Tools for the toughest demands. Overview of router bits. A handy guide

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Lawrence Lamb
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1 Tools for the toughest demands Overview of router bits A handy guide

2 Festool router bit selection This guide provides information on the extensive selection of Festool router bits. You will find bits for edge routers along with the edge routers in the accessories section. Router bit dimensions For optimal results, always clamp the router bit as far as possible. At least up to the mark on the shaft. GL (mm): Total length NL (mm): Working length Ø D (mm): Cutter diameter s (mm): Shank diameter Fα ( ): Chamfering angle Marking for minimum clamping length n max. = maximum router speed High performance, high speed steel This steel has mechanical and thermal properties that are best suited for routing soft materials such as, e.g., spruce and pine. Tungsten carbide HW router bits are mostly composed of tungsten carbide. For this reason, these router bits are particularly suitable for working on hardwoods, panel materials and plastics. VE = packaging unit 2

Groove cutter 1 1 Solid tungsten carbide groove cutter with standard blade ØD NL GL R Fa 3 6 45 490952 4 10 45 490953 5 12 45 490954 6 14 55 490955 7 17 55 490956 8 20 55 490957 8 30 60 491647 More

3 Groove cutter 1 1 Solid tungsten carbide groove cutter with standard blade ØD NL GL R Fa More security against small diameter bits breaking because of the low vibration tungsten carbide cutter design The partially ground standard tungsten carbide standard blade provides an increased service life when drilling panel materials 3

4 Groove cutter 2 2 Groove cutter with standard blade ØD NL GL R Fa * Long router bit service life even for plunge cutting because of the soldered standard tungsten carbide blade * for slot jointing using Festool VS 600, with fine precision in dia meter 4

Groove cutter 3 3 Groove cutter with standard blade ØD NL GL R Fa 10 35 90 491086 12 40 90 491087 3) 13.

5 Groove cutter 3 3 Groove cutter with standard blade ØD NL GL R Fa ) ) ) ) Long router bit service life even for plunge cutting because of the soldered standard tungsten carbide blade Groove cutter dimensions Seal Width Depth 1) Planet HS ) Schall-Ex L ) Schall-Ex RD ) Draft excluders ) Double seals ) Schall-Ex Ultra

Groove cutter 4 5 4 Single-edged groove cutter with standard blade 3 8 45 490941 4 15 48 490942 5 12 50 490943 Single-edged router bits in HS steel are ideally suited for softwood applications 5

6 Groove cutter Single-edged groove cutter with standard blade Single-edged router bits in HS steel are ideally suited for softwood applications 5 Spiral groove cutter with standard blade * * * * * For slot joint connections with the Festool VS 600, with extra precision in the diameter. 6

Groove cutters/step mills 6 7 6 Single-edged reversible groove cutters with standard blade 8 20 50 491078 10 25 55 491079 12 30 61 491080 14 30 66 492715 16 30 70 492716 18 30 70 492717 Replacement

7 Groove cutters/step mills Single-edged reversible groove cutters with standard blade Replacement blades VE 4 each Reversible base cutters VE 4 each Main blade VE 4 each Ø 8 20 x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Step cutters ØD1 ØD2 T1 NL Fα Particularly suited for cutting edges during window construction The step cutter can be securely moved on the edge of a window casement by using router accessories 7

8 Ovolo bits Ovolo bit For decorative front design of inlays With partially ground standard blade suitable for plunge cuts in furniture 9 Bullnose bit with ball bearing Ø Optimally suited for 28 mm thick laminated wood panels The tracer bearing lies directly on the template in this way panels can be optimally profiled without the use of a copying ring 8

Roundover bits 10 10 Roundover bit with 2 ball bearings ØD 16.7 NL 9 GL 49 R 2 Fα 491009* 18.7 10 50 3 491010* 20.7 11 51 4 491011* 22.7 12 52 5 491012* 25.5 13.5 54 6.35 491013* 28.

9 Roundover bits Roundover bit with 2 ball bearings ØD 16.7 NL 9 GL 49 R 2 Fα * * * * * * * * * Ø Ø With Ø 12.7 mm ball bearing for ogee cuts. With Ø 9.5 mm ball bearing for ovolo cutting. * Delivered items include Ø 12.7 mm ball bearing and Ø 9.5 mm ball bearing. 9

Ogee cutter 11 11 Roundover chamfer bit with ball bearing guide 17.5 19 61.5 6 15 491134 23.1 19 60.5 6 30 491135 31.4 18.5 60.

10 Ogee cutter Roundover chamfer bit with ball bearing guide By using a roundover chamfer bit, a 6 mm radius that impinges on a chamfer at an edge can be cut without attachments Thus the chamfer cutter (Page 11, No. 12) and the roundover chamfer bit with a conical ball bearing work together perfectly

Chamfer cutters 12 13 12 Chamfer cutters with ball s 20 14 54 10º 491023 Ø 15.88 491384 25.

5 53 45 491025 44 30 80 30 491101 55 26 76 45 491102 Ø 12.

11 Chamfer cutters Chamfer cutters with ball s º Ø Ø Reversible chamfer/edge-trimming cutter with ball Replacement blades VE 4 each Ø x

Flute cutters 14 15 14 Flute cutters ØD 8 NL 8 GL 38 R 4 Fα 490983 12.7 10 40 6.35 490984 16 11 41 8 490985 19.4 11 41 9.7 490986 25.4 14 44 12.7 490987 25.4 18 58 12.

12 Flute cutters Flute cutters ØD 8 NL 8 GL 38 R 4 Fα Flute cutters with ball s Ø For every flute cutter, Festool offers an ogee cutter with the same radius 12

Round nose cutter 16 17 16 Round nose cutter Routing with the copying ring 16 25 65 5 490981 Because of the long working length, curved or round channels can be cut with the aid of a template and

13 Round nose cutter Round nose cutter Routing with the copying ring Because of the long working length, curved or round channels can be cut with the aid of a template and copying ring 17 Round nose cutter with ball Ø Routing without a copying ring: Curved or round channels can be cut using the ball bearing with the aid of a quickly made template 13

14 Edge trimming cutter Edge trimming cutter with ball bearing ) ) 1) ØD 12.7 = ball bearing, lower 2) ØD 19 = ball bearing, upper Ø Ø Reversible blade edge trimming cutter with ball bearing Replacement blade VE 4 each Ø x The replaceable and reversible blade provides lasting cutting dimensions and precision, and is optimally suited for edge trimming excess panel material 14

Chamfer/edge trimming cutter with ball 20 21 20 Chamfer/edge trimming cutter with ball ØD NL GL R F α 24 11 54 0 /45 491026 Ø 18 491400 flush cut chamfered flush cut + chamfered

15 Chamfer/edge trimming cutter with ball Chamfer/edge trimming cutter with ball ØD NL GL R F α / Ø flush cut chamfered flush cut + chamfered 21 Drilling cutter ØD NL GL R F α For cut-outs of any kind without pre-drilling, the drilling cutter goes right through the coating material www. festool. c o m 15

Rebating cutters 22 23 22 Rebating cutter with ball 31.7 12.7 54 491022 1) Ø 12.7 491383 set 491406 1x Ø 9,5 / 1x Ø 12,7 / 1x Ø 16 / 1x Ø 19 / 1x Ø 22 1) Items included: 1 ball bearing 12.7 with 9.

16 Rebating cutters Rebating cutter with ball ) Ø set x Ø 9,5 / 1x Ø 12,7 / 1x Ø 16 / 1x Ø 19 / 1x Ø 22 1) Items included: 1 ball bearing 12.7 with 9.5 mm rebate depth. 23 Reversible rebating cutter with ball set ) Replacement blade 12 x bearing set 1x Ø 9,5 / 1x Ø 12,7 / 1x Ø 16 / 1x Ø. 19 / 1x Ø ) Items included: ball bearing set from 9.5 to 22 mm. 16

17 Dovetail cutter Dovetail cutter with pre-cutter ØD 14.3 NL 13.5 GL 46 R Fα Dovetail cutter For use with the VS 600 joining system: 1) partially covered dovetail connection 2) open dovetail connection ) ) ) ) ) )

18 Hand rail cutter Hand rail cutter / Always, whenever visible fittings interfere with the overall image of a workpiece, a covered hand rail is an elegant alternative In a single pass, the entire hand rail can be routed on a door or drawer face 27 Recessed grip cutter with ball bearing guide Ø

19 Tongue and groove cutter Tongue and groove cutter Mitre tongue and groove cutter n max. 22,000 Settings table for tongue and groove cutter Wood thickness Height Y dimension Stop X dimension Workpiece upright 1 3 Stop Workpiece flat 1 2 Stop Machine table Machine table 19

Script cutter/v-groove cutter 30 31 30 Script cutter 11 9.5 55 60 491003 11 9.

tool can then be guided without jerking 31 V-groove cutter ØD 14 NL 7 GL 50 R Fα 90

20 Script cutter/v-groove cutter Script cutter A fine-grained wood is suggested for script cutting because the power tool can then be guided without jerking 31 V-groove cutter ØD 14 NL 7 GL 50 R Fα Available for making groove decorations at 2 different angles 20

21 Groove cutting disc/cutter spindle d 32 Groove cutting disc ØD B d R Fα * * * * * * * * * Without cutter spindle. 33 Cutter spindle (not shown) ØD B d GL Fα Cutter spindle with ball ØD NL d GL Fα Ø Ø

22 Laminate cutter/parquet cutter Laminate cutter ØD B T GL Fα Replacement slot cutting blade Ø Parquet cutter ØD NL T GL Fα Replacement slot cutting blade Ø

Hinge location cutter/dowel drill 37 38 39 37 Hinge location cutter 15 54.5 491070 18 54.5 491071 20 54.5 491072 22 54.5 493263 25 54.5 491073 26 54.5 491074 30 54.5 491075 34 54.5 491076 35 54.

23 Hinge location cutter/dowel drill Hinge location cutter Dowel drill 1) Without centre point. 1) 2) ) 3) ) ) ) 39 Dill bit ØD NL B R Fα 2) For drilling rows of holes. 3) For use with the VS 600 joining system dowel unit ) 23

24 T-groove cutters/profile cutters T-groove cutter ØD1 ØD2 NL1 NL2 Fα For routing T-grooves, picture slots and keyhole mountings in solid wood and panel materials 41 Profile cutter ØD NL GL R1 R Profile cutter for routing profiled inlays or cassette fillings 24

25 Profile cutters Roman ogee cutter with ball ØD NL GL R1 R Ø Classic profile cutter for panel edges and decorative strips 43 Multi-profile cutter with ball ØD NL GL R1 R Ø Classic profile cutter for panel edges and decorative strips Optimised cutting angle for fewer burn marks 25

26 Profile cutters Profile cutter ØD NL GL R1/2 R Profile cutter with ball Ø

27 Counter profile cutters Counter profile cutter spring with ball ØD NL B R Fα Ø Counter profile groove cutter with ball ØD NL B R Fα Ø

28 Counter profile cutter Profile tongue cutter ØD NL B R Fα ØD NL B R Fα Profile tongue cutter ØD NL B R Fα ØD NL B R Fα

Facing cutters 50 51 50 Facing cutter with ball 67 12

29 Facing cutters Facing cutter with ball n max. 22,000 This facing cutter is very suitable for cutting classic inlays 51 Facing cutter without ball bearings n max. 22,

30 Facing cutters/profile cutters Plasterboard V-groove cutter α Bestell-Nr , Facing cutter with ball * * Without ball VE 1 each

31 Ogee cutter with ball Profile cutter with ball n max. 22,000 Ø Profile cutter / n max. 22,000 Ø

Aluminium cutter 56 57 56 Aluminium cutter 5 23 65 491036 57 V-groove

3 60 135 491443 Milling of aluminium composite panels with the Festool

32 Aluminium cutter Aluminium cutter V-groove cutter Milling of aluminium composite panels with the Festool PF 1200 aluminium composite milling machine *. * Further information can be found in the Festool main catalogue or at 32

Special cutters for mineral-based solid surface materials 58 59 58 Reversible blade edge trimming cutter with ball 21 30 89 491120 Reversible blades VE 4 each

33 Special cutters for mineral-based solid surface materials Reversible blade edge trimming cutter with ball Reversible blades VE 4 each Ø x Reversible blade groove cutter * Reversible blades 50 x * For use with the APS 900 worktop template. 33

Special cutters for mineral-based solid surface materials 60 61 60 Solid tungsten carbide

53 NL 27 GL 70 R Fα 492657 s = 10 mm 10 27 70 492653 12 27 70 492654 12 42 87 492655 s = 12.

34 Special cutters for mineral-based solid surface materials Solid tungsten carbide spiral groove cutter s = 9.53 mm ØD 9.53 NL 27 GL 70 R Fα s = 10 mm s = 12.7 mm Solid tungsten carbide roughing and finishing router bit s = 12.7 mm

Special cutters for mineral-based solid surface materials 62 63 62 Edge trimming cutter with ball bearing, top ØD 28 NL 25 GL 80 R Fα 492705 1) s = 12.

35 Special cutters for mineral-based solid surface materials Edge trimming cutter with ball bearing, top ØD 28 NL 25 GL 80 R Fα ) s = 12.7 mm ) 1) VE 1 each 1) Ball bearing fits both cutters. Ø Edge trimming cutter crossover cutter ball bearings (11 ) ) s = 12.7 mm (11 ) ) 2) VE 1 each 2) VE 1 each Ø Ø ) Both ball bearings included with delivered items. 35

Special cutters for mineral-based solid surface materials 64 65 64

7 mm 23 25 66 15 492664 65 Chamfer cutter with ball bearing, top ØD 28

36 Special cutters for mineral-based solid surface materials Chamfer cutter ØD 23 NL 25 GL 66 R Fα s = 12.7 mm Chamfer cutter with ball bearing, top ØD 28 NL 25 GL 80 R Fα * s = 12.7 mm * * VE 1 each Ø

Special cutters for mineral-based solid surface materials 66 67 66 Chamfer cutters with ball s 33.5 25 66 15 492665 1) s = 12.7 mm 33.

37 Special cutters for mineral-based solid surface materials Chamfer cutters with ball s ) s = 12.7 mm ) 1) VE 1 each Reservoir cutter with ball ) ) ) ) ) ) s = 12.7 mm ) ) ) ) ) ) 2) VE 1 each n max. 22,

38 Special cutters for mineral-based solid surface materials Chamfer cutter undercut with ball bearings ) s = 12.7 mm ) 1) VE 1 each Ø Roundover chamfer bit with ball bearing guide ) s = 12.7 mm ) 2) VE 1 each Ø n max. 16,000 Through the combined use of the chamfer cutter and the roundover chamfer cutter, counters and worktops can be made to look modern 38

Special cutters for mineral-based solid surface materials 70 71 70 Plane cutter ØD NL GL R Z 23 9 60 1 2 491117 52 7.3 60 1 3 492701 s = 12.7 mm ØD NL GL R Z 52 7.

39 Special cutters for mineral-based solid surface materials Plane cutter ØD NL GL R Z s = 12.7 mm ØD NL GL R Z Chamfer cutter with ball Using the chamfer cutter, excess laminate on the edges panels can be removed (liquids will stay on the panel) ØD NL GL R Z s = 12.7 mm ØD NL GL R Z VE 1 each Ø

Special cutters for mineral-based solid surface materials 72 72 Ogee cutter with ball 22 10 59.3 3 492681 26 12 61 5 492682 28.8 13.4 62 6.35 492683 32 15 63 8 492684 41.4 19 69 12.

40 Special cutters for mineral-based solid surface materials Ogee cutter with ball s = 12.7 mm VE 1 each Ø n max. 22,000 Ogee cutters with radius from 3 mm to 25.4 mm 40

Special cutters for mineral-based solid surface materials 73 73 Chamfer cutter undercut with ball bearings HW 44.7 6.35 80 6.35 492695 57.4 HW 12.7 80 12.7 492696 70 19 80 19 492697 s = 12.

41 Special cutters for mineral-based solid surface materials Chamfer cutter undercut with ball bearings HW HW s = 12.7 mm VE 1 each Ø n max. 22,000 The result of perfect profile machining a mineral stone wash basin with a modern design. 41

42 TTS Tooltechnic Systems AG & Co. KG Wertstraße 20 D Wendlingen represented in Great Britain by: TTS Tooltechnic Systems GB Ltd Saxham Business Park Saxham Bury St Edmunds Suffolk IP28 6RX GREAT BRITAIN Phone: +44 (0) Fax: +44 (0) represented in Ireland by: TTS Tooltechnic Systems Ireland Ltd. Unit 1B Century Business Park St. Margarets Road Finglas Dublin 11 IRELAND Tel (0) Tel (0) Fax +353 (0) pf@festool.ie Festool GmbH Export Department Wertstraße 20 D Wendlingen Phone (+49) 70 24/ Fax (+49) 70 24/ ebg@tts-festool.com Item No Subject to change without notice. All rights reserved. Products may differ from those pictured. Prepared for TTS Tooltechnic Systems AG & Co. KG, DE Wendlingen, 09/2008

Tools for the toughest demands. Special accessories for routing. A handy guide

Tools for the toughest demands Special accessories for routing A handy guide The Festool router system This part of the router booklet provides information on Festool accessories for routers and edge routers.