BAKA Protect Serie 2000 / Protect. BAKA Protect Series 2000 / The adjustable hinge system for timber entrance doors
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1 Protect Serie 2000 / 4000 Protect BAKA Protect Series 2000 / 4000 The adjustable hinge system for timber entrance doors
2 index BAKA Protect 2D BAKA Protect D two-dimensionally adjustable up to 120 kg 4 BAKA Protect D FD two-dimensionally adjustable up to 120 kg 4 BAKA Protect D two-dimensionally adjustable up to 120 kg 4 BAKA Protect D FD two-dimensionally adjustable up to 120 kg 4 BAKA Protect D FD 3D two-dimensionally adjustable up to 120 kg 4 BAKA Protect D three-dimensionally adjustable up to 160 kg 6 BAKA Protect D FD three-dimensionally adjustable up to 160 kg 6 BAKA Protect D three-dimensionally adjustable up to 160 kg 6 BAKA Protect D FD three-dimensionally adjustable up to 160 kg 6 BAKA Protect D FD three-dimensionally adjustable up to 160 kg 6 BAKA Protect D FD three-dimensionally adjustable up to 160 kg 6 BAKA Protect D three-dimensionally adjustable up to 120 kg 9 Accessories and Design Options 10 Technical Information Drilling Jigs 14 11
3 Hinge systems for timber entrance doors innovative hardware for outstanding stability and safety INTRODUCTION 3 BAKA Protect timber entrance door hinges for current profile constructions Deciding to have a timber entrance door is deciding to use a natural material that should convey well-being and individuality, without neglecting the requirement for modern functionality and tested safety. The innovative BAKA Protect product family provides an optimum range of two and three dimensionally adjustable hinge systems that is specifically aimed at the high quality timber entrance doors market sector. A high degree of transparency using glass and narrower profile views is the current trend in modern exterior door design. New, innovative rebate constructions are used that also require a completely new approach in hinge technology for wooden exterior doors, taking legal requirements such as the energy saving legislation and the requirement for thicker and therefore heavier glass into consideration. The newly developed door hinge systems in the BAKA Protect 2000 product range (with 2D adjustment) and the BAKA Protect 4000 product range (with 3D adjustment) are optimally adapted to the requirements of the current rebate constructions and make it possible to follow the trend towards narrower door profiles. The increased load capacities up to 120 kg with 2D adjustment and up to 160 kg with 3D adjustment also support heavy glass, which is in line with current market requirements. This hinge system is rounded off by the usual comprehensive range of finishes and the template technology that is required for functional and efficient installation. Features at a glance Matched to current profile constructions Increased load capacities: 2D up to 120 kg 3D up to 160 kg Comfortable adjustment Internal hinge pin Security pin (MSTS) option for outward opening doors Finish: stainless steel satin brushed, top zinc, traffic white - RAL 9016, brown - H9
4 4 Entrance door Series BAKA Protect 2000 Hinge system with 2D adjustment for timber entrance doors entrance door up to 120 kg 2D adjustment Technical Data Load capacity Knuckle length Knuckle diameter Cutter diameter kg mm 20.0 mm 20.0 mm Product features Matched to current profile constructions Comfortable 2D-adjustment Side +/-3.0 mm Compression +/-3.0 mm Minimized routing work Model version Hinge system Detailed information on BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD Installation Tools Jig Frame Plug-in drilling jig BAKA Protect 2000 ball bearing location jig BAKA Protect 2000 frame door routing jig BAKA Protect 2000 ball bearing location routing jig BAKA Protect 2000 door See page 12 and following Finish stainless steel satin brushed, top zinc, traffic white - RAL 9016, brown - H9 Note Also available with security pin (MSTS). Download routing data from Functional range burglar resistance Quality marks Finial options ZERTIFIZIERT Basic Soft ZK
5 TECHNICAL INFORMATION 5 Model versions Series BAKA Protect mm overlap without sash accoustic seal Model: BAKA Protect D 15 mm overlap with sash accoustic seal Model: BAKA Protect D FD 18 mm overlap without sash accoustic seal Model: BAKA Protect D 18 mm overlap without sash accoustic seal Model: BAKA Protect D FD 18 mm overlap with sash accoustic seal (10 mm) Model: BAKA Protect D FD 18 mm overlap with sash accoustic seal (12 mm) Model: BAKA Protect D FD 20 mm overlap without sash accoustic seal Model: BAKA Protect D 20 mm overlap with sash accoustic seal (10 mm) Model: BAKA Protect D FD 20 mm overlap with sash accoustic seal (12 mm) Model: BAKA Protect D FD
6 6 entrance door Series BAKA Protect 4000 Hinge system with easy adjustment by means of an eccentric for timber entrance doors entrance door up to 160 kg 3D adjustable Technical Data Load capacity Knuckle length Knuckle diameter Cutter diameter kg mm 20.0 mm 20.0 mm Product features Matched to current profile constructions Comfortable 3D-adjustment Side +/-3.0 mm, Height +/-3.0 mm, Compression +/-3.0 mm Minimized routing work Internal hinge pin Model version Hinge system BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD BAKA Protect D FD Detailed information on Combination Accessories see page 10 decorative sleeve No.12 Installation Tools Jig Frame Drilling-/Routing jig BAKA Protect 4000 frame ball bearing location drilling/routing jig BAKA Protect 4000 frame Door routing jig BAKA Protect 4000 door ball bearing location routing jig BAKA Protect 4000 door see page 14 Finish stainless steel satin brushed, top zinc, traffic white - RAL 9016, brown - H9 Note Set consists of 3 hinges (1 hinge = height adjustment, 2 hinges = compression adjustment). Also available with security pin (MSTS). Download routing data from Functional range burglar resistance Quality marks ZERTIFIZIERT Finial options Basic Soft ZK
7 TECHNICAL INFORMATION 7 Model versions Series BAKA Protect mm overlap without sash accoustic seal Model: BAKA Protect D 15 mm overlap with sash accoustic seal Model: BAKA Protect D FD 18 mm overlap without sash accoustic seal Model: BAKA Protect D 18 mm overlap with sash accoustic seal Model: BAKA Protect D FD 18 mm overlap with sash accoustic seal (10 mm) Model: BAKA Protect D FD 18 mm overlap with sash accoustic seal (12 mm) Model: BAKA Protect D FD Section drawings for 20 mm overlap versions you will find on page 8
8 8 TECHNICAL INFORMATION Model versions Series BAKA Protect mm overlap without sash accoustic seal Model: BAKA Protect D 20 mm overlap with sash accoustic seal Model: BAKA Protect D FD 20 mm overlap with sash accoustic seal (10 mm) Model: BAKA Protect D FD 20 mm overlap with sash accoustic seal (12 mm) Model: BAKA Protect D FD
9 entrance door 9 BAKA Protect D with comfortable 3D adjustment by means of an eccentric for rebated-flush timber entrance doors entrance door up to 120 kg 3D adjustable Technical Data Load capacity Knuckle length Knuckle diameter Cutter diameter kg mm 20.0 mm 20.0 mm Product features Receiver concealed in frame Maintenance-free slide bearing technology Easy 3D adjustment Side +/-3.0 mm, Height +/-3.0 mm, Compression +/-3.0 mm Comfortable adjustment by means of eccentric Internal hinge pin Combination Accessories Cover cap BAKA Protect 4000 see page 10 Installation Tools Jig Frame Drilling-/Routing jig BAKA Protect 4000 frame Ball bearing location drilling/routing jig BAKA Protect 4000 frame Door on demand see page 14 Finish stainless steel satin brushed, top zinc, traffic white - RAL 9016 Note Set consists of 3 hinges (1 hinge = height adjustment, 2 hinges = compression adjustment). Also available with security pin (MSTS). Download routing data from
10 10 Accessories Cover Cap BAKA Protect 4000 Accessories for timber entrance doors with 3D adjustment Accessories Cover cap Combination Door hinge BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD BAKA Protect D FD BAKA Protect D Finishes traffic white - RAL 9016, agate grey - RAL 7038, jet black - RAL 9005, brown beige - RAL 1011/light brown, terra brown - RAL 8028/dark brown Note To be used for covering the rebate holes in the frame, dimensions x 13.0 mm. Decorative Sleeve No. 11 Combination Door hinge BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD Finish satin chromed/f1, satin nickelled/f2, chromed, gilded, browned, traffic white - RAL 9016, brown - H9 Decorative Sleeve No. 12 Combination Door hinge BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD BAKA Protect D FD Finish satin chromed/f1, satin nickelled/f2, chromed, gilded, browned, traffic white - RAL 9016, brown - H9
11 TECHNICAL INFORMATION 11 Fitting/Adjustment Series BAKA Protect Determine the hinge position in the door and conduct the routing. Cutter Ø according to data on the template. 4 Insert the door into the frame and pull to the hinge side. 5 Insert the jig in the mortise (4 mm clearance on the hinge side is taken into account in the jig). Determine upper clearance by means of spacer blocks. Drill the holes using an 8.8 mm Øbit. Remove the door from the frame. Important Note Avoid damaging the bearings when fitting the door! Fasten the door part in the mortise with 4 wood screws 5 x 40 mm. Screw the frame parts in, depending on the sealing compression and bring them in an upright position. Insert the door and drive the hinge pin in. Series BAKA Protect 2000 Compression adjustment Two-dimensionally, continuously adjustable Side Compression +/ 3.0 mm +/ 3.0 mm Lateral adjustment Lateral adjustment Compression adjustment Lateral adjustment Turn the adjustment screws in the required direction. Avoid strain on the axis of all hinges. Compression adjustment Remove the door Adjust by turning the frame pins in or out Refit the door All adjustments can be conducted by a 4 mm Allen key.
12 12 TECHNICAL INFORMATION Fitting Series BAKA Protect Determine the hinge position in the door. Conduct the routing work. Cutter Ø according to data on the template. Fasten the door part in the mortise with 5 wood screws 5 x 40 mm. Clamp on the drilling/routing jig. Drill the holes using a 6.0 mm Ø bit; cutter Ø according to data on the template. 4 5 Insert the receivers and place the side with the adjustment screws to the drill holes. Caution: Hinges A are inserted at the top and bottom, hinge H is inserted in the middle. Drive fastening pins into the upper and lower drill hole, mount the door, insert the hinge pin. Important Note Avoid damaging the bearings when fitting the door!
13 TECHNICAL INFORMATION 13 Adjustment Series BAKA Protect 4000 Lateral adjustment Three-dimensionally, continuously adjustable Side Height Compression +/ 3.0 mm +/ 3.0 mm +/ 3.0 mm Compression adjustment Lateral adjustment Turn both adjustment screws equally (max. one turn) in relevant direction. Avoid tilt knuckles and tension on the axis. Proper alignment is crucial! Lateral adjustment Height adjustment Slightly loosen the clamping screws in the frame part of all hinges. Adjust the height by turning the eccentric adjustments of the middle hinge in the desired direction. Retighten the clamping screws. Lateral adjustment Compression adjustment Slightly loosen the clamping screws in the frame part of all hinges. Adjust the compression by turning the eccentric adjustments of the upper and the lower hinge in the desired direction. Retighten the clamping screws. All adjustments can be conducted by a 4 mm Allen key. Height adjustment Lateral adjustment Lateral adjustment Compression adjustment Lateral adjustment
14 14 DRILLING JIGS Plug-in drilling jig BAKA Protect 2000 Jig for the frame drillings. To be used for BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD The complete jig consists of 1 drilling jig 1 drill bit Ø 8.8 mm 1 set ring 1 wind-in claw Ø 20 mm 1 fitting instruction Fitting instructions 1. Determine hinge position on door leaf. Rout the mortise in the door leaf with BAKA Protect 2000 routing jig. 2. Insert door leaf in frame. The 4-mm clearance on the hinge side is considered in the drilling jig. 3. If neccesary, screw the compensation plate to the plug-in drilling jig BAKA Protect 2000 (see imprint). Dependent on the door construction! 4. Fix BAKA Protect 2000 plug-in jig in the mortise slot and drill holes. Remove door leaf from frame, screw in frame parts according to seal pressure and align vertically. Screw BAKA Protect 2000 door part into the mortise. Insert door leaf and drive the pin. Note Please indicate hinge type when ordering drilling jig.
15 DRILLING JIGS 15 Routing jig BAKA Protect 2000 door Jig for the door part routings. To be used for BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD The complete jig consists of 1 routing jig 1 routing template BAKA Protect 2000 door 20/3D 1 fitting instruction Fitting instructions 1. Clamp routing jig onto workpiece, insert template and conduct the routing. 2. Loosen quick-release clamp and remove routing jig. Cutter: Ø 20 mm Collar ring: Ø 30 mm Note Templates for the following combinations (cutter/collar ring) are also available as accessories: template BAKA Protect 2000 door 16/30 template BAKA Protect 2000 door 16/27 template BAKA Protect 2000 door 20/27
16 16 DRILLING JIGS Ball bearing location drilling jig 2000 frame Jig for,the drillings in the frame separately. To be used for BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD The complete jig consists of 3 drilling jigs 1 square connecting rod with ball-bearing location guide 2 fittings 1 drill bit Ø 8.8 mm 1 set ring 1 wind-in claw Ø 20 mm 1 fitting instruction Fitting instructions 1. The end stops need to be individually adjusted for right- or left hand and placed into the frame rebate. 2. Align ball-bearing location drilling jig with the door jig. 3. Adjust the side stops depending on door construction (see imprint) 4. Clamp ball-bearing location drilling jig to the work piece. The 4 mm clearance on the hinge side is considered in the drilling jig. 5. Drill holes (Ø 8.8-mm drill bit) 6. Screw in frame parts according to required depth position, and align vertically. 7. Insert door leaf and drive the pin in. Note Additional drilling jigs for mounting further hinges are available on request.
17 DRILLING JIGS 17 Ball bearing location routing jig BAKA Protect 2000 door With this serial routing jig door leaves and frames can be fitted rationally. Easy setting of jig due to ball bearing location. Applicable for right and left hand. To be used for BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD The complete jig consists of 3 routing jigs 3 routing templates BAKA Protect 2000 door 20/30 1 square connecting rod with ball-bearing location guide 2 end stops 1 fitting instruction Fitting instructions 1. The end stops need to be individually adjusted for right - or left hand and placed into the door rebate. 2. Align BAKA Protect 2000 door ball bearing location routing jig with frame jig. 3. Clamp ball bearing location routing jig to the workpiece, insert template and rout. 4. Conduct the routing, loosen quick-release clamp and remove ball bearing location routing jig. Cutter: Ø 20 mm Collar ring: Ø 30 mm Note Templates for the following combinations (cutter/collar ring) are also available as accessories: routing template BAKA Protect 2000 door 16/30 routing template BAKA Protect 2000 door 16/27 routing template BAKA Protect 2000 door 20/27
18 18 DRILLING JIGS Drilling-/routing jig BAKA Protect 4000 frame For drilling the 7 frame holes and routing for the following hinges. To be used for BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD BAKA Protect D The complete jig consists of 1 drilling-/ routing jig 1 routing template BAKA Protect 4000 frame 20/30 1 drill bit Ø 6 mm 1 set ring 1 fitting instruction Fitting instructions 1. Determine hinge position. 2. Adjust the side stops depending on door construction (see imprint). 3. Clamp drilling-/routing jig onto the workpiece. The clearance on the hinge side is considered in the jig. 4. Drill frame holes (Ø 6.0 mm drill bit). 5. Rout mortise Cutter: Ø 20 mm Collar ring: Ø 30 mm. 6. Insert receiver and lock in place with fastening pins. Note Templates for the following combinations (cutter/collar ring) are also available as accessories: routing template BAKA Protect 4000 frame 16/30 routing template BAKA Protect 4000 frame 16/27 routing template BAKA Protect 4000 frame 20/27
19 DRILLING JIGS 19 Retrofit kit BAKA Protect 4000 With this retrofit kit you can continue working with your already existing drilling/ routing jigs BAKA protect 3D frame. The only thing to do is to exchange the drilling rail on the used jig. To be used for BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD BAKA Protect D FD BAKA Protect D The complete kit exists of: 1 drilling rail 3 side stops 1 drill bit Ø 6.0 mm 1 set ring 2 fixing screws Fitting instructions 1. Exchange drilling rail on existing drilling/routing jig. 2. Adjust the side stops depending on door construction (see imprint). Standard position is 18 mm overlap and 4 mm clearance. 3. Clamp drilling-/routing jig onto the workpiece. The clearance on the hinge side is considered in the jig. 4. Drill frame holes (Ø 6.0 mm drill bit). 5. Rout mortise Cutter: Ø 20 mm Collar ring: Ø 30 mm. 6. Insert receiver and lock in place with fastening pins.
20 20 DRILLING JIGS Routing jig BAKA Protect 4000 door Jig for door routings for the following hinges: To be used for BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD The complete jig consists of 1 routing jig 1 routing template BAKA Protect 4000 door 20/30 1 fitting instruction Fitting instructions 1. Clamp routing jig onto workpiece, insert template and conduct the routing. 2. After routing, loosen quick-release clamp and remove ball bearing location routing jig. Cutter: Ø 20 mm Collar ring: Ø 30 mm Note Templates for the following combinations (cutter/collar ring) are also available as accessories: routing template BAKA Protect 4000 door 16/30 routing template BAKA Protect 4000 door 16/27 routing template BAKA Protect 4000 door 20/27
21 DRILLING JIGS 21 Ball bearing location drilling/routing jig BAKA Protect 4000 frame With this serial drilling/routing jig the 7 frame drillings and the routings for the hinges listed below can be done. Easy settings of jig due to ball bearing location. To be used for BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD The complete jig consists of: 3 drilling-/ routing jigs 3 routing templates BAKA Protect 4000 frame 20/30 1 square connecting rod with ball-bearing location guide 2 end stops 1 drill bit Ø 6 mm 1 set ring 1 fitting instruction Fitting instructions 1. The end stops need to be individually adjusted for right- or left hand and placed into the frame rebate. 2. Adjust the side stops depending on door construction (see imprint) 3. Align ball-bearing location drilling/routing jig with door jig. 4. Clamp drilling-/routing jig into workpiece. The clearance on the hinge side is considered in the jig. 5. Drill frame holes (Ø 6.0 mm drill bit). 6. Rout mortise Cutter: Ø 20 mm Collar ring: Ø 30 mm 7. Insert receiver and lock in place with fastening pins. Note Templates for the following combinations (cutter/collar ring) are also available as accessories: routing template BAKA Protect 4000 frame 16/30 routing template BAKA Protect 4000 frame 16/27 routing template BAKA Protect 4000 frame 20/27
22 22 BOHRLEHREN Ball bearing location routing jig BAKA Protect 4000 door With this serial routing jig door leaves and frames can be fitted rationally. Easy setting of jig due to ball bearing location. Applicable for right and left hand. To be used for BAKA Protect D BAKA Protect D FD BAKA Protect D BAKA Protect D FD BAKA Protect D FD The complete jig consists of: 3 routing jigs 3 routing templates BAKA Protect 4000 door 20/30 1 square connecting rod with ball-bearing location guide 2 end stops 1 fitting instruction Fitting instructions 1. The end stops need to be individually adjusted for right- or left hand and placed into the door rebate. 2. Align BAKA Protect 4000 door ball bearing location routing jig with frame jig. 3. Clamp ball bearing location routing jig into the workpiece, insert template and conduct the routing. 4. After routing, loosen quick-release clamp and remove ball bearing location routing jig. Cutter: Ø 20 mm Collar ring: Ø 30 mm Note Templates for the following combinations (cutter/collar ring) are also available as accessories: routing template BAKA Protect 4000 door 16/30 routing template BAKA Protect 4000 door 16/27 routing template BAKA Protect 4000 door 20/27
23 NOTES 23 NOTES
24 CONTENTS D D FD D D FD D FD D D FD D D FD D FD D FD D FURTHER BRANDS MADE BY Protect Serie 2000 / 4000 Simonswerk advise technology. Please contact us. routing Brochure Protect 11/ /2.0 do not accept responsibility for misprints and subsequent specification changes although every effort has been made to avoid any errors during preparation of this brochure. Please visit our product selector on: GmbH Bosfelder Weg Rheda-Wiedenbrück Germany Fon +49 (0)5242 / Fax +49 (0)5242 / sales@simonswerk.de
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