RCT. RDT Tapping Attachments

Transcription

1 RCT. RDT Tapping Attachments Threa prouction on machining centers with constant spee tapping CST Constant Spee Tapping relies on a compact tapping attachment to provie tap reversal. The machine spinle runs in one irection at the exact programme spee an reversal occurs within the tapping attachment instantaneously upon machine retraction. This avois the inevitable RPM fluctuations which occur with reversal of the machine spinle. Benefits inclue the following... Reuce Cycle Time By eliminating the machine spinles nee to ecelerate, stop, reverse an reaccelerate twice for each tappe hole the tapping time is ramatically reuce. Longer Tap Life, Improve Threa Quality Constant spee tapping means that the tap is allowe to cut at the optimum spee continuously without eceleration at the bottom of the hole. The result is the longest tap life an improve threa quality. RCT Reuce Machine Spinle Wear Tapping is the only operation requiring machine reversal. Using a Constant Spee Tapping Hea eliminates this strain on the machine. RCTXT Reuce Energy Costs of up to 75 % CST attachments reuce the energy costs require by machine spinle reversal by 75 %. RCT Two Through the Spinle Lubrication Options Stanar balance high pressure coolant through the spinle. Minimum Quantity Lubrication, available on request. Patente Design TAPMATIC tapping attachments inclue a patente reversing ball rive. The ball rive allows for an exact an immeiate change over into reverse once the esire threa epth is reache. 4

2 RCT. RDT Tapping Attachments Avantages of tapping attachments with automatic reversal General Information Threa cutting is the only machining operation which requires a change of irection for the retraction of the tool. Reversing the spinle causes wear an is a costly proceure for any machine. RCT an RDT tapping attachments These reversing tapping attachments are specially esigne for fast threa prouction on CNC machining centers. They eliminate reversal relate machine wear an tear an reuce energy consumption. The patente ball rive with integrate planet gear for automatic reversal creates an almost constant cutting spee an eliminates the nee to stop an reverse the machine spinle twice per tappe hole. By using the RDT an RCT tapping attachments the cycle time is reuce an the life of the tap is increase. The IC-version allows coolant to flow irectly through the tapping hea. Constant spee tapping the secret of longer tap life RPM RPM Tapping with an attachement Fee in Reversal Fee out Time Tapping with a machine spinle reversal Fee in Reversal Fee out Case history: Original Application Threa cutting on a horizontal machining center Fritz Werner TC800 with internal coolant. Material GG20 Tap M6 stanar threa HSS with TIN-AL coating Power consumption for 144 threas M8 KW Machine reversal 1500 UpM TAPMATIC 1500 UpM TAPMATIC 2500 UpM Time Energy cost saving of 75 % Not only is the shorter cycle time of importance, but also the constant spinle irection. By changing the irection (ecelerating an accelerating) of the spinle, higher spikes of power are neee, which can be prevente by constant spinle rotation. Threa M6 stanar threa, 9 mm eep, tapping rill ø 5.05 an 12.5 mm eep Total cost/year Minutes Break Even Point Spee with machine reversal Rigi tapping with spinle reversal, programme spee 1,200 RPM Saving Tap Tap Collet chuck RDT-IC Original Results Cycle time of 6 min 34 sec for 68 threas RDT-IC Change with TAPMATIC Using a TAPMATIC tapping attachment RDT-IC50 with ER16 spinle, programme spee 1,800 RPM. Collet chuck Improvement Cycle time reuce to 3 min 22 sec for 68 threas, tap life triple. Avantage Besies reucing the cycle time, tap life was consierably increase. Results n reuction of cycle time by 50 % n increase of prouction capacity n tap life triple n less machine wear (no spinle reversals) n roughly 75 % energy savings by constant spee tapping Conclusion With the use of Tapmatic constant spee tapping, the cycle time is less, which increases prouctivity. Aitionally, machine repair / owntime an energy costs are reuce an tap life is ramatically improve. 5

3 RCT High spee tapping attachments with integral HSK shank an internal coolant system COOLANT 16 n high spee self-reversing tapping for n rugge esign for years of prouction, n high pressure internal coolant system, 50 Bar n simple installation an programming Please select the Tapping attachment an stop arm to fit your machine. Accessories like steel collets, sealing gaskets an stop blocks are not inclue. Please orer these separately. D 42 Tapmatic can provie a complete tool reay to fit your machine. Please simply provie or contact us irectly. Tapping Attachment RCT HSK Moel Capacity Shank Collets Max. RPM Weight kg D RCT H63161 M4.5 M12 HSK63A ER #10 1/2 0550H80161 HSK80A H HSK100A H63201 HSK63A ER H80201 HSK80A H HSK100A RCT85HS 0585H6325 M10 M20 HSK63A ER * /16 3/4 0585H8025 HSK80A H10025 HSK100A RCT85HD 0585H6332 M12 M25 HSK63A ER * / H8032 HSK80A H10032 HSK100A RCT H6340 M18 M27 HSK63A ER * / H8040 HSK80A H10040 HSK100A Notes: These internal coolant tools come stanar with sealing nuts. These moels are also available without internal coolant upon request. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1" *Please note that size 85 an 100 tools have an 80mm square housing with ø102mm across corners (42+) RCT50 RCT85, Page Page 48 6 Sealing Gaskets

4 RCTXT50 Extene length tapping attachments with integral HSK shank an internal coolant system COOLANT n high spee self-reversing tapping for n extene length for ifficult to reach holes n rugge esign for years of prouction, n RCTXT50 for high pressure internal coolant, 50 Bar n simple installation an programming Please select the Tapping attachment, an stop arm to fit your application. Accessories like steel collets, sealing gaskets an stop blocks are not inclue. Please orer these separately. D 42 Tapmatic can provie a complete tool reay to fit your machine. Please simply provie or contact us irectly. Tapping Attachment RCTXT50 HSK Shank, Internal Coolant System Moel Capacity Shank Collets Max. RPM Weight kg D RCTXT H M4.5 M12 HSK63A ER H #10 1/2" HSK80A H HSK100A H HSK63A ER H HSK80A H HSK100A H HSK63A ER H HSK80A H HSK100A H HSK63A ER H HSK80A H HSK100A Notes: Special extene length tools are also available on request. These moels are also available without internal coolant on request. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1" (42+) RCT Pages Page 48 Sealing Gaskets 7

5 RCT High spee tapping attachments with moular straight shank an internal coolant system or without internal coolant, (W/O IC) D COOLANT n high spee self-reversing tapping for n rugge esign for years of prouction, n high pressure internal coolant system, 50 Bar n simple installation an programming Please select the Tapping attachment an stop arm an CAT, SK or BT shank to fit your machine. Accessories like steel collets, sealing gaskets an stop blocks are not inclue. Please orer these separately. Tapmatic can provie a complete tool reay to fit your machine. Please simply provie or contact us irectly. Tapping Atachment RCT Cylinrical Shank Moel Capacity Shank Collets Max. RPM Weight kg D Orer Coe W/O IC W/O IC RCT M4.5 M12 25 mm ER #10 1/2 1" mm ER " RCT85HS M10 M20 25 mm ER * /16 3/4 1" RCT85HD M12 M25 25 mm ER * /2 1 1" RCT M18 M27 25 mm ER * / Notes: These internal coolant tools come stanar with sealing nuts. These moels are also available without internal coolant upon request. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1". * Please note that size 85 an 100 tools have an 80mm square housing with ø102mm across corners. (42+) RCT50 Orer Coe RCT 85, Page 50 Pages Page 48 8 Interchangeable Steep Taper Sealing Gaskets

6 RCTXT50 Extene length tapping attachments with moular straight shank an internal coolant system or without internal coolant, (W/O IC) COOLANT n high spee self-reversing tapping for n extene length for ifficult to reach holes n rugge esign for years of prouction, n RCTXT50 for high pressure internal coolant, 50 Bar n simple installation an programming Please select the Tapping attachment, stop arm, shank to fit your application. Accessories like steel collets, sealing gaskets an stop blocks are not inclue. Please orer these separately. D Tapmatic can provie a complete tool reay to fit your machine. Please simply provie or contact us irectly. Tapping Attachment RCTXT50 Cylinrical Shank, Internal Coolant System Moel Capacity RCTXT M4.5 M #10 1/ Notes: These internal coolant tools come stanar with sealing nuts. These moels are also available without internal coolant upon request. Special extene length tools are also available on request. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1" Shank Collets Max. RPM Weight kg D W/O IC W/O IC 25 mm ER mm ER " mm ER " mm ER " (42+) RCT Page 50 Pages Page 48 Interchangeable Steep Taper Sealing Gaskets 9

7 RCT150 Large capacity tapping attachments with moular straight shank an internal coolant system The RCT150 is our new, large capacity self-reversing tapping attachment for CNC machining centers. Heavy uty precision gearing transmits high torque for reversing tap sizes up to M42. They are ruggely built to provie years of service, an inclue high volume, high pressure internal coolant. The RCT150 was evelope for the large tapping applications require by the win energy, heavy inustry, an power generation fiels. By eliminating machine spinle reversal, cycle time is ramatically improve, electrical power consumption is reuce by as much as 75 % an wear an tear to the machine spinle cause by stopping an reversing twice for each tappe hole is eliminate. n high spee self-reversing tapping for n rugge esign for years of prouction, n high pressure internal coolant system, 50 Bar n simple installation an programming Please select the Tapping attachment, stop arm an CAT, SK, or BT shank, to fit your machine. Accessories like steel collets, sealing gaskets an stop blocks are not inclue. Please orer these separately. COOLANT Tapmatic can provie a complete tool reay to fit your machine. Please simply provie or contact us irectly Tapping Attachment RCT150 Cylinrical Shank Moel Capacity Shank Collets Max. RPM Weight kg RCT M25 M42 40 mm ER /8 Notes: When using Roll Form Taps the tool s capacity must be reuce 25%. All imensions are shown in mm. 25.4mm = 1" (67+) RCT Page 50 Pages Page Interchangeable Steep Taper Sealing Gaskets

8 RDT High spee tapping attachments with moular straight shank, without internal coolant system D 42 n high spee self-reversing tapping for n rugge esign for years of prouction, n simple installation an programming n large capacity Please select the Tapping attachment, stop arm an CAT, SK, or BT shank, to fit your machine. Accessories like steel collets, sealing gaskets an stop blocks are not inclue. Please orer these separately. Tapmatic can provie a complete tool reay to fit your machine. Please simply provie or contact us irectly. 16 Tapping Attachment RDT Cylinrical Shank Moel Capacity Shank Collets Max. RPM Weight kg D RDT HD M1 M3 25 mm ER HD #0 #6 1 RDT M2 M6 25 mm ER #4 1/4 1 RDT M4.5 M12 25 mm ER #10 1/2 1 Notes: When using Roll Form Taps the tool s capacity must be reuce 25 %. To hol larger taps with RDT50 ER16, use stanar collet an separate square rives package with tool. All imensions are shown in mm. 25.4mm = 1" (42+) RDT15 RDT25 RDT Page 50 Pages Interchangeable Steep Taper 11

9 SPD CNC Economical tapping attachments with moular straight shank The SPD CNC are low cost, self-reversing tapping attachments for CNC machining centers. They use ER collets an employ a simple stop arm system for easy installation on machines with automatic tool change. The SPD CNC were evelope specifically for short run job shop applications. Their low cost make them economical to use, an they provie all the avantages associate with the elimination of machine spinle reversal. Faster cycle time, elimination of machine spinle wear an tear ue to reversal, lower energy costs an longer tap life. TORQUE BAR ARM n faster cycle time n eliminates machine reversal for lower energy costs an reuce wear to machine spinle n ER collets n simple installation with torque bar an stop arm n Stop Arm Assembly inclue n simple programming Please select the Tapping attachment an CAT, SK or BT shank to fit your machine. Please orer accessories like collets, an torque bars separately. Please note the tool comes with a stop arm that can be moifie or you can also orer a reaymae stop arm to fit your machine s bolt circle. Torque bar holers are not inclue an nee to be orere accoring to the bolt size of your machine. D 71 Tapping Attachment SPD CNC Cylinrical Shank Moel Shank Capacity Collets Max. RPM Weight kg SPD CNC mm M2 M6 ER #4 1/4 SPD CNC mm M4.5 M12 ER #10 1/2 Notes: The SPD CNC tools inclue a stop arm assembly, but it is possible to use the RDT25 an 50 stop arm assemblies with them as well. When using Roll Form Taps the tool s capacity must be reuce 25 %. All imensions are shown in mm. 25.4mm = 1" Stop Arm Plate istance mm Torque Bar Holer Assemblies Page 50 Pages Interchangeable Steep Taper

10 ASR RSR Tapping attachments with VDI shank for CNC lathes Moel RSR n high spee self reversing tapping for n lower energy cost n improves tap life n steel collets ER-GB (ER) n moular base aaptors VDI an BMT, to fit all turrets, provie by EWS Develope in cooperation with EWS, a worl leaer in riven tooling for CNC lathes Moel ASR Raial Tapping Attachment RSR Moel Capacity Collets ER Max. RPM (I - O = ) RSR E1 M4.5 M12 ER Axial Tapping Attachment ASR Moel Capacity Collets ER Max. RPM ASR E M4.5 M12 ER Note: Steel collets an VDI shank have to be orere separately. The VDI shank is manufacture specifically for your lathe. When using Roll Form Taps the tools capacity must be reuce by 25 %. Dimensions for the attachments available on request. Right angle tapping attachment RSR50 VMC n self-reversing right angle tapping attachment for machining centers n capacity: M4.5 M12 n simple installation an programming, suitable for machines with automatic tool change n automatic reversal for faster cycle time n lower energy cost n improves tap life n eliminates seconary tapping operations n on request Pages