Leitz-Lexicon. Edition 6

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1 Leitz-Lexicon Edition 6

2 Explanation of abbreviations A a e a p ABM APL APT AL AM AS b B B BEM BEZ BH CNC = dimension A = cutting thickness (radial) = cutting depth (axial) = dimension = panel raising length = panel raising depth = working length = number of knives = anti sound (low noise design) = overhang = width = thickness of shoulder = note = description = tipping height = bore diameter = Computerized Numerical Control M MBM MC M min -1 MK in -1 ms -1 n n max. NAL N NH NL NLA NT = left hand rotation = metric thread = minimum order quantity = multi-purpose steel, coated = thickness of knife = revolutions per minute (RPM) = morse taper = metres per minute = metres per second = RPM = maximum permissible RPM = position of hub = thickness of hub = zero height = cutting length = pinhole dimensions = grooving depth d 0 A B FC GL IK KN P RI = diameter = cutting circle diameter = zero diameter = outside iameter = diameter of shoulder = ust Flow Control (optimised chip clearance) = number of links = thickness = double keyway = polycrystalline diamond = rotation P POS PT PG QAL R R RP = profile = cutter position = profile depth = profile group = cutting material quality = radius = right hand twist = right hand rotation = radius of cutter FAB FAT FAW FL f z f z eff GEW GL GS H HC H HL HS HW IV KBZ KLH KM KN KNL L l L LEN = width of rebate = depth of rebate = bevel angle = flange diameter = tooth feed = effective tooth feed = thread = total length = Plunging edge = height = tungsten carbide, coated = wood thickness (thickness of workpiece) = high-alloyed tool steel = high-speed steel (HSS) = tungsten carbide (TCT) = ident number = insulation glazing = abbreviation = clamping height = edge breaker = single keyway = combination pinhole consists of 2/7/42 2/9/46,35 2/10/60 = length = clamping length = left hand twist = Leitz standard profiles S SET SLB S SLT SP ST STO SW T TI TG TK UT V v c v f VE V WSS Z ZA ZF ZL = shank dimension = cutting width = set = slotting width = slotting length = slotting depth = tool steel = Cobalt-basis cast alloys, e. g. Stellit = shank tolerance = cutting angle = diameter of tool body = thickness of tool = pitch = reference diameter = cutting edges with irregular pitch = no. of spurs = cutting speed = feed speed = packing unit = adjustment range = workpiece material = no. of teeth = number of fingers = tooth shape (cutting edge shape) = finger length

3 Guide for selection of cutting material Type of tool Tipped tool Tipped tool Tool set Single tool Tipped tool Tool set Application Sawing Hogging Planing Cutting Cutting material ST HW P HW P HL HS MC HW SP HL HS MC Solidwood Panels Plastics Composite materials Metal Workpiece material Softwood Hardwood Laminated wood (plywood etc.) Particle board (Chipboard) Fibre board (MF) Hardboard Softboard Laminated boards (HPL/CPL...) uromers (Pertinax...) Plastomers (PA, PE, PP...) Fibre reinforced (GFK, CFK ) Polymer compound (Corian ) Solid wood with HF, MF Wood materials with HPL, cork... Gypsum plaster board Cement board Mineral wool Composite with aluminium Composite with steel Aluminium Lead alloy Copper, zinc, brass Type dry wet dry wet Plywood Multiplex uncoated veneered plastic-coated paper-coated uncoated veneered plastic-coated paper-coated pure (99.5) alloyed Type of tool Single tool Tipped tool Tool set Single tool Tipped tool Tool set Single tool Tipped tool Tool set Application Cutting Routing rilling Cutting material HW P SP HS HW HC P ST HS HW HC P Solidwood Panels Plastics Composite materials Metal Workpiece material Softwood Hardwood Laminated wood (plywood etc.) Particle board (Chipboard) Fibre board (MF) Hardboard Softboard Laminated boards (HPL/CPL...) uromers (Pertinax...) Plastomers (PA, PE, PP...) Fibre reinforced (GFK, CFK ) Solid surface materials (Corian ) Solid wood with HF, MF Wood materials with HPL, cork... Gypsum plaster board Cement board Mineral wool Composite with aluminium Composite with steel Aluminium alloy Copper, zinc, brass Type dry wet dry wet Plywood Multiplex uncoated veneered plastic-coated paper-coated uncoated veneered plastic-coated paper-coated Suitable Partly suitable

4 112

5 2. Panel processing 2.1 Edge processing Edging processing machines Jointing cutter Scoring sawblades Compact hogger P Folding hogger P Segment hogger Grooving cutter End trim sawblades Edge finishing tools Honeycomb processing Honeycomb tools Honeycomb processing machines Grooving cutter Postforming processing Postforming processing machines Postforming tools Panel processing Segment hogger for sizing 180 Action to eliminate problems 183 Signs of wear 184 Inquiry/order form special tools panel processing

6 2.1.2 Jointing cutter Jointing/milling cutter For low noise jointing of workpiece edges with feed and against feed (jump cutting). Edge processing machines, copy shaping machines etc. Particle and fibre materials (MF etc.) uncoated, veneered, plastic and paper coated, fibre reinforced plastics (glass fibre reinforced, carbon fibre reinforced plastic etc.). Composte tool with alternate shear angle for tear free jointed edges and straight edge surfaces. Low noise design with noise reduction of up to 5dB(A). Efficient chip clearance (>95%). Tool with S edge arrangement can be used on the left hand and right hand sides and produces surfaces for tightly sealed edge banding. 1.5 resharpening area. N Position of boss (NAL) 1 N Z Type iamaster PRO WF P Machine N NAL n max. min -1 Felder KN x6 AS Holz Her KN x5 AS Holz Her KN x4 AS Holz Her KN x6 AS Holz Her KN x4 AS* Holz Her KN x6 AS* Homag KN x2 S Higher number of teeth Z4 for feed rates up to 30 m/min. 4.0 resharpening area allows a high number of sharpens. Shear angle 40 for complex applications. Position of boss (NAL) 2 N Position of boss (NAL) 3 Z Type iamaster PLUS WF Machine N NAL n max. min -1 Homag, IMA, KN x3 AS Biesse Homag, IMA, KN x4 AS Biesse Homag, IMA, KN x6 AS Biesse Type AS = asyetric tip arrangement Type S = syetric tip arrangement Type AS* = asyetric edge arrangement. Order for left hand rotation right hand tools and for right hand rotation, left hand tools. 118

7 2.1.2 Jointing cutter WhisperCut jointing/milling cutter - cutterhead design For tear free and low noise jointing of workpiece edges side with feed and against feed (jump cutting). 2 Edge processing machines, copy shaping machines, double end tenoners etc. Particle and fibre materials (MF etc.) uncoated, veneered, plastic and paper coated, fibre reinforced plastics (glass fibre reinforced, carbon fibre reinforced plastic etc.). P tipped cutterhead with alternate shear angle for tear free edges. Tool with knife arrangement S can be used left and right and produces hollow cut for tight closing edge banding. Low noise design with up to 5dB(A) noise reduction and efficient chip collection (>95%) by FC. Significant weight reduction by aluminium tool body. Tool body can be used several times by replaceable knives. 0.6 resharpening area. N Position of boss (NAL) 1 N Position of boss (NAL) 2 N Position of boss (NAL) 3 iamaster WhisperCut - FC, LowNoise, aluminium tool body WM Machine N NAL n max. Z Type min -1 Biesse KN x4 S Biesse KN x6 S Biesse KN x4 S Biesse KN x6 S Brandt KN x8 AS Brandt KN x10 AS Brandt ,6 40,6 30 KN x4 AS Brandt ,2 40,6 30 KN x6 AS Cehisa KN x5 AS Hebrock, EBM KN x4 AS Homag, Biesse KN x4 S Homag, Biesse KN x6 S IMA KN x4 AS IMA KN x4 AS IMA KN x5 AS IMA KN x7 AS IMA Advantage KN x5 AS IMA Advantage KN x7 AS Ott KN x4 AS Stefani, Holz Her KN x4 AS Stefani, Holz Her KN x6 AS Stefani, M ,6 40,6 30 KN x4 AS Stefani, M ,2 40,6 30 KN x6 AS Knife replacement only by Leitz service department. N Position of boss (NAL) 4 Type AS = asyetric tip arrangement Type S = syetric tip arrangement 119

8 2.1.2 Jointing cutter Jointing/milling cutter For jointing/milling rebates in panel edges. Edge processing machines and double end tenoner. Particle and fibre materials (MF etc.) uncoated, veneered, plastic and paper coated. Tool with alternate shear angle for tear free edges. FC design for chip flow and efficient chip clearance (>95%). 1.5 resharpening area. iamaster PLUS - FC WF P N n max. min -1 Z , KN x , KN x , KN x , KN x , KN x , KN x Reference rebate cutter 120

9 2.1.2 Jointing cutter Protection milling/jump cutting For tear free jointing with feed and against feed (e.g. jump cutting). 2 Edge processing machines and double end tenoners. Particle and fibre materials (MF etc.) uncoated, veneered, plastic and paper coated, fibre reinforced plastics (glass fibre reinforced, carbon fibre reinforced plastic etc.). Tool with alternate shear angle for tear free edges and jointed edge. Low noise design with noise reduction of up to 5dB(A) and efficient chip clearance (>95%). 1.5 resharpening area. Z Type iamaster PRO - FC, Low Noise WF P Machine N NAL n max. min -1 Homag, IMA KN x3 AS Homag, IMA KN x4 AS Homag, IMA KN x6 AS * x3 AS * for mounting on hydro or flanged sleeve Protection milling/jump cutting For tear free jointing with feed and against feed (e.g. jump cutting). Edge processing machines and double end tenoners. Particle and fibre materials (MF etc.) uncoated, veneered, plastic and paper coated, fibre reinforced plastics (glass fibre reinforced, carbon fibre reinforced plastic etc.). Tool with large, alternate shear angle for tear free edges and straight jointed edge. 4.0 resharpening area. Z Type iamaster PLUS WF Machine N NAL n max. min -1 Homag, IMA KN x3 AS Homag, IMA KN x4 AS Homag, IMA KN x6 AS Homag, IMA KN x3 AS Homag, IMA KN x4 AS Homag, IMA KN x6 AS

10 2.1.2 Jointing cutter Jointing cutter - adjustable For tear free jointing with feed and against feed. Edge processing machines and double end tenoners. Particle and fibre materials (MF etc.) uncoated, veneered, plastic and paper coated, fibre reinforced plastics (glass fibre reinforced, carbon fibre reinforced plastic etc.). Tool with alternate shear angle for tear free edges and straight jointed edge. Adjustment of cutterset by means of spacers (adjustment 0.1 ). Several single performance times per sharpening interval. 4.0 resharpening area. Cutterset iamaster PLUS SF P max. n max. min -1 Z KN x KN x KN x Minimum cutting width max. 30 Extension parts iamaster PLUS WF P n max. Z min ,5 35 KN x ,5 35 KN x ,5 35 KN x A cutting width extension of 15.0 is possible with each extension part. Maximum cutting width max Maximum cutting width with extension part 122

11 2.1.2 Jointing cutter Jointing cutter - adjustable synchronously For tear free jointing with feed and against feed. 2 Edge processing machines and double end tenoners. Particle and fibre materials (MF etc.) uncoated, veneered, plastic and paper coated, fibre reinforced plastics (glass fibre reinforced, carbon fibre reinforced plastic etc.). Tool with alternate shear angle for tear free jointing edge and straight jointed edges. Tool mounted on hydro sleeve. Stepless synchronous adjustment of tool set. Several single performance times per sharpening interval. 4.0 resharpening area. Cutterset iamaster PLUS SF P V f n max. Z m min -1 min x x x x x Recoended feed rate for min -1 for veneered or coated particle and fibre materials. Z=4 25 m min -1 Z=6 35 m min -1 Z=8 45 m min -1 Z=10 55 m min -1 Z=12 65 m min -1 Z=14 80 m min

12 2.1.3 Scoring sawblades Scoring sawblade, 1-part design For tear free scoring with feed. ouble end tenoner with scoring saws and hoggers on edge banding machines. Paper, plastic coated and veneered particle and fibre materials (MF, HF, WF etc.) or laminated wood and composite materials (gypsum plaster and mineral wool boards). For multi purpose mounting on flanged sleeves. Scoring depth 1.5 to 2.0. For machining veneered chipboard material and fibre material, tooth shape ES* recoended. FZ ES For mounting on flanged sleeve WK , WK Machine TI Z ZF QAL n max. min -1 Bäuerle, OCMAC 150 3,5 2, FZ HW Bäuerle, OCMAC 150 3,5 2, FZ HW Gabbiani, Celaschi, SCM 150 3,5 2, FZ HW ,5 2, FZ HW ,5 2, FZ HW ,2 2, FZ HW ,2 2, FZ HW ,2 2, FZ HW * Please indicate tooth shape on order 124

13 2.1.3 Scoring sawblades Scoring sawblade, 1-part design For tear free scoring with feed. 2 ouble end tenoner with scoring saws and hoggers on edge banding machines. Paper, plastic coated and veneered particle and fibre materials (MF, HF, WF etc.) or laminated wood and composite materials (gypsum plaster and mineral wool boards). Tool mounted on flanged sleeve. For high concentricity, sawblade and flanged sleeve are mounted as a unit directly on the motor spindle. Scoring depth 1.5 to 2.0. For machining veneered chipboard material and fibre material or glulam tooth shape ES* recoended. FZ ES Mounted on flanged sleeve type TB AK Machine KN Z ZF QAL n max. min -1 Homag, IMA /38,6 36 FZ HW Homag, IMA /38,6 48 FZ HW Homag, IMA /38,6 58 FZ HW * Please indicate tooth shape on order Spare sawblades: TI NLA Z ZF QAL 180 3,2 2,2 65 6/6/90 36 FZ HW ,2 2,2 65 6/6/90 48 FZ HW ,2 2,2 65 6/6/90 58 FZ HW ,2 2,2 65 6/6/90 24 FZ P ,2 2,2 65 6/6/90 36 FZ P ,2 2,2 65 6/6/90 48 FZ P Spare parts: BEZ ABM Countersink screw, Torx 20 M6x

14 2.1.3 Scoring sawblades Scoring sawblade, 1-part design For tear free scoring with feed. ouble end tenoner with scoring saws and hoggers on edge banding machines. Paper, plastic coated and veneered particle and fibre materials (MF, HF, WF etc.) or laminated wood and composite materials (gypsum plaster and mineral wool boards). Tool mounted coupling flange type 110/2 suitable for quick clamping element type 110. High concentricity. Scoring depth 1.5 to 2.0. For machining veneered chipboard material and fibre material or glulam tooth shape ES* recoended. Mounted on quick change flange type 110/2 AK Machine Z ZF QAL n max. min -1 Homag, IMA FZ HW Homag, IMA FZ HW Homag, IMA FZ HW ø65 FZ ø110 ES ø90 M6 ø 80 Tool flange type 110/2 for scoring saws * Please indicate tooth shape on order Spare sawblades: TI NLA Z ZF QAL 180 3,2 2,2 65 6/6/90 36 FZ HW ,2 2,2 65 6/6/90 48 FZ HW ,2 2,2 65 6/6/90 58 FZ HW ,2 2,2 65 6/6/90 24 FZ P ,2 2,2 65 6/6/90 36 FZ P ,2 2,2 65 6/6/90 48 FZ P Spare parts: BEZ ABM Countersink screw, Torx 20 M6x

15 2.1.3 Scoring sawblades Scoring sawblade, 1-part design For tear free scoring with feed. 2 ouble end tenoner with scoring saws and hoggers on edge banding machines. Paper, plastic coated and veneered particle and fibre materials (MF, HF, WF etc.) or laminated wood and composite materials (gypsum plaster and mineral wool boards). Scoring sawblades for clamping with flange 110/3 for quick clamping sleeve Type 10. High concentricity. Scoring depth 1.5 up to 2.0. For processing veneered chipboard material and fibre material or gluelam tooth shape ES* recoended. FZ ES Mounting on quick change flange Type 110/3 WK TI NLA Z ZF QAL 180 3,2 2,2 50 3/22/80 36 FZ HW ,2 2,2 50 3/22/80 48 FZ HW ,2 2,2 50 3/22/80 58 FZ HW ,2 2,2 50 3/22/80 24 FZ P ,2 2,2 50 3/22/80 36 FZ P ,2 2,2 50 3/22/80 48 FZ P * Please indicate tooth shape on order 10 ø 110 ø 50 ø 80 Tool flange type 110/3 for clamping saws with a saw body thickness of 1.8 to

16 2.1.4 Compact hogger - P iamaster T Score - FC For hogging along and across grain - sizing - especially for Scoring / Hogging. ouble end tenoners, edge processing machines etc. Particle and fibre materials (MF etc.) uncoated, veneered, plastic and paper coated, light construction panels (honeycomb). Special tooth shape, developed for tear free middle layer and break out free edges in wood derived material with high contaminant content. All cutting edges involved in forming the workpiece edge and edge surface quality. Positive cutting angle. Tooth shape decreasing - optimised for machining along length and across grain. Customised cutting edge geometry depending on the workpiece material. FC design for trouble free chip ejection and high chip clearance. 4.0 resharpening area. For mounting on flanged sleeve or quick clamping sleeve HZ Z V f * m min (30+6) (40+8) (50+10) ecreasing tooth shape Order example: Hogging set -250, Z 60, right Hogging set, consisting of: T Score hogger Hydro clamping element Special remarks: including assembly, machine model For mounting on hydro clamping or hydro quick clamping sleeve HZ Z V f * m min (30+6) (40+8) (50+10) Standard flanged sleeves, hydro clamping, quick clamping and hydro quick clamping sleeves, see section 8 - clamping systems. * Recoended feed rate for veneered and coated chipboard materials and fibre materials. 132

17 2.1.4 Compact hogger - P iamaster T - FC For hogging along and across grain - sizing - especially for application hogging / hogging. 2 ouble end tenoners, edge banding machines etc. Particle and fibre materials (MF etc.) uncoated, veneered, plastic and paper coated, light construction panels (honeycomb). Special tooth shape, developed for tear free middle layer and break out free edges in wood derived material with high contaminant content. All cutting edges are involved in forming the workpiece edge and edge surface quality. Negative cutting angle. Tooth shape decreasing - optimised for machining along and across grain. Customized design of cutting edge geometry depends on the workpiece material. FC design for trouble free chip ejection and high chip clearance. 4.0 resharpening area. ecreasing tooth shape For mounting on flanged sleeve or quick clamping sleeve HZ Z V f * m min (20+4) (25+5) (30+6) (35+7) (40+8) (45+9) (50+10) Order example: Hogging set -250, Z 60, right Hogging set consisting of: T hogger Hydro clamping element Special remarks: including assembly, machine model For mounting on hydro clamping or hydro quick clamping sleeve HZ Z V f * m min (20+4) (25+5) (30+6) (35+7) (40+8) (45+9) (50+10) Standard flanged sleeves, hydro clamping, quick clamping and hydro quick clamping sleeves, see section 8 - clamping systems. * Recoended feed rate for veneered and coated chipboard materials and fibre materials. 133

18 2.1.5 Folding hogger - P Folding hogger iamaster For cutting V-grooves and rebates, drawer elements, door frames etc. Folding units (e.g. Lehbrink, Koch, Homag), mitre moulders, special moulders, double end tenoners etc. Particle and fibre materials (MF etc.) uncoated, veneered, plastic and paper coated. Low vibration design. Opening angle 91. Uneven number of teeth to improve cut quality and increase performance time. 4.0 resharpening area. For mounting on flanged sleeve or quick clamping sleeve HZ Z (14+7) (22+11) (14+7) (22+11) For mounting on hydro clamping or hydro quick clamping sleeve HZ Z (14+7) (22+11) (14+7) (22+11) Folding hogger for V-groove For standard flanged sleeves, hydro clamping, quick clamping and hydro quick clamping sleeves, see section 8 Special flanged sleeves available on request. Order tip: The dimensions stated in the table refer to an opening angle of 91 and -15 for material thicknesses up to 10, and -25 for material thicknesses up to 16 respectively. When ordering please state material thickness and the required opening angle. Folding hogger for rebate Order example: Material thickness: 12 Feed rate: 15 m/min Tool: hogger -250, Z 33, right Hogging set consisting of: Hogger Flanged sleeve Special remarks: including assembly, machine model Examples 134

19 2.1.6 Segment hogger FC - Segment hoggers For tear free sizing along and across grain. Machining with feed when double hogging. If only one hogger, against feed only combined with scoring sawblade. ouble end tenoners, edge processing machines etc. Softwood and hardwood, particle and fibre materials (MF etc.) uncoated, veneered, plastic or paper coated, composite materials. Cut edge quality is determined by the sawblade. Optional P-hogger sawblade increased tool life significantly. Tool body in steel. Possibility to assembly with additional hogger bodies. Segmented cut with 6 hogger segments. Segment position available for straight or railed cut. FC design for efficient chip clearance. Chips deflected from workpiece edge by sawblade and segments shear angles. FZ ES Circular sawblade WK 800-2, WK 801-2, WK Z ZF QAL 250 4, ES HW , ES HW , ES HW , ES HW , ES P , ES P , ES P Circular sawblades: Tooth shape ES is optimised to cut across grain on softwood, hardwood, wood derived materials, veneered and paper coated and veneered composte materials. P sawblade resharpening area. FZ Basic hoggers WZ Z ZF QAL x5 FZ HW FZ Extension hoggers WZ Z ZF QAL x5 FZ HW FZ Segments (6 pieces / hogger) TM Z ZF QAL FZ HW

20 2.1.6 Segment hogger Order example: Hogging set -250, Z 48, left Hogging set consisting of: Circular sawblade Basic hogger Flanged sleeve Special remarks: including assembly, machine model Spare parts: Part-no. BEZ ABM BEM 1 Spacer 115x11x80 for = Cylindrical screw with ISK M8x Countersink screw, Torx 20 M6x12 Torx Screw with ISK M8x17 for = /350/305/355 5 Allen Key SW Torx key Torx FZ Circular sawblade for non-leitz segment hoggers WK , WK Type Z ZF QAL FZ HW FZ HW FZ HW FZ HW FZ HW FZ HW FZ HW FZ HW Type 1 for Leuco. Segments for non-leitz segment hogger TM Type for Z ZF QAL 1 200/ FZ HW Type 1 for Leuco. 139

21 2.1.7 Grooving cutter Grooving cutter for mechanical feed For grooving with feed (MEC). Moulders and double end tenoners. Solid wood; untreated, coated and veneered wood derived materials. Cutting the back panel groove Z12 WF TI max. KN Z n max. min ,0 2, x25, ,0 3, x25, ,0 7, x25, ,5 0, ,8 1, ,0 1, ,2 1, ,5 1, ,0 2, ,5 2, ,0 2, ,5 3, ,0 3, ,0 4, ,0 5, ,0 6, ,0 6, ,0 7, ,0 2, ,5 2, ,0 2, ,5 3, ,0 3, ,0 4, ,0 5, ,0 6, ,0 6, ,0 7, Grooving the narrow edge 140

22 2.1.7 Grooving cutter Cutting the back panel groove Grooving the narrow edge Z18 WF TI max. KN Z n max. min ,5 0, ,8 1, ,0 1, ,2 1, ,5 1, ,0 2, ,0 2, ,0 3, ,0 4, ,0 6, ,0 7, ,0 1, ,5 1, ,0 2, ,5 2, ,0 2, ,0 3, ,0 4, ,0 6, ,0 7, ,0 1, x ,2 1, x ,5 1, x ,0 2, x ,0 2, x ,0 3, x ,0 4, x ,0 6, x ,0 7, x

23 2.1.8 End trim sawblades Circular sawblade for end trim on edge banding machines For low noise trim cuts of edge bandings. Single or double sided edge banding machines and double end tenoners. Softwood, hardwood, veneered, melamine and plastic edging. ifferent tooth shapes and numbers of teeth for optimum cutting quality. Tool body with irregular tooth pitch and vibration damping laser ornaments. AS OptiCut and AS OptiCut UT design noise reduction by up to 8 db(a). Veneered and plastic edging: Edging thickness > crosscut saw ES pos. Edging thickness < crosscut saw ES neg. Solid wood edging and multi purpose application: Edging thickness > crosscut saw WZ pos. Edging thickness < crosscut saw WZ neg. FZ WZ ES Circular sawblade AS OptiCut, AS OptiCut UT - LowNoise SK 499-2, WK 301 2, WK 320 2, WK 321 2, WK 331 2, WK 370 2, WK 380 2, WK Machine Z ZF n max. min -1 Biesse 115 3, ES pos Biesse 115 3, ES pos Biesse 130 3, WZ pos Biesse 130 3, ES pos Biesse 140 3, WZ neg Biesse 140 3, ES pos Biesse 160 3, WZ pos Brandt 100 2, ES neg Brandt 100 2, ES pos Brandt 100 2, WZ pos Brandt 110 2, ES pos Brandt 150 2, ES pos Cehisa 100 3, ES pos EBM 100 2, WZ neg Felder 100 3, WZ pos Felder 100 3, WZ neg Holz Her 110 3, WZ pos Holz Her 140 3, WZ pos Holz Her 160 3, WZ pos Holz Her 160 2, WZ pos Holz Her 160 4, WZ pos Homag 80 3, ES pos * Homag 100 3, ES pos Homag 100 3, ES pos Homag 100 3, ES pos Homag 100 3, ES neg Homag 100 3, WZ pos Homag 110 3, WZ pos Homag 110 1, FZ/TR pos * Homag 120 3, ES pos Homag 120 3, WZ pos Homag 120 3, WZ pos

24 2.1.8 End trim sawblades Machine Z ZF n max. min -1 Homag 120 3, WZ pos Homag 150 3, ES pos Homag 170 3, WZ pos Homag 170 3, ES pos Homag 170 3, ES neg Homag 180 3, ES pos Homag 180 3, WZ pos M 90 3, FZ pos IMA 160 3, WZ neg IMA 160 3, WZ neg IMA 180 3, WZ pos IMA 180 3, WZ neg IMA 200 3, WZ pos Ocmac 125 3, ES pos Ocmac 180 3, WZ Ott 100 3, ES pos Ott 140 3, ES pos Ott 140 3, WZ pos Raimann 100 3, WZ pos Raimann 120 3, WZ neg SCM 125 3, ES pos SCM 150 3, ES pos SCM 170 3, ES pos Wilmsmeyer 100 3, ES neg * For two-part set SK use mounting flange

25 2.1.9 Edge finishing tools Pre / finishing edge triing cutter To trim edge bandings on horizontal spindles or for bevelling with inclined spindles. 2 Single or double side edge banding machines. Softwood, hardwood, veneer and plastic edge bander. Tungsten carbide / P tipped tools with cylindrical bore. P tools - 3 tip height. Jointing cutter WF 200-2, WF P Machine N Type Z QAL n max. min -1 Biesse KN 3 6 P Biesse KN 4 8 P Biesse, Brandt KN 2 6 P Biesse, Brandt KN 1 6 P Brandt KN 3 4 HW Holz Her ,5 19,5 20 KN 5 4 HW Homag, IMA KN 1 4 P Stefani KN 2 4 P Type 1 Type 2 Type 3 Type 4 Triing of edges on horizontal spindle - top motor tracing. Bevelling of edges with inclined spindle. Type 5 145

26 2.1.9 Edge finishing tools Pre / finishing edge triing cutter - To trim edge bandings on horizontal spindles or for bevelling with inclined spindles. Single or double sided edge banding machines. Machines combined with special extraction hood i-system for efficient chip clearance. Softwood, hardwood, veneer and plastic edge bandings. Tungsten carbide / P tipped tools with HSK 25 R bore and a special extraction hood i-system for efficient chip clearance (approx. 97%) with reduced extraction energy consumption. Clean workpieces, no interference with scanning aggregates and less rework. High concentricity. P tools - 3 tip height. Jointing cutter - HSK 25 R WF P, WF Machine Z QAL n max. min -1 Homag, IMA HSK 25 R 4 HW Homag, IMA 70 8 HSK 25 R 4 P Homag, IMA 70 8 HSK 25 R 6 P Homag, IMA 70 8 HSK 25 R 8 P Homag, IMA HSK 25 R 4 P Homag, IMA HSK 25 R 6 P Recoended number of teeth: Feed rates of up to 35 m min -1 Z4 Feed rates of up to 60 m min -1 Z6 Feed rates of up to 100 m min -1 Z 8 (thin edge) HW jointing cutter with HSK 25 R bore, -25. P jointing cutter with HSK 25 R bore. 146

27 2.1.9 Edge finishing tools Pre / finishing edge triing cutter cutterhead design To trim edge bandings on horizontal spindles or for bevelling with inclined spindles. 2 Single or double side edge banding machines. Softwood, hardwood, veneer and plastic edge bandings. Cutterhead with turnblade knives, cylindrical or HSK 25 R bore. Jointing cutterhead WW , WW Machine Type Z n max. min -1 Brandt ,3 16 KN Homag ,3 HSK 25 R Homag KN Spare knives: Part-no. BEZ ABM QAL VE PCS 1 Turnblade knife 20x12x1,5 HW Turnblade knife 14,3x14,3x2,5 HW Spare parts: Part-no. BEZ ABM 2 Clamping wedge with pin 18x11,5x Allen screw M6x Allen Key SW Countersink screw, Torx 20 M5x Torx key Torx Type 1: WW N Type 2: WW

28 2.1.9 Edge finishing tools Bevel cutter To bevel edge bandings. Single or double sided edge banding machines. Softwood, hardwood, veneer and plastic edge bandings. P tipped tools with cylindrical, HSK 25 R or HSK 32 bores for FK aggregates. P tools -3 tip height. Ø62 20 Various bevel angles - with P-tipped WF P, WF P Machine Type Z QAL FAW Biesse 67, KN 5 6 P Biesse KN 5 6 P Biesse 80 10,5 16 KN 6 4 P Biesse 67, KN 5 6 P Biesse KN 5 6 P Holz Her KN 3 2 P Holz Her KN 3 3 P Holz Her KN 3 3 P Holz Her , KN 4 4 P Homag 62 5 HSK P Homag 62 5 HSK P Homag 62 5 HSK P Homag 62 5 HSK P Homag, IMA 75 8 HSK 25 R 1 4 P Stefani KN 3 4 P Type 1 Type 2 Type 3 Type 4 Type 5 Type 6 148

29 2.1.9 Edge finishing tools Bevel cutter To bevel edge bandings. 2 Single or double sided edge banding machines. Machines with special extraction hood i-system for efficient chip clearance. Softwood, hardwood, veneer and plastic edge bandings. P tipped tools with HSK 25 R and HSK 32 bores for FK-aggregates combined with special extraction hoods i-system for efficient chip clearance (approx. 97%) with reduced extraction energy consumption. Clean workpieces, no interference with scanning aggregates and less rework. High concentricity. Constant reference diameter. P tools - 3 tip height. O Bevel cutter with HSK 32 bore for FK-aggregates. Various bevel angles - iamaster PRO WF P Machine 0 Z FAW NH Homag 62 5 HSK , Homag 62 5 HSK , Homag 62 5 HSK , Homag 62 5 HSK , Homag 62 5 HSK , Homag, IMA 70 8 HSK 25 R , Homag, IMA 70 8 HSK 25 R , Homag, IMA 70 8 HSK 25 R , Homag, IMA 70 8 HSK 25 R ,

30 2.1.9 Edge finishing tools Profile cutter To round edge bandings. Single or double sided edge banding machines. Softwood, hardwood, veneer and plastic edge banding. P tipped tools and cylindrical bore. Constant reference diameter. P tools - 3 tip height. R O Type 1 Type 2 R O Various radii, with P-tipped WF P Machine 0 Z QAL R Type n max. min -1 Biesse KN 6 P 1, Biesse KN 6 P 2, Biesse KN 6 P 3, Biesse KN 6 P 1, Biesse KN 6 P 2, Biesse KN 6 P 3, * Brandt KN 4 P 2, Holz Her KN 2 P 2, Holz Her KN 2 P 2, Holz Her KN 2 P 3, Holz Her KN 2 P 2, Holz Her KN 2 P 2, Holz Her KN 2 P 3, Holz Her , KN 3 P 2, Holz Her , KN 3 P 2, Holz Her , KN 3 P 3, Holz Her , KN 4 P 2, Holz Her , KN 4 P 2, Holz Her , KN 4 P 3, Ott, Brandt KN 4 P 1, Ott, Brandt KN 4 P 2, Ott, Brandt KN 4 P 3, Stefani KN 4 P 1, Stefani KN 4 P 2, Stefani KN 4 P 3, * For Brandt edge triing cutter with keyed and torque support. Type 3 Type 4 Type 5 Type 6 150

31 2.1.9 Edge finishing tools Profile cutter To round (profile) edge bandings on FK-aggregate. 2 Single or double sided edge banding machines. Softwood, hardwood, veneer and plastic edge banding. P tipped tools with HSK 32 bores for FK-aggregates. High concentricity. Constant reference diameter. P tools - 3 tip height. OØ62 Type 1 R Various radii - iamaster PRO, FK-aggregate, HSK 32 WF P Machine 0 Z QAL R Type n max. min -1 Homag 62 HSK 32 4 P 1, Homag 62 HSK 32 4 P 1, Homag 62 HSK 32 4 P 2, Homag 62 HSK 32 4 P 2, Homag 62 HSK 32 4 P 3, Homag 62 HSK 32 4 P 3, Homag 62 HSK 32 4 P 4, Homag 62 HSK 32 4 P 5, Homag 62 HSK 32 6 P 1, Homag 62 HSK 32 6 P 1, Homag 62 HSK 32 6 P 2, Homag 62 HSK 32 6 P 2, Homag 62 HSK 32 6 P 3, Homag 62 HSK 32 6 P 3, Homag 62 HSK 32 6 P 4, Homag 62 HSK 32 6 P 5,

32 2.1.9 Edge finishing tools Profile cutter To round edge bandings. Single or double sided edge banding machines. Softwood, hardwood, veneer and plastic edge banding. P tipped tools with bore 16 KN. Constant reference diameter. P tools - 3 tip height. Various radii - iamaster PRO, 16 KN WF P Machine 0 Z QAL R Homag, Ott KN 3 P 2, Homag, Ott KN 3 P 3, R O Profile cutter with bore 16 KN 152

33 2.1.9 Edge finishing tools Profile cutter For a choice of radii or bevels on edge bandings. 2 Single or double sided edge banding machines. Softwood, hardwood, veneer and plastic edge banding. P tipped tools with HSK 25 R or 16 KN bore. Profile cutting with e.g. radii of 2.0 and 3.0 and bevel of 20. Constant reference diameter. P tools resharpening area. Multi-profile router - iamaster PRO WF P Machine 0 Type Z R FAW n max. min -1 Biesse 75, KN 2 6 1/2/ Brandt 78 57,3 16 KN 2 4 1,2 / 2 / º R2 R3 Type 1 Type 2 Holz Her KN flush Holz Her KN 3 2 2,5 flush Holz Her KN flush Homag, IMA 85 65,2 HSK 25 R 1 4 2/ Stefani 75,8 57,6 16 KN 2 4 1/2/ Alternative multi-profile triing heads with different dimensions can be supplied at short notice on request. Type 3 153

34 2.1.9 Edge finishing tools Profile cutter To round edge bandings. Single or double sided edge banding machines. Machines with special extraction hood i-system for efficient chip clearance. Softwood, hardwood, veneer and plastic edge bandings. P tipped tools with HSK 25 R bore and special extraction hoods i-system for efficient chip clearance (approx. 97%) with reduced extraction energy consumption. Clean workpieces, no interference with scanning aggregates and less rework. Maximum concentricity. Constant reference diameter. P tools -3 tip height. O NH Radii-cutter with HSK 25 R bore. Various radii - iamaster PRO, HSK 25 R WF P Machine 0 NH Z QAL R n max. min -1 Homag, IMA ,5 HSK 25 R 4 P 1, Homag, IMA ,5 HSK 25 R 4 P 1, Homag, IMA ,5 HSK 25 R 4 P 2, Homag, IMA HSK 25 R 4 P 2, Homag, IMA ,5 HSK 25 R 4 P 3, Homag, IMA ,5 HSK 25 R 4 P 4, Homag, IMA ,5 HSK 25 R 4 P 5, Homag, IMA ,5 HSK 25 R 6 P 1, Homag, IMA ,5 HSK 25 R 6 P 1, Homag, IMA ,5 HSK 25 R 6 P 2, Homag, IMA HSK 25 R 6 P 2, Homag, IMA ,5 HSK 25 R 6 P 3, Homag, IMA ,5 HSK 25 R 6 P 4, Homag, IMA ,5 HSK 25 R 6 P 5, NH To round edge bandings on FK-aggregate. O Radius cutter with HSK 32 R bore for FK-aggregates. P tipped tools with HSK 32 bore for FK aggregates with special extraction hoods i-system for efficient chip clearance (approx. 97%) with reduced extraction energy consumption. Clean workpieces, no interference with scanning aggregates and less rework. Maximum concentricity. Constant reference diameter. P tools -3 tip height. Various radii - iamaster PRO, FK-aggregate, HSK 32 WF P Machine 0 NH Z QAL R n max. min -1 Homag ,5 HSK 32 4 P 1, Homag ,5 HSK 32 4 P 1, Homag ,5 HSK 32 4 P 2, Homag ,5 HSK 32 4 P 2, Homag ,5 HSK 32 4 P 3, Homag ,5 HSK 32 4 P 4, Homag ,5 HSK 32 4 P 5,

35 2.1.9 Edge finishing tools Machine 0 NH Z QAL R n max. min -1 Homag ,5 HSK 32 6 P 1, Homag ,5 HSK 32 6 P 1, Homag ,5 HSK 32 6 P 2, Homag ,5 HSK 32 6 P 2, Homag ,5 HSK 32 6 P 3, Homag ,5 HSK 32 6 P 4, Homag ,5 HSK 32 6 P 5, Profile cutter For a choice of radii or bevels on edge bandings. Single or double sided edge banding machines. Machines with special extraction hood i-system for efficient chip clearance. Softwood, hardwood, veneer and plastic edge bandings. P tipped tools with HSK 25 R bores and special extraction hood i-system for efficient chip clearance (approx. 97%) with reduced extraction energy consumption. Clean workpieces, no interference with scanning aggregates and less rework. Profile combination of radii of 2.0 and 3.0 and bevel 20. High concentricity. P tools -3 tip height. R2 R3 20º Multi-profile cutter - iamaster PRO, HSK 25 R WF P Machine 0 Z QAL R FAW Homag, IMA HSK 25 R 4 P 2/ Homag, IMA HSK 25 R 4 P 1,5/ Homag, IMA HSK 25 R 6 P 2/ Alternative multi-profile triing heads with different dimensions can be supplied at short notice on request. Multi-profile cutter i-system 155

36 2.1.9 Edge finishing tools Profile cutter For a choice of radii and bevels on edge bandings. Corner rounding to leading and trailing edges and radius cutting/bevel on top/bottom edges. IMA edge banding machine with KFA-aggregates. Softwood, hardwood, veneer and plastic edge bandings. P tipped tools with HSK 25 R bore and special extraction hood i-system for efficient chip clearance (approx. 97%) with reduced extraction energy consumption. Clean workpieces, no interference with scanning aggregates and less rework. tools - 3 tip height. Constant diameters. Low noise. Multi-profile cutter - iamaster PRO, HSK 25 R, KFA-aggregates WF P Machine B Z R FAW IMA HSK 25 R 6 1/2/ IMA HSK 25 R 6 1/2/ IMA HSK 25 R 6 1/2/ Alternative multi-profile triing heads with different dimensions can be supplied at short notice on request. R3 R2 R1 B 156

37 2.1.9 Edge finishing tools Profile cutter For a choice of radii and bevels on edge bandings. Corner rounding on leading and trailing edges and radius bevel on top/bottom edges. 2 IMA edge banding machines with MFA-aggregates Softwood, hardwood, veneer and plastic edge bandings. P tipped tools with HSK 25 R bore and special extraction hood i-system for efficient chip clearance (approx. 97%) with reduced extraction energy consumption. Clean workpieces, no interference with scanning aggregates and less rework. tools - 3 tip height. Constant diameters. Low noise. Multi-profile cutter - iamaster PRO, HSK 25 R, MFA-aggregates WF P Machine 0 Z R FAW IMA HSK 25 R 6 1/ IMA HSK 25 R 6 1/2/ R3 R2 Alternative multi-profile triing heads with different dimensions can be supplied at short notice on request. R

38 2.1.9 Edge finishing tools Profile cutterhead / Bevel cutterhead To round edge bandings. Single or double sided edge banding machines. Softwood, hardwood, veneer and plastic edge bandings. Cutterheads with tungsten carbide throwaway knives and bore with KN. The same cutterhead tool body for R 1.5 to 3.0. Constant reference diameter. Various radii - Brandt WE Machine 0 Z R Type n max. min -1 Brandt KN Brandt KN Brandt KN Brandt KN R O Type 1 Type 2 R O Spare knives: Part-no. Type BEZ ABM QAL R VE PCS 1 1 Exchange knife 16x14,5x2 HW 1, Exchange knife 16x14,5x2 HW 2, Exchange knife 16x14,5x2 HW 3, Exchange knife 19,6x15,2x2 HW 1, Exchange knife 19,6x15,2x2 HW 2, Exchange knife 19,6x15,2x2 HW 2, Exchange knife 19,6x15,2x2 HW 3, Exchange knife 12x13x2 HW 1, Exchange knife 12x13x2 HW 2, Exchange knife 12x13x2 HW 3, Exchange knife 16x17,5x2 HW 1, Exchange knife 16x17,5x2 HW 2, Exchange knife 16x17,5x2 HW 3, Spare parts: Part-no. BEZ ABM 2 Clamping wedge 10x11,5x Clamping wedge 10x10,9x Clamping wedge 13,5x11x Clamping wedge Clamping wedge Allen screw M6x Allen Key SW Magnetic setting gauge 1,

39 2.1.9 Edge finishing tools Profile cutterhead / Bevel cutterhead To round and bevel edge bandings. 2 Single or double sided edge banding machines. Machines must be equipped with FC-system. Softwood, hardwood, veneer and plastic edge bandings. Cutterheads with tungsten carbide throwaway knives and bore with KN. Constant reference diameter. FC design for high chip clearance of more than 97% efficient. R Various profiles - FC, Brandt WE Machine Z R FAW Type n max. min -1 Brandt 70,23 20,28 16 KN Brandt 70,23 20,28 16 KN Brandt 69,98 20,28 16 KN Brandt 70,57 20,28 16 KN 4 1, Brandt 70,57 20,28 16 KN 4 1, Brandt 70,57 20,28 16 KN 4 1, Brandt 70,57 20,28 16 KN 4 2, Brandt 70,57 20,28 16 KN 4 2, Brandt 70,57 20,28 16 KN 4 3, Brandt 73,39 20,28 16 KN 4 5, O Type 1 Spare knives: Part-no. Type BEZ ABM QAL R FAW VE PCS 1 1 Exchange knife 22,3x14x2 HW 1, Exchange knife 22,3x14x2 HW 1, Exchange knife 22,3x14x2 HW 2, Exchange knife 22,3x14x2 HW 2, Exchange knife 22,3x14x2 HW 3, Exchange knife 22,3x14x2 HW 1, Exchange knife 22,3x14x2 HW 5, Exchange knife 22,3x14x2 HW Exchange knife 22,3x14x2 HW Exchange knife 22,3x14x2 HW Spare parts: Part-no. BEZ ABM 2 Oval head screw Torx 15 M4x Torx key Torx

40 2.1.9 Edge finishing tools Profile cutterhead / Bevel cutterhead To round edge bandings. Single or double sided edge banding machines. Softwood, hardwood, veneer and plastic edge bandings. Cutterheads with tungsten carbide throwaway knives and 16 bore. The same cutterhead tool body for R 1.0 to 3.0. Constant reference diameter. Various radii - Ott WE Machine 0 Z R Type n max. min -1 Ott , Ott , R O Type 1 Type 2 Spare knives: Part-no. Type BEZ ABM QAL R VE PCS 1 1 Exchange knife 16x16,5x2 HW 1, Exchange knife 16x17x2 HW 1, Exchange knife 16x17,5x2 HW 2, Exchange knife 16x18,5x2 HW 2, Exchange knife 16x19x2 HW 3, Exchange knife 16x19,5x2 HW 3, Exchange knife 25x15x2 HW 1, Exchange knife 25x15x2 HW 1, Exchange knife 25x15x2 HW 2, Exchange knife 25x15x2 HW 2, Exchange knife 25x15x2 HW 3, Exchange knife 25x15x2 HW 3, Spare parts: Part-no. Type BEZ ABM 2 1 Clamping wedge 13,5x11x Clamping wedge 25x14x Allen screw M6x Clamping screw, Torx 25 M6x18, Washer 9/6,2x1, Allen Key SW Torx key Torx

41 2.1.9 Edge finishing tools Radius scrapers For scraping edges with radii or bevels. 2 Single or double sided edge banding machines. Plastic edge bandings. Scraper holder to carry different scraper turnblade knives. Scraper holder XT Machine ABM BEM Homag 14x22x118 for R <= Homag, Reich 16x15x131 for R <= Ott 16x16x120 for R <= Spare parts: BEZ ABM Torx key Torx Oval head screw Torx 15 M4x Bevel and radius scraper turnblade knives for scraper holder. Turnblade knives - scraper Turnblade knives - scrapers TM Machine R ABM QAL BEM VE PCS Homag, IMA, Bevel 45 12x20x2 HW Holz Her Homag, Holz Her 1,0 12x20x2 HW Profile relief Homag, Holz Her 1,5 12x20x2 HW Profile relief Homag, Holz Her 2,0 12x20x2 HW Profile relief Homag, Holz Her 2,5 12x20x2 HW Profile relief Homag, Holz Her 3,0 12x20x2 HW Profile relief IMA 1,0 12x20x2 HW Profile relief IMA 1,5 12x20x2 HW Profile relief IMA 2,0 12x20x2 HW Profile relief IMA 2,5 12x20x2 HW Profile relief IMA 3,0 12x20x2 HW Profile relief Homag - BAZ 1,0 20x11,5x2 HW Profile relief Homag - BAZ 1,5 20x11,5x2 HW Profile relief Homag - BAZ 2,0 20x11,5x2 HW Profile relief Homag - BAZ 3,0 20x11,5x2 HW Profile relief Homag - BAZ Bevel 3 20x11,5x2 HW Biesse, Stefani 1,0 12,7x12,7x3,18 HW Profile relief Biesse, Stefani 1,5 12,7x12,7x3,18 HW Profile relief Biesse, Stefani 2,0 12,7x12,7x3,18 HW Profile relief Biesse, Stefani 3,0 12,7x12,7x3,18 HW Profile relief Biesse, Stefani Bevel 25 12,7x12,7x3,18 HW Additional scrapers and anti stress whitening knives can be supplied at short notice on request. 161

42 2.1.9 Edge finishing tools Flat scrapers To scrape edges with radius or bevel. Single or double sided edge banding machines. Plastic edge bandings. ifferent profile flat scrapers. Throwaway scraper knives TM Machine ABM QAL FAW Biesse 22,9x22,9x2,5 HW Biesse 40x25x3 HW Biesse 16x16x4,7 HW Homag 32x55x4,5 HW IMA 55x25x3 HW IMA 30x22,5x3 HW IMA 14,3x14,3x2,5 HW Ott, Brandt 15x14,3x2,5 HW Flat scraper Spare parts: BEZ ABM Torx key Torx Oval head screw Torx 15 M4x To scrape edges with radius or bevel. Multi-profile scraper Multi-profile scraper with a choice of bevels and radii. Multi-profile scrapers TM Machine BEM QAL VE PCS Homag R 0,45/1/1,5/2/3/5 HW IMA R 1/2/3 HW Stefani R 1/2/3/Bevel HW Biesse R 1/2/3/Bevel HW Spare parts: BEZ ABM Torx key Torx Oval head screw Torx 15 M4x

43 2.1.9 Edge finishing tools Profile-cutterhead / bevel-cutterhead for stationary machines To bevel / round edge bandings. 2 Homag BAZ. Softwood, hardwood, veneer and plastic edge bandings. Cutterheads with tungsten carbide throwaway knives for edge triing cutter aggregate. The same cutterhead tool body suitable for R 1.0 to 3.0. Constant reference diameter. Type 1 Type 3 Type 2 various radii / bevels for Homag machines WE Z QAL R FAW Type n max. min HW 1, HW 1, HW 2, HW 3, HW HW HW HW Type 3 for special thin edge bandings. Spare knives: H IK QAL R FAW Type HW 1, HW 1, HW 2, HW 3, HW HW HW HW-F Spare parts: Part-no. BEZ ABM 2 Clamping wedge 11,5x14,4x Clamping wedge 11,5x14,4x Allen screw M6x Countersink screw, Torx 20 M6x0,5x4, Allen Key SW Torx key Torx Magnetic setting gauge 1,

44 2.1.9 Edge finishing tools Profile cutter / bevel cutter for stationary machines. To round / bevel edge bandings. IMA (BIMA). Softwood, hardwood, veneer and plastic edge bandings. Profile cutter / bevel tungsten carbide tipped cutter, one or two part design. P tipped tools available at short notice. Various radii / bevels for IMA machines WF Z QAL R FAW Type n max. min HW 1, HW 2, HW 3, , , HW 1, , , HW 2, , , HW 3, HW HW HW All cutters are available at short notice in two part design. 164

45 2. Panel processing 2.2 Honeycomb processing Grooving cutter Grooving cutter and grooving cutter sets For grooving and rebating workpiece narrow side of honeycomb panels for support edges prior to edge banding. Single or double sided edge banding machines. Light construction or honeycomb panels. Tungsten carbide and P tipped tools assembled as sets to remove the honeycomb. Adjustment option for full or partial machining with/without jointing of surface layers. As the surface layers are simultaneously jointed, a grooving depth of 3 is achieved in one working step. This depth is suitable for several edgings (double edge etc.). Board thicknesses can be machined (depending on the machine). P tools resharpening area. Jointing cutters WF TI Z QAL n max. min ,2 4, P ,2 4, P Edge groove cutters WK TI Z QAL n max. min , P , P Machining across the entire surface of the honeycomb with jointing of top/bottom layers. Central groove cutters WK TI Z QAL n max. min ,5 2, HW ,5 2, HW ,5 5, HW ,5 5, HW Partial machining of the honeycomb with jointing of top/bottom layers. 168

46 2. Panel processing 2.2 Honeycomb processing Grooving cutter Spare parts: BEZ ABM Set of spacers for full cut 77/50/15, Set of spacers for partial cut 77/50x10, Number of central grooving cutters depends on the panel thickness. When combined, please note that the overall cutting width is reduced by 1.0 for / and 1.2 for / per fitting, remember to allow for the overlap of the tools Full machining of the honeycomb. Order example for H = 50 : , 125x53,6x30 Tools: Grooving cutter set, -125, right-hand rotation. Consisting of: Jointing cutter: 1 x Jointing cutter: 1 x Edge groove cutter: 1 x Edge groove cutter: 1 x Central groove cutter: 6 x Flanged sleeve: 1 x Spindle mounting: 1 x Special remark: including assembly, machine model, spindle length Partial machining of the honeycomb. 169

47 2. Panel processing 2.3 Postforming processing Postforming tools Rebating cutter To rebate the core to uncover and trim the edge of the top layer. Postforming machines. HPL, CPL or veneer coated particle and fibre materials (particle board, MF, etc.). P tipped tools with 20 KN or HSK 25 R bore. High number of teeth replaces scoring. P-tools resharpening area. iamaster PRO WF Machine Z n max. min -1 Homag, IMA HSK 25 R Homag, IMA KN Rebating cutter with HSK 25 R bore: Machining the laminate layer with horizontal motor 174

48 2. Panel processing 2.3 Postforming processing Postforming tools Profile panel raising cutter To finish cut the coating layer and machining the radius in the direct postforming process. 2 Postforming machines. HPL, CPL or veneer coated particle and fibre materials (particle board, MF, etc.). P tipped tool with bore for mounting on hydro clamping sleeve. Panel raising length 45 for U-channels and 25 for L-profiles. Against feed for HPL and melamine, with feed for verneer. When specifying the cutting radius RI, the thickness of the coating must be taken into account. The standard coating thickness is P tools resharpening area. iamaster PRO HF Machine APL R RP Z QAL n max. min -1 Homag, IMA ,0 8, P Homag, IMA ,0 4, P Homag, IMA ,0 8, P Homag, IMA ,0 4, P Profile panel raising cutter mounted on hydro clamping sleeve 175

49 2. Panel processing 2.3 Postforming processing Postforming tools Finishing cutterhead To finish cut the radius of postforming profiles. Postforming machines. HPL, CPL or veneer coated particle and fibre materials (particle board, MF, etc.). Cutterhead with P profile knives with cylindrical or HSK 25 R bore. Suitable for finish cutting radii up to R 14. Multi purpose cutterhead tool body for resharpenable or non-resharpenable knives. Non-resharpenable knives 0.5 optimised for sensitive coatings, veneer postforming and maximum contour accuracy knives can be resharpend up to three times for greater economy. 12 inclined spindle WM Machine Z QAL n max. min -1 Spindle angle egree Homag, IMA /2,5 20 KN 4 P Homag, IMA /2,5 HSK 25 R 4 P (7 ) Finish cutting radii up to R 14 at 7 and 12 spindle angle 7 inclined spindle WM Machine Z QAL n max. min -1 Spindle angle egree Homag, IMA /2,5 20 KN 4 P Homag, IMA /2,5 HSK 25 R 4 P Spare knives: Part-no. BEZ ABM QAL 1 Knife 12x31x2,5x0,5, 2,5 P Knife, resharpenable 12x32x2,5x0,75, 2,8 P Spare knives for 7 and 12 inclined spindles. Spare parts: Part-no. BEZ ABM 2 Countersink screw, Torx 20 M6x0,5x4, Torx key Torx

50 2. Panel processing 2.3 Postforming processing Postforming tools Panel raising edge triing cutter To panel raise the laminate layer and trim the edges of the laminate and the backing material. 2 Postforming machine. HPL, CPL or veneer-coated particle and fibre materials (particle board, MF, etc.). P tipped tools with HSK 25 R bores. P tools resharpening area. iamaster PRO WF P Machine Z QAL n max. min -1 Homag, IMA 100 5/28 HSK 25 R 4 P Panel raising the laminate layer with vertical spindle Triing the edge backing layer with vertical spindle 177

51 2. Panel processing 2.3 Postforming processing Postforming tools Profile panel-raising cutter To cut the upper radii of U profiles. Postforming machines. HPL, CPL or veneer coated particle and fibre materials (particle board, MF, etc.). P tipped tools with bore. When specifying the radius RI, the thickness of the laminate must be taken into account (standard laminate thickness ). P tools resharpening area. Various radii - iamaster PRO WF Machine R RP Z QAL n max. min -1 Homag, IMA KN 9,0 8,65 4 P Homag, IMA KN 5,0 4,65 4 P Radii-cutter on inclined spindle 178

52 2. Panel processing 2.3 Postforming processing Postforming tools V groove cutter To bevel and trim the coating after glueing and forming a U profile. 2 Postforming machines. HPL, CPL or veneer-coated particle and fibre materials (particle board, MF, etc.). P tipped tools with HSK 25 R bores. P tools resharpening area. iamaster PRO WF P Machine Z QAL n max. min -1 Homag, IMA 75 8/23 HSK 25 R 4 P Triing the laminate layer with horizontal spindle 179

53 2. Panel processing 2.4 Panel processing Segment hogger for sizing Segment hogger for sizing For hogging along and across grain with/without scoring sawblade. Sizing station on chipboard / MF panel production lines. Particle and fibre materials (MF etc.) uncoated, veneered, plastic coated. The cut edge quality depends on the circular sawblade. Tool body -305 in steel or -355 in aluminium. Staggered cut with six tungsten carbide segments. Build-up option with extension hogger unit. For -305 the hogger is mounted directly on the spindle without flanged sleeve. Hogger for sizing station SZ 300-2, SZ Machine Z/ZF Sawblade QAL Siempelkamp , /ES HW Siempelkamp ,5 40 KN 72/ES HW ES Spare parts: Part-no. BEZ ABM BEM 1 Countersink screw, Torx 20 M6x12 Torx Screw with ISK M8x17 for = 250/350/305/ Cylindrical screw with ISK M8x60 for = Cylindrical screw with ISK M8x35 for = 305/ Cylindrical screw with ISK M8x25 for = ES Hogging sawblade WK Z ZF QAL 305 4, ES HW , ES HW

54 2. Panel processing 2.4 Panel processing Segment hogger for sizing FZ Of steel ( ) and aluminium ( ) with segments. Basic hogger WZ Z ZF QAL x7 FZ HW ,5 80 6x10 FZ HW FZ Extension hogger WZ Z ZF QAL x7 FZ HW ,2 80 6x10 FZ HW FZ Segments (6 per hogger) TM ABM Z ZF QAL 300 / FZ HW FZ HW

55 2. Panel processing 2.4 Panel processing Segment hogger for sizing Segment hogger for sizing For hogging along and across grain with/without scoring sawblade. Sizing station on chipboard / MF panel production lines. Particle and fibre materials (MF etc.) uncoated, veneered, plastic coated. Cut edge quality of the trim and finish cuts is defined by the sawblades. Set assembled mounted with finish cut, trim sawblade and twelve tungsten carbide tipped segments. Staggered cut by twelve hogging segment. The hogger is mounted directly on the motor spindle without flanged sleeve. Hogger for sizing station SZ Machine Z/ZF Sawblade QAL Siempelkamp , ES/FA HW WZ WZ EZ/FA Spare parts: Part-no. BEZ ABM BEM 1 Countersink screw, Torx 20 M6x16 Torx Cylindrical screw with ISK M8x35 for = 305/ WZ EZ/FA finish cut and triing sawblade. Hogging sawblade WK 802-2, WK Z ZF QAL 300 4, ES/FA HW , WZ HW FZ Basic hogger with segments WZ Z ZF QAL , x7 FZ HW FZ Segments (12 per hogger) TM ABM Z ZF QAL 300 / FZ HW

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