 85 WS aaptor e.g. moulers (Weinig Powermat), winow prouction machines, etc. Play free an precise mounting of tools with bore by hyro arbors. Raial clamping by close hyro system. Easy an safe hanling with optionally lifting rings. Note: Observe the information of the machine proucer for the permitte maximum weight an iameter as well as the maximum tool RPM! HSK 85 WS, = 26 PH Machine NL B TK Weinig Weinig Suitable spacers, see section Knives an Spare Parts. TK B Hyro clamping arbor HSK 85 WS - PH

70 pplication Machine Technical features 7.4 Clamping arbors Cutter arbors For mounting single cutters or cuttersets with bore. Stationary routers with CNC control an spinles for automatic tool change, Through-fee machines an milling machines with spinles for automatic tool change. Cutter arbors are use to mount tools, cutterheas, cutters an sawblaes on CNC machining centres or trough-fee machines with spinles for automatic tool change. The arbor clamping length can be altere to suit the application an tool. TK B I l B TK iameter of the arbor Clamping length Outer iameter groove Length from reference point (steep taper) or reference surface (HSK) Pitch iameter, screw or pin bore Permissible bore tolerances Tools mounte on arbors must have at least the following bore tolerance: Tools mounte on arbors Bore tolerance ISO H7 Information Please observe the ata of the machine proucer for the allowe maximal weight an iameter as well as the maximal tool RPM! 68

71 7.4 Clamping arbors Cutter arbors Cutter arbor with cylinrical shank rbor for single tools with bore or tool sets with bore. Cylinrical shank esign. Short esign for grooving cutter an sawblaes up to withs NB = 10. Long esign for one part or multi part tools/tool sets. Safety evice against tool twisting by screw or pin. Cutter arbors are fine balance. If conical spring washers with safety evice against twisting are use, slots are require in the cutter arbor. Note: Maximum amissible spee n max epens on the mounte tools. Please comply with the specifications regaring the maximum amissible weight an iameters etaile by the machine manufacturer. TK I S Short version TI L l S TK x x x x rbor, short esign L With four countersunk screws M6X16. Maximum iameter for circular saw blaes = 250. TK I rbor, long esign L S Long esign TI L l S TK x x x x x x x x x x Sales unit consisting of arbor, clamping screw an conical spring washer (flat esign), without spacers. 2 1 Clamping screw 2 Conical spring washer for safety against twisting BM BEM Washer with safety evice against 20/35x13x10.5 for = twisting, M10 Washer with safety evice against 30/45x15x16.5 for = twisting, M16 Suitable spacers, see section Knives an Spare Parts. 69

72 7.4 Clamping arbors Cutter arbors TK rbor SK 30/SK 40 I Cutter arbor with steep taper SK 30 / SK 40 rbor for single tools with bore or tool sets with bore. Steep taper esign as per IN ISO 7388, without grooves an notches. Short esign, suitable for low vibration cutting. Safety evice against tool twisting by screw or pin. rbors are fine balance. If conical spring washers with safety evice against twisting are use, slots are require in the arbor. For suitable mounting evice VN 799 0, see section Knives an Spare Parts. Note: Please comply with the specifications regaring the maximum amissible weight an iameters etaile by the machine manufacturer! SK 30, = 42 TI Type l TK Weight kg B B C C SK 40, = 42 TI Type l TK Weight kg E Sales unit consists of arbor with pull stu, clamping screw an conical spring washer (flat esign), without spacers. 2 1 Clamping screw 2 Conical spring washer for safety against twisting BM BEM Washer with safety evice against 20/35x13x10.5 for = twisting, M10 Washer with safety evice against 30/45x15x16.5 for = twisting, M16 Locking nut with Balluff chip SK 40, 511 Bytes Suitable spacers, see section Knives an Spare Parts. Ø13 Ø12 Ø12 Ø19 24 Ø9 24 Ø8 24 Ø8 26 Ø14 Type: SK 30 pull stu as per IN ISO 7388 Type: B SK 30/ISO 30 pull stu for HS spinles from construction year 9/92 on Type: C SK 30/ISO 30 pull stu Biesse until construction year 9/92 Type: E SK 40 pull stu as per IN ISO

73 7.4 Clamping arbors Cutter arbors Cutter arbor with steep taper SK 30 / SK 40 rbor for single tools with bore or tool sets with bore. Steep taper esign as per IN ISO 7388, without grooves an notches. Outsie imension = 63 for longer tool length in the machine. Safety evice against tool twisting by screw or pin. rbors are fine balance. If conical spring washers with safety evice against twisting are use, slots are require in the arbor. For suitable mounting evice VN 799 0, see section Knives an Spare Parts. Note: Please comply with the specifications regaring the maximum amissible weight an iameters etaile by the machine manufacturer! TK SK 30, = 63 TI Type l TK Weight kg rbor SK 30/SK 40 I SK 40, = 63 TI Type l TK Weight kg E Sales unit consists of arbor with pull stu, clamping screw an conical spring washer (flat esign), without spacers. 2 1 Clamping screw 2 Conical spring washer for safety against twisting BM BEM Washer with safety evice against 20/35x13x10.5 for = twisting, M10 Washer with safety evice against 30/45x15x16.5 for = twisting, M16 Locking nut with Balluff chip SK 40, 511 Bytes Suitable spacers, see section Knives an Spare Parts. Ø13 Ø19 24 Ø9 26 Ø14 Type: SK 30 pull stu as per IN ISO 7388 Type: E SK 40 pull stu as per IN ISO

74 7.4 Clamping arbors Cutter arbors TK B Cutting arbor with hollow taper shank HSK-E 63 rbor for single tools with bore or tool sets with bore. Hollow taper shank esign as per IN Safety evice against tool twisting by screw or pin. rbors are fine balance. Spring washers with safety against twisting. For suitable mounting evice VN 799 0, see section Knives an Spare Parts. Note: Please comply with the specifications regaring the maximum amissible weight an iameters etaile by the machine manufacturer. HSK-E 63, IN 69893, = 45 TI l B TK Weight kg rbor HSK-E 63 I Sales unit consisting of arbor, clamping screw an conical spring washer (flat esign) with safety evice against twisting, without spacers. BM BEM Washer with safety evice against 20/35x13x10.5 for = twisting, M10 Washer with safety evice against 30/45x15x16.5 for = twisting, M16 Washer with safety evice against 35/50x15x16.5 for = twisting, M16 Chip-Balluff 511 Bytes Chip-Balluf 2047 Bytes Suitable spacers, see section Knives an Spare Parts. 2 1 Clamping screw 2 Conical spring washer for safety against twisting 72

75 7.4 Clamping arbors Cutter arbors TK B Cutting arbor with hollow taper shank HSK-F 63 rbor for single tools with bore or tool sets with bore. Hollow taper shank esign as per IN Safety evice against tool twisting by screw or pin. rbors are fine balance. Spring washers with safety against twisting. For suitable mounting evice VN 799 0, see section Knives an Spare Parts. Note: Preferably use the short moel for low vibration cutting. Please comply with the specifications regaring the maximum amissible weight an iameters etaile by the machine manufacturer. HSK-F 63, IN 69893, = 45 TI l B TK Weight kg rbor HSK-F 63 I HSK-F 63, IN 69893, = 80 TI l B TK Weight kg HSK-F 63, IN 69893, = 90 TI l B TK Weight kg Clamping screw 2 Conical spring washer for safety against twisting Sales unit consisting of arbor, clamping screw an conical spring washer (flat esign) with safety evice against twisting, without spacers. BM BEM Washer with safety evice against 20/35x13x10.5 for = twisting, M10 Washer with safety evice against 30/45x15x16.5 for = twisting, M16 Washer with safety evice against 35/50x15x16.5 for = twisting, M16 Chip-Balluff 511 Bytes Chip-Balluf 2047 Bytes Suitable spacers, see section Knives an Spare Parts. 73

76 7.4 Clamping arbors Cutter arbors l Cutting arbor with hollow taper shank HSK-F 63 mo. rbors for single tools with bore or tool sets with bore. For precise clamping in the machine spinle an quick tool change, mainly on Homag through fee machines with HSK-F 63 mo. motor spinle. Machine: ouble-en tenoner, flooring machines, egebaning machines etc. Fine balance arbors with hollow shank taper moifie esign as per IN HSK-F 63. Precise tool clamping for high concentricity. Clamping screws an en ring are part of the arbor. HSK-F 63 mo., = 12.5, 20 an 52 TB Machine l B TK Homag Homag B rbors HSK-F 63 mo. ( ) with flange BM Cylinrical screw with ISK M6x Cylinrical screw with ISK M6x llen key SW l B TK rbor HSK-F 63 mo. ( ) with en ring an clamping screws 74

77 7.4 Clamping arbors Cutter arbors NL l Cutting arbor HSK 85 WS with clamping spacer an safety evice against twisting B Cutting arbor with hollow shank taper HSK 85 WS For mounting saws, cutting tools, sets of cutting tools an cutterheas. Machine: Machines with HSK 85 WS aaptor e.g. moulers (Weinig Powermat), winow prouction machines etc. Easy an safe hanling with optional lifting rings. HSK 85 WS, = 26, for Weinig Powermat without safety evice against twisting TI Machine NL l B Weinig Weinig Weinig Weinig Weinig Weinig Weinig Weinig Weinig Weinig Weinig Weinig Weinig Weinig Weinig Weinig Weinig BM BEM Washer with safety evice against 50/20 for = twisting Washer with safety evice against 60/20 for = twisting Washer with safety evice against 70/20 for = twisting Cylinrical screw with ISK M8x20 for = 40/

78 7.4 Clamping arbors Cutter arbors NL l Cutting arbor HSK 85 WS with clamping spacer an safety evice against twisting in HSK. B Cutting arbor with hollow shank taper HSK 85 WS For mounting saws, cutting tools, sets of cutting tools an cutterheas. Machine: Machines with HSK 85 WS aaptor e.g. moulers (Weinig Powermat), winow prouction machines etc. Easy an safe hanling with optional lifting rings. HSK 85 WS, = 26, for Weinig Powermat with two safety evice grooves against twisting in the HSK TI Machine NL l B Weinig Weinig Weinig BM BEM Washer with safety evice against 60/20 for = twisting Washer with safety evice against 90/18 for = twisting Cylinrical screw with ISK M8x20 for = 40/ Cutting arbor with hollow shank taper HSK 85 For mounting saws, cutting tools, sets of cutting tools an cutterheas. Machine: Machines with HSK 85 WS aaptor e.g. moulers, winow prouction machines, etc. Easy an safe hanling with optional lifting rings. NL HSK 85, = 26 an = 33, for SCM TI Machine NL l B SCM SCM l Cutting arbor HSK 85 - TI B BM BEM 60/20 for = Washer with safety evice against twisting Washer with safety evice against 70/20 for = twisting Cylinrical screw with ISK M8x20 for = Cylinrical screw with ISK M8x35 for =

79 7.4 Clamping arbors Cutter arbors Blanking arbor HSK 85 WS ust cover for spinles when not in use. Machine: Machines with HSK 85 WS aaptor e.g. moulers (Weinig Powermat), winow prouction machines etc. Blanking arbor for Weinig Powermat TI Machine Weinig Lifting ring, HSK 85 WS Lifting rings can be mounte on arbors for easy an safe tool hanling. Lifting ring for HSK 85 WS arbors TK Machine BM Weinig Spinle lifting for =30 with safety evice rings against twisting Weinig Spinle lifting for =40 with safety evice rings against twisting Weinig Spinle lifting for =50 with safety evice Weinig rings Spinle lifting rings against twisting for =60 with safety evice against twisting TK Ø30/40/ / / Ø60 77

80 pplication Machines Technical features 7.4 Clamping arbors aptors for circular sawblaes Clamping an mounting of circular sawblaes. Stationary routers with CNC control an spinles for automatic tool change. Milling machines with cutting spinles for automatic tool change. Circular sawblae aaptors are use to mount sawblaes on CNC machining centres or through fee machines with automatic tool change tool spinles. - esign without flange suitable for eep mitre cuts on 5-axis CNC machining centres. - esign with clamping flange for precise cuts an multi purpose applications. - Multi-purpose esign for variable applications on all arbors with iameter = 30. Sawblae mounting flange with HSK-F 63 aaptor. llowe bore tolerances Circular sawblaes mounte on sawblae flanges have to have the following bore tolerances: Circular sawblae for sawblae flange Bore tolerance ISO H7 78

81 7.4 Clamping arbors aptors for circular sawblaes Tool aaptor for circular sawblaes for CNC aggregates Tool aaptor with flange for the aaption of circular sawblaes. Steep taper esign for Flex 5+ aggregate (Homag Group) an 5-motion-Plus aggregate (Feler Format-4). The circular sawblae is fixe through 8 countersink screws M5 on the flange. Maximum sawblae iameter 220 (limitation through the aggregate). The maximum cutting with of sawblae is limite to 6. Tool aaptor is fine balance. 8x M5 Saw blae aaptor TI Machine Feler Format-4, Homag Group TK l Weight kg TK BM Countersink screw M5x llen key SW GL Saw blae aaptor 79

82 l l 7. Clamping systems 7.4 Clamping arbors aptors for circular sawblaes M5-8x45 TK Clamping variant with counter flange L Tool aaptor for circular sawblaes Tool aaptor with flange for the aaption of circular saw blaes. Optionally mounting the sawblae by means of counterscrews or with the enclose counterflange. Mounting with counterflange is preferre for increase stability an concentricity in case of precision cuts. pplication without counterflange is preferre for proucing mitre an rafter cuts. Maximum iameter of sawblae 350. HSK-F 63, IN TI Machine l max TK L Weight kg Homag SCM Sales unit consisting of HSK-flange with counterscrews as well as counterflange with cylinrical screws. BM Cylinrical screw with ISK M5x Countersink screw, Torx 20 M5x llen key SW 4, L Torx key Torx M5-8x45 L TK Clamping variant with concentrically mounte sawblae 80

83 Clamping height L [] 7. Clamping systems 7.4 Clamping arbors aptors for circular sawblaes M5/8x45 Flange TR Ø48 TK90 H Flange for circular sawblaes To mount circular sawblaes on arbors. Saw blae flange is mounte on arbor with iameter = 30 by clamping screws an pins. The length an the imension are flexible an efine by spacers. Maximum sawblae iameter 350. Flange aaptor TR Machine H l max TK Weight kg Universal BM Countersink screw, Torx 20 M5x Torx key Torx Spacer with cylinrical pins 60x20x Suitable spacers, see section Knives an Spare Parts. Clamping length L epening on spacer thickness X an the imension of the arbor use: L X Spacer with safety evice against twisting max = 350 max. 10 without safety evice against twisting X L Note: Variable clamping length through the combination of spacers without pins an spacers with pins for the safety evice against twisting Maximum thickness of the spacers without safety evice against twisting = = = = = ,5 5 7, , , , , , , ,5 45 Thickness of spacer X [] 81