Homag Processing Center, Model BAZ 32/50/K

Transcription

1 Ph# DISCLAIMER: These are the ORIGINAL TECHNICAL SPECIFICATIONS of THIS NOW USED MACHINE. This does NOT guarantee or warranty the machine to be exactly as described herein. Homag Processing Center, Model BAZ 32/50/K The Homag BAZ machine is a routing, edgebanding, finishing and boring center with CNC control for the production of smaller batch sizes according to specific customer and production requirements. Machine Base Machine bed for mounting movable column in heavy duty, sturdy construction with compact linear multiprofile guidance system. Moveable column with pre-tensioned rack and pinion gear (free from backlash) and digital AC-servo motor for positioning in X-direction. Cross support for mounting unit carrier with linear multi-profile guidance system, pre-tensioned rack and pinion gear (free from backlash) with digital AC-servo motor for positioning in Y-direction. Unit carrier for mounting processing units with linear multi-profile guidance system, ball screw spindle and digital AC-servo motor for positioning in Z-direction. Automatic centralized lubrication of drives and guide systems. Clamping Table integrated in machine bed ten (10) clamping bars adjustable in X-direction twenty (20) vacuum cups, 140 x 115 mm (5-1/2" x 4-17/32"), 100 mm (3-15/16") high ten (10) of the vacuum cups have integrated lifting devices ten (10) submerging length stops three (3) submerging side stops for alternate operation and processing in mirror image right hand irregularly shaped panels have to be clamped using fixtures or mechanical clamps the machine zero point is to the front and left-hand side of the table panels are fed manually from the front of the machine

2 Electrical Equipment Separate switch cabinet, complete with all switch controls and electronic components, installed according to UL regulations. Installation according to switch cabinet installation plan. Operating voltage 480 volt, 3 phase, 60 cycle, +\- 5%. If the constant operating voltage +\- 5% cannot be maintained, a voltage stabilizer will have to be installed. Recommended environmental temperatures are not to exceed 5 C to 35 C (41 F to 95 F). Control Homatic CNC system NC 83 with PLC control. Multi-processor 32 bit industrial standard computer (VME) for continuous line control and operator communication with 170 MB hard disk storage capacity. multi-tasking real time operating system OS-9 disk system for 3-1/2" floppy diskettes interfaces: serial 1 x RS 232 C Components of Switch Cabinet 14" color graphic monitor ergonomic control panel menu-related, graphic operating system (i.e. Windows) input, revision and administration of CNC programs CNC Continuous Line Control 3 D linear interpolation 2-1/2 D circular interpolation 4-axis control (X, Y, Z, C) C-axis acting as coupled carrier to X-, Y-axis feed alteration (override) possible at any time direct coupling with Homatic PLC alarm signals displayed on CRT

3 Basic Functions (Control) programming of parts offering the possibility of additional command application of programming language C, such as IF, ELSE, CASE, FOR, in order to extend programming possibilities nearly unlimited program storage on hard drive 170 MB floppy disk drive for 3-1/2 inch diskettes up to eight (8) figure program names (alphanumeric) parameter programming up to 99 free parameters look-ahead function in case of continuous line operation, to achieve optimum speed at transition points programming and program modification during production time indication of actual values blank or omit program sets respective program blocks individual set operation displacement of reference point manual operation automatic run following reference point possibility for taking over a reference point determined by a measuring run (optional additional measuring probe) tool radius and length revision tool data file network connection possible via additional ARCNet card color display of machine state for quick trouble location, which means an increased machine output PLC ladder diagram can be displayed on monitor for diagnostics field buss utilizing fiber optic transmission enables increased communication speed

4 Basic Equipment For communication and diagnostic purposes, two telephone lines are to be installed at the machine by the customer. The modem is placed at your disposal, free of charge, until machine acceptance. The customer can return this equipment at the end of six (6) months or choose to purchase it under a separate diagnostic contract. two (2) vacuum pumps 100 M 3 /h for clamping system all operation functions of alternate operation at left- and right-hand side of clamping table all path axes driven via AC-servo motor and adjusted according to feed incremental measuring system pneumatic connection R 1/2", 7 bar machine output depends on individual processing steps positioning speed max. 80 M/min (3149 in/min) in X- and Y-direction control of operator area by safety mats fence for right-hand side of machine with interlocked door Technical Specifications work piece length min. 250 mm (9-27/32") + 45 mm (1-25/32") overhang for flush trim, each side max mm (220-1/2 ) pendulum processing length max mm (86-5/8 ) panel width min. 130 mm (5-1/8") + 45 mm (1-25/32") overhang for flush trim, each side max mm (48") work piece thickness max. 40 mm (1-9/16") without edgebanding max. 60 mm (2-3/8") with chamfer trimming min. 12 mm (15/32") with radius trimming min. 2 x radius + 10 mm (13/32") edge height max. 45 mm (1-25/32") edge thickness - plastics 0.4 mm to 3 mm (0.016" to 0.118") PVC min. = 1 mm (0.039") edge thickness- veneer 0.4 mm to 2 mm (0.016" to 0.078") edge length min. 230 mm (9-1/16") edge cross section max. 90 mm 2 (1.395 in 2 ) machine paint color grey RDS Note: The quality of the edge material is an important factor. To achieve best results, only edge material of high quality should be used. Depending on the panel s shape, a back lamination may be required.

5 Pressure Sensitive Mats stops machine motion when operator steps into active working zone of machine Main Spindle 12 kw Homag Unit #7429 with tool and unit chuck for HSK 63F special suction for all tools and units three phase power constant motor, 12 kw for S1, 600 cycle, liquid cooled tool interface HSK 63 automatic liquid circulation pump with temperature control tool weight max. 6 kg including chuck tool length max. 200 mm (7-7/8") calculated from lower edge of tool spindle tool diameter max. 150 mm (5-29/32") for trimming tools tool diameter max. 200 mm (7-7/8") for sanding tools rpm steplessly programmable from 1500 rpm to rpm Tool Changer, 12-Fold Homag Unit #7451 for tools and unit equipped with HSK 63 tool holder for 12 tools/unit places; tool changer may be equipped as follows: twelve (12) tools max. diameter of 120 mm (4-23/32") or six (6) tools max. diameter of 180 mm (7-3/32") or six (6) units and an additional three (3) to six (6) tools with a max. diameter of 70 mm (2-3/4") Pneumatic Interface for Main Spindle Homag Unit #7441 for connection of work units including swiveling drive C-axis at main spindle with torque lock and 3-point locking device drive for all units with swiveling axis swiveling range 0 to 360 Tool Collet Chuck Complete HSK 63B D=25 Homag Unit #7901/7903 (1 RH + 1 LH) tool chuck with hollow shaft cone HSK 63B integrated collet chuck mount for tool changer collet chuck max. diameter 25 mm (31/32")

6 Grooving and Snipping Unit Homag Unit #7511 for automatic change in the main spindle for grooving and cutting from top at any angle to the work piece, snipping or edge overhang and panel separating as well as rectangular notches separating and snipping saws diameter 180 x 30 x 3.2 z = 54 saw blade thickness max. 6 mm (1/4") for grooving swiveling via C-axis from 0 to 360 Gluing Unit 360 Homag Unit #7605 gluing unit for 360 gluing with lap joint for straight edges with direct glue application and pre-snipping station automatic control of constant contact pressure at right angles to the work piece contour one (1) pressure roller for pre-pressing one (1) pneumatic post-pressure roller, free programmable inside radius min. r = 30 mm in case of 90 corner outside radius depending on flexibility of edging material variable infeed angle for edging material controlled via C-axis (approximately 30 to 90 ) which guarantees optimum feeding including swiveling drive C-axis edge height max. 55 mm (2-5/32") edge thickness PVAC max. 0.4 mm to 3 mm (.016" to 1/8") veneer max. 0.4 mm to 2 mm (.016" to 3/32") roll diameter max. 800 mm (31-1/2") edge length min. 230 mm (9-1/16") edge cross section max. 135 mm 2 (.21 in 2 ) remnant length control with feed stop panel pre-heater utilizing quartz lamps Additional Y-Axis for Faster Processing Speed Homag Unit #7601 second Y-axis drive for gluing unit Edge Changing Device Automatic 3-Coil Homag Unit #7637 for processing of coiled edge band materials coil diameter max. 800 mm (31-1/2") max. edge cross section for clipping unit 135 mm 2 automatic edge changing only for edge having the same height roll diameter max. 800 mm (31-1/2") edge length min. 350 mm (13-25/32") Flush Trimming Unit Homag Unit #7701 for automatic change in the main spindle processing from top and bottom at the same time with quick changing device without tools, edge radius max. r = 12 mm (15/32")

7 tracing from top, bottom and lateral for compensation of panel and edge tolerances outside radius min. r = 8 mm (5/16") in case of 90 corner inside radius min. r = 50 mm (1-31/32") in case of 90 corner swiveling via C-axis from 0 to 360 ; therefore, constant contact pressure is maintained at right angles to the work piece contour only in connection with swiveling drive C-axis interface pneumatic and main spindle unit Cutter Head with Reversible Carbide Tips Homag Unit #7713 z = 3, 15 beveled twelve (12) spare reversible carbide tips (4 sets) Flush Trimming Unit Homag Unit #7701 for automatic change in the main spindle processing from top and bottom at the same time with quick changing device without tools, edge radius max. r = 12 mm (15/32") tracing from top, bottom and lateral for compensation of panel and edge tolerances outside radius min. r = 8 mm (5/16") in case of 90 corner inside radius min. r = 50 mm (1-31/32") in case of 90 corner swiveling via C-axis from 0 to 360 ; therefore, constant contact pressure is maintained at right angles to the work piece contour only in connection with swiveling drive C-axis interface pneumatic and main spindle unit Cutter Head with Reversible Carbide Tips Homag Unit #7721 z = 3, r = 3 mm twelve (12) spare reversible carbide tips (4 sets) Scraping Unit Profile for Chain Magazine Homag Unit #7733 for automatic change in the main spindle for post-processing of chamfers and radii at pre-trimmed PVC edges Tri-lateral tracing for compensation of panel and edge tolerances swiveling via C-axis from without tools only in connection with interface pneumatics and main spindle unit Profile Knife for Scraping Unit Homag Unit #7739 (2 each) for radius R = 3 mm Boring Head 17 Spindles Vertical Homag Unit #7407 one (1) motor, 1.9 kw, 50 cycle, 7500 rpm for vertical boring sixteen (16) spindles up to max. max. 35 mm (1-3/8") borehole diameter one (1) spindle up to max. 20 mm (25/32") borehole diameter spindle spacing 32 mm (1-1/4") each spindle can be called up individually eleven (11) spindles in a row to X-axis, distance 32 mm (1-1/4") seven (7) spindles in a row to Y-axis, distance 32 mm (1-1/4")

8 note: one spindle is shared by both axes drill length 70 mm (2-3/4") shank diameter 10 mm x 30 mm length (13/32" x 1-1/8") with clamping surface and adjusting screw without tooling Horizontal Drilling Unit 4-Spindle Homag Unit #7411 for installation at 17 spindle boring block reduces horizontal boring time since no tool change is required driven by 17 spindle boring block for horizontal boring in 4 directions x+/x-/y+/y- adjustable stroke and z-axis, 65 mm (2-9/16") drill collet diameter 10 mm (13/32") drill length 70 mm (2-3/4") maximum drill diameter 20 mm (25/32") maximum boring depth 38 mm (1-3/8") spindle rotation 6,000 rpm's drills clamped via set screw without tooling Electronic Frequency Invertor 12 kw for electronic rpm regulation of main spindle motor Enclosure Fence - Back Wall supports with mesh fence secured to floor height 1800 mm (70-7/8") Machine Enclosure Fence Lateral Wall Left-Hand supports with mesh fence secured to floor height 1800 mm (70-7/8") Air Conditioning Unit Homag Unit #6170 for electronic cabinet necessary if temperature exceeds 35 C (95 F) Programming According to CNC Drawings includes programming and running of three (3) work pieces on the condition that exact CNC dimensioned drawings are provided by the customer work piece must be fully processed in one cycle CNC Programming System WoodWOP for MSDOS Homag Unit #6685 This software kit enables interactive graphic creation of CNC programs for CNC control NC 83 on a PC with operating system MSDOS comprised functions: comfortable, completely menu-related control surface contour creation via integrated contour drawing programming dimension input by absolute values or by variables for simple variant creation (variant programming) menu-related call of individual processing's

9 graphic representation of programmed work piece directly at input on screen mirroring parts The program thus created cannot yet be executed. They have to be translated for the corresponding machine to the machine language by means of a post-processor. Post-Processor BAZ for MSDOS Homag Unit #6686 the post-processor creates CNC programs in connection with CNC programming system WoodWOP for a Homag processing center BAZ with edgebanding and finishing (without horizontal trimming unit) Documentation Homag Unit #0887 (P) spare parts lists, operating instructions and electrical prints