Compact Tooling Program Catalog

Transcription

1 Compact Tooling Program Catalog Connecting People Tooling Products Tools and tooling systems for wood and advanced materials

2 Leitz Compact Tooling Program Catalog As our customers have realigned to meet the challenges of manufacturing in the past several years, Leitz Tooling has also worked hard to be more effective, efficient and capable. We are coitted to helping our current customers, and those we haven t met yet, exceed the expectations and requirements of manufacturing in this millennium. That means new techniques, new technologies and continuous innovation. As manufacturing consultants and partners we look forward to working with you to understand the needs of your business. The more we know, the more we can do. Leitz has built a reputation as a leading tooling manufacturer and service provider. But, we also understand that we have to earn that leadership with every tool and every contact. Every day we strive to improve our technical capabilities, expand our industry knowledge and provide more effective production advice. Our Compact Tooling Program catalog provides you with a quick and easy reference for our most popular tooling choices. You will also find much more in-depth information at or contact one of our Tooling Consultants for more information.

3 Contents 1. Sawing 1.1 Professional Series Saw Blades Sliding Table, Vertical Saw Blades Rip Saw Blades Panel Saw Blades Industrial Mitre, Optimizing, Countertop Saw Blades Non-Ferrous Saw Blades Routing 2.1 Solid Carbide Router Bits iamond Router Bits Fly Cutters Chucks, Collets, Heat Shrink Units rilling 3.1 owel, V-Point, Hinge rill Bits Planing 4.1 HeliPlan Cutterheads VariPlan Plus Cutterheads Knives Edgebanding 5.1 WhisperCut Pre-Mill Cutterheads Snip Saw Blades Snip Saw Blades & Radius Cutterheads Profiling 6.1 Corrugated Cutterheads, Knives MicroSystem/PowerKnife System VariForm Cutterheads ProfilCut, ProFix Cutterheads Standard Knives 7.1 Standard Knives Standard Knives 6. Profiling 5.Edgebanding 4. Planing 3. rilling 2. Routing 1. Sawing

4 1. Sawing 1. Sawing 1.1 Professional Series Saw Blades Professional Series Saw Blades Professional quality saw blades, in various styles to cut a variety of coon materials. Table and chop saws. Various materials per Selection Guide below. Technical Selection Guide NW PS HP SP SS NF Natural Woods & Plywood Panel Sizing (Particle/MF) Hard Plastics Soft Plastics Solid Surface Non-Ferrous Metal Kerf Bore Teeth Grind Hook Application I# SW TI WZ ATB 10".125" 5/8" 24 ATB 15 NW ".125" 5/8" 50 ATB/R 15 NW, PS ".142" 1" 28 ATB 15 NW, SP ".142" 1" 48 ATB 15 NW SW TI WZ ATB Neg. 10".125" 5/8" 40 ATB 12 NW, PS ".125" 5/8" 60 ATB 12 NW, PS ".125" 5/8" 80 ATB 8 NW, PS ".125" 1" 80 ATB -6 NW, PS ".142" 1" 60 ATB 10 NW, PS ".142" 1" 72 ATB 10 NW, PS ".158" 1" 72 ATB 12 NW, PS ".173" 1" 84 ATB 12 NW, PS ".125" 5/8" 80 ATB -6 NW, PS ".125" 5/8" 80 H/ATB -6 NW, PS ".098" 1" 96 ATB -6 NW SW SW TI TI TCG FZ/TR TCG Neg. FZ/TR 10".125" 5/8" 60 TCG 12 PS ".125" 5/8" 80 TCG 10 PS ".142" 1" 60 TCG 10 PS ".142" 1" 72 TCG 10 PS ".142" 1" 96 TCG 10 PS ".173" 1" 84 TCG 10 PS ".110" 5/8" 48 TCG -6 PS, HP, SS, NF ".117" 5/8" 60 TCG -6 PS, NF ".134" 5/8" 80 TCG 5 SS, NF ".117" 5/8" 80 TCG -6 PS, NF, HP, SS ".125" 5/8" 60 TCG -6 PS ".134" 5/8" 96 TCG 5 SS, NF ".142" 5/8" 96 TCG -5 PS, NF, HP, SS

5 1. Sawing 1.2 Sliding Table, Vertical Saw Blades Sliding Table Saw Blades 1. Sawing Sizing of panel products. Sliding table, vertical and countertop saws. Panel products and plywood, raw or plastic, HPL, veneer laminated. Cutting with or without scoring, adjustable width spit score blades for clean cuts on material top and bottom. Kerf Bore Teeth Grind Hook river Element river im* I# ATB WZ TCG FZ/TR ATB 10 Pins CPH ATB 10 Pins CPH ATB 10 Pins CPH TCG 10 Pins 2/10/ TCG 10 Pins 2/10/ *CPH: Combined Pin Holes (2/7/42) + (2/9/46.35) + (2/10/60) SW TI TI Split Scoring Saws Blades Kerf Bore Teeth Grind I# Flat Flat /6.2/ * * For Altendorf machines FZ SW TI 4

6 1. Sawing 1. Sawing 1.2 Sliding Table, Vertical Saw Blades Vertical Table Saw Blades Sizing of panel products. Sliding table, vertical and countertop saws. Panel products and plywood, raw or plastic, HPL, veneer laminated. Vertical cutting without scoring for clean cuts on material top and bottom. HZ/Z Kerf Bore Teeth Grind Hook river Element river im* HG 10 Pin Hole CPH HG 10 Pin Hole CPH ATB 10 Pin Hole 2/7/ *CPH: Combined Pin Holes (2/7/42) + (2/9/46.35) + (2/10/60) I# SW TI 5

7 1. Sawing 1.3 Rip Saw Blades BlackTron Saw Blades Cutting along grain in natural woods for glue-line finish. Straight line and gang rip saws. Soft and hard woods. BlackTron coating resists build-up of resin and significantly enhances tool life. Mereen-Johnson - river imensions 3-1/8": KN=9.53 x TR/TR Kerf Plate Bore Teeth Grind Hook river Element 12" /8" 36 TR/TR 20 1 Key " /8" 36 TR/TR 20 1 Key " /8" 48 TR/TR 20 1 Key " /8" 36 TR/TR 20 4 Pins I# SW TI Raimann - river imensions 20 x 90 + (2/13/100), (4/6.6/95) + (6/5.5/91) Kerf Plate Bore Teeth Grind Hook river Element TR/TR 20 2 Keys+10 Pins TR/TR 20 2 Keys+10 Pins TR/TR 20 2 Keys+10 Pins TR/TR 20 2 Keys+10 Pins TR/TR 20 2 Keys+10 Pins Ironwood Kerf Plate Bore Teeth Grind Hook river Element " 36 TR/TR 20 N/A " 48 TR/TR 20 N/A I# I# SCM - river imensions 20.6 x 83 Kerf Plate Bore Teeth Grind Hook river Element I# TR/TR 20 2 Keys Table Saw Kerf Plate Bore Teeth Grind Hook river Element I# 10" /8" 28 TR/TR 20 N/A iehl - river imensions 1/14.28/127 Kerf Plate Bore Teeth Grind Hook river Element I# 14" " 42 TR/TR 20 1 Pin

8 1. Sawing 1. Sawing 1.4 Panel Saw Blades Beam Saw Main & Score Blades Sizing cuts in panel products Beam saws and conical score blades. Particleboard and MF board, with or without plastic, HPL or veneer laminates. The cutting width of the scoring saw blade must be identical to the cutting width of the main saw blade. SW TI KON/WZ Kerf Bore Teeth Grind river Element river im Machine I# ATB Conical Giben ATB Conical Homag ATB Conical SCM ATB Conical Pins 3/7/66 SCM Conical Pins 3/11/70 Giben Conical Holzma Conical Holzma Conical Pins 2/10/60 Holz-Her ATB Conical Holzma Conical Holzma ATB Conical Holzma ATB Conical Schelling ATB Conical Pins 2/9/110 Selco ATB Conical Pins 2/9/100 + Selco 2/9/ Conical Pins 3/15/80 Giben SW TI FZ/TR Kerf Bore Teeth Grind river Element river im Machine I# TCG Homag TCG Pins 2/14/100 Holzma TCG Pins 2/10/60 Schelling/ SCM TCG Pins 2/10/60 Holz-Her TCG Pins 2/10/60 Schelling TCG Pins 2/14/100 Holzma TCG Pins 2/14/100 Holzma TCG Pins 2/10/60 Schelling TCG Pins 2/14/110 + Gabiani /9/ TCG Homag TCG Pins 4/15/105 Giben TCG Pins 2/9/130 + Selco /19/ TCG Holzma TCG Pins 4/15/105 Giben TCG Schelling TCG Pins 2/14/125 Holzma TCG Pins 2/9/130 + Selco /19/ TCG Pins 2/13/94 Schelling TCG Pins 4/15/105 Giben TCG Pins 2/9/130 + Selco /19/ TCG Pins 2/11/115 Holzma TCG Pins 2/11/115 + Holzma /19/120 7

9 1. Sawing 1.5 Industrial Mitre, Optimizing, Countertop Saw Blades Mitre and Optimizer Saw Blades 1. Sawing Cross-cutting and optimizing. Chop, up-cut and optimizing saws. Natural woods. Kerf Bore Teeth Grind Hook Machine I# WZ/WZ/FZ 10" 3.2 5/8" 80 ATB/R -2 Pistorius " 2.9 5/8" 80 ATB -2 Pistorius " 3.4 5/8" 100 ATB/R -2 Pistorius " 4.2 1" 90 ATB 20 Industrial " 4.2 1" 90 ATB 0 Whirlwind ATB 10 Optimizer ATB 10 Optimizer SW TI Countertop Saw Blades Sizing laminated countertops. WZ ATB Midwest Automation or similar countertop sizing machines. Laminated countertops. SW TI esigned to cut and protect laminated counter surfaces. SW TI FZ/TR Kerf Bore Teeth Grind Hook Machine I# 16" 4.2 1" 120 TCG 2 Midwest Automation 18" 4.2 1" 96 TCG 2 Midwest Automation

10 1. Sawing 1. Sawing 1.6 Non-Ferrous Saw Blades Non-Ferrous Saw Blades Cutting of non-ferrous metals, such as aluminum, copper and brass. Cut-off saws. Non-ferrous metals (aluminum, copper, brass, etc.). Reinforced tool body for higher stress resistance. TCG FZ/TR Kerf Bore Teeth Grind Hook Application I# TCG -5 Non-Ferrous TCG -5 Non-Ferrous TCG -5 Non-Ferrous TCG 5 Non-Ferrous SW TI TCG FZ/TR SW TI 9

11 2. Routing 2.1 Solid Carbide Router Bits Spiral Finishing Router Bits Router cutter for sizing, grooving and finish cutting with chip-free edges. CNC routers, machining centers and point-to-point machines. Suitable for hard and soft woods, panel products (raw, laminated or veneered) including MF, particleboard and plywood, solid surface materials and Trespa. 2. Routing Ideally used after roughing cutters. The finish cut allowance is approximately 1-2. Alternate twist for tear-free cut edges on both sides. Z 2+2 design for coated chipboard material and fibre material, gluelam, abrasive materials and compound materials with aluminum coating. NL GL SH Z Qual Rot Type I# 1/4" 5/8" 2" 1/4" 1 10% Co RH Smooth-Up Spiral /2" 1.125" 3" 1/2" 2 MC RH Chipbreaker/ Finisher-Up Cut 1/2" 1.125" 3.5" 1/2" 3 6% Co RH Smooth-Up Spiral, Slow Helix /2" 1.25" 3" 1/2" 2 6% Co RH Smooth-own Spiral /2" 1.5" 3.5" 1/2" 2 MC RH Chipbreaker/ Finisher-own Cut 1/4" 1" 2.5" 1/4" 2 10% RH Smooth-own Spiral /2" 1.25" 3.5" 1/2" 2 10% Co RH Smooth-own Spiral /2" 1.125" 3" 1/2" 2 10% Co RH Smooth-own Spiral /2" 1.625" 3.5" 1/2" 2 6% Co RH Smooth-own Spiral Minimum grooving depth ap min for tear-free cut. 1/4" 1" 3" 1/4" 1/1 10% Co RH Smooth Compression /4".875" 2.5" 1/4" 2/2 10% Co RH Smooth Compression /8" 1.125" 3" 3/8" 2/2 6% Co RH Smooth Compression /2" 1" 2.75" 1/2" 2/2 6% Co RH Smooth Compression /2" 1.5" 3.5" 1/2" 2/2 6% Co RH Smooth Compression /2" 1.625" 4" 1/2" 2/2 6% Co RH Smooth Compression /2" 1.125" 3" 1/2" 2/2 10% Co RH Smooth Compression /2" 1.375" 3.5" 1/2" 2/2 10% Co RH Smooth Compression /2" 1.625" 4" 1/2" 2/2 10% Co RH Smooth Compression Mortise Compression Router Bits NL GL SH Z Qual Rot Groove epth Min 1/4" 7/8" 2.5" 1/4" 2/2 10% RH.188" /8" 1.125" 3" 3/8" 2/2 6% Co RH.170" /8".875" 3" 3/8" 2/2 6% Co RH.188" /8".875" 3" 3/8" 3/3 6% Co RH.200" /2" 1.25" 3" 1/2" 2/2 6% Co RH.070" /2" 1.25" 3" 1/2" 2/2 6% Co RH.236" /2" 1.375" 3.5" 1/2" 2/2 6% Co RH.200" /2" 1.375" 3.5" 1/2" 3/3 10% Co RH.200" I# 10

12 2. Routing 2.2 iamond Router Bits iamaster PRO 1+1 Router Bits iamaster (PC) tools offer extended performance and efficient sizing and nesting cuts in panel products and abrasive materials. 2. Routing CNC routers. Particle and MF board, raw or laminated with plastic, HPL or veneer and corresponding backer boards. 1+1 wing PC design for slower processing speeds and greatly increased service life as compared to solid carbide. escription imensions I# PRO Z1+1 1/2" x CL 7/8" x OAL 2-3/4", SH=1/2" PRO Z1+1 1/2" x CL 1-3/8" x OAL 3-1/6", SH=1/2" PRO Z1+1 3/4" x CL 1-1/4" x OAL 3-3/4", SH=3/4" PRO Z1+1 3/4" x CL 1-7/8" x OAL 4-3/6", SH=3/4" iamaster PRO 2+2 Router Bits iamaster (PC) tools offer extended performance and efficient sizing and nesting cuts in panel products and abrasive materials. CNC routers. Particle and MF board, raw or laminated with plastic, HPL or veneer and corresponding backer boards. 2+2 wing PC design for fast processing speeds and greatly increased service life. escription imensions I# PRO Z2+2 3/8" x CL 13/16" x OAL 2-9/16", SH=3/8" PRO Z2+2 1/2" x CL 15/16" x OAL 2-3/4", SH=1/2" PRO Z2+2 1/2" x CL 1-1/8" x OAL 2-15/16", SH=1/2" Quattro Z2+2 3/4" x CL 1-3/4" x OAL 4", SH=3/4" Panel Groover, Z=2 1/2" x CL 1/2" x OAL 3", SH=1/2"

13 2. Routing 2.2 iamond Router Bits iamaster PRO 3+3 Router Bits iamaster (PC) tools offer extended performance and efficient sizing and nesting cuts in panel products and abrasive materials. CNC routers. Particle and MF board, raw or laminated with plastic, HPL or veneer and corresponding backer boards. 2. Routing 3+3 wing PC design for fastest processing speeds and greatly increased service life. escription imensions I# PRO Z3+3 1/2" x CL 15/16" x OAL 2-3/4", SH=1/2" PRO Z3+3 1/2" x CL 1-1/8" x OAL 2-15/16", SH=1/2" iamaster EdgeExpert Router Bits iamaster (PC) EdgeExpert router bits offer unmatched performance in sizing and grooving applications and yield tear-free edges on both workpiece sides with sensitive laminates, foils and veneers. CNC routers. Particle and MF board, raw or laminated with plastic, HPL or veneer. From 1+1 up to 3+3 wing PC design for fastest possible processing speeds. Shrink fit chucks highly recoended. 18K to 24K rpm. EdgeExpert router bits perform at their best when used in combination with a pre-sizing tool. Chip removal is recoended between 1/64" and 0.4 times the tool diameter. escription imensions I# EdgeExpert PRO Z1+1 5/8" x CL 1" x OAL 3-11/32", SH=5/8" EdgeExpert PRO Z1+1 5/8" x CL 1-3/8" x OAL 3-3/4", SH=5/8" Recoended feed speed: ipm at 24,000 rpm depending on material. EdgeExpert Quattro 3/4" x CL 1-1/4" x OAL 3-35/64", SH=3/4" Z2+2 Recoended feed speed: ipm at 24,000 rpm depending on material. EdgeExpert PLUS Z3+3 1" x CL 1-3/8" x OAL 4-1/32", SH=1" Recoended feed speed: 635-1,065 ipm at 24,000 rpm depending on material. 12

14 2. Routing 2.2 iamond Router Bits Feed Rate Recoendations 2. Routing Tool escription Raw Particleboard I# Type CL Z RPM 1/2" 3/4" 1" 1-1/4" 1-1/2" 1-3/4" iamaster Pro 1/2" 7/8" , iamaster Pro 1/2" 1-3/8" , iamaster Pro 3/4" 1-1/4" , iamaster Pro 3/4" 1-7/8" , iamaster Pro 3/8" 13/16" , iamaster Pro 1/2" 15/16" , iamaster Pro 1/2" 1-1/8" , iamaster Quattro 3/4" 1-3/4" , Panel Groover 1/2" 1/2" 2 22, iamaster Pro 3 1/2" 15/16" , iamaster Pro 3 1/2" 1-1/8" , Tool escription MF or HPL I# Type CL Z RPM 1/2" 3/4" 1" 1-1/4" 1-1/2" 1-3/4" iamaster Pro 1/2" 7/8" , iamaster Pro 1/2" 1-3/8" , iamaster Pro 3/4" 1-1/4" , iamaster Pro 3/4" 1-7/8" , iamaster Pro 3/8" 13/16" , iamaster Pro 1/2" 15/16" , iamaster Pro 1/2" 1-1/8" , iamaster Quattro 3/4" 1-3/4" , Panel Groover 1/2" 1/2" 2 22, iamaster Pro 3 1/2" 15/16" , iamaster Pro 3 1/2" 1-1/8" , Tool escription Melamine Particleboard I# Type CL Z RPM 1/2" 3/4" 1" 1-1/4" 1-1/2" 1-3/4" iamaster Pro 1/2" 7/8" , iamaster Pro 1/2" 1-3/8" , iamaster Pro 3/4" 1-1/4" , iamaster Pro 3/4" 1-7/8" , iamaster Pro 3/8" 13/16" , iamaster Pro 1/2" 15/16" , iamaster Pro 1/2" 1-1/8" , iamaster Quattro 3/4" 1-3/4" , Panel Groover 1/2" 1/2" 2 22, iamaster Pro 3 1/2" 15/16" , iamaster Pro 3 1/2" 1-1/8" ,

15 2. Routing 2.2 iamond Router Bits Feed Rate Recoendations Tool escription Veneer Board I# Type CL Z RPM 1/2" 3/4" 1" 1-1/4" 1-1/2" 1-3/4" iamaster Pro 1/2" 7/8" , iamaster Pro 1/2" 1-3/8" , iamaster Pro 3/4" 1-1/4" , iamaster Pro 3/4" 1-7/8" , iamaster Pro 3/8" 13/16" , iamaster Pro 1/2" 15/16" , iamaster Pro 1/2" 1-1/8" , iamaster Quattro 3/4" 1-3/4" , Panel Groover 1/2" 1/2" 2 22, iamaster Pro 3 1/2" 15/16" , iamaster Pro 3 1/2" 1-1/8" , Routing 14

16 2. Routing 2.3 Fly Cutters Fly Cutters - Turnblade esign For surface planing materials (such as spoilboards) or recessing of large workpieces. 2. Routing CNC routers. Suitable for processing soft woods, hard woods, plywood, chipboard, MF, with or without laminated or veneered surfaces. Equipped with replaceable 4-sided inserts, with or without radius corners, for exceptional finish quality in solid woods and MF. Example: d GL CL SH Wings RPM max Rot Style Insert Style 2.5" 2-3/4" 14 1/2" 2 18,000 RH Straight " 2-3/4" 14 1/2" 2 18,000 RH Up-shear " 2-3/4" 15 1/2" 2 18,000 RH Radius* " 2-7/8" 14 3/4" 3 18,000 RH Up-shear " 2-7/8" 14 3/4" 3 18,000 RH Straight " 2-7/8" 15 3/4" 3 18,000 RH Radius* *Radius edges for exceptional plastic and aluminum surfacing. I# t GL t = Surface planing during nesting: t = I n = 8,400 rpm vt = m/min Spare Parts escription imensions Grade Qty I# Turnblade Knife 12 x 12 x 1.5 HW Torx Screw Torx 15 M4x Torx Wrench Torx

17 2. Routing 2.4 Chucks, Collets, Heat Shrink Units Chucks Collet Chucks HSK-F 63 Collet Chuck Precision conventional clamping for cylindrical shank tools with shanks from 6 to HSK-F 63 hollow taper design per IN Precise concentricity with hardened, ground, double-slit collets. Easy tool handling as collets open automatically when loosening the collet nut. Ball bearing collet nut for increased clamping torque and improved concentricity compared to one-piece design. Tool body and nut precision balanced to 30,000 rpm. 2. Routing Uses Collet Type d A B Weight kg I# RH d A B SYOZ SYOZ ER ER Collets Collet Type d L I# SYOZ25/R035 SYOZ /4" SYOZ /8" SYOZ /2" SYOZ /4" SYOZ SYOZ ER 40 collet ER40 1/4" ER40 3/8" ER40 1/2" ER40 3/4" ER ER ER32 1/4" ER32 3/8" ER32 1/2" ER32 3/4" ER ER 32 collet Spare Parts escription 1 imensions escription 2 I# Collet Wrench For 63 collet nut 5458 Collet Wrench For 50 collet nut 5491 SYOZ25 M48x2 Collet nut with bearing 5714 SYOZ25 M48x2 Collet nut with limited slip bearing ER40 M50x1.5 Collet nut with bearing 6639 ER32 M40x1.5 Collet nut with bearing 5718 Mounting Stand for HSK-F

18 2. Routing 2.4 Chucks, Collets, Heat Shrink Units Chucks ThermoGrip Tool Holders & Heat Shrink Units 2. Routing SK30 ThermoGrip Tool Holders Tool clamping for high performance. Fine balanced to 36,000 rpm and ideal for high-speed machining. Short, slim design for improved chip flow and dust extraction. Suitable for solid carbide and steel shanked tools. Clamping excentricity, e=<0.01. ThermoGrip provides the most stable and rigid clamping technology for increased feed rate and tool performance of any available clamping system. HSK-F 63 ThermoGrip Chuck d d A SK30 ThermoGrip Chuck A B B Weight kg Weight kg Shank Tolerance 27 1/4" h /8" h /2" h /8" g /4" g " g g g Shank Tolerance 34 1/2" h g g I# I# ISO30 FOR CMS ThermoGrip Chuck d A B Weight kg Shank Tolerance 34 1/2" h I# Induction Unit: ISG

19 3. rilling 3.1 owel, V-Point, Hinge rill Bits rill Bits For drilling sharp, precision hinge and dowel holes for funiture and cabinets. Point-to-point machines, through-feed boring machines, CNC machining centers, hinge boring machines, multi-spindle units. Soft wood and hard wood, chipboard and fiber materials (MF, HF, etc.), raw, laminated and/or veneered panels. Solid carbide design, rigid with polished shank to reduce friction for easier drilling and zero-clearance head to eliminate chipping on the return stroke. Elliptical spurs and knife geometry for longer life in panel processing applications. owel NL L GL esign without heel l d Type NL GL SH I# LH I# RH 5 owel x owel x owel x V-point x V-point x owel x owel x owel x owel x V-point x V-point x V-point x rilling V-point NL l Economical, carbide-tipped design with conventional spur and V-point geometry suitable for panel processing applications. d GL Type NL GL SH I# LH I# RH 3 owel x owel x owel x owel x /8" owel x /4" owel x /8" owel x /16" owel x /2" owel x V-point x V-point x owel x owel x owel x V-point x V-point x V-point x

20 3. rilling 3.1 owel, V-Point, Hinge rill Bits rill Bits Solid carbide hinge drill bits are designed with large, open gullets for high-speed drilling and optimal chip evacuation. These innovative tools include elliptical spurs and knife geometry for longer life in panel processing applications. 3. rilling Type GL SH I# LH I# RH 15 Hinge x Hinge x Hinge x Hinge x Hinge x Hinge x Hinge x Hinge x Short, center point available upon request. 19

21 4. Planing 4.1 HeliPlan Cutterheads HeliPlan Cutterheads Pre-planing, surfacing and jointing all types of solid wood with large chip removal. Especially suitable in applications requiring greater material removal. HeliPlan is also utilized as a finish planer if quality requirements are less stringent or if parts will be subsequently sanded. Four-sided moulders. Soft wood and hard wood. Pre-planing cutterhead with four-sided carbide knives. Low-noise and energy efficient due to the unique sheared and segmented arrangement of knives. The use of radiused knives softens the appearance of blend lines. Available in standard bore and HSK configurations. HeliPlan Planerhead, Aluminum HW turnblade knife Bore Z # of Knives RPM max /2" Z2/2 18 9, /2" Z2/2 30 9, /2" Z2/2 40 9, /2" Z2/2 42 9, Z2/2 18 9, Z2/2 30 9, Z2/2 40 9, Z2/2 42 9, /16" Z2/2 18 9, /16" Z2/2 30 9, /16" Z2/2 40 9, /16" Z2/2 42 9, Reference Cutterhead for Planerheads Above Bore Z RPM max /2" Z2V2 9, Z2V2 9, /16" Z2V2 9, I# I# 4. Planing 20

22 4. Planing 4.1 HeliPlan Cutterheads HeliPlan Planerheads Permanently Assembled with HSK-85W Arbor Bore Z # of Knives RPM max HSK-85W LH Z2/ , HSK-85W LH Z2/ , HSK-85W LH Z2/ , HSK-85W LH Z2/ , Reference Cutterhead for Planerheads on HSK-85W Arbor* Bore Z RPM max Z2V2 12, *Some rework on planerhead and assembly required. I# I# Spare Parts escription imensions Sales Unit I# Turnblade Knife 15 x 15 x pcs/ea 9535 Countersink Screw M5 x 14.2 x pc/ea 7394 T20 Wrench Torx 20 1 pc/ea 6091 Triangle Spur 19 x 2 10 pcs/ea 5119 Spur CS Screw M5 x 8.5 T20 1 pc/ea Planing 21

23 4. Planing 4.2 VariPlan Plus Cutterheads VariPlan Plus Planerheads for Pre- and Finish Planing Multi-purpose planing tool. For pre-planing with RipTec turnblade knives. For finish planing with Microfinish turnblade knives. Roughing/finishing combination tool possible for machines with limited spindles. Four-sided moulders and multi-spindle planing machines. Soft wood and hard wood, thermoplastic. Aluminum body. Constant diameter, re-sharpenable planerhead system with alternate knives for pre- and/or finishing planing. Two-sided resharpenable knives are quickly and easily changed, even while on the machine spindle. Standard 12 cutting angles for the best finish quality in a wide variety of wood species. Solid high-speed steel or carbide knives with 1 resharpening area = up to 12 edges per knife. Z1+1 a) b) Bore RPM max Cutting Angle I# Z /16" 9, /16" 9, /16" 9, /16" 9, Planing Pre-planing with VariPlan Plus Z1+1 RipTec turnblades Specify variant when ordering Variant escription Planerhead without knives Planerhead with HW Microfinish turnblade knives Planerhead with HW Integral turnblade knives Planerhead with HW Rip Tec turnblade knives a) Microfinish turnblades HS/HW (plane) b) Integral turnblades HW (plane/ripple) c) RipTec turnblades HW (ripple/ripple) 22

24 4. Planing 4.3 Knives Knives Two-sided, disposable, solid high-speed steel (HS) and solid carbide (HW) planer knives for coon planing tools on moulders and thickness planers. Marathon coated (MC) knives are also available and offer a hardness approaching that of carbide, but with the durability of HS. VariPlan Finish VariPlan RipTec Sales Unit Leitz VariPlan HS Finish 2 pcs/ea Leitz VariPlan HW Finish 2 pcs/ea Leitz Variplan HW RipTec 2 pcs/ea Leitz Variplan HW Integral 2 pcs/ea Planing VariPlan Integral CentroStar/CentroFix Other standard sizes available on request Sales Unit Leitz CentroStar HS 4 pcs/ea Leitz CentroStar MC 4 pcs/ea Leitz CentroStar HW 2 pcs/ea N/A N/A Other standard sizes available on request 2,3 2,82 10 Tersa TriTec/MicroTec 16 Weinig CentroLock 3 Sales Unit Tersa TriTec HS 4 pcs/ea Tersa MicroTec HW 2 pcs/ea Weinig CentroLock HS 2 pcs/ea Weinig CentroLock MC 4 pcs/ea Weinig CentroLock HW 2 pcs/ea N/A N/A N/A Other standard sizes available on request 23

25 5. Edgebanding 5.1 WhisperCut Pre-Mill Cutterheads WhisperCut Pre-Mill Cutters For pre-milling in preparation for edgebanding. Edgebanders. Alternate shear for exceptional finish on double-sided laminates. WhisperCut CL Bore rive Wings Type I# LH I# RH KN 3x KN 3x KN 3x iamond-tipped Joint Milling Cutter N Type 2 Type 3 N CL Bore rive Wings Type I# LH I# RH KN 3x N WhisperCut Plus Type 1 CL Bore rive Wings Type I# LH I# RH KN 6x KN 6x KN 6x KN 8x KN 8x KN 8x Knives escription I# WhisperCut Eroded WhisperCut Plus Eroded I-oor Eroded WhisperCut Un-Eroded WhisperCut Plus Un-Eroded Edgebanding 24

26 5. Edgebanding 5.2 Snip Saw Blades iamond Radius Cutterheads For pre-milling in preparation for edgebanding. Edgebanders. Alternate shear for exceptional finish on double-sided laminates. Radius Bore rive Wings Rotation Type I# 78/70 3 HSK-25R N/A 4 RH N/A /70 3 HSK-25R N/A 4 LH N/A Radius Spare Knives CL Radius Rotation Type I# 12 2 LH RH LH RH RH/LH RH/LH Edgebanding 25

27 5. Edgebanding 5.3 Radius Cutterheads Edgebanding Trim (Snip) Saw Blades For sizing and triing plastic and wood edgebanding. Edgebanders. Plastic or wood edgebanding. Veneered and plastic edging: Edging thickness > crosscut saw ES pos. Edging thickness < crosscut saw ES neg. Solid wood edging and multi-purpose application: Edging thickness > crosscut saw WZ pos. Edging thickness < crosscut saw WZ neg. Kerf Bore Teeth Grind Hook Application I# LH Pos Brandt RH Pos Brandt ATB Pos Brandt ATB Pos Homag ATB Pos Homag Edgebanding 26

28 6. Profiling 6.1 Corrugated Cutterheads, Knives Corrugated Cutterheads & Blank Knives Custom profiling. Moulders. Soft wood and MF. ual angle heads are adaptable for any wood species (use 20 knife pockets for soft woods or MF and 12 knife pockets for hard woods). Ensure that knives are maintained and utilized in two-piece balanced sets. CL Bore Wings Hook I# /16" / /16" / /16" / /16" / Height Thickness Length Grade I# IK H 1-1/2" 5/16" 25" 2/SRS /4" 5/16" 25" 2/SRS " 5/16" 25" 2/SRS /8" 5/16" 25" 2/SRS /4" 5/16" 25" 2/SRS Height Max Profile epth Height Thickness Length Grade I# 1-1/2" 0 1-3/4" 10 2" /8" /2" 5/16" 25" M /4" 5/16" 25" M " 5/16" 25" M /8" 5/16" 25" M /4" 5/16" 25" M Profiling 2-3/4" 30 2 M2 T1 Ideal for short runs or knotty materials Acceptable service life for medium run profiles Enhanced with 18% tungsten for greatly extended service life M3+ Contains hard alloys for optimized service life in abrasive materials Height Thickness Length Grade I# 1-1/2" 5/16" 25" T1/ Eco B /4" 5/16" 25" T1/ Eco B " 5/16" 25" T1/ Eco B /8" 5/16" 25" T1/ Eco B /4" 5/16" 25" T1/ Eco B Height Thickness Length Grade I# 1-1/2" 5/16" 25" M /4" 5/16" 25" M " 5/16" 25" M /8" 5/16" 25" M /4" 5/16" 25" M

29 6. Profiling 6.2 MicroSystem/PowerKnife System MicroSystem/PowerKnife System (PKS) Steel support and solid carbide (K30F standard; K10 available on request) profile knife system for moulding applications. Suitable for hard and soft woods as well as MF. The original MicroSystem design is used for machines with spindle speeds up to 6000 rpms, while higher rpm machines use the PowerKnife System (PKS). Both systems are available ex-stock with polished face and packaged in balanced sets of two for optimum finish quality. MicroSystem - Suitable for machine spindles up to 8000 rpm MicroSystem H PT max Svc Area I# K30F Knife + Support 1 set I# Replacement Knife 1 each Planing Planing Planing Planing Other standard sizes available on request PowerKnife System (PKS) - Suitable for machine spindles up to rpm H PT max Svc Area I# K30F Knife + Support set of 2 I# Replacement Knife set of Planing Planing Planing Planing Profiling PowerKnife System 28

30 6. Profiling 6.3 VariForm Cutterheads VariForm Profile Cutterheads For cutting profiles. ifferent profiles with a maximum of 20 profile depth can be mounted. Moulders, double end tenoners, edgebanding machines, etc. Soft wood and hard wood (HW-30F), panel materials or glued wood (HW-10F). Multi-purpose cutterhead with tungsten carbide special profile knives and backing plates. Can be resharpened three to four times. Bore Bore max PT max Z Type I# " 20 2 edicated " 20 3 edicated " 20 2 Universal " 20 3 Universal SH=3/4" 20 2 edicated Profiling 40 T 20 29

31 6. Profiling 6.4 ProfilCut, ProFix Cutterheads American Standard ProfilCut Cope & Stick Cutter Set For cope and stick profiles in solid wood cabinet doors. Multiple profiles possible with simple knife changes. Shapers, moulders and overhead routers with/without CNC control. Soft wood and hard wood. Lightweight design allows for use on 1-1/4" as well as 1" and 3/4" shapers (with bushings) and CNC routers. Optional stain relief inserts. For 3/4" to 7/8" thick cabinet frames. Four standard profiles plus capabilities for custom profiles. Profile 1 - Half Round Cutter Set Without Profile Inserts Tool Type Tool # Z n (max) I# Profile 2 - Quarter Round Profile 3 - Ogee Custom Profile Stick Cutter Set 1, 2 Z2+2V2 12, Cope Cutter Set 3, 4 Z2+2V2 12, Profile Inserts Profile # Tool # escription QAL Packing Unit 1 1 Stick Face HW , 2, 3, 4 2 Stick Back HW Cope Profile HW Stick Face HW Cope Profile HW Stick Face HW Cope Profile HW Custom 1 Stick Face HW 6 Custom 2 Stick Back HW 6 Custom 3 Cope Profile HW 6 All 4 15 x 8 turnblade HW I# custom area Ø100 Ø31.75 Tool 2 Tool Ø100 Ø31.75 Tool 4 Tool Profiling 6.35 Sticking Head Coping Head 30

32 6. Profiling 6.4 ProfilCut, ProFix Cutterheads American Standard ProfilCut Cope & Stick Cutterset Profile 4 - Mission Accessories for Product Expansion - Profile 4 Without Profile Inserts Tool Type Tool # Z n (max) I# Profile Cutter (part of cope) , Jointing Cutter (part of stick) , Profile Inserts Profile # Tool # escription QAL Packing Unit I# 4 2 Stick Face HW Cope Profile HW , 4 15 x 8 Turnblade HW Ø100 Ø Ø100 Ø31.75 Tool 2 Tool Tool Tool Profile 5 - Glass oor Profile Inserts Profile # Tool # escription QAL Packing Unit I# 5 1 Stick Face HW Cope Profile HW , 4 15 x 8 Turnblade HW Ø100 Ø100 Ø Ø Tool 4 Tool Tool 5 Tool 3 6. Profiling 31

33 6. Profiling 6.4 ProfilCut, ProFix Cutterheads ProfilCut Profile Cutterheads For raised panel profiles; multiple profiles possible with simple knife change. Shapers, moulders, double-end tenoners, CNC. Soft wood and hard wood. Cutterheads with disposable inserts, shear angle. Cutterhead Without Inserts WE Tool # BO Z n (max) I# Z2 6, Profile Inserts Profile 1 Tool # escription imension Profile I# 1 ProfilCut Knife 40x14.5x ProfilCut Knife 40x14.5x ProfilCut Knife 40x14.5x Profile 2 Tool 1 BO Profile 3 Bottom Profiling Cutterhead Without Inserts Profile 4 Tool # BO Z n (max) I# Z2 6, Profile Inserts Profile 5 Profile Custom Tool # escription imension Profile I# 2 ProfilCut Knife R5 15x13x ProfilCut Knife 45º 15x13x Profile 4 Profile 5 6. Profiling custom area Tool 1 Tool 1 Tool 2 Tool 2 32

34 7. Standard Knives 7.1 Standard Knives Standard Replacement Turnblade and Spur Knives Various. Universal. Solid wood and panel products. Micrograin carbide for exceptional tool life. B2 B3 Width Length Thickness Bevels iagram I# B B B B B B B B B B B B B B4 7. Standard Knives 33

35 Leitz Tooling Services Our unparalleled knowledge in tooling support is merged with state-of-the-art sharpening and conditioning services to ensure that your business can rely on quality, convenient solutions. Technical Support Continuous, advanced training keeps our staff on the cutting edge of product knowledge. Our worldwide network of experts problem-solve even the most challenging applications. From customized tooling solutions to tool logistics, count on Leitz for outstanding technical support. Service Centers Located throughout North America, Leitz service centers provide precision sharpening and reconditioning services to restore tools to "like new" condition. Our tooling solutions ensure longer production runs, reduced downtime, maximized tool life, and optimized performance while decreasing production costs. Your Leitz service center schedules pick-up and delivery, tailored to meet your needs. Our partnership with national shipping companies results in quick turn-around as well as easy, cost-effective and safe transport of your valuable tools. With our coitment to complete customer care, Leitz tooling services provide comprehensive value as your local tooling source. Contact us today

36 Shaping the future as your partner in innovation Leitz Service Center Locations USA Michigan (Corp. Headquarters) Grand Rapids, MI p. (800) California San Bernardino, CA p. (800) Texas Garland, TX p. (214) Washington Kent, WA p. (253) North Carolina Archdale, NC p. (800) Leitz Tooling Systems LP 2014 Leitz Tooling Systems LP North American Headquarters 4301 East Paris Avenue SE Grand Rapids, MI Phone Fax We shape the future