ENGLISH VERSION TAPPING ATTACHMENTS TAP CHUCKS MARKING HEADS

Transcription

1 ENGLISH VERSION TAPPING ATTACHMENTS TAP CHUCKS MARKING HEAS 1

2 Quality, reliability an goo service are what TAPMATIC stans for Since its establishment in 1952, Tapmatic has manufacture tapping attachments of the highest quality an efficiency. Our focus on tapping attachments an tap holers, an our commitment to research an evelopment, have le to the granting of more than 30 patents in countries all over the worl. This investment in innovation an quality has mae Tapmatic a worl leaing manufacturer of tap holing tools. Toay, Tapmatic proucts are represente through our agents in more than 40 countries. Our Tapping Attachments an Tap Holers are prouce using highly automate equipment. Tapmatic Corporation is an ISO 9001 certifie company. This guarantees you of our continue commitment to offering proucts of the highest quality. Quality an economic efficiency, innovation an reliability are what have mae Tapmatic one of the worl s most recognize names for Tapping. We're not just tapping! Now Tapmatic also offers a complete program of marking tools. Whether your application calls for ot peen marking, scribing, or stamping, our tools allow you to mark the work piece uring the machining process. Mark it while you make it. TAPMATIC Post Falls, USA 2

3 Prouct Line Inex Inex escription Moel Page RCT 4-9 RCT Self-reversing CNC tapping attachments For vertical an horizontal CNC machining centers, for continuous prouction. Extene spinles an interchangeable shanks available. RT SP CNC ASR, RSR Synchronize Tapping For rigi tapping on CNC machines with/ without internal coolant, ER or QC-collets. SFT SX Tension compression tap chucks For use on CNC machining centers, lathes an all machines with controlle fee when tapping cycle is not synchronize. SM TA TIC NC Self-reversing manual tapping attachments with pre-selective torque rive Automatic reverse with increase reverse ratio. For manually operate rilling an milling machines. Heavy uty self-reversing tapping attachment also for machines with automatic fee RX X TC/C SP / SP-QC In machine marking Marking tools for in machine marking. ot peen marking tool. Scribing tool. Stamping hea. TapWriter Scribe Writer MH Quick-change aapters Moular accessories, compatible with the respective tapping attachment or chuck. P - positive rive T - torque control TF - rubber flex Various accessories For use on attachments an chucks. Rubber flex collets ER-GB ER Clamping nuts Sealing isks Various accessories For use an installation of attachments an chucks on intene machines. Torque wrenches Torque Bars Mounting evice CNC Shanks Arbors Information Spee Chart Installation ER Clamping Safety Warranty Application Questionnaire

4 RCT. RT Tapping Attachments Threa prouction on machining centers with constant spee tapping CNC-Attachments CST Constant Spee Tapping relies on a compact tapping attachment to provie tap reversal. The machine spinle runs in one irection at the exact programme spee an reversal occurs within the tapping attachment instantaneously upon machine retraction. This avois the inevitable RPM fluctuations which occur with reversal of the machine spinle. Benefits inclue the following... Reuce Cycle Time By eliminating the machine spinles nee to ecelerate, stop, reverse an reaccelerate twice for each tappe hole the tapping time is ramatically reuce. Longer Tap Life, Improve Threa Quality Constant spee tapping means that the tap is allowe to cut at the optimum spee continuously without eceleration at the bottom of the hole. The result is the longest tap life an improve threa quality. RCT Reuce Machine Spinle Wear Tapping is the only operation requiring machine reversal. Using a Constant Spee Tapping Hea eliminates this strain on the machine. RCTXT Reuce Energy Costs of up to 75 % CST attachments reuce the energy costs require by machine spinle reversal by 75 %. RCT Two Through the Spinle Lubrication Options Stanar balance high pressure coolant through the spinle. Minimum Quantity Lubrication, available on request. Patente esign TAPMATIC tapping attachments inclue a patente reversing ball rive. The ball rive allows for an exact an immeiate change over into reverse once the esire threa epth is reache. 4

5 RCT. RT Tapping Attachments Avantages of tapping attachments with automatic reversal General Information Threa cutting is the only machining operation which requires a change of irection for the retraction of the tool. Reversing the spinle causes wear an is a costly proceure for any machine. RCT an RT tapping attachments These reversing tapping attachments are specially esigne for fast threa prouction on CNC machining centers. They eliminate reversal relate machine wear an tear an reuce energy consumption. The patente ball rive with integrate planet gear for automatic reversal creates an almost constant cutting spee an eliminates the nee to stop an reverse the machine spinle twice per tappe hole. By using the RT an RCT tapping attachments the cycle time is reuce an the life of the tap is increase. The IC-version allows coolant to flow irectly through the tapping hea. Constant spee tapping the secret of longer tap life RPM RPM Tapping with an attachement Fee in Reversal Fee out Time Tapping with a machine spinle reversal Fee in Reversal Fee out CNC-Attachments Case history: Original Application Threa cutting on a horizontal machining center Fritz Werner TC800 with internal coolant. Material GG20 Tap M6 stanar threa HSS with TIN-AL coating Power consumption for 144 threas M8 KW Machine reversal 1500 UpM TAPMATIC 1500 UpM TAPMATIC 2500 UpM Time Energy cost saving of 75 % Not only is the shorter cycle time of importance, but also the constant spinle irection. By changing the irection (ecelerating an accelerating) of the spinle, higher spikes of power are neee, which can be prevente by constant spinle rotation. Threa M6 stanar threa, 9 mm eep, tapping rill ø 5.05 an 12.5 mm eep Total cost/year Minutes Break Even Point Spee with machine reversal Rigi tapping with spinle reversal, programme spee 1,200 RPM Saving Tap Tap Collet chuck RT-IC Original Results Cycle time of 6 min 34 sec for 68 threas RT-IC Change with TAPMATIC Using a TAPMATIC tapping attachment RT-IC50 with ER16 spinle, programme spee 1,800 RPM. Collet chuck Improvement Cycle time reuce to 3 min 22 sec for 68 threas, tap life triple. Avantage Besies reucing the cycle time, tap life was consierably increase. Results n reuction of cycle time by 50 % n increase of prouction capacity n tap life triple n less machine wear (no spinle reversals) n roughly 75 % energy savings by constant spee tapping Conclusion With the use of Tapmatic constant spee tapping, the cycle time is less, which increases prouctivity. Aitionally, machine repair / owntime an energy costs are reuce an tap life is ramatically improve. 5

6 RCT High spee tapping attachments with integral HSK shank an internal coolant system CNC-Attachments COOLANT SHANK L2 L1 (A) CENTER ISTANCE L3 (B) 16 STOP BLOCK Features an Avantages n high spee self-reversing tapping for fastest cycle time n rugge esign for years of prouction, with little maintenance n high pressure internal coolant system, 50 Bar n simple installation an programming How to Orer Please select the Tapping attachment (A) an stop arm (B) to fit your machine. Accessories like steel collets, sealing gaskets an stop blocks are not inclue. Please orer these separately. 42 Tapmatic can provie a complete tool reay to fit your machine. Please simply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. (A) Tapping Attachment RCT HSK Moel Capacity Shank Collets Max. RPM Weight kg L1 L2 (steel) RCT H63161 M4.5M12 HSK63A ER #101/2 0550H80161 HSK80A H HSK100A H63201 HSK63A ER H80201 HSK80A H HSK100A RCT85HS 0585H6325 M10M20 HSK63A ER * /16 3/4 0585H8025 HSK80A H10025 HSK100A RCT85H 0585H6332 M12M25 HSK63A ER * / H8032 HSK80A H10032 HSK100A RCT H6340 M18M27 HSK63A ER * / H8040 HSK80A H10040 HSK100A Notes: These internal coolant tools come stanar with sealing nuts. These moels are also available without internal coolant upon request. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1" *Please note that size 85 an 100 tools have an 80mm square housing with ø102mm across corners (B) Stop Arm Assembly Center istance (42+L3) RCT50 RCT85, L3 Stop Block Page 55 Page Page 48 Pages 5254 Pages 55 6 Steel Collets Sealing Gaskets Spee Chart Installation

7 RCTXT50 Extene length tapping attachments with integral HSK shank an internal coolant system SHANK L1 COOLANT L (A) 30 CENTER ISTANCE 33 (B) 16 L3 STOP BLOCK Features an Avantages n high spee self-reversing tapping for fastest cycle time n extene length for ifficult to reach holes n rugge esign for years of prouction, with little maintenance n RCTXT50 for high pressure internal coolant, 50 Bar n simple installation an programming How to Orer Please select the Tapping attachment (A), an stop arm (B) to fit your application. Accessories like steel collets, sealing gaskets an stop blocks are not inclue. Please orer these separately. CNC-Attachments 42 Tapmatic can provie a complete tool reay to fit your machine. Please simply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. (A) Tapping Attachment RCTXT50 HSK Shank, Internal Coolant System Moel Capacity Shank Collets Max. RPM Weight kg L1 L2 (steel) RCTXT H6316L287 M4.5M12 HSK63A ER H8016L292 #101/2" HSK80A H10016L294 HSK100A H6320L297 HSK63A ER H8020L302 HSK80A H10020L304 HSK100A H6316L360 HSK63A ER H8016L365 HSK80A H10016L367 HSK100A H6320L370 HSK63A ER H8020L375 HSK80A H10020L377 HSK100A Notes: Special extene length tools are also available on request. These moels are also available without internal coolant on request. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1" (B) Stop Arm Assembly Center istance (42+L3) RCT50 L Stop Block Page 55 Pages Page 48 Pages 5254 Pages 55 Steel Collets Sealing Gaskets Spee Chart Installation 7

8 RCT High spee tapping attachments with moular straight shank an internal coolant system or without internal coolant, (W/O IC) CNC-Attachments SHANK L1 L2 COOLANT (A) (C) STOP BLOCK CENTER ISTANCE 42 L3 (B) 16 Features an Avantages n high spee self-reversing tapping for fastest cycle time n rugge esign for years of prouction, with little maintenance n high pressure internal coolant system, 50 Bar n simple installation an programming How to Orer Please select the Tapping attachment (A) an stop arm (B) an CAT, SK or BT shank (C) to fit your machine. Accessories like steel collets, sealing gaskets an stop blocks are not inclue. Please orer these separately. Tapmatic can provie a complete tool reay to fit your machine. Please simply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. (A) Tapping Atachment RCT Cylinrical Shank Moel Capacity (steel) Shank Collets Max. RPM Weight kg L1 L2 Orer Coe W/O IC L1 W/O IC RCT M4.5M12 25 mm ER #101/2 1" mm ER " RCT85HS M10M20 25 mm ER * /16 3/4 1" RCT85H M12M25 25 mm ER * /2 1 1" RCT M18M27 25 mm ER * / Notes: These internal coolant tools come stanar with sealing nuts. These moels are also available without internal coolant upon request. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1". * Please note that size 85 an 100 tools have an 80mm square housing with ø102mm across corners. (B) Stop Arm Assembly Center istance (42+L3) RCT50 Orer Coe RCT 85, L3 Stop Block Page 55 Page 50 Pages Page 48 Pages 5254 Pages 55 (C) 8 Interchangeable Steep Taper Steel Collets Sealing Gaskets Spee Chart Installation

9 RCTXT50 Extene length tapping attachments with moular straight shank an internal coolant system or without internal coolant, (W/O IC) COOLANT SHANK (C) STOP BLOCK CENTER ISTANCE Features an Avantages n high spee self-reversing tapping for fastest cycle time n extene length for ifficult to reach holes n rugge esign for years of prouction, with little maintenance n RCTXT50 for high pressure internal coolant, 50 Bar n simple installation an programming CNC-Attachments L1 L (A) 30 (B) 16 L3 How to Orer Please select the Tapping attachment (A), stop arm (B), shank (C) to fit your application. Accessories like steel collets, sealing gaskets an stop blocks are not inclue. Please orer these separately Tapmatic can provie a complete tool reay to fit your machine. Please simply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. (A) Tapping Attachment RCTXT50 Cylinrical Shank, Internal Coolant System Moel Capacity (steel) RCTXT L248 M4.5M L248 #101/ L L L L L L331 Notes: These internal coolant tools come stanar with sealing nuts. These moels are also available without internal coolant upon request. Special extene length tools are also available on request. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1" Shank Collets Max. RPM Weight kg L1 L2 W/O IC L1 W/O IC 25 mm ER L L mm ER L " L mm ER L " L mm ER L " L326 (B) Stop Arm Assembly Center istance (42+L3) RCT50 L Stop Block Page 55 Page 50 Pages Page 48 Pages 5254 Pages 55 (C) Interchangeable Steep Taper Steel Collets Sealing Gaskets Spee Chart Installation 9

10 RCT150 Large capacity tapping attachments with moular straight shank an internal coolant system CNC-Attachments The RCT150 is our new, large capacity self-reversing tapping attachment for CNC machining centers. Heavy uty precision gearing transmits high torque for reversing tap sizes up to M42. They are ruggely built to provie years of service, an inclue high volume, high pressure internal coolant. The RCT150 was evelope for the large tapping applications require by the win energy, heavy inustry, an power generation fiels. By eliminating machine spinle reversal, cycle time is ramatically improve, electrical power consumption is reuce by as much as 75 % an wear an tear to the machine spinle cause by stopping an reversing twice for each tappe hole is eliminate. Features an Avantages n high spee self-reversing tapping for fastest cycle time n rugge esign for years of prouction, with little maintenance n high pressure internal coolant system, 50 Bar n simple installation an programming How to Orer Please select the Tapping attachment (A), stop arm (B) an CAT, SK, or BT shank (C), to fit your machine. Accessories like steel collets, sealing gaskets an stop blocks are not inclue. Please orer these separately. SHANK COOLANT (C) STOP BLOCK CENTER ISTANCE Tapmatic can provie a complete tool reay to fit your machine. Please simply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. L1 L2 (A) (B) 67 L (A) Tapping Attachment RCT150 Cylinrical Shank Moel Capacity Shank Collets Max. RPM Weight kg L1 L2 (steel) RCT M25M42 40 mm ER /8 Notes: When using Roll Form Taps the tool s capacity must be reuce 25%. All imensions are shown in mm. 25.4mm = 1" (B) Stop Arm Assembly Center istance (67+L3) RCT150 L Stop Block Page 55 Page 50 Pages Page 48 Pages 5254 Pages 55 (C) 10 Interchangeable Steep Taper Steel Collets Sealing Gaskets Spee Chart Installation

11 RT High spee tapping attachments with moular straight shank, without internal coolant system SHANK L2 L1 (A) (C) STOP BLOCK CENTER ISTANCE 42 L3 (B) Features an Avantages n high spee self-reversing tapping for fastest cycle time n rugge esign for years of prouction, with little maintenance n simple installation an programming n large capacity How to Orer Please select the Tapping attachment (A), stop arm (B) an CAT, SK, or BT shank (C), to fit your machine. Accessories like steel collets, sealing gaskets an stop blocks are not inclue. Please orer these separately. Tapmatic can provie a complete tool reay to fit your machine. Please simply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. CNC-Attachments 16 (A) Tapping Attachment RT Cylinrical Shank Moel Capacity Shank Collets Max. RPM Weight kg L1 L2 (steel) RT H M1M3 25 mm ER H #0#6 1 RT M2M6 25 mm ER #41/4 1 RT M4.5M12 25 mm ER #101/2 1 Notes: When using Roll Form Taps the tool s capacity must be reuce 25 %. To hol larger taps with RT50 ER16, use stanar collet an separate square rives package with tool. All imensions are shown in mm. 25.4mm = 1" (B) Stop Arm Assembly Center istance (42+L3) RT15 RT25 RT L3 Stop Block Page 55 Page 50 Pages Pages 5254 Pages 55 (C) Interchangeable Steep Taper Steel Collets Spee Chart Installation 11

12 SP CNC Economical tapping attachments with moular straight shank CNC-Attachments The SP CNC are low cost, self-reversing tapping attachments for CNC machining centers. They use ER collets an employ a simple stop arm system for easy installation on machines with automatic tool change. The SP CNC were evelope specifically for short run job shop applications. Their low cost make them economical to use, an they provie all the avantages associate with the elimination of machine spinle reversal. Faster cycle time, elimination of machine spinle wear an tear ue to reversal, lower energy costs an longer tap life. SHANK (C) CENTER ISTANCE TORQUE BAR STOP ARM Features an Avantages n faster cycle time n eliminates machine reversal for lower energy costs an reuce wear to machine spinle n ER collets n simple installation with torque bar an stop arm n Stop Arm Assembly inclue n simple programming How to Orer Please select the Tapping attachment (A) an CAT, SK or BT shank (C) to fit your machine. Please orer accessories like collets, an torque bars separately. Please note the tool comes with a stop arm that can be moifie or you can also orer a reaymae stop arm to fit your machine s bolt circle. Torque bar holers are not inclue an nee to be orere accoring to the bolt size of your machine. L2 (A) L1 71 (A) Tapping Attachment SP CNC Cylinrical Shank Moel Shank Capacity Collets Max. RPM Weight kg L1 L2 (steel) SP CNC mm M2M6 ER #41/4 SP CNC mm M4.5M12 ER #101/2 Notes: The SP CNC tools inclue a stop arm assembly, but it is possible to use the RT25 an 50 stop arm assemblies with them as well. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1" Stop Arm Plate Center istance mm Torque Bar Holer Assemblies Page 55 (C) Page 50 Pages Pages 5254 Pages Interchangeable Steep Taper Steel Collets Spee Chart Installation

13 ASR RSR Tapping attachments with VI shank for CNC lathes Moel RSR Features an Avantages n high spee self reversing tapping for fastest cycle time n lower energy cost n improves tap life n steel collets ER-GB (ER) n moular base aaptors VI an BMT, to fit all turrets, provie by EWS evelope in cooperation with EWS, a worl leaer in riven tooling for CNC lathes CNC-Attachments Moel ASR Raial Tapping Attachment RSR Moel Capacity (steel) Collets ER Max. RPM (I - O = ) RSR E1 M4.5M12 ER Axial Tapping Attachment ASR Moel Capacity (steel) Collets ER Max. RPM ASR E M4.5M12 ER Note: Steel collets an VI shank have to be orere separately. The VI shank is manufacture specifically for your lathe. When using Roll Form Taps the tools capacity must be reuce by 25 %. imensions for the attachments available on request. Right angle tapping attachment RSR50 VMC n self-reversing right angle tapping attachment for machining centers n capacity: M4.5M12 n simple installation an programming, suitable for machines with automatic tool change n automatic reversal for faster cycle time n lower energy cost n improves tap life n eliminates seconary tapping operations n on request Pages Pages 5254 Pages 55 Steel Collets Spee Chart Installation 13

14 SynchroFlex II Tap holers for synchronize tapping cycles General Information Moern CNC machines have the capability of synchronizing the spinle rotation to match the fee avance for a specific tap pitch. The «Rigi» or synchronize tapping cycle is very accurate, but it is impossible to avoi small iscrepancies between the machine synchronization an the actual pitch of the specific tap being use. Using a rigi tap holer means that any eviation at all increases the thrust forces acting on the tap an this ramatically reuces tap life. New SynchroFlex II with increase flow rates for high pressure internal coolant. Synchronize Tapping SynchroFlex Force vs. eflection Rates Unlike competitors that employ elastomer rings to provie a small amount of axial compensation (±0.5 mm), the SynchroFlex flexure has a consistent force vs. eflection rate. This means consistently superior tap life an threa quality. Thrust (N) SFT100 SFT75 SFT50 SFT10 0,1 0,2 0,3 0,4 0,5 eflection (mm) SynchroFlex The Unique Solution At the heart of SynchroFlex is a precisely machine flexure which provies axial an raial compensation for the unavoiable iscrepancy between the machine fee avance an the actual tap pitch. By compensating for this error, the thrust forces acting on the tap are ramatically reuce. The result is the longest possible tap life, 100 % improvement or more, an much better quality threas. Unique flexor Axial micro compensation is closely limite (mechanically secure) Torque is transmitte through the rive pins not through the flexure. By limiting the axial compensation travel, an torsional forces acting on the flexure, millions of holes can be tappe without causing the SynchroFlex holer to fatigue, take a set, or wear out. Below is an example of stress analysis at maximum compression. esign an evelopment Flexure geometries have been esigne using the ANSYS finite element analysis metho in orer to achieve the optimal force vs. eflection rates for the tap capacity of each holer. As you can see from the cross section rawing, torque is transmitte through the rive pins not through the flexure. 14

15 SynchroFlex II Comparison tapping with an M6 spiral flute tap in 6061 Aluminum to epth of 18 mm. Test Results SynchroFlex tap holers have been teste by tap manufacturers all over the worl an they have confirme the ramatic improvement in tap life, an threa quality resulting from the reuction of thrust forces acting on the tap. Thrust (N) The graph to the left is an example of a test conucte by an inepenent tap manufacturer using a Kistler ynamometer to measure the thrust forces uring the tapping process. As you can see from the graph, although the competitive holers o reuce thrust forces compare to a rigi tap holer, they are not as effective as SynchroFlex. Tapmatic SFT50 Competitor 1 Case History epth Competitor 2 Rigi Tap Holer Application: Threa cutting on horizontal machining center rigi tapping uring an unmanne shift. Material: 42CrMo4V steel, heat treate to 650 N/mm2 Tap Size: M8 x 1 Lubrication: Coolant, oil emulsion 6 % Results: With the tap hel in a rigi holer the life was just components per tap. Improvement with SynchroFlex Tap life increase to to components per tap saving the customer not only in tap costs, but the ability to run without interruption through the entire unmanne shift. Case History Application: Threa cutting on machining center rigi tapping. Material: CF8M steel casting Tap Size: #10-32 Lubrication: Coolant Results: With the tap hel in a rigi holer the life was just 72 holes per tap. Improvement with SynchroFlex Tap life increase to more than 216 holes per tap in this ifficult material saving the customer not only in tap costs, but by also reucing his own time cause by frequent tap replacement. Synchronize Tapping Total cost/year Break Even Point Total cost/year Break Even Point Saving Tap Tap Collet chuck SynchroFlex Saving Tap Collet chuck SynchroFlex SynchroFlex Tap Collet chuck SynchroFlex Collet chuck 15

16 SynchroFlex II Overview of the SynchroFlex program Available with QC spinle Accepts the stanar Quick Change aapters or Tapmatic s ER collet chuck QC aapters for improve tap grip. SFT II 10 SFT II 5 SFT II 50 SFT II 75 SFT II 100 Synchronize Tapping SFT II 150 Six Sizes to Cover a Wie Range of Taps n SFT II 5 with capacity M1 M3 n SFT II 10 with capacity M2 M5 n SFT II 50 with capacity M4 M12 n SFT II 75 with capacity M8 M20 n SFT II 100 with capacity M16 M30 n SFT II 150 with capacity M22 M48 A Picture with ER-collet, spinle an straight shank A Integral shank moels Tapmatic offers stanar integral shank HSK an Tapmatic Capto tools. ABS shanks are also available on request. We can also offer integral Steep Taper shank tools but in most cases we recommen a moular system using a cylinrical shank SynchroFlex together with our Short Projection SK, BT or CAT shank. AJUSTING SCREW No hole beyon your reach Four stanar extensions are available which increase the tool length by 50, 100, 150, or 200 mm. Special extensions are also available to fit your specific application. Our extensions keep the flexure in close proximity to the tap ensuring the best performance. SECTION A-A SFT II High Pressure Internal Coolant with increase flow rates raw No: 4175h6325m for catalog ate: Minimum Quantity Lubrication Available for 1 channel or Multi channel systems Internal Coolant an MQL Tapmatic s high pressure internal coolant system may be use at pressures up to 80 bar without affecting the axial compensation. Rev: Tapmatic also can provie tools reay for Minimum Quantity Lubrication through the spinle. Our system provies irect flow of air an lubricant to the back of the tap. See page

17 SynchroFlex II Synchronous fee tap holers with moular straight shank, with internal coolant system Features an Avantages n increase tap life by 100 % or more n improves threa quality n reuces owntime by lowering frequency of tap replacement n Axial compensation +/- 0.5mm (SFT II 150 +/- 1.5mm) n wie range of sizes n available with ER collet or Quick Change chuck n available with high pressure internal coolant system up to 80 bar (Balance Coolant System) ER Collet Chuck (B) COOLANT SHANK (A) 1 L Quick-Change How to Orer Please select the tap holer (A) an SK or BT shank (B), to fit your machine. For Quick Change moels orer ER collet aapter (C) shown below or stanar aapters shown in accessories section. Please orer accessories like collets an sealing gaskets separately as they are not inclue. (A) Tap Holer SFTII Cylinrical Shank, ER Collet Chuck, Internal Coolant System Moel (with seal nut) Capacity (steel) Shank Collets Weight kg 1 L (with seal nut) (nut w/o seal) L (nut w/o seal) SFT II 5 M1M3 12 mm ER #00#5 SFT II 10 M2M5 25 mm ER #2# mm mm SFT II M4.5M12 25 mm ER N #81/ N mm N SFT II M8M20 25 mm ER N /4 3/ N SFT II M16M30 25 mm ER N / N SFT II * M22M48 7/8 1 7/8 40 mm ER N 159 *Note: Availability of inch size ER50GB collets is limite. Please consult a Tapmatic sales representative for sizes currently available. These internal coolant tools come stanar with sealing nut, but tools with stanar nuts are also available. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm + 1. Synchronize Tapping COOLANT (A) Tap Holer SFTII Cylinrical Shank, Quick-Change Internal Coolant System SHANK L (A) 1 Moel Capacity Shank Aapter Weight kg 1 L (steel) SFT II QC M4M12 25 mm Nr QC #81/2 1 SFT II QC M8M16 25 mm Nr QC 1/4 5/8 1 SFT II QC M16M30 25 mm Nr QC 1/2 7/8 1 L1 (C) 1 Note: When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1". For best performance we recommen ER collet aapters shown below. (C) ER collet aapter with Stanar Nut Aapter Collets 1 L1 with Seal Nut for BCS version L1 (BCS) Nr. 1 ER S Nr. 1 ER S Nr. 2 ER S Nr. 2 ER S 53 (B) Page 50 Pages Page 48 Pages 5254 Interchangeable Steep Taper Steel Collets Sealing Gaskets Spee Chart 17

18 SynchroFlex II Synchronous fee tap holers with integral HSK shank, with internal coolant system Features an Avantages n increase tap life by 100 % or more n improves threa quality n reuces owntime by lowering frequency of tap replacement n Axial compensation +/- 0.5mm n wie range of sizes n available with ER collet or Quick Change chuck n available with high pressure internal coolant system up to 80 bar. (Balance Coolant System) n also available for Minimum Quantity Lubrication (MQL) through the spinle. Please see page 22 How to Orer Please select the tap holer (A) incluing the HSK shank, to fit your machine. For Quick Change moels orer ER collet aapter (C) shown below or stanar aapters shown in Accessories section. Please orer accessories like collets an sealing gaskets separately as they are not inclue. Synchronize Tapping COOLANT SHANK L (A) 1 (A) Tap Holer SFT HSK Shank, ER Collet Chuck, Internal Coolant System Moel Capacity Shank Collets Weight kg 1 L (with seal nut) (steel) SFT II H6320 M4M12 HSK63A ER H8020 #81/2 HSK80A H10020 HSK100A SFT II H6325 M8M20 HSK63A ER H8025 1/4 3/4 HSK80A H10025 HSK100A SFT II H6340 M16M30 HSK63A ER H8040 5/8 1 HSK80A H10040 HSK100A Note: These internal coolant tools come stanar with sealing nut, but tools with stanar nuts are also available. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm + 1. COOLANT SHANK (A) L 1 (A) Tap Holer SFTII HSK Shank, Quick-Change, Internal Coolant System Moel Capacity Shank Aapter Weight kg 1 L (steel) SFT II H63QC M4M12 HSK63A Nr H80QC #81/2 HSK80A H100QC HSK100A SFT II H63QC M8M16 HSK63A Nr H80QC 1/4 5/8 HSK80A H100QC HSK100A SFT II H63QC M16M30 HSK63A Nr H80QC 1/2 7/8 HSK80A H100QC HSK100A Note: When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1". For best performance we recommen ER collet aapters shown below. (C) L1 1 (C) ER Collet Aapter with Stanar Nut Aapter Collets 1 L1 with Seal Nut L Nr. 1 ER S Nr. 1 ER S Nr. 2 ER S Nr. 2 ER S 53 Pages Page 48 Pages Steel Collets Sealing Gaskets Spee Chart

19 SynchroFlex II Synchronous fee tap holers with Tapmatic Capto shank, with internal coolant system Features an Avantages n increase tap life by 100 % or more n improves threa quality n reuces owntime by lowering frequency of tap replacement n Axial compensation +/- 0.5mm n wie range of sizes n available with ER collet or Quick Change chuck n available with high pressure internal coolant system up to 80 bar. (Balance Coolant System) How to Orer Please select the tap holer (A) incluing the Tapmatic Capto shank, to fit your machine. For Quick Change moels orer ER collet aapter (C) shown below or stanar aapters shown in Accessories section. Please orer accessories like collets an sealing gaskets separately as they are not inclue. COOLANT SHANK (A) L 1 (A) Tap Holer SFT II Tapmatic Capto Shank, ER Collet Chuck, Internal Coolant System Moel Capacity Shank Collets Weight kg 1 L (with seal nut) (steel) SFT II C420 M4M12 C4 ER C520 #81/2 C C620 C C820 C SFT II C525 M8M20 C5 ER C625 1/4 3/4 C C825 C SFT II C640 M16M30 C6 ER C840 5/8 1 C Synchronize Tapping Note: These internal coolant tools come stanar with sealing nut, but tools with stanar nuts are also available. Please a N to part number to specify nut without sealing. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1" (A) Tap Holer SFT II Tapmatic Capto Shank, Quick-Change, Internal Coolant System SHANK COOLANT L (A) 1 Moel Capacity Shank Aapter Weight kg 1 L (steel) SFT II C4QC M4M12 C4 Nr C5QC #81/2 C C6QC C C8QC C SFT II C5QC M8M16 C5 Nr C6QC 1/4 5/8 C C8QC C SFT II C6QC M16M30 C6 Nr C8QC 1/2 7/8 C Note: When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1". For best performance we recommen ER collet aapters shown below. (C) ER Collet Aapter L1 (C) 1 with Stanar Nut Aapter Collets 1 L1 with seal nut Nr. 1 ER S Nr. 1 ER S Nr. 2 ER S Nr. 2 ER S 53 L1 Pages Page 48 Pages 5254 Steel Collets Sealing Gaskets Spee Chart 19

20 SynchroFlex Synchronous fee tap holers with VI shank, with internal coolant system Features an Avantages n increase tap life by 100 % or more n improves threa quality n reuces owntime by lowering frequency of tap replacement n Axial compensation +/- 0.5mm n wie range of sizes n available with high pressure internal coolant system up to 80 bar. (Balance Coolant System) How to Orer Please select the tap holer (A) incluing the VI shank, to fit your machine. Please orer accessories like collets an sealing gaskets separately as they are not inclue. Synchronize Tapping SHANK COOLANT 16 1 (A) Tap Holer SFT II VI Shank, ER Collet Chuck, Internal Coolant System Moel Capacity Shank Collets Weight kg 1 L (with seal nut) (steel) SFT II VI3020 M4M12 VI 30 ER #81/2 4150VI4020 VI SFT II VI3025 M8M20 VI 30 ER /4 3/4 4175VI4025 VI Note: These internal coolant tools come stanar with sealing nut, but tools with stanar nutsare als available. Please a N to part number to specify nut without sealing. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1" L Pages Page 48 Pages Steel Collets Sealing Gaskets Spee Chart

21 SynchroFlex II Synchronous fee tap holers with extene length, with internal coolant Features an Avantages n four stanar extensions of 50, 100, 150 an 200 mm n increase tap life of 100% or more n improve threa quality n reuce owntime by lowering frequency of tap replacement n Axial compensation +/- 0.5mm n available with internal coolant pressure up to 80 bar 128 Stanar Tool 4175H How to Orer Please select the stanar length SFT50 or SFT75, incluing the intregal shank of your choice. Then choose a stanar extension of 50, 100, 150 or 200mm. The orer coe is given as shown in the example rawing at left. Accessories like steel collets an sealing gaskets are not inclue. Please orer these separately. Special length extensions are also available upon request. Synchronize Tapping = 178 Extene Tool 4175H63L17825 Synchronous fee tap holers with reuce iameter an extene length SHANK L 28 Features an Avantages n special reuce iameter extene length tools for ifficult to reach holes n increase tap life of 100% or more n improve threa quality n reuce owntime by lowering frequency of tap replacement n Axial compensation +/- 0.5mm n available with internal coolant pressure up to 50 bar n available with ER16 or ER20 mini nut collet chuck How to Orer Please simply let us know the type of shank, length (L), an your preference of the ER16 or ER20 collet chuck. Please note iameter "" for ER16 mini nut is 22mm an for ER20 it is 26mm. Accessories like steel collets an sealing gaskets are not inclue. Please orer these separately. Pages Page 48 Pages 5254 Steel Collets Sealing Gaskets Spee Chart 21

22 SynchroFlex II Synchronous fee tap holers with integral HSK shank, with MQL, minimum quantity lubrication Features an Avantages n increase tap life by 100 % or more n improves threa quality n precise lubrication elivery for improve tool life n reuce coolant an maintenance costs n environmentally frienly alternative to recirculating coolant n stanar for one channel system, but multi-channel also available How to Orer Please select the tap holer (A) incluing the HSK shank, to fit your machine. Please orer accessories like collets, ajusting screws an sealing gaskets separately as they are not inclue. (A) Tap Holer SFTII HSK Shank, ER Collet Chuck, MQL, minimum quantity lubrication system Synchronize Tapping COOLANT SHANK Moel Capacity Shank Collets Weight kg 1 L for MQL version (steel) SFT II H6320M M4M12 HSK63AA ER B A B H8020M #81/2 HSK80A H10020M HSK100A SFT II H6325M M8M20 HSK63A ER H8025M 1/4 3/4 HSK80A H10025M HSK100A Note: These MQL tools come stanar with sealing nut. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1" Other shank sizes are also available A B A B L (A) 1 Ajusting Screws Taps with External Center ø Tap Shank SFT50II SFT75II 6mm, 7mm mm, 9mm mm mm to 16mm Taps with External Center raw No:4175H6325 FOR CATALOG ate: Rev: Taps with Internal Center ø Tap Shank SFT50II SFT75II SECTION A-A SECTION B-B 6mm, 7mm IN 8mm, 9mm IN IN 10mm IN IN 11mm to 16mm IN Aitional sizes available on request. Taps with Internal Center AJUSTING SCREW SECTION A-A SECTION B-B raw No:ajusting screws ate: Rev: Pages Page 48 Pages 5254 raw No:ajusting screws ate: Rev: 22 Steel Collets Sealing Gaskets Spee Chart

23 SelectaFlex Synchronous fee tap holers with micro length compensation an ajustable start force L Features an Avantages n for backlash compensation in axial an raial irection n eliminates pressure on the tap, thereby perfect threas an up to ouble tap life n ajustable start force for applications requiring higher thrust forces to start the tap. n steel collets ER-GB, moular shank versions n internal coolant system up to 30 bar (BCS version for up to 80 bar) How to Orer Please select the tap holer (A) an SK or BT shank (C), to fit your machine. Please orer accessories like collets an sealing gaskets separately as they are not inclue. (A) Tap Holer SelectaFlex Straight Shank an Welon Flat, Ajustable Thrust Moel Capacity Straight shank Collets Axial imensions Weight L no BCS (steel) Ø mm compensation L mm mm mm kg for BCS mm version SX M2M5 25 ER11 ± S 52 SX M4M12 25 ER20 ± S 68 SX M10M20 25 ER25 ± S 88 SX M20M25 25 ER40 ± S 121 SX M22M48 40 ER50 ± S 158 Note: When using internal coolant of more than 30 bar, we recommen using our Balance Coolant System. The SX high pressure coolant moels (BCS) inclue a sealing isk nut which as 5 mm to «L» imension. When using Roll Form Taps, the chuck s tapping capacity must be reuce by 25 %. All imensions are shown in mm. 25.4mm = 1" Synchronize Tapping Ajustable Start Force (C) Page 50 Pages Page 48 Pages 5254 Interchangeable Steep Tapers Steel Collets Sealing Gaskets Spee Chart 23

24 Tension / Compression tap chucks for tapping cycles that are not synchronize For tapping applications on CNC machines where the revolutions per minute an fee rate are not synchronize to the tap pitch, tap holers with tension / compression float are recommene. These tap chucks rely on the machine spinle for reversal, but by proviing axial float, the tap is able to follow the correct pitch, proucing gage perfect threas. Tapmatic offers a complete program of tension / compression tap chucks with a wie range of sizes, an three ifferent tap holing options. Rubberflex multi range collets, ER collets, or Quick Change. SM Rubberflex Collets Tension / compression floating tap holers for gage perfect threas with releasable har start for consistent tapping epth control. For tap sizes M1.4-M30. Only two collets neee to cover the capacity of each holer. SM ER Collets All the same features as the rubberflex version but for use with ER square rive collets. For tap sizes M1.4-M18. ER GB square rive collets inclue an internal square rive for securely gripping the tap shank. Tension/Compression TA Quick Change In aition to tension/ compression an releasable har start, the TA series inclues front release. A safety feature that releases the quick change tap aapter when the extension float is exceee. TIC Quick Change All the same features as the TA series but with the aition of high pressure internal coolant up to 50 bar. For tap sizes M3-M36. For tap sizes M1-M49. Quick Change for fast tap change without wrenches NC Quick Change In aition to tension/ compression an releasable har start, the NC series inclues a unique release to neutral feature that allows you to control tapping epth inepenent of the machine spinle stopping point. NC150 Large capacity ER50 Tension floating tap holer for large sizes with release to neutral. Inclues high pressure internal coolant. For tap sizes M22-M48. For tap sizes M2-M22. 24

25 SM Tension/Compression tap chucks with moular straight shank an RF collet imensions SHANK L SHANK (MORSE) Moel L Weight kg SM SM SM SM Tapping chuck with increase tension an compression to accommoate tapping cycles that are not synchronize. Features an Avantages n increase tension an compression n releasable har start for consistent epth control n right han an left han tapping n multi-range collets (RF), ajustable back jaw for riving tap square How to Orer Please select the tap chuck (A) an CAT, SK or BT shank (C), to fit your application. Please orer rubber flex collets separately. Moel Capacity (steel) Shank Collets Tension T Compression H Rubber Flex SM M1.4M7 16mm 21600, #0-1/4" 5/8" No. 2 Morse SM M3M12 20mm 22100, #6-1/2" 3/4" No. 2 Morse SM M5M18 25mm 24100, #10-3/4" 1" No. 3 Morse SM M10M30 32mm 26100, /2" - 1 1/8" 1 1/2" No. 3 Morse No. 4 Morse Note: Aitional shanks available. When using roll form taps, the tool capacity must be reuce 25%. Tension/Compression tap chucks with moular straight shank an ER collet Tension/Compression SHANK Tapping chuck with increase tension an compression to accommoate tapping cycles that are not synchronize. imensions Moel L Weight kg SM SM SM L Features an Avantages n increase tension an compression n releasable har start for consistent epth control n right han an left han tapping n ER steel collet chuck How to Orer Please select the tap chuck (A) an CAT, SK or BT shank (C), to fit your application. Please orer ER steel collets separately. Moel Capacity (steel) Shank Collets Tension T Compression H SM ER M1.4M7 16mm ER ER #0-1/4" 5/8" SM ER M3M12 20mm ER ER #6-1/2" 3/4" SM ER M5M18 25mm ER ER #10-3/4" 1" (C) Page 50 Page 44 Pages Pages 5254 Interchangeable Steep Tapers RF Multi-range Collets Steel collets Spee Chart 25

26 TA Tension/Compression Tension/Compression tap chucks with moular straight shank an quick change Z T H S imensions Moel L1 L2 TA TA TA TA TA TA TA2-032 TA TA Tension/Compression tap chucks with morse taper an quick change TA tapping chuck with tension/compression. With its quick change spinle the taps can be change in secons. Features an Avantages n tension an compression n releaseable har start for consistent epth control n front release protects against amage if over extene n right han an left han tapping n short projection How to Orer Please orer the tap chuck (A) an CAT, SK or BT shank (C) to fit your application. Please orer tap aapters separately (A) Moel Capacity (steel) Shank Aapter Tension T Compression H Front relase Z TA M1M10 16 mm Nr TA #0-1/4" 20 mm Nr TA M3M14 16 mm Nr TA #8-9/16" 20 mm Nr TA mm Nr TA M4.5M24 25 mm Nr TA /16" - 7/8" 32 mm Nr TA M14-M36, 13/16" - 1 3/8" 32 mm Nr TA M22-M48, 7/8" - 1 7/8" 40 mm Nr Note: When using Roll Form Taps the chuck s tapping capacity must be reuce by 25 %. L1 L2 L1 How to Orer Please select the tap chuck (A) to fit your application. Please orer quick change tap aapters separately. Z T H imensions Note: When using Roll Form Taps the chuck s tapping capacity must be reuce by 25 %. All imensions are shown in mm. 25.4mm = 1" L2 Moel L1 L2 TA0-MT TA0-MT TA1-MT TA2-MT TA3-MT TA4-MT (A) Moel Capacity (steel) Morse taper MT Tap aapters Tension T Compression H Front release Z TA0-MT1 490MT1 M1M10 1 Nr TA0-MT2 490MT2 #01/4" 2 TA1-MT2 491MT2 M3M14 2 Nr TA1-MT3 491MT3 #89/16" 3 TA2-MT3 492MT3 M4.5M24 3 Nr TA2-MT4 492MT4 5/16"7/8" 4 TA2-MT5 492MT5 5 TA3-MT4 493MT4 M14M36 4 Nr TA3-MT5 493MT5 13/16"1 3/8" 5 TA4-MT5 494MT5 M22M48 5 Nr TA4-MT6 494MT6 7/8"1 7/8" 6 (C) Page 50 Pages Pages Interchangeable Steep Taper Quick-Change Aapters Spee Chart

27 TIC (A) Tension/Compression tap chucks with moular straight shank, quick change an internal coolant Z T H IC S L1 L2 Tapping chuck with internal coolant system, tension, compression an quick-change spinle, where the tap can be change in secons. Features an Avantages n tension an compression n releaseable har start for consistent epth control n front release protects against amage if over extene n right han an left han tapping n internal coolant system (max. 50 bar) n short projection How to Orer Please orer the tap chuck (A) an CAT, SK or BT shank (C) to fit your application. Please orer tap aapters separately. imensions Moel mm mm L1 mm L2 mm TIC TIC TIC Moel Capacity (steel) Shank Aapter Tension T Compression H Front release Z TIC C1025 M3M14, #8-9/16" 25 Nr TIC C2025 M4.5M24, 5/16" - 7/8" 25 Nr TIC C3032 M14M36, 13/16" - 1 3/8" 32 Nr Note: When using Roll Form Taps the chuck s tapping capacity must be reuce by 25 %. Tension/Compression tap chucks with HSK shank, quick change an internal coolant IC S L1 How to Orer Please select the tap chuck (A) to fit your application. Please orer quick change tap aapters separately. Tension/Compression Z T H L2 imensions Moel L1 L2 TIC1-HSK50A TIC1-HSK63A TIC1-HSK80A TIC1-HSK100A TIC2-HSK50A TIC2-HSK63A TIC2-HSK80A TIC2-HSK100A (A) Moel Capacity (steel) Shank S HSK-A Aapter Tension T Compression H Front release Z TIC1-HSK50A 49C1H50 M3M14 50 Nr TIC1-HSK63A 49C1H63 #8-9/16" 63 TIC1-HSK80A 49C1H80 80 TIC1-HSK100A 49C1H TIC2-HSK50A 49C2H50 M4.5M24 50 Nr TIC2-HSK63A 49C2H63 5/16" - 7/8" 63 TIC2-HSK80A 49C2H80 80 TIC2-HSK100A 49C2H Note: When using Roll Form Taps the chuck s tapping capacity must be reuce by 25 %. All imensions are shown in mm. 25.4mm = 1" (C) Page 50 Pages Pages 5254 Interchangeable Steep Taper Quick-Change Aapters Spee Chart 27

28 NC Tension/Compression tap holers with self fee an release to neutral The NC SeriesTools inclue a unique feature which allows you to control the tapping epth inepenent of the stopping position of the machine spinle. When the fee is pause with the spinle of the machine still rotating, the tap will continue into the hole for a short "self fee" istance, extening the tension float of the tap holer. Once this position is reache the rive of the tap holer releases an the tap stops. The machine spinle can then be stoppe, reverse an retracte. The release feature is an accurate way to control tapping epth in blin holes an can be use on both CNC controlle machines or even on conventional machines where the operator is controlling the fee. Tension/Compression tap chucks with moular straight shank, quick change an release to neutral Tapping chuck with quick change spinle an self-release. Tension/Compression SHANK L (B) (A) (C) Features an Avantages n tension compression n releasable har start for consistent epth control n self-release for precise epth control inepenent of machine spinle stop n quick-change version for fast tap changes without any wrenches How to orer Please select the tapping chuck (A) an CAT, SK or BT shank (B), to fit your application. Stanar aapters (C) shown in accessories section. (A) NC Tapping Chuck with Straight Shank, Quick-Change Aapter Moel Capacity (steel) Shank Aapter Size Weight kg L Self-fee self-release Compression NC M2M6 20 mm Nr #41/4 3/4 NC M3M12 25 mm Nr #89/16 1 NC2S 34022S M5M22 25 mm Nr S 5/16 7/8 1 NC150 large capacity, tension float with release to neutral an internal coolant system COOLANT (A) NC150 Tapping Chuck with Straight Shank, ER50 Steel Collet, Internal Coolant System Moel Capacity (steel) Shank Collets Weight kg L Self-fee self-release NC M22M48 40 mm ER SHANK (A) L (B) Page 50 Page (C) Pages Interchangeable Steep Tapers Quick-Change Aapters Steel collets

29 Manual Applications Tapping attachments for manual tapping application RX Newest series for high prouction with heavy uty ball clutch. Tapping attachments for rilling an milling machines an pneumatic, hyraulic an electric spinles Since 1952 Tapmatic has manufacture the worl s most popular line of compact self-reversing tapping attachments. Our experience an commitment to quality make these tools an excellent value. Although there are other proucts available on the market, a Tapmatic hea is still the most economical to use. Our customers know they can count on our tools for many, many years of service. Tapmatic offers a complete program of self-reversing tapping attachments to meet the most ifficult requirements. Ruggely built, these Tapmatic tools provie higher prouction rates ue to: X For general tapping with sensitive fiber clutch. n ecrease in tap breakage n prouction of perfect threas n reuce cycle time through increase 1.75 :1 reverse spee n longer tap life n accurate epth control n better threa quality n consistent trouble free performance n interchangeable mounts n left han versions available on request TC/C Ajustable self fee for accurate epth control in shallow holes. Manual Attachments SP Positive rive for applications where torque control is not esirable. 1 to 1 reverse ratio simplifies ajustment of automatically controlle fee. SP-QC With quick change spinle. Recommene for pipe taps. 29

30 RX High prouction self-reversing tapping attachments with high-spee reverse an pre-selective torque control L n for har to machine material an high n torque applications like roll form tapping n less tap breakage ue to pre-selective torque control n reuce cycle time through increase 1.75 :1 reverse spee n easy hanling, compact esign n easy aaptation with multiple interchangeable arbors How to Orer Please select the tapping attachment (A) an arbor (C) to fit your application. Choose an arbor to fit the threa or taper mount of the tapping attachment, with the Morse Taper, R8 or straight shank to fit your machine. Please orer rubber flex collets an torque bars separately. (A) imensions Moel mm mm Self-fee mm T Weight kg RX RX RX Manual Attachments Moel Capacity (steel) Collets Rubber Flex Max. RPM Mounts S L Taper mounts Threa. mounts RX M1.4M JT #0-1/4" B JT /8" /2"20 RX M3M JT #6-1/2" B JT /2"20 RX M5M JT #10-3/4" /2" /8"20 Note: When using Roll Form Taps the tool s tapping capacity must be reuce by 25 %. Special threa mounts are also available to fit Burgmaster machines. All imensions are shown in mm. 25.4mm = 1" Page 44 (C) Page 51 Page 49 Pages RF Multi-range Collets Arbors Torque Bar Spee Chart

31 X Self-reversing tapping attachments with high-spee reverse an pre-selective torque control L n easy hanling, compact esign n less tap breakage ue to pre-selective torque control n easy aaptation with multiple interchangeable arbors n reuce cycle time through increase 1.75 :1 reverse spee n only 2 Rubber Flex collets per moel require. (exception 100XB) How to Orer Please select the tapping attachment (A) an arbor (C) to fit your application. Choose an arbor to fit the threa or taper mount of the tapping attachment, with the Morse Taper, R8 or straight shank to fit your machine. Please orer rubber flex collets an torque bars separately. Note: X moels with Quick Change or ER collet chuck are also available on request. imensions Moel Self-fee Weight kg 100XB X X X X (A) Moel Capacity (steel) Collets Rubber Flex Max. RPM Mounts S L Taper mounts Threa. mounts 100XB M0.5M2, # XB 2000 JT X M1.4M JT #0-1/4" B B JT /16"24* /8" /2" /8"16* /4"16* 50X M3M JT #6-1/2" B JT /8" /2" /8"16* /4"16* 70X M5M JT #10-5/8" B /2" /8"16* /4"16* /8"20 90X M10M JT /2" - 1 1/8" /2"18 Manual Attachments Note: When using Roll Form Taps the tool s tapping capacity must be reuce by 25 %. * These special threa mounts are only for Burgmaster machines. All imensions are shown in mm. 25.4mm = 1" Page 44 (C) Page 51 Page 49 Pages 5254 RF Multi-range Collets Arbors Torque Bar Spee Chart 31

32 TC/C Self-reversing tapping attachments with high-spee reverse, pre-selective torque control an ajustment for shallow epth tapping L n ajustable epth control for shallow blin hole n easy hanling, compact esign n less tap breakage ue to pre-selective torque control n easy aaption with multiple interchangeable arbors n reuce cycle time through increase 1.75 :1 reverse spee n only 2 Rubber Flex collets per moel require. How to Orer Please select the tapping attachment (A) an arbor (C) to fit your application. Choose an arbor to fit the threa or taper mount of the tapping attachment, with the Morse Taper, R8 or straight shank to fit your machine. Please orer rubber flex collets an torque bars separately. imensions Moel Self-fee Weight kg 30TC/C TC/C TC/C Manual Attachments (A) Moel Capacity (steel) Collets Rubber Flex Max. RPM Mounts S L Taper mounts Threa. mounts 30TC/C M1.4M JT #0-1/4" B B JT /16"24* /8" /2" /8"16* 50TC/C M3M JT #6-1/2" B JT /8" /2" /8"16* 70TC/C M5M JT #10-5/8" B /2" /8"16* /8"20 Note: When using Roll Form Taps the tool s tapping capacity must be reuce by 25 %. * These special threa mounts are only for Burgmaster machines. All imensions are shown in mm. 25.4mm = 1" Page 44 (C) Page 51 Page 49 Pages RF Multi-range Collets Arbors Torque Bar Spee Chart

33 SP. SP-QC Tapping attachments with automatic reversal for conventional machines Features an Avantages n rugge esign n short lengths n 1:1 reverse spee n for heavy applications like rill tapping or roll form tapping n SP QC also recommene for pipe taps L L imensions Moel mm mm Self-fee mm Weight kg SP SP SP SP-9A SP-3 QC SP-5 QC SP-7 QC SP-9A QC SP-11 QC Note: When using Roll Form Taps the tool s tapping capacity must be reuce by 25%. * These special threa mounts are only for Burgmaster machines. All imensions are shown in mm. 25.4mm = 1" Moel Capacity (steel) Collets Max. RPM Mounts S L mm Taper mounts Threa. mounts SP M1.4M JT #0-1/4" B JT /8" /2" /8"16* SP M3M JT #6-1/2" B JT /8" /2" /4"16* /8" SP M5M JT #10-5/8" /2" /8"16* /8" SP-9A M10M JT /2" - 1 1/8" /2" SP-3 QC M1.4M7 Nr B #0-1/4" JT /8" /2" /8"16* /4"16* 109 SP-5 QC M3M12 Nr B #6-1/2" JT /2" /8"16* /8" SP-7 QC M5M18 Nr JT #10-5/8" 1/2" /8"16* /8" SP-9 QC M10M30 Nr JT /2" - 1 1/8" 1 1/2" SP-11 QC M22M42, 3/4" - 2" Nr /4" Manual Attachments Note: SP-11 QC Recommene capacity 1 1/2" steel, 2" aluminum Page 44 Page 49 Page 51 Pages Pages 5254 RF Multi-range Collets Torque Bar Arbors Quick-Change Aapters Spee Chart 33

34 TapWriter ot Peen Marking tool for CNC marking Tapmatic Is Please To Introuce An Exciting New Prouct... The TAPMATIC TapWriter. The TapWriter allows you to mark your work piece while you are machining it without the nee for a seconary marking operation. Part numbers, ate coes an even logos can easily be create with this unique ot marking tool. Installs easily on Machining Centers or CNC lathes with Live Tooling. It utilizes stanar engraving software, but unlike engraving, ot-peen marking oes not require the use of elicate cutting tools an high spee spinles. You can mark soft plastics or steel as har as 55 RC. The urable carbie stylus is thrown against the work piece which allows the marking of uneven or roun surfaces. The TapWriter is Fast. Up to 80 characters per minute or more just epening on the capabilities of your machine. ot peen marking is wiely use in the aerospace inustry because the cross section of the ot has gentle curves, resulting in no significant stress concentration. Here are just a few examples... With the TapWriter you have complete control of the mark. The revolutions per minute etermines the ots per minute, an the velocity of the carbie stylus when it impacts the work piece. The fee rate controls the istance between ots allowing you to select the apperance of iscrete ots or a continuous line. TapWriter Character heights shown from 6 mm to 2 mm, using stanar engraving software. Marking time 9 secons on 1995 VMC 40 Machine. Mark logos using stanar CA/CAM software for the tool path. Eliminates extra operations Faster than engraving Long tool life with replaceable carbie stylus Mark har or soft materials Mark roun or uneven surfaces Simple to install an program 34

35 TapWriter How to Orer The TapWriter aapts to machining centers with automatic change, using a locking stop arm, similar to those use with self reversing tapping attachments. Select the installation metho you prefer as shown below. Please select the TapWriter (A), stop arm (B), an CAT, SK, or BT shank (C), to fit your machine. Please orer accessories like torque bars, reay mae stop arms an stop blocks separately. TapWriter with Stop Arm Bar an Stop Block Installation TapWriter with Stop Arm Plate an Torque Bar Installation (C) STOP BLOCK (C) SHANK CENTER ISTANCE SHANK TORQUE BAR STOP ARM (A) (B) (A) (B) L (A) TapWriter CNC ot Peen Marking Tool Moel Shank Weight kg TAPWRITER mm mm (A) TapWriter CNC ot Peen Marking Tool Moel Shank Weight kg TAPWRITER mm mm (B) Stop Arm Assembly Center L3 istance (42+L3) (B) Stop Arm Plate Assembly Please note a blank stop arm which can be moifie is inclue. Please see torque bars on Pg. 55. TapWriter Page 50 Page 55 Page 55 (C) Interchangeable Steep tapers Stop Block Installation 35

36 NEW! ScribeWriter Force Marking tool for work piece scribing With high pressure internal coolant Mark It While You Make It. n Scribing tool for CNC machines. n For marking of ifferent materials up to 62 HRC harness, an surface variations up to 5mm. n Fast marking without spinle rotation. n Simple programming irectly at the machine control or from the programmers work station using engraving software. n Marking force an resulting epth are ajustable by turning the knurle sleeve. n Easy to rea marking force reference scale with high quality magnification lens from Thorlabs. n Settings 0-7 for graually increasing force up to setting H for marking the harest materials. There is no nee to change springs. n With high pressure internal coolant capability for improve stylus lubrication an increase marking force. n Simple to change, long life, carbie stylus. A 90 an 60 stylus are available. Setting 0-7 for marking all kins of materials Setting H for eep marking or for har materials Marking force reference scale. ScribeWriter Turn to increase or ecrease marking force. Unique flexure technology for higher marking force without the nee to change springs. Easy to exchange long life carbie stylus. 36

37 NEW! ScribeWriter Force Marking tool for work piece scribing Example in 4140 pre heat treate material with harness 28 HRC. Marking at ifferent settings with 1.3 mm compression against the surface. Example marking a curve surface programme at constant marking plane. Material is S7 tool steel heat treate to 60 HRC. Setting H with 2mm compression at closest point on surface. Shank How to Orer Please select the ScribeWriter with shank to fit your application. Please orer CAT, SK, or BT shanks separately. The Scribewriter comes with one stanar 90 stylus. A 60 stylus is also available. L Shank L Ø " mm mm mm Note: To orer the ScribeWriter with 60 stylus, please specify by aing "-60" to the above orer coes. Stanar Stylus Options Stylus Point Changing the stylus ScribeWriter Simply unscrew the stylus holer to remove it. Remove the retaining screw. The stylus can then be remove an change. Page 50 Interchangeable Steep tapers 37

38 Marking Hea CNC Marking Heas for use with stanar type or custom stamps Tapmatic MH Series Marking Heas Eliminate the nee for expensive seconary marking operations. The Marking Hea allows you to mark the work piece uring the machining process. Simple to install on Machining Centers, CNC lathes or even manually controlle conventional machines. Compact in size, they fit easily in the tool magazine or turret without interference. With the Marking Hea, no rotation is require. Simply avance the hea against the work piece a short istance to charge the internal impact system an rapi fee away. The impact force an marking epth can be ajuste by turning the knurle sleeve. The Marking Heas shock absorbtion system cushions any recoil effect on the machine spinle or turret. With the Marking Hea you can hol stanar type or custom mae stamps. Mark part numbers, ate coes, batch coes, logos or other information. The marking location an epth are accurate an consistent. Characters an stamps are securely hel an can be change quickly. The Marking Hea is fast. Stamping the work piece takes less than one secon. Marking Hea 38

39 Marking Hea CNC Marking Heas for use with stanar type or custom stamps How to Orer Please select the Marking Hea with the shank to fit your application. Please orer accessories like stanar type or custom stamps separately. Please note the Marking Hea accepts stanar type irectly or you can use one of the separate Type Holers for quick replacement of charcters an fast change over. SHANK C L MH Marking Heas Moel Shank E F L Stroke Weight kg C MH 1/ TH 20 mm TH 25 mm TH 3/ TH 1" TH No.3 Morse MH 3/ TH 25mm TH 1" Note: The impact force of each marking hea may be ajuste by turning its knurle sleeve. For softer materials like plastic we also have the ability to eliver a Marking Hea with lighter springs. Please just let us know the etails about your specific application for a recommenation. E W F Z Y Stanar Type imensions W X Y Z 26 Letters 10 Numbers Blank Spacer * * * X Note: To orer iniviual letters or numbers please use the set orer coe shown above followe by the esire character. FOR EXAMPLE: " " for the letter character with height of 1mm. * Only for use with type holer 5775THILG Type Holers for fast change over Moel A B C MH 1/2 5750THI MH 3/4 5775THI MH 3/4 5775THILG C A B Marking Hea Custom Stamps Available on Request Note: Tapmatic can also supply custom stamps to fit the Marking Heas. Please let us know the etails of your application an we will be please to provie a proposal rawing an quote. 39

40 P Quick-change aapters, positive rive inch sizes For quick change tap chucks TA, TIC, NC an SP QC, with or without internal coolant system. Features an Avantages n equally appropriate for taps with internal coolant n no pre-selective torque rive n suitable for right an left han tapping IC L3 L1 Accessories Moel Aapter Size imensions mm L1 mm mm L2 mm P P P P P L2 Ø Prouct range Aapters Tap Shank Ø inch Square inch P0 P1 P2 P3 P4 #0 - # # # # /4" /16" /8" /16" /2" /16" /8" Pipe /8" Pipe /8" /16" /4" /16" /8" /4" Pipe /8" Pipe /2" Pipe /16" " /8" /4" /8" /4" Pipe " Pipe /2" /8" /4" /8" /4" Pipe /2" Pipe "

41 P Quick-change aapters, positive rive metric sizes For quick change tap chucks TA, TIC, NC an SP QC with or without internal coolant system. Features an Avantages n equally appropriate for taps with internal coolant n no pre-selective torque rive n suitable for right an left han tapping IC L3 L1 Moel Aapter Size imensions mm L1 mm mm L2 mm P P P P P L2 Ø Quick change aapters, positive rive metric sizes Tap Shank Ømm Square mm P0 P1 P2 P3 P4 M2, M2.5, M P M3, M P P M P P M P P M4, M P P M4.5, M5, M6, M P P P M P * P P M7, M9, M P * P P M P P M P P M P P P M P P M P P M P P M22, M24, M25, M P P P M27, M P P M30, M P P M P P M34, M35, M36, M P P M39, M40, M P M45, M48, M P Note: Version with (*) only suitable for light processing Note: other sizes available on request. Accessories 41

42 TC Quick-change aapters, with pre-selective torque rive inch sizes For quick change tap chucks TA, TIC, NC an SP QC, with or without internal coolant system. A pre-selective torque rive protects the tap from breakage. Features an Avantages n equally appropriate for taps with internal coolant n with pre-selective torque rive n suitable for right an left han tapping IC Moel Aapter Size imensions mm L1 mm mm L2 mm TC TC TC TC TC Ø L2 L3 L1 Prouct range Aapters with torque control Tap Shank Square Ø inch inch TC0 TC1 #0 - # # # # TC2 1/4" /16" /8" /16" /2" /16" /8" Pipe /8" Pipe /8" /16" /4" /16" /8" /4" Pipe /8" Pipe TC3 1/2" Pipe /16" TC 4 1" /8" /4" /8" Accessories 3/4" Pipe " Pipe /2" /8" /4" /8" /4" Pipe /2" Pipe

43 TC Quick-change aapters, with pre-selective torque rive metric sizes For quick change tap chucks TA, TIC, NC an SP QC, with or without internal coolant system. A pre-selective torque rive protects the tap from breakage. Features an Avantages n equally appropriate for taps with internal coolant n with pre-selective torque rive n suitable for right an left han tapping IC Moel Aapter Size imensions mm L1 mm mm L2 mm TC TC TC TC TC Ø L2 L3 Accessories L1 Prouct range Aapters with torque control Tap Shank Square Ø mm mm TC0 M2, M2.5, M TC TC1 M3, M TC TC M TC TC M TC TC M4, M TC TC TC2 M4.5, M5, M6, M TC TC TC M TC * TC TC M7, M9, M TC * TC TC M TC TC M TC TC TC3 M TC TC TC M TC TC M TC TC M TC TC TC4 M22, M24, M25, M TC TC TC M27, M TC TC M30, M TC TC M TC TC M34, M35, M36, M TC TC M39, M40, M TC M45, M48, M TC Note: Version with (*) only suitable for light processing 43

44 TF Quick-change collet chuck aapters for rubber flex collets (RF) Tap holers with various or ajustable back jaws for quick change tap chucks TA an NC. Only 2 multi-range collets (RF) per type necessary to cover capacity. elivery Accessories inclue wrench an necessary square rives for the specifie capacity. Please note that rubber flex collets are also inclue Moel Tap size Collets Rubber Flex Inclue TF M1.4M TF M3M TF M5M TF M10M imensions A mm B mm C mm mm All imensions are shown in mm. 25.4mm = 1" Accessories Rubber Flex multi-range collets Rubber Flex collets for TAPMATIC tapping attachments an chucks. Moel capacity M1.4 - M7 #0-1/4" M3 - M12 #6-1/2" Capacity mm Type Extra Stanar Stanar Extra Stanar Stanar Extra Moel capacity M5 - M18 #10-3/4" M10 - M30 1/2" - 1 1/8" Capacity mm Type Extra Stanar Extra Stanar Stanar Stanar XB collets For TAPMATIC miniature tapping attachment moel 100XB. Moel Capacity Type Moel Capacity Type mm mm 117XB IN XB IN XB ISO 117XB IN XB XB ISO 117XB XB

45 ER-GB Steel collets ER-GB with inner square metric sizes Collets to IN 6499B with inner square for positive rive of tap square. ER11GB A = 11.5 mm B = 17.0 mm Shank mm Square mm GB GB GB GB GB ER16GB A = 17.0 mm B = 27.5 mm Shank mm Square mm GB /3.2 GB GB GB GB GB GB GB GB GB GB GB /6.3 GB GB /7.1 ER20GB A = 21.0 mm B = 31.5 mm Shank mm Square mm GB /3.2 GB GB GB GB GB GB GB GB GB GB GB /6.3 GB GB /7.1 GB GB GB GB GB ER25GB A = 26.0 mm B = 34.0 mm Shank mm Square mm GB /3.2 GB GB GB GB GB GB GB GB GB GB GB /6.3 GB GB /7.1 GB GB GB GB GB GB GB /11.2 GB GB ER32GB A = 33.0 mm B = 40.0 mm Shank mm Square mm GB /3.2 GB GB GB GB GB GB GB GB GB GB GB /6.3 GB GB /7.1 GB GB GB GB GB GB GB /11.2 GB GB GB GB /14.5 GB ER40GB A = 41.0 mm B = 46.0 mm Shank mm Square mm GB GB GB GB GB GB GB /6.3 GB GB /7.1 GB GB GB GB GB GB GB /11.2 GB GB GB GB /14.5 GB GB ER50GB A = 60.0 mm B = 52.0 mm Shank mm Square mm GB GB GB GB Accessories 45

46 ER-GB Steel collets ER-GB with inner square inch sizes ER11GB Tap size Shank inch Square inch A B L #0 - # # # ER16GB Tap size Shank inch Square inch A B L #0 - # # # # /4" /16" /16" ER20GB Tap size Shank inch Square inch A B L # # # /4" /16" /16" /2" /8" /16" Pipe ER25GB Tap size Shank inch Square inch A B L /4" /16" /16" /2" /8" /16" /8" /16" /8" Pipe /8" Pipe /4" Pipe /4" ER32GB Tap size Shank inch Square inch A B L /4" /16" /16" /8" /2" /16" /8" /16" /4" /16" /8" /8" Pipe /4" Pipe /2" Pipe " ER40GB Tap size Shank inch Square inch A B L /2" /8" /16" /8" /16" /4" /16" /8" /16" " /8" /4" Pipe /8" Pipe /2" Pipe ER50GB Accessories Tap size Shank inch Square inch " /8" /16" /16" /16" /2" Pipe /8" Pipe /4" Pipe " Pipe

47 ER Steel collets ER acc. to IN 6499B without inner square Accessories B ER8 A = 8.5 mm B = 12.0 mm Capacity Shank Ø mm ER20 A = 21.0 mm B = 31.5 mm Capacity Shank Ø mm Ø A ER11 A = 11.5 mm B = 17.0 mm Capacity Shank Ø mm ER16 A = 17.0 mm B = 27.5 mm Capacity Shank Ø mm ER25 A = 26.0 mm B = 34.0 mm Capacity Shank Ø mm Please note that these collets o not inclue a square rive. For tapping we recommen the use of ERGB collets, with inner square, whenever possible. All imensions are shown in mm. 25.4mm = 1" 47

48 Accessories Clamping nuts acc. to IN 6499 stanar without internal coolant sealing A B Note: For recommene tightening torque, please see page 56. A B Type A mm B mm ER ER ER Type A mm B mm ER ER ER ER Clamping nuts to IN 6499 for internal coolant system, for use with sealing isks A A B Type A mm B mm ER ER B Type A mm B mm ER ER ER ER Steel collet seals for use with coolant through steel collet moels an sealing isk nuts. escription #16 Series Seals escription #20 Series Seals escription #25 Series Seals escription #32 Series Seals Accessories Size Catalog No. Complete Set mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) Also available, coolant flush isks for irecting coolant own the tap shank. Size Catalog No. Complete Set mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) Note: #40 an #50 seals also available on request Size Catalog No. Complete Set mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) Size Catalog No. Complete Set mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) mm ( ) n on request 48

49 Torque Wrenches. Torque Bars Torque wrenches. For recomene tightening torque, please see page 56 Moel Torco-Fix Torco-Fix l Torco-Fix ll Torco-Fix lll TS 0.9 Clip-on wrenches for torque wrench Moel Power-Collet Torque wrench incl. case, no inserts ER 16 insert ER 25 insert ER 32 insert Moel A-E A-E A-E A-E A-E A-E 50 Moel A-E 11 P A-E 16 P A-E 20 P Clamping evice for ER collet chuck SFT Tools For easy an controlle tightening of nuts for collet chuck holers, without amaging the tool. For use with SFT10, 50, 75 an 100. Moel A-E 8 M A-E 11 M A-E 16 M A-E 20 M A-E 25 M Length mm 28SFT SFT Hols collet chuck allowing you to tighten collet nut with a torque wrench. Quill Mount Torque Bars clamp aroun quill of machine for use with Manual Tapping iameter V-Typ mm 1 1/2 2 3/ mm 2 3/8 4 1/2 Capacity M16 1/2 M18 3/4 Always mount a torque bar to hol the tapping attachment s stop arm from rotating. The stop arm shoul not be installe permanently, not uner any circumstances be hel by han or fastene with wire. The torque bar must be mounte securely to the table or quill of your machine. The torque bar installation must be stronger than the largest tap in the capacity range of your tapping attachment. Please orer Tapmatic torque bars shown. Table Mount Torque Bars mount to the «T» slots of table Tap capacity Tap capacity M33 1 3/ M18 3/4 Accessories 49

50 NC Shanks NC shanks IN 69871A/ an CAT Shank Bore imensions mm Weight kg IN mm A g S-241 SK M S-242 SK M S-244 SK M S-251 SK M S-252 SK M S-254 SK M Shank Bore imension Weight kg CAT mm A g CAT40 1" 1.75" 1.38" 5/8" CAT40 25mm 45mm 35mm 5/8" CAT45 1" 2.25" 1.38" 3/4" CAT50 1" 2.75" 1.38" 1" CAT50 25mm 70mm 35mm 1" CAT50 1 1/2" 2.75" 2.00" 1" CAT50 40mm 70mm 75mm 1" NC shanks MAS-BT Arbors Bore imensions mm Weight kg BT A g BT30 1" 1.81" 1.50" M BT35 1" 1.50" 1.38" M BT40 25mm 45mm 35mm M BT40 1" 1.75" 1.38" M BT50 1" 2.75" 1.88" M BT50 25mm 70mm 48mm M S-354 BT50 40mm 90mm 110mm M Moular NC shanks HSK-A A Shank HSK-A Bore imensions mm Weight kg mm A S-451 HSK S-461 HSK S-463 HSK63A S-481 HSK S-411 HSK S-413 HSK100A NC shanks IN 2080 an NMTB Shank Bore imensions mm Weight kg IN 2080 mm A g S-141 SK M S-142 SK M S-151 SK M S-152 SK M Shank Bore imensions Weight kg NMTB A g NMTB40 1" 1.75".039" 5/8" NMTB with threae mount Reucing sleeve NMTB Threa Outsie Ø Insie Ø Accessories NMTB-30 1/ NMTB-40 1/ NMTB-30 7/ NMTB-40 7/ NMTB / NMTB / NMTB / NMTB / " 3/4" 50

51 Arbors R8 arbors to Jacobs taper R8 Jacobs Taper R-8 Brigeport #33 J.T R-8 Brigeport #3 J.T R-8 Brigeport #4 J.T. R8 arbors with threae mount R8 Threa R-8 Brigeport 7/8" R-8 Brigeport 1 1/2"-18 Morse taper arbors to JACOBS taper Morse taper IN Taper Length mm L1 L MK1 B MK1 B MT2 B MK2 B MK2 B MK3 B MK3 B MK3 B MK4 B MK4 B Morse taper JACOBS taper Length mm L1 L MT MT MT MT MT MT MT MT MT MT MT MT MT MT MT Morse taper arbors with threae mount Morse taper Threa Length mm L1 L MT1 1/ MT2 1/ MT2 7/ MT3 7/ MT3 1 1/ MT4 7/ MT4 1 1/ MT5 1 1/ MT4 2 1/ MT5 2 1/4-10 Straight shank arbors to JACOBS taper Straight shank arbors with threae mount Straight shank JACOBS taper Length mm Ø mm L1 L Straight shank JACOBS taper Ø inch /2" /2" /2" /2" /8" /8" /4" /4" " 3 Straight shank Threa Ø inch /2" S.S. 3/ /2" S.S. 7/ /8" S.S. 7/ /4" S.S. 7/ /8" S.S. 7/ " S.S. 7/ " S.S. 1 1/ Accessories

52 Spee Chart Stanar Taps Low Carbon Steel, Meium Carbon Steel High Carbon Steel, High Strength Steel, Tool Steel High Strength Steel, Tool Steel Harene Stainless 303, 304, 316 Stainless 410, 430, 17-4 Harene Stainless 17-4 Anneale Titanium Alloys Nickel Base Alloys Aluminium Alloys Aluminium ie Cast Magnesium Brass, Bronze Copper Cast Iron A) m/min B) m/min Tap size A) rpm for HSS-E uncoate taps B) rpm for HSS-E coate taps M2 (#2) M3 (#5) M4 (#8) M5 (#10) M6 (1/4) M M8 (5/16) M M10 (3/8) M12 (1/2) M14 (9/16) M16 (5/8) M18 (11/16) M20 (3/4) M22 (7/8) M24 (15/16) M25 (1) M M27 (1 1/16) M28 (1 1/8) M30 (1 3/16) M32 (1 1/4) M33 (1 5/16) M36 (1 7/16) M39 (1 5/8) M M42 (1 3/4) Tapping spee RPM iameter vc = m/min n = U/min = mm Calculation: vc 1000 n = π Example: M8 with 25 m/min n = = 995 U/min (RPM) The spee given are guie values acc. to general information an can vary epening on tap manufacturer. - For optimal prouction an correct spee, we suggest following the specifications of the tap manufacturer. - Furthermore, the maximum spee of the tapping attachment must not be exceee. 52 RT15 RT25 RT50 RCT50 RCTXT50 sintere gears RT50 RCT50 RCTXT50 cut gears RCT85 RCT85 RCT100 RCT150

53 High Spee/Top Spee Taps Low Carbon Steel, Meium Carbon Steel High Carbon Steel, High Strength Steel, Tool Steel High Strength Steel, Tool Steel Harene Stainless 303, 304, 316 Stainless 410, 430, 17-4 Harene Stainless 17-4 Anneale Titanium Alloys Nickel Base Alloys Aluminium Alloys Aluminium ie Cast Magnesium Brass, Bronze Copper Cast Iron Spee Chart A) m/min B) m/min Tap size A) rpm for HSS-E uncoate taps B) rpm for HSS-E coate taps M2 (#2) M3 (#5) M4 (#8) M5 (#10) M6 (1/4) M M8 (5/16) M M10 (3/8) M12 (1/2) M14 (9/16) M16 (5/8) M18 (11/16) M20 (3/4) M22 (7/8) M24 (15/16) M25 (1) M M27 (1 1/16) M28 (1 1/8) M30 (1 3/16) M32 (1 1/4) M33 (1 5/16) M36 (1 7/16) M39 (1 5/8) M M42 (1 3/4) Tapping spee RPM iameter vc = m/min n = U/min = mm Calculation: vc 1000 n = π Example: M8 with 40 m/min n = = 1592 U/min (RPM) - The spee given are guie values acc. to general information an can vary epening on tap manufacturer. - For optimal prouction an correct spee, we suggest following the specifications of the tap manufacturer. - Furthermore, the maximum spee of the tapping attachment must not be exceee. RT15 RT25 RT50 RCT50 RCTXT50 sintere gears RT50 RCT50 RCTXT50 cut gears RCT85 RCT85 RCT100 RCT150 53

54 Spee Chart Roll From Taps Low Carbon Steel, Meium Carbon Steel High Carbon Steel, High Strength Steel, Tool Steel High Strength Steel, Tool Steel Harene Stainless 303, 304, 316 Stainless 17-4 Anneale Titanium Alloys Nickel Base Alloys Aluminium Alloys Aluminium ie Cast Copper A) m/min B) m/min Tap size A) rpm for HSS-E uncoate taps B) rpm for HSS-E coate taps M2 (#2) M3 (#5) M4 (#8) M5 (#10) M6 (1/4) M M8 (5/16) M M10 (3/8) M12 (1/2) M14 (9/16) M16 (5/8) M18 (11/16) M20 (3/4) M22 (7/8) M24 (15/16) M25 (1) M M27 (1 1/16) M28 (1 1/8) M30 (1 3/16) M32 (1 1/4) M33 (1 5/16) Tapping spee RPM iameter vc = m/min n = U/min = mm Calculation: vc 1000 n = π Example: M8 with 30 m/min n = = 1194 U/min (RPM) - The spee given are guie values acc. to general information an can vary epening on tap manufacturer. - For optimal prouction an correct spee, we suggest following the specifications of the tap manufacturer. - Furthermore, the maximum spee of the tapping attachment must not be exceee. 54 RT15 RT25 RT50 RCT50 RCTXT50 sintere gears RT50 RCT50 RCTXT50 cut gears RCT85 RCT85 RCT100 RCT150

55 Installation of Tapping Attachments Tapmatic can supply a tapping attachment reay to fit your machining center RT an RCT tapping attachments eliminate the nee for the machine spinle to reverse by automatically reversing the taps rotation when the machine retracts. For the automatic reversal to function a stop arm is neee to prevent the housing of the tapping attachment from rotating. Our stop arm locking mechanism allows the tool to easily make automatic tool changes. Tapmatic maintains a large ata base of machining center installations Please simply let us know the machine manufacturer, make an moel an we may alreay have the installation information available to provie a tool reay to run on your machine. Installation My machine alreay has a stop block If your machine alreay has an anti-rotation stop block installe, please let us know the imensions shown in the rawing below. We can prepare a tool to go with your existing stop block. My machine oes not have a stop block If your machine oes not have a stop block alreay installe, we woul be please to prepare one for you. Please simply fill in the form on the back cover or ownloa it from our homepage an forwar us the information. We will be please to submit an offer to you. Preferre Installation Alternative installation G F E Z Gage Line to Mounting Surface G = Center istance (commonly 55, 65, or 80) Z = iameter of Bore or With of Slot in Stop Block = epth of Bore or Slot in Stop Block E = Total Height of Stop Block F = Machine Spinle Taper (SK, BT, CAT, HSK ) Shank = Machine Manufacturer an Moel = CENTER ISTANCE 55 THREA SIZE Stop arm plate housing assembly For Moel RT15, RT RT50 TORQUE BAR HOLER ASSEMBLY STOP ARM PLATE STOP ARM PLATE HOUSING ASSEMBLY Stanar stop blocks are available if you woul like to esign your own installation. These blank stop blocks can be moifie to fit the bolt pattern of your machine. 20 Stop arm plate Center istance Torque bar holer assemblies For the use with straight stop arm. Torque bar installation must be stronger than the largest tap Stanar Block Stanar Block Bolt size Bolt size 69383A M A 5/16" A M A 5/16" A M A 3/8" A M A 3/8" A 1/4" A 1/2" A 1/4" A 1/2"-20 55

56 Clamping ER Collets Installing Collet in Nut Tightening COLLET SEAL NUT ER Clamping CORRECT BE SURE ECCENTRIC FLANGE IN NUT IS IN COLLETS GROOVE INCORRECT Using a Torque Wrench Recommene clamping torque in Nm for collets GB Tap Collets (With Square) shoul be use whenever possible Type Shank Ø GB Collets (With Square) Collets (Without Square) ER ( ") - 6 ER ( ) 8 8 Hi-Q ( ") ER ( ") 40 Not Recommene Hi-Q/ER C ( ") 44 Not Recommene ER ( ") 32 Not Recommene Hi-Q/ER C ( ") 35 Not Recommene ER ( ") 80 Not Recommene Hi-Q/ER C ( ") 80 Not Recommene ER ( ") 136 Not Recommene Hi-Q/ER C ER ( ") 176 Not Recommene Hi-Q/ER C ER 50 Hi-Q/ER C ( ") 300 See Note 2 Note 1: Maximum torque must not be more than 25% higher than above values Note 2: For large taps with 36mm shank, a collet without square is use. There is a 29mm socket insie holer 56

57 Safety WARNING To Avoi Serious Injury An Ensure Best Results For Your Tapping Operation, Please Rea Carefully All Operator An Safety Instructions Provie For This Tapping Unit as well as all other safety instructions that are applicable, especially those for your machine tool. n 1. Proper clothing: The rotating spinle of a machine tool can snag loose fitting clothing, jewelry or long hair. Never wear jewelry, long sleeves, neckties, gloves or anything else that coul become caught when operating a machine tool. Long hair must be restraine or nette to prevent it from becoming entangle in rotating spinle. n 2. Proper eye protection: Always wear safety glasses with sie shiels to protect your eyes from flying particles. n 3. Proper work piece fixation: Never hol the work piece or the vise it is hel in, by han. Never fasten it with wire or anything similar! The work piece must be clampe firmly to the table of the machine so that it cannot move, rotate or lift. n 4. On machining centers: The same rule for stop arm an stop block installation applies «Always be sure that the installation is stronger than the largest tap.» Automatic tool changes shoul only be mae on enclose machines. n 5. The tapping attachment housing, rive spinle an tap itself can become hot to the touch after operation. Use caution when removing the attachment from the machine or hanling. n 6. Always be aware of the potential hazars of a machining operation: Sometimes working with your machine can seem routine. You may fin that you are no longer concentrating on the operation. A feeling of false security can lea to serious injury. Always be alert to the angers of the machines with which you work. Always keep hans, boy parts, clothing, jewelry an hair out of the areas of operation, when the machine spinle is rotating. Areas of operation inclue the immeiate point of machining an all transmission components incluing the tapping attachment. Never bring your han, other boy parts or anything attache to your boy into any of these areas until the machine spinle is completely stoppe. n 7. Be aware of any other applicable safety instructions/ requirements. Check List for goo tapping 1. Never use this unit before reaing all safety instructions for this attachment as well as the machine it is to be use on. 2. Is tap sharp an of correct esign for current job? 3. Is tap in proper alignment with rille hole? 4. Is machine spee correct? 5. Is machine fee correct? 6. Is machine stop set properly so tap releases in neutral rather than bottoming in work piece or fixture? 7. Is rille hole the correct size? 8. Is clearance between the rille hole an tap sufficient at start position to allow the tap to clear the hole upon retraction? 9. Is the stop arm of the tapping attachment hel rigily against rotation. Stop Arm installation must be stronger than largest tap. 10. Is the proper cutting flui or coolant being use for lubricating the tap? 11. If a bottom hole is being tappe is there sufficient chip clearance? 12. Is the correct Tapmatic moel for the specific job requirement being use? (Capacity shoul be reuce by 25 % for roll form taps.) Safety, Warranty Warranty Policy Tapmatic Corporation warrants to original equipment manufacturers, istributors an inustrial users of its proucts, that each new prouct manufacture or supplie by Tapmatic Corporation shall be free from efects in material an workmanship. Tapmatic Corporation s obligation uner this warranty is limite to repairing any prouct which shall, within one year from the ate of sale, be returne freight prepai to Tapmatic Corporation, Post Falls, Iaho. Any prouct returne for inspection for warranty repair consieration must be returne complete with chuck nut, back jaw an if the tool is a reversing unit, stop arm, as well as, complete information as to operating conitions, machine set up an application of cutting flui. The provision of this warranty shall not apply to any parts of a Tapmatic prouct subject to conitions, machine setup or application of cutting flui or which has been repaire or altere if such repair or alteration, which in the jugement of Tapmatic Corporation, woul aversely affect the performance of the prouct. This warranty is in lieu of all other warranties, express or implie, incluing any implie warranty of merchantability or fitness for particular purpose. Tapmatic Corporation shall have no liability or responsibility on any claim of any kin, whether in contract, tort, or otherwise, for any loss or amage arising out of, connecte with, or resulting from the manufacture, sale, elivery or use of any proucts sol hereuner in excess of the cost of repair as provie herein. In no event shall Tapmatic Corporation be liable for any special, inceental, or consequential amages. Tapmatic Corporation makes no other warranties, express or implie, except as set forth above an Tapmatic Corporation neither assumes nor authorizes any other person or entity to assume for it any other obligation or liability in connection with any of its proucts. 57

58 Screenshot 24 hours a ay, information is only a mouse click away Our websites are a giant atabase with many useful features like: n prouct information with etaile ownloas n general technical information about tapping, which will help you get the best possible results n vieo emonstration of our tools in action n the newest applications an innovations n contact information of your local Tapmatic representative Visit 58

59 Application Questionnaire Customer: Contact person: ate: epartment: Aress: City: State: Postal Coe: Phone: Machine: Moel/escription: vertical horizontal Shank type: TAPMATIC Moel: Threa: forming cutting Quantity: through hole bottom hole rill epth: Tap epth: RPM: Fee: Material: Internal coolant: Yes No Remarks: Application Machine Manufacturer GAGE LINE SPINLE 1 2 L1 L2 Machine Moel Machine Spinle Type Ø-Spinle Ø 1 L1 Ø BC1 BC1 BC2 SCREW SIZE 2 Screw Size 1 Angle A1 Only if Applicable SCREW SIZE 1 Ø 2 L2 Ø BC2 A1 A2 Screw Size 2 Angle A2 59

60 TAPMATIC is represente throughout the worl. Please fin your local ealer on: Heaquarters: TAPMATIC Corporation 802 Clearwater Loop, Post Falls, Iaho 83854, USA Phone , Fax European Service Center: TAPMATIC Post Falls, USA TAPMATIC UK Millers Close Inustrial Estate Fakenham Norfolk NR21 8NW Phone , Fax Sol through: IX.2010/e Subject to technical changes (without notice).