FERROUS AND NON-FERROUS MATERIAL

Transcription

1 Aluminum Cutting Small Material Large Material Brush Deburring Compound Angles In and Outside Deburring

2 FERROUS AND NON-FERROUS MATERIAL MADE IN GERMANY H350 & H450 For production cutting of mild steel and stainless steel tubes, pipes, sections, and profiles Durable wormwheel drive for full-time production H450 (cuts up to 6.3 tube) Motor 3-phase 220 V, 440 V, or 575 V 2 speed motor Saw blade speeds 27/54 rpm or 54/108 rpm H350 max size saw blade: HSS 350mm (14 ) H450 max size saw blade: HSS 450mm (18 ) H450 Vise opens 200 mm (7.9 ) with the jaw plates removed Miter-cuts up to 45 to both sides Positive locking pin at Double-Grip quick-action manual vise on H350 version A *pictured to right Dual air vise on the Version B models *Version B pictured (Dual Air Vises) Trigger switch standard on all machines H450 comes with 2 heavy-duty quick-action vises Cutting H350 (14 HSS Saw Blade) H450 (18 HSS Saw Blade) Range mm mm - 4.3" 160mm - 6.3" 135mm mm mm mm mm mm - 4.1" 95mm - 3.7" 140mm mm x70mm - 6" x 3 110x70mm- 4 x 3 200x80mm x x90mm x 3.5

3 Hand-operated High Quality Cold Saw Heavy duty wormwheel drive with hardened and ground wormshaft and special bronze wormwheel, completely free from clearance, running in an oil bath. Oversized main spindle for full-time operation, axial adjustable. Saw blade speeds: 60 Cycle = 27/54 RPM or 54/108RPM. Safety Guard System The two-piece hinged safety guard made of cast aluminum cares for best operator's safety. In rest position, it covers the saw blade completely and remains close to the cutting area when swiveling the saw head. It is a quick lift-up without tools for easy saw blade replacement. Saw Head Pivot System Rigid, double yoke pivot with hardened and ground shaft, adjustable on both sides. Mitering Saw Head Head easily miters within 45 to any position, with positive locking at Mitering table is clamped from top. Workpiece remains stationary while head rotates. Clamping System H350 standard double-grip quick-action vise and H450 standard with two quick-action vises, each movable and with exchangeable vise jaw plate. Air operated automatic vise system on version B models, with pilot valve behind the saw head for immediate clamping when the saw head is lifted from rest position, and with air filter-regulator-lubricator. Operating pressure: 6 bar (90 PSI). Separate air regulator for each vise cylinder. Water Coolant System Coolant tank 40 Liters (10 Gal.); separate, removable chip container; powerful diaphragm pump driven by eccentric bearing in the saw head; coolant supply to both sides of the saw blade. Electric Equipment 3-phase 2-speed motor, 1.7/3.0 KW (2.2/4.0 HP) 60 C. Main switch with thermal overload protection. Sawblades H.S.S. H450: 450x(3.0 or 3.5)x40 mm (18") for mild steel and non-ferrous metals. 400x(3.0 or 3.5)x40 mm (16") for stainless steel at slow speed. 350x(2.5 or 3.0)x40 mm (14") for steel solid material. Drive holes: 2 off 12 mm dia. on cycle 64 mm dia. Not recommendable for segmental blades. They overstress the machine. H350: 350x(2.5 or 3.0)x40 mm (14 ) Standard Equipment 1 set of operating tools, 1 instruction booklet with parts list. Extra Equipment Length stop 1 meter (40") ungraduated, digital length stops of various lengths, top clamp manual or air operated, air vise system, down-feed restriction cylinder, semi-automatic version, saw blades, coolant fluid, roller carriers, v-jaws (thin wall tubing and bundle cutting). Dimensions and Weights H450 Machine unpacked: MANUAL LARGE CUTTING CAPACITY 720 x 1000 x 1800 mm, 350 kg 37 x 40 x 71, 772 lbs *Version A pictured (Double Grip Quick Action Manual Vise

4 FERROUS AND NON-FERROUS MATERIAL H350H & H450H MADE IN GERMANY Automatic down feed and automatic clamping For production cutting of mild and stainless steel tubes, pipes, sections, and profiles HABERLE H450H (cuts up to 6.3 tube) Durable wormwheel drive for full-time production Motor 3-phase 220V, 440V or 575V Saw blade speeds 27/54 RPM or 54/108 RPM HSS Saw blades up to 350 x 40 mm (14 ) for H350H HSS Saw blades up to 450 x 40 mm (18 ) for H450H Vise opens 185 mm (7.3 ) H350H and 200 mm (7.9 ) H450H Miter-cuts up to 45 to both sides Pusher system available to convert machine to fully automatic *Optional adjustable V-Jaws available for thin wall tubing & bundle cutting Cutting H350H (14 HSS Saw Blade) H450H (18 HSS Saw Blade) Range mm mm - 4.3" 160mm - 6.3" 135mm mm mm mm mm mm - 4.1" 95mm - 3.7" 140mm mm x70mm - 6" x 3 110x70mm- 4 x 3 200x80mm x x90mm x3.5

5 SEMI-AUTOMATIC LARGE CAPACITY SAFETY GUARD 2-piece cast aluminum guard system for best operator's safety. The link operated forward section provides for maximum operator's safety and allows easy and quick saw blade replacement. DRIVE GEARS Extremely robust wormwheel drive with hardened and ground wormshaft, special bronze wormwheel and a saw blade drive shaft of Ø 70 mm, running in an oil bath, for 3-shifts operation, free of maintenance. Elastic coupling between motor and drive gears. AUTOMATIC DOWN-FEED SYSTEM Quick motion from rest position to the adjustable material level and infinitely adjustable power down-feed motion, with adjustable return point and quick return motion into the upper rest position. This allows the feeding of the material over the vise into the cutting area, but requires two-hands safety start system. PIVOT SHAFT Double yoke pivot system with hardened and ground shaft, adjustable on both sides. Little vibration due to the low pivot level. MACHINE TABLE Large table allows individual positioning for the two vise units. Mitering table allows for horizontal mitering of the saw head within 45 to both sides. Movable rear jaws allow a small cutting slot for easy and accurate straight and mitering cuts through thin-walled material. A length stop can be installed at both sides of the back fences using the adapter hole. SAW BLADES HSS (High Speed Steel) H350H and H450H: 350 x (2.5 or 3) x 40 mm, 315 x 2.5 x 40 mm H450H only: 450 x (3 or 3.5) x 40 mm, 400 x (3 or 3.5) x 40 mm 3-PHASE MOTOR Slow speed USA: 60 Hz: 850/1700 RPM, 1.3/2.4 kw Standard speed USA: 60 Hz: 1700/3400 RPM, 2.1/2.6 kw SAW BLADE SPEEDS Slow speed motor: 27/54 RPM for stainless and mild steel Standard speed motor: 54/108 RPM for mild steel and nonferrous metals SAWBLADE LUBRICATION SYSTEMS Water coolant system with diaphragm pump, stop cock and large containers for coolant fluid and swarf chips. Plus an additional low-consumption oil spray mist system with precision dispenser from UNIST Inc. (recommended for cutting thinner tubes, sections and rectangular profiles). AIR VISE Strong double-grip air vise with adjustable guide rails and adjustable arm bracket to hold the cut-off piece, for burr-free finished cuts. Replaceable vise jaws allow the installation of profiled jaws for special applications. CONTROL SYSTEMS For a minimum of maintenance and service, the electric system is held at the necessary minimum, including main switch, overload switches and 24 Volt circuit to watch the air control system. The automatic cycle of clamping and down-feed is completely air controlled, including the Emergency Stop button which locks the vise cylinder in any emergency situation, and with selective switch for permanent or stop & go motor drive. A control desk incorporates the manual actuators (Start / Stop / Emergency Stop), a cycle counter and an air coupling to install the air hose of the vise cylinder. Operating pressure for the air supply: 6 bar. DIMENSIONS AND WEIGHTS H350H: 360kg (793 lbs) 920x700x1960mm (36 x28 x77 ) H450H: 450kg (992 lbs) 1250x700x2050mm (49 x28 x81 ) STANDARD EQUIPMENT Maintenance tools, operating wrenches. English manual with parts list. OPTIONAL EQUIPMENT Saw blade, length stop, top clamp, roller tables, profiled jaws, v-jaws, lubrication fluids, pusher system (makes it fully automatic), double-grip air vise.

6 FERROUS AND NON-FERROUS MATERIAL H90 MADE IN GERMANY 350 mm (14 ) sawblade 180 mm (7 ) jaw opening Two-ways mitering for compound angle cuts Head tilts 0 - for notching cuts Vise placed for slitting cuts Compound angle cuts Notching Acute angles Slitting of tube, sections or channels of steel, stainless steel and nonferrous metals. Useful in vehicle construction, steel shaping and glass construction (diagonal compound cut)

7 COMPOUND ANGLES 2-PIECE SAFETY GUARD made of aluminum covers the whole sawblade in the rest position. Multiple latch linkage with quick release knob for easy and fast sawblade replacement without removing the guards. PRECISION WORMWHEEL DRIVE with hardened and ground wormshaft, special bronze worm wheel and a main spindle of 70 mm (2.7") dia. running in oil. Elastic coupling between motor and gears. TILTING SAW HEAD allows vertical mitering 0º- 90º to the right side. The vise in place, it allows compound angles with tilted head 0º- 45º and mitered vise 0º- 60º according to the 1º graduations. Quick adjustment by clamp levers without tools. Safe handling of the rigid moving head. Large tilting block for exact angle cuts. Double yoke pivot, adjustable. MITERING & MOVING VISE allows horizontal angle cuts 0º- 60º. Positive lock by spring-loaded pin in straight and 45º position. To meet the total cutting range of the sawblade, the mitering vise can be moved backwards. For notching and slitting cuts, the vise can be removed and placed to the left side. NOTCHING CUTS WITH TILTED HEAD: The vise placed to the left side, the saw head can be tilted vertical up to 90º for notching cuts into channels and T-size profiles. The spring-loaded saw head movement enables exact cuts. SLITTING CUTS IN DOOR FRAMES: Placing the vise to the left side, allows for parallel slits due to the positive 90º locking. All adjustments are done by clamp levers without tools. MATERIAL SUPPORT BLOCK on the left side of the table, supports the cut-off piece for safe straight and miter cuts. The block can be moved when the tilted head makes it necessary and removed to replace the vise to the left side. SPECIAL APPLICATIONS: Total altitude between table and sawblade is 210 mm (8.3") and allows various clamping devices for many purposes that is usually done on a milling machine (like slitting of bolts, etc.). FREE ADJUSTABLE TURN TABLE allows for material to be always fed in the same direction. After mitering adjustment, turn the whole machine into position. SAWBLADE SIZE HSS 350x40 mm (14"); 315x40 mm (12.5"); 300x40 mm (12"). Two drive holes 11 mm on circle 64 mm dia. Use the right rake angle: 16º-18º for steel and stainless steel, 22º-25º for soft aluminum alloys. Segmental blades are not recommended. They can overstress the machine. SAWBLADE SPEED AND MOTOR POWER 60 Hz: 27/54 RPM, 1.2/2.4 kw (1.7/3.3 HP) 60 Hz: 54/108 RPM, 2.2/2.7 kw (3.0/3.6 HP) WATER COOLANT SYSTEM consist of a large coolant tank and chip container in the base. Reliable diaphragm coolant pump for water emulsions. Optional: Low-consumption cutting oil lubricating system or air operated oil spray system available. ELECTRICAL EQUIPMENT 3-phase motor (220V, 460V, or 575V) with speed selective switch. Main switch with motor protection. H90 VERSION B: AIR OPERATED VISE SYSTEM with vise cylinder 160 mm (6.3") dia., automatic stroke 8 mm (0.3"), air pilot valve, front regulator and filter-lubricator. Clamping is actuated when the saw head is moved from rest position by operating handle. Necessary air supply: 6 bar (90 PSI). DIMENSIONS AND WEIGHT (W x L x H) 700 mm x1200 mm x 1900 mm (28" x 47 x 75 ), approx. 320 kg (705 lbs) Packed size: 800 mm x 1200 mm x 1700 mm (31" x 47" x 67"). STANDARD EQUIPMENT Grease gun, wrenches, operating manual, quick-action mechanical vise (version A), coolant system, 24 Volt stop & go switch. OPTIONAL EQUIPMENT Air vise system on version B, length stop, oil lubricant systems, sawblade, coolant fluid. CUTTING RANGE Round tube O.D. 115 mm - 4.5" 110 mm - 4.3" 100 mm - 3.9" Square tube 105 mm - 4.1" 100 mm - 3.9" 95 mm - 3.7" Flat profile 180x70 mm - 7.1"x x70 mm - 6.3"x x70 mm - 4.7"x2.8 Channel, girder 150x80 mm - 6"x x80 mm - 5.5"x x65 mm - 4"x2.6 Solid mild steel 60 mm - 2.5" with sawblade 300 mm, coarse toothing cut Solid Stainless Steel 50 mm - 2" with sawblade 300 mm, coarse toothing cut

8 BRUSH DEBURRING Description of the machine: The rotary deburring machine deburrs cuttings frontally on tubes, sections and solid bars in a stretched as well as in a curved shape. A simultaneous internal and external deburring takes place with hollow sections. The required rotation of the high performance round brush is performed by the machine. The deburring result is reached via 2 rotations of the brush: - The brush itself is driven via the brush receptacle. - The whole brush receptacle, with rotating brush, rotates around its own axis. The first movement provides for the impingement of the wire tips to the workpiece. As a result, the simultaneous internal and external deburring is achieved. By the second rotation, the turning of the workpiece is eliminated. It ensures that the workpiece is deburred all around. The machine consists of: - 1 sturdy housing engineering standard execution - 1 rotation deburring module

9 Required: either and/or RSA TURNAMAT - 1 front plate with changeable insert from plastic - 1 front plate with adjustable central prismatic guiding Working Sequence: The operator passes the workpiece with light contact pressure to the brush, without turning the workpiece. In one operation all the contours of the workpiece are deburred internally and externally at the same time. Tool data: External diameter of the deburring brush: 250 mm (10 ) Working width of the deburring brush: mm (1-4 ) Delivery extent: Machine installed ready for electrical installation, either with a front plate with adjustable central prismatic guiding (shown below) and/or with a front plate with changeable insert from plastic, 1 deburring brush included. The machine / installation is designed for the use in an explosionproofed area. The deburring principle, easy and efficient Technical Data Material: steel, stainless steel and non-ferrous metals Motor Speed 2 speed 1500 / 3000 rpm min. Workpiece diameter 10 mm ( 0.4 ) max. Workpiece diameter 120 mm ( 4.7 ) Drive power 3,7 / 4,4, pole changeable kw Voltage 3~460V or 220V (extra), 60Hz Width approx. 700 mm ( 2-4 ) Height approx mm ( 4-7 ) Depth approx. 930 mm ( 3-1 ) Weight approx. 580 kg ( 1,279 lbs ) Due to the double brush rotation it is not necessary to turn the workpieces during the deburring process 1st rotational direction (light arrow): high-speed deburring rotation 2nd rotational direction (dark arrow): low-speed service rotation The driving unit of the brush rotates All edges are reached without turning the workpiece Sound level Can be higher than 85 db(a) Quick in and outside deburring of material

10 DEBURRING MACHINES AND KOPAL TOOLING Haberle HR Deburring Series (Kopal tooling sold separate) Spindles USE HR301 1 when only one Kopal tool is needed HR302 2 used for multiple Kopal sizes or 1 interior and 1 exterior Kopal tool. HR304 4 used for a variety of Kopal tooling sizes Tube Size Per Tool Centre Angle: Centre Angle: 60 Shaft ERNAL CM1 ERNAL CM1 ERNAL CM2 ERNAL CM2 ERNAL CM2 ERNAL CM2 ERNAL CM2 ERNAL CM2 ERNAL CM2 ERNAL CM3 ERNAL CM3 ERNAL CM3 ERNAL CM3 MADE IN FRANCE Since 1951 Chamfering and Deburring Tools

11 ALUMINUM CUTTING AL380/A & AL380/B Manual Saws MADE IN GERMANY Cuts aluminum alloys and plastics Carbide tipped 15 Saw Blade (380mm) Saw blade speed is 3000 rpm *AL380/A Manual Saw With Dual Mechanical Clamp Vises Miters 45 both sides Spring loaded bolt for 0 and 45 Mechanical oil pump built in saw head - AL380/A 2 Mechanical push and clamp vises - AL380/A 2 Air vises and Unist Oil System - AL380/B 1 speed 3-phase motor 220V, 460V, & 575V AL380H Semi-Automatic With Dual Air Vises AL380H - Semi-Automatic Saw Powered Saw head with quick forward motion Adjustable power stroke and quick return 2 hand safety start and emergency stop Pneumatic control system with 2 air vises Unist oil lube system with nozzle built into the saw guard Chip chute channel with 4 exhaust connection Haberle Aluminum Cutting Series: AL380 & AL380H Cutting Range 45 Round tube Solid round 3 3 Square tube Rectangular tube 7 x x 3.5

12 Haberle S225 Haberle H250 Haberle H x x x x x 2.5 Carbide Saw Blades In Stock Size mm Thickness mm Bore mm Teeth Size mm HSS Saw Blades In Stock Thickness mm 350 x 3.5 x HSS (High Speed Steel) High Quality Saw Blades 225 x 2.0 x x 3.5 x Services: Sharpen, Re-tooth, & Grind and Re-Tooth for 250 x 2.0 x 40 HSS Saw Blades with bore sizes 32, 38, 40, 50mm 350 x 3.5 x 40 *112 SHARPEN RE-TOOTH GRIND & 300 x 2.5 x 38 RE-TOOTH 380 x 3.5 x 40 * x 2.5 or 3.0 x x 3.5 x x 2.5 or 3.0 x x 4.0 x Tooth HSS Saw Blade to The Proper Geometry - Steel, 350 x 2.5 or 3.0 x x 4.0 x Stainless Steel, Aluminum, Copper, or Lead 350 x 2.5 or 3.0 x 40 Carbide Tip Saw Blades ( for AL380 or similar machines) 350 x 3.0 x 50 Any size, thickness, bore, and number of teeth for a Carbide Tip Saw Blade can be ordered ½ New Saw Blades And Sharpening Service Quick Service - In house HSS Sharpening CNC Sharpening Machine *Carbide Tip Silencer Saw Blade Carbide Tip Sharpening and Re-Tipping Available Call for recommendation on the number of teeth for the material 400 x 3.0 or 3.5 x 40 being cut. Send sharpening to address below with note stating x 3.0 or 3.5 x 40 Company, contact, and phone number. Bore mm We can order any size needed KEN BERGMAN AND ASSOCIATES, LLC (KBA Saw) LOREL AVE OAK LAWN, IL USA or Warehouse located in BRIDGEVIEW, ILLINOIS web: sales@haberleusa.com