ALFRA. Deburring Technology. Bevel Milling and Deburring Devices for the universal use B/79

Transcription

1 ALFRA B Deburring Technology Bevel Milling and Deburring Devices for the universal use B/79

2 ALFRA Bevel Milling and Deburring Devices Overview Made in Germany by ALFRA Page B/84 Page B/86 Type KFV KFH 150 Prod.-No Prism support L = 150 /W = 20/40 End mill Ø Depending on application 30 /45 or straight solid carbide end mills Ø 6 or 8 acc. to DIN, Ø 8 Max. bevel width , depending on material, with fine adjustment in multiple work steps s Bevel angle 45 and radii 45 High-performance motor n n Motor power 500 Watts 1050 Watts Stepless speed control min min-1 with softstart Full wave electronics n n Collet Ø Voltage 230 V, Hz 230 V, Hz V, Hz V, Hz Weight 1.8 kg 3.5 kg Dimensions (L x W x H) 260 x 190 x x 150 x 110 Cable length 3.0 m 3.0 m n 230V - Prod.-No n 230V - Prod.-No n 110V - Prod.-No n 110V - Prod.-No B/80

3 ALFRA Bevel Milling and Deburring Devices Overview Made in Germany by ALFRA Page B/88 Page B/90 Page B/92 KFT 250 KFH 250 KFT L = 250 /W = 40 L = 250 /W = 70 L = 500 /W = 70 solid carbide end mills solid carbide end mills solid carbide end mills acc. to DIN, Ø 8 acc. to DIN, Ø 12 acc. to DIN, Ø , depending on material 14 DIN S233-S stainless steel 45 continuously traversable by right and left for 60 bevel mills. As well for radii R = and 5.0 by means of radius solid carbide end mills. n n n 1050 Watts 1800 Watts 1800 Watts min min min -1 n n n V, Hz 230 V, Hz 230 V, Hz V, Hz V, Hz V, Hz 5.0 kg 12.8 kg 18 kg 360 x 250 x x 315 x x 500 x m 3.0 m 3.0 m n 230V - Prod.-No n 230V - Prod.-No n 230V - Prod.-No n 110V - Prod.-No n 110V - Prod.-No n 110V - Prod.-No B/81

4 ALFRA Bevel Milling and Deburring Devices Overview Made in Germany by ALFRA Page B/96 Page B/98 Type KFK 5 SKF Prod.-No Prism support Guide with rollers 240 x 80 /220 x 75 End mill Ø Indexable insert holder Milling plates Max. bevel width in multiple work steps 45 : Steel 0-5, Alu : Steel 0-4, Alu max Bevel angle 45 (optional 30 ) Radii R = adjustable High-performance motor n n Motor power Watts Watts Stepless speed control Full wave electronics min-1 with soft start n With thermal and overload protection 2870 min-1 n With thermal and overload protection Right/ left movement Voltage 230 V, Hz V, Hz 230 V, 50 Hz V, 50 or 60 Hz Weight 4.2 kg 21.0 kg Dimensions (L x W x H) L = x 200 x 280 Cable length 3.0 m 3.0 m B/82

5 ALFRA Bevelling machine for welding preparation Overview Page B/100 SKS 15 Auto shear wheel: Ø Watts 2800 min-1 n 220/380V, Hz 88 kg 450x 400 x 820 B/83

6 ALFRA Deburring Device 4 applications 1 device KFV Free-hand prism Stationary prism Stationary contours Free-hand contours Adjustment of bevel width With thermal and overload protection On/off switch B/84

7 ALFRA Deburring Device KFV Made in Germany by ALFRA Drive motor (with clamping flange Ø 43 ) 500 Watts, speed control rpm, quick-change fixture to hold the attachments. Contour milling fixture with table 72 x 64 Table milling fixture with support plate Ø 120 Tool-less adjustment of bevel height. Handy and powerful. For construction steels, stainless steels, aluminium and other materials. Also for radii Initial bores from Ø 20. Technical data: Bevel angle: 45 Bevel width 45 : 1-3 infinitely variable Bevel width 30 : 1-3 infinitely variable Radius: R = Motor voltage: 230 V 50-60Hz; 110V 50-60Hz Power: 500 W Speed: min -1 with soft start with thermal and overload protection Feed: manual Weight: 1.8 kg Scope of Supply: KFV deburring and bevelling device, drive motor with clamping flange Ø 43 Quick-change fixture to hold the attachments Contour milling fixture with table, 72 x 64 Table milling fixture with support plate, Ø 120 Prism milling fixture with guide rails, length 150 Clamping shank for vice Collet, 6 (mounted), Collet, 8 (enclosed) 1 Set Operating Tools Transport case Guide stop for outer edges 1 operation manual Prod.-No. Deburring Device KFV, complete 230V 50-60Hz Deburring Device KFV, complete 110V 50-60Hz B/85

8 ALFRA Deburring Device KFH 150 Guidance Handle Fine adjustment of bevel depth/width High Performance Motor with dual bearing milling spindle Clamping lever for fast adjustment Guide rails of high-strength special steel B/86

9 ALFRA Deburring Devices KFH 150 Made in Germany by ALFRA With the machine towards the workpiece, where a machined deburring is too time-consuming. Manually operated device for the deburring (45 ) of larger workpieces, profiles, girders, sheet metals, with 90 support. Manually operated, for 45 bevels. Optimal guiding and safe operation. For customary solid carbide end mills Ø 8. Full wave electronics Technical data: Prism support 45 : L = 150 W = 20/40 End mill: solid carbide end mills acc. to DIN, Ø 8 Max. bevel width: 1-5, depending on material with fine adjustment High Performance Motor: with full wave electronics Motor voltage: 230 V 50-60Hz; 110V 50-60Hz Motor power: 1050 W Electronics: min -1 Collet Ø: 43 Weight: 3.5 kg Scope of Supply: Cost reduction: Most of the end mill s cutting range can be used by moving the end mill in the collet. Deburring Device KFH set guide rails 1 collet Ø 8 and clamping nut 1 operation manual Prod.-No. Deburring Device KFH V 50-60Hz Deburring Device KFH V 50-60Hz Deburring Device KFH 150 (without motor) B/87

10 ALFRA Deburring Device KFT 250 Fine adjustment of bevel depth/width Clamping lever for fast adjustment High Performance Motor with dual bearing milling spindle Chip collecting drawer Guide rails of high-strength special steel Rubber feet for quiet running and high stability B/88

11 ALFRA Deburring Device KFT 250 (stationary model) Made in Germany by ALFRA Simple and inexpensive Deburring Device for light to medium operation demands. For the realisation of unique outer bevel surfaces, without secondary burr. Full wave electronics Technical data: Deburring range: Bevel angle 45 Prism support position I: Material thickness from 4.5 Position II: Material thickness from 1.0 Prism support: L = 250 Guide rails: W = 40 Max. bevel width: 7, depending on material. Also for stainless steel with appropriate end mill, speed control and number of cutting passes (coat edges with cutting oil). Weight: 5.0 kg High performance drive motor: W Triple bearing Double supported milling spindle Spindle bearing with high speed lubrication Wheel flange, standard Ø: 43 Stepless speed control: min -1 Motor voltage: 230 V 50-60Hz; 110V 50-60Hz Full wave electronics under load, the speed generator provides a power replenishment. Foot Switch (optional) Prod.-No Position l: Material thickness from 4.5 Position II: Material thickness from 1.0 Scope of Supply: Deburring Device KFT 250, with fine adjustment of the milling depth 1 set guide rails 1 collet Ø 8 and clamping nut 1 chip collector 1 set operating tools 1 operation manual Prod.-No. Deburring Device KFT 250, stationary model 230V 50-60Hz Deburring Device KFT 250, stationary model 110V 50-60Hz Cost reduction: Most of the end mill s cutting range can be used by moving the end mill in the collet. Deburring Device KFT 250 Stationary Model (without motor) Accessories: ALFRA foot switch with female connector 230V ALFRA foot switch with female connector 110V B/89

12 ALFRA Deburring Device KFH 250 Clamping lever for fast adjustment Ergonomic Guidance Handle Fine adjustment of bevel depth/width Guide rollers facilitate feed swivelling Guide rails of high-strength special steel B/90

13 ALFRA Deburring Devices KFH 250 Made in Germany by ALFRA Manually operated model, especially developed for the processing of bevels (visual bevels) and preparation of weld up to 60 on large right-angled workpieces. An indispensable helper in engineering and steel construction. Wide speed range of various materials. Individual adjustment of milling depth. Easy handling and guiding through two support rollers. High Performance Motor with dual bearing milling spindle Technical data: Prism support: L = 250 W = 70 End mill Ø: 12 DIN 6527 Max. bevel width: 14 (depending on material) Bevel angle: continuously adjustable by right and left. Also for radii r = 3.0, 4.0, 5.0 by means of radius solid carbide end mills Power: W (the quality motor for difficult deburring tasks) Stepless speed control: min -1 Full wave electronics under load, the speed generator provides a power replenishment. Collet Ø: 63 Motor voltage: 230 V 50-60Hz; 110V 50-60Hz Weight: 12.8 kg Scope of Supply: Fine Adjustment of Milling Depth/Bevel Width Cost reduction: Most of the end mill s cutting range can be used by moving the end mill in the collet. Deburring Device KFH 250, with milling depth fine adjustment 1 set guide rails with 2 support rollers 1 collet Ø 12 and clamping nut 1 Set Operating Tools 1 operation manual Prod.-No. Deburring Device KFH V 50-60Hz Deburring Device KFH V 50-60Hz Deburring Device KFH 250 (without motor) Guide Rails and Support Rollers made of wear-resistant plastic upon request. B/91

14 ALFRA Deburring Device KFT 500 Guide rails of high-strength special steel Fine adjustment of bevel depth/width Clamping lever for fast adjustment High Performance Motor with dual bearing milling spindle Chip collecting drawer Rubber feet for quiet running and high stability B/92

15 ALFRA Deburring Device KFT 500 (stationary model) Made in Germany by ALFRA For medium and larger workpieces. Max. bevel width 14 For the realisation of unique outer bevel surfaces, without secondary burr. Technical data: Foot Switch (optional) Prod. No Exact Deburring by means of self-generating milling cutter Fine Adjustment of Milling Depth/Bevel Width Deburring range: Bevel angle 45 Prism support position I: Material thickness 6-14 Position II: Material thickness from 1.5 Prism support: L = 500 Guide rails: W = 70 Max. bevel width: High performance drive motor: W triple bearing, double bearing milling spindle Spindle bearing with high speed lubrication 14, depending on material Also suitable for stainless steel when using corresponding end mills, speed and corresponding number of cutting passes (coat edges with cutting oil). Also for radii R= 3.0, 4.0, 5.0 by means of Solid Carbide End Mil Collet Ø: 63 Stepless speed control: min -1 Motor voltage: 230 V 50-60Hz; 110V 50-60Hz Full wave electronics under load, the speed generator provides a power replenishment. Weight: 18 kg Scope of Supply: Position l: Material thickness 6-14 Position II: Material thickness from 1.5 Cost reduction: Most of the end mill s cutting range can be used by moving the end mill in the collet. Deburring Device KFT 500, with fine adjustment of the milling depth 1 set guide rails 1 collet Ø 12 and clamping nut DIN Chip collector 1 Set Operating Tools 1 operation manual Prod.-No. Deburring Device KFT 500, stationary model 230V 50-60Hz Deburring Device KFT 500, stationary model 110V 50-60Hz Deburring Device KFT 500 Stationary Model (without motor) ALFRA foot switch with female connector 230V ALFRA foot switch with female connector 110V for running time reduction and motor sparing operation. Function: Foot switch pressed connector on Foot switch released connector off B/93

16 ALFRA Carbide Deburring End Mills for KFV Made in Germany by ALFRA Designation Prod.-No. Deburring end mill A Ø 6, length 25, 3 cutting edges Suitable for: stainless steel, cast iron Deburring end mill A Ø 6, length 25, 5 cutting edges Suitable for: stainless steel, cast iron Deburring end mill, radius R = A Ø 6, length 25, 3 cutting edges Radius R = 0.5 Suitable for: stainless steel, cast iron Deburring end mill, radius R = A Ø 6, length 25, 3 cutting edges Suitable for: stainless steel, cast iron Deburring end mill, radius R = A Ø 6, length 25, 3 cutting edges Suitable for: stainless steel, cast iron Deburring end mill, radius R = A Ø 10, tip Ø 4.8, length 27, 6 cutting edges Suitable for: stainless steel, cast iron Deburring end mill, radius R = A Ø 10, tip Ø 4.8, length 27, 6 cutting edges Suitable for: stainless steel, cast iron Deburring end mill, radius R = A Ø 10, tip Ø 4.8, length 27, 6 cutting edges Suitable for: stainless steel, cast iron Deburring end mill A Ø 10, tip Ø 4.8, length 27, 6 cutting edges Suitable for: stainless steel, cast iron Axe with thrust bearing A Ø 3.0, length 25 Suitable for: Deburring end mill with length 25 Axe with thrust bearing A Ø 5.0, length 27 Suitable for: Deburring end mill with length 27 Deburring end mill with serration Ø 8, 4 cutting edges Suitable for: steel, stainless steel, cast iron Deburring end mill with serration Ø 8, 6 cutting edges Suitable for: steel, stainless steel, cast iron Deburring end mill with serration Ø 8, 12 cutting edges Suitable for: steel, stainless steel, cast iron Prod. No A Prod. No A Prod. No A Prod. No A Prod. No A Prod. No A Prod. No A Prod. No A Prod. No A Prod. No A Prod. No A Prod. No Prod. No Prod. No B/94

17 ALFRA Carbide Deburring End Mills Ø 8 - and 12 for KFH/ KFT Made in Germany by ALFRA B ALFRA Solid Carbide End Mill - Deburring End Mill (similar to DIN 6527) These solid carbide end mills were especially developed for perfect deburring tasks. The chips are moved off the motor spindle into the chip collector or into the chip channels. Total length 60 or 80. Coated type Premium solid carbide end mill Type P TCT mill End mill with larger chip spaces, suitable for wide bevels on soft materials, such as aluminium, brass, copper, plastics. Universal use with stainless steel and steel. Ø Cutting edges P 25150P Prod.-No. Prod.-No. Prod.-No. Prod.-No P 25160P Premium solid carbide end mill Type P TCT mill End mill with larger chip spaces, suitable for wider bevels. Universal use on stainless steel, steel, cast iron, non-ferrous metals, plastics P 25151P P 25161P Premium solid carbide end mill Type P P 25154P P 25163P TCT mill rough toothing, fine knurl. For the preparation of bevel mills. For steel, cast iron Solid Carbide Radius End Mill*, right-hand twist L = 89 Solid carbide radius end mill For the chamfering of workpiece edges Versatile use. When processing hard materials, radii should be bevelled in separate work steps with increasing milling depth. The middle adjustment of the radius outline towards the edge of the workpiece is effected by the axial adjustment of the motor in the clamping eye. R R R *Delivery time upon request. Solid Carbide End Mills and Radius End Mills upon request. B/95

18 ALFRA Deburring Device KFK 5 Ergonomic handle with ON/OFFswitch High Performance Motor with soft start Adjustment of bevel width With thermal and overload protection B/96 + Prod.-No Prod.-No

19 ALFRA Deburring Device KFK 5 Made in Germany by ALFRA For the deburring of outer and inner outlines, bevelling, milling of radii and bore holes as from 20 Ø. Especially developed to produce clean visible edges and to prepare welds. Tool-less adjustment of bevel height. Handy and powerful. For construction steels, stainless steels, aluminium and other materials. Initial bores from Ø 20. Multiple indexable insert holder 45 (optional 30 ). Also for radii R = 2.5 Technical data: Bevel angle: 45 (optional 30 ) Bevel width 45 : Steel N/ 2 infinitely adjustable Aluminium N/ 2 infinitely adjustable Bevel width 30 : Steel N/ 2 infinitely adjustable Aluminium N/ 2 infinitely adjustable Radius: R = 2.5 Motor voltage: 230 V 50-60Hz; 110V 50-60Hz Power: 1530 W Speed: min -1 with soft start With thermal and overload protection Feed: manual Weight: 4.2 kg Scope of Supply: Prod.-No KFK 5 Deburring and Bevelling Device 1 pc. milling tool 45 with indexable inserts 1 tool set Transport case 1 operation manual Prod.-No. Deburring Device KFK 5 with 45 insert holder 230V 50-60Hz Deburring Device KFK 5 with 45 insert holder 110V 50-60Hz Deburring Device KFK 5 with 30 insert holder 230V 50-60Hz Deburring Device KFK 5 with 30 insert holder 110V 50-60Hz Extra accessories 45 spare insert holder/radius R=2.5 (without indexable inserts) spare insert holder (without indexable inserts) Adjustable guide stop for outer edges Tools: Indexable insert PM25M for steel x 3, coated Radius insert Indexable insert K10 for aluminium/cast iron Indexable insert BK84 for steel/stainless steel Torx screws, individually, for spare indexable inserts B/97

20 ALFRA Bevel Milling Machine SKF B/98

21 ALFRA Bevel Milling Machine SKF Made in Germany by ALFRA For bevel width of max. 15 and with a continuously variable angle adjustment The ALFRA Bevel Milling Machine was especially developed for the preparation of welds and for the bevelling of metallic materials. Low weight, enabling the universal use on the work piece. Integrated OFF-switch Machine is designed for one-hand operation. The machine is set at the edge of the work piece and moved with a slight pressure. The construction of the milling disk, under the use of coercially available carbide milling plates and a rotation speed of 2870 rpm, guarantees a steady bevel milling without rattling. The guide roller s rails are made of hardened steel and guarantee convincing feed values. Easy and safe operation by electronic switch-off control in the event of overstressing and interlock device. OFF-button integrated in right handle (Illustration). Also suitable for the bevelling of pipes from Ø 160 up to Ø 390 by means of a special accessory. Larger diameters for pipe ø of on request. 2 milling disks coupled with 6 indexable inserts each Technical data: Motor voltage: 230 V 50Hz; 230 V 60Hz; 110V 50Hz; 110V 60Hz Power: 1100 Watt Speed: 2870 min -1 Bevel width: 15 max. Bevel angle: adjustable Weight: 21 kg Dimensions (L x W x H): 440 x 200 x 280 Scope of Supply: Bevel Milling Machine SKF set of tools Transport case Operating Instructions Prod.-No. Bevel Milling Machine SKF V 50Hz Bevel Milling Machine SKF V 60Hz Hz Bevel Milling Machine SKF V 50Hz Hz Bevel Milling Machine SKF V 60Hz Hz Accessories: Pipe insert for the processing of external bezels on pipes from Ø Larger diameters up to 2000 upon request. Spare Parts: Spare index holder consisting of: 2 milling disks and 6 high speed indexable inserts each Spare milling disk, separate, without indexable insert TCT indexable insert, TiAIN/TiN-PVD multi-layer coating Universal for steel and Inox, relief angle 11 TCT indexable insert, TiAIN/TiN-PVD multi-layer coating B for steel < 850 N/ 2 ; Inox <> 900 N/ 2, relief angle 20 TCT indexable insert, TiAIN/TiN-PVD multi-layer coating E for steel < 1400 N/ 2 ; Inox <> 900 N/ 2, relief angle 11 Milling disk assembly device For an easy assembly of the indexable inserts. B/99

22 ALFRA Automatic Bevel Milling Machine SKS-15 AUTO B/100

23 ALFRA Automatic Bevel Milling Machine SKS-15 Auto For the preparation of weld; application range: machine and boiler construction, apparatus engineering, shipbuilding, container construction, welding-teaching classes etc. We analyzed the existing machines on the market and talked with our customers about their requirements and needs. Based on these findings, we developed the perfect machine for the market requirements: our SKS-15 Auto. The SKS-15 Auto is portable, compact and extremely efficient. It s max. bevel width (B) is 15, the bevel angle is continuously adjustable from The preparation of the weld is realized by material shearing with help of a shearing knife. The procedure is very effective, the machine runs smoothly and silent. Universal application: Stationary, self-feeding also on long steel plates. The machine moves itself automatically along the edge of the workpiece. Safeguarding by a crane or the XT mobile cart (option) is necessary. For mild steel with tensile strength from 370N/ 2 up to 520N/ 2 - also for stainless steels and aluminum. When tensile strength of the material goes up you must reduce the bevel width or you must bevel in more than one operation Technical data: Bevel width (B) max. 0.5 up to 15 Infeed 3.6 m/min Bevel angle 15 to 50 continuously adjustable Material thickness min. 6 up to max. 40 Material width (min) 70 The machine can easily be fitted to the material by means of a hand wheel Material length (min) 150 Shearing knife regrindable Shearing knife durability about meters depending on worked material and bevel-width beveled in one working operation Motor Power 220/380 V / Hz/ Watt / 2800 rpm with gear unit Electric dust-proofed, CE-conform Dimension L = 450, W = 400, H = 820 Weight 88 kg Scope of Supply: SKS-15 Auto, 220/380 V 1 Shearing-knife Eco 1 flat wrench for angle adjustment 1 extractor for the knife 1 set distance disks* 0.5, 1.0, 2.0 Manual book * After the grinding of the shearing wheel, the removed material needs to be compensated with distance disks. Prod.-No. SKS-15 Auto, 380 V Accessories: XT mobile lifting table pivoting Ground unevenness is equalized by the floating carrier Underride possible also by short off the ground distance 180 pivoting for beveling of steel-plate top- and underside in two runs. Easy height compensation Hand operation possible when working overhead (Remote Control - only for older models! complete with cable and plug for interface, incl. carton) Spare parts: Shearing wheel, Premium quality toothed, HSS-steel, coated Ø = 100, knife thickness = 29 Shearing wheel, Eco quality toothed, HSS-steel Ø= 100, knife thickness = 29 Shearing wheel, for other brands: CEVISA (CHP6, CHP12, CHP12G) GBC (CHALLENGE 15) GERIMA (MSA200, MSA400) toothed, Ø = 93.2 (D) Wheel Thickness = 20 (E) B/101