Tapping attachments Tap chucks Cutting fluids

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1 Tapping attachments Tap chucks Cutting fluids

2 TAPMATIC The tapping specialists TAPMATIC has for over 50 years manufactured tapping attachments of the highest quality. Generous investment in research and development has created and maintained a leading market position worldwide in the field of integrated reversing tapping attachments.tapmatic tapping attachments can be used on all machine tools from the manually operated to the most sophisticated CNC machining centre. In 1981 TAPMATIC (Kriessern) in Switzerland opened their own manufacturing plant, who s primary responsibility is to supply the European market. All tapping heads and spare parts are available from this central plant in Kriessern. TAPMATIC have their own distribution companies in all major countries throughout Europe. TAPMATIC also has stockists with trained representatives in more than 50 industrial countries world-wide ensuring the best possible service. Cutting fluids are a further product of TAPMATIC. They enable perfect threads to be cut, of the highest precision and surface finish including very difficult materials. Each tapping unit goes through practical test runs and has a one year guarantee, according to our certified quality standard ISO 9001:2000. The advantages of TAPMATIC tapping heads TAPMATIC s self-reversing attachments keep a constant tapping speed for optimum tap life. This means n Ideal chip flow = perfect thread surface n Constant high RPM up to 5000 n Shorter machining time, due to saving two spindle reversals per tapped hole. n Therefore reduced wear to expensive CNC machines n In most cases a 50% to 100% increased tap life Self-feed Permits the tap to act as its own lead screw. The self-feed accommodates any differences between thread pitch and machine feed control. The tap is propelled by rotation only and cuts a thread without pressure; this guarantees a thread of high quality, which is as accurate as the tap itself. Patented ball drive TAPMATIC s spring biased rolling ball design transmits rotational power to the tap. The ball disengages smoothly and silently after reaching the thread depth switching to the reverse mode. Collets TAPMATIC tapping attachments use multi-range Rubber-Flex collets or steel collet ER type, preferably ER-GB. Usually no more than two Rubber-Flex collets are required to cover a unit s capacity range. Modular systems The straight shank design with Weldon type flats to DIN1835B+E permits easy adaption to standard tool holders. TAPMATIC Kriessern, Switzerland Thread depth accuracy TAPMATIC tapping attachments disengage after reaching their pre-selected thread depth, irrespective of any machine spindle lag. The depth is equal to the feed set on the machine plus the self-feed in the unit. Adjustable slipping clutch The manual type TAPMATIC heads are fitted with a safety clutch, which guards against tap breakage. This clutch design is intended as a safety device only and a machine stop should be set to allow the tap to release before bottoming whenever possible. TAPMATIC Post Falls, USA Internal coolant system Some TAPMATIC tapping attachments are designed with internal coolant systems capable of a supply up to 80 bar. Ideal lubrication is achieved by supplying coolant within or alongside the tool shank, thereby thread quality is improved. Furthermore this can be cost-effective as tap life is increased by washing away swarf from the core hole. Hard start Because of its unique design, the hard start guarantees the tap will cut at the same point each time without compression, even at high RPMs. Front release This protects the tap chuck, tap adapter, tap and work piece from damage.this can occur when the length compensation is exceeded (tension) e.g. because the machine spindle lags in the change from forward to reverse or a rapid spindle movement backwards before the tap is completely out of the component. In these situations the quick change tap adapter disengages from the tap holder automatically and avoids expensive damage. TAPMATIC

3 Product line index Description Model Page Self-reversing tapping attachments Automatic reverse with increased reverse ratio. For manually operated drilling and milling machines. X TC / DC RX Heavy duty self-reversing tapping attachment for machines with automatic feed 1:1 Reverse Ratio SPD / SPD-QC 8 CNC tapping attachments with straight shanks For vertical and horizontal CNC machining centres, for continuous production. Extended spindles and interchangeable shanks available. RDT RDT-IC RDTXT RDTICXT SynchroFlex with straight shanks to DIN 1853B+E, HSK, ISO, BT For rigid tapping on CNC machines with/without internal coolant, ER-GB or QC-collets. SFT SX Tap chucks with straight shanks DIN 1835B+E or morse taper For use on NC machining centres or NC centre lathes and all machines with controlled feed. SM 17 Tap chucks with quick-change adapters to DIN 1835B+E With tension/compression, for rigid tapping, without internal coolant, front release, for use on all machines with controlled feed. TA Tap chucks with quick-change adapters, with internal coolant to DIN 69893A, DIN 1835B+E With tension/compression, for rigid tapping, with internal coolant, with quick-change tap adapters steel or rubber. TIC Various accessories suitable for tapping attachments tapping chucks and machine spindles. Quick-change tap adapters Collets Clamping nuts/ sealing gaskets Arbors Cutting fluids FERROFLUID for steel and stainless steel, ALUFLUID for aluminium. MINIFLUID for difficult materials, application by drop. FERROFLUID ALUFLUID MINIFLUID 31 TAPMATIC 3

4 Tapping attachments selector chart Series X TC/DC RX SPD RDT RDT-IC ASR / RSR Capacity M0,5 M30 M1,4 M18 M1,4 M18 M1,4 M42 M1 M25 M2,5 M25 M2 M16 max. RPM For use on Manual machines CNC machines CNC machining centres CNC lathes Automatic reverse Constant tapping speed Adjustable slipping clutsch Release to neutral For right and left hand tapping Integral stop arm Internal coolant system (max. 50 bar) Extended length Collets and adapters Multi-range collets RF Steel collets ER / ER-GB Quick change tap adapters: T positive drive TC adjustable torque control D die holders E / TF collet holders Attachment mounts Internal taper Internal thread Straight shank DIN 1835B+E Shank HSK Shank VDI 3425 (DIN 69880) Modification Possible Tap chucks selector chart Series SFT SX SM TA TIC TIM NC Capacity M2 M30 M2 M20 M1,4 M30 M1 M48 M3 M24 M7 M24 M1,4 M22 For use on Manual machines CNC machines CNC machining centres CNC lathes Self-feed (tension/compression) Front release Hard start Release to neutral For right and left hand tapping Internal coolant system 10 bar minimum quantity lubrication 50 bar 80 bar Collets and adapters Multi-range collets RF Steel collets ER / ER-GB Quick change tap adapters: T positive drive TC adjustable torque control T-IK positive drive, internal coolant (for taps without internal coolant) TC-IK torque control, internal coolant (for taps without internal coolant) D die holders E / TF collet holders ER collet adapter USA Shrink Fit Adapters Tap chuck mounts Straight shank DIN 1835B+E Morse taper arbor DIN 228B Shank HSK DIN 69893A Shank DIN 69871A, A / D, B Shank MAS-BT (JIS B6339) Shank DIN 2080 Shank VDI 3425 (DIN 69880) Shank ABS (system KOMET) 4 TAPMATIC

5 Advantages of tapping attachments with automatic reversal X RDT RDT-IC tapping attachment General Information Thread cutting is the only machining operation which requires a change of direction for the return of the tool. This can be laborious, it also causes wear and is a costly procedure for any machine. RDT / RDT-IC tapping attachment RDT and RDT-IC reversing tapping attachments are specially designed for fastest thread manufacturing on CNC machining centres. They also eliminate reversal related machine wear and tear and reduce energy consumption. The patented ball drive with integrated planet gear for automatic reversal creates an almost constant cutting speed and eliminates the need to start the machine spindle twice per thread. By using the RDT tapping attachments the cycle time is reduced and the life of the tap is increased. The IC-version allows coolant to flow directly through the tapping head. Case history: Constant speed tapping the secret of longer tap life RPM Tapping with an attachement Reversal Feed in Feed out Time Tapping with a machine spindle reversal Reversal Feed in Feed out Thread cutting on a horizontal machining centre Fritz Werner TC800 with internal cooling. RPM Material GG20 Time Tap M6 standard thread HSS with TIN-AL coating Power consumption for 144 threads M8 Thread M6 standard thread, 9 mm deep, tapping drill ø 5.05 and 12.5 mm deep Speed Rigid tapping with spindle reversal, programmed speed RPM (ø RPM reached: 513) Results Cycle time of 6 min 34 sec for 68 threads Change with TAPMATIC Using a TAPMATIC tapping attachment RDT-IC50 with ER16 spindle, programmed speed RPM. KW Machine reversal 1500 UpM TAPMATIC 1500 UpM TAPMATIC 2500 UpM Minutes Evaluation of economic efficiency Energy cost saving of 75% Not only is the shorter cycle time of importance, but also the constant spindle direction. By changing the direction (decelerating and accelerating) of the spindle, higher spikes of power are needed, which can be prevented by constant spindle rotation. Improvement Cycle time reduced to 3 min 22 sec for 68 threads, tap life tripled. Advantage Besides reducing the cycle time, tap life was considerably increased Costs Tapping attachment RDT-IC Number of threads/part Number of parts Cycle time per part/min Cycle time in hours Machine hourly rate in Number of taps Tap costs in Production costs in Chuck costs in (approx.) Total costs in Cost reduction in 981 Collets chuck with compensation Total cost / year Break Even Point Saving Tap Tap collet chuck RDT-IC RDT-IC Collest chuck Results n Reduction of cycle time by 50% n Increase of production capacity n Tap life tripled n Less machine wear (no spindle reversals) n Roughly 75% energy savings by constant speed tapping Conclusion With the use of tapping attachments, the cycle time is less, which also increases productivity. Additionally, machine repair / downtime is reduced, also tap and energy costs. TAPMATIC 5

6 Self-reversing tapping attachments with high-speed return and adjustable slipping clutch The compact build and simple handling, together with multiplicity of interchangeable arbors used with these units, makes them first choice in 75% of all thread cutting operations. The spring bias drive permits smooth tapping speeds up to 2000 RPM. n Adjustable slipping clutch (discs) n Automatic reversal n Self-feed (tension-compression) n Re-entry cushion n Right hand tapping (Left hand on request) n Multi-range collets (RF) n High-speed return 1.75 : 1 n Interchangeable arbors For all manually operated drilling and milling machines. Delivery Standard accessories include 2 wrenches, all necessary hex keys and one stop arm. Please order the necessary 2 multi-range collets and arbor separately. X L D Model Capacity Max. RPM Mounts S L mm Collets RF Taper mounts Thread. mounts 100XB M0,5 M JT XB7 30X M1,4 M JT6 113 J B12 J B JT /16" /8" /2" /8" /4" 16 50X M3 M JT6 153 J B16 J JT /8" /2" /8" /4" 16 70X M5 M JT3 176 J B18 J /2" /8" /4" /8" 20 90X M10 M JT4 219 J /2" 18 J462 Note: When using Roll Form Taps the tool s tapping capacity must be reduced by 25%. Rubber Flex collets page 29. Interchangeable shanks page 30. Model D mm d mm Self-feed mm T Weight kg 100XB X X X X Order information: (50X-B16) + J421, J422 (standard collets) + MK2-B16 (arbor) Collets RF on page 29 Arbors on page 30 Info on pages 33, 35 6 TAPMATIC

7 TC/DC RX Self-reversing tapping attachments with high-speed return, adjustable slipping clutch and depth control The TC/DC models are identical to the X models, however they have the additional feature of depth control, thus the self-feed can be reduced. For all manually operated drilling and milling machines where tapping short blind holes is required. Delivery Standard accessories include 2 wrenches, all necessary hex keys and one stop arm. Please order the necessary 2 multi-range collets and arbor separately. Model Capacity Max. RPM Mounts S L mm Collets RF Taper mounts Thread. mounts 30TC/DC M1,4 M JT6 122 J B12 J B JT /16" /8" /2" /8" 16 50TC/DC M3 M JT6 169 J B16 J JT /8" /2" /8" 16 70TC/DC M5 M JT3 191 J B18 J /2" /8" /8" 20 Universal self-reversing tapping attachments with high-speed return A robust head for volume production and performance, suitable for roll tapping. A higher degree of torque is transferred through the heavy-duty ball clutch (slipping) to the tap, making it a very durable unit. For all manually operated drilling and milling machines. Delivery Standard accessories include 2 wrenches, all necessary hex keys and one stop arm. Please order the necessary 2 multi-range collets and arbor separately. L D Model Capacity Max. RPM Mounts S Collets RF Taper mounts Thread. mounts RX M1,4 M JT6 J B16 J JT /8" /2" 20 RX M3 M JT6 J B16 J JT /2" 20 RX M5 M JT3 J /8" 20 J440 Note: When using Roll Form Taps the tool s tapping capacity must be reduced by 25%. Rubber Flex collets page 29. Interchangeable shanks page 30. d Model D mm d mm Self-feed mm T Weight kg RX ,700 RX ,800 RX ,000 Collets RF Arbors on page 29 on page 30 Info on pages 33, 35 TAPMATIC 7

8 Self-reversing tapping attachments for machines with automatic feed A short durable tapping attachment with a 1:1 reverse ratio, suitable particularly for difficult applications such as combination drill taps and roll form tapping. n Direct drive 1:1 ratio n Automatic reversal n Self-feed (tension-compression) n Re-entry cushion (Hard start available on request) n Multi-range collets (RF) or quick-change collets (steel) n Interchangeable arbors For turret drill machines, pneumatic/hydraulic operated and electro-drill units. SPD SPD-QC Delivery Standard accessories include 2 wrenches, all necessary hex keys and one stop arm. Please order the necessary 2 multi-range collets and arbor separately. Model Max. RPM Capacity Mounts S L mm Collets Taper mounts Thread. mounts SPD M1,4 M7 B J JT33 J /8" /2" /8" /4" SPD M3 M12 B J JT33 J /8" /2" /8" /4" /8" SPD M5 M18 JT3 175 J /2" J /8" /8" SPD-9A M10 M30 JT4 228 J /2" J462 Quick-change version Model Max. RPM Capacity Mounts S L mm Tap adapters Taper mounts Thread. mounts SPD-3 QC M1,4 M7 B JT33 T /8" TC /2" /8" /4" SPD-5 QC M3 M12 B JT33 T /2" TC /8" /8" SPD-7 QC M5 M18 JT /2" T /8" 16 TC /8" SPD-7 QC M10 M30 JT , T /2" TC3 SPD-11 QC M22 M42 2.1/4" T4, TC4 Note: When using Roll Form Taps the tool s tapping capacity must be reduced by 25%. Rubber Flex collets page 29. Interchangeable shanks page 30. Model D mm d mm Self-feed mm Weight kg SPD ,5 SPD ,4 SPD ,1 SPD-9A ,0 SPD-3 QC ,5 SPD-5 QC ,4 SPD-7 QC ,1 SPD-9A QC ,0 SPD-11 QC ,0 Collets RF Shanks Arbors Tap adapters on page 29 on page 30 on page 30 on pages Info on pges 33, 35 8 TAPMATIC

9 High speed tapping attachments with automatic reversal for CNC machines with straight shank These tapping attachments are of extremely compact build. The stop arm prevents any rotation in the tool magazine and serves as a torque bar when the head is loaded in the machine spindle. According to the motto FAST AND SIMPLE TO INSTALL, TAPMATIC is maintaining a list with stop arms, which have already been manufactured. By informing us about the machine type and serial number (please complete the customer inquiry form on page 34), we will be able to supply you with a quotation and principle drawing at short notice. n Low-friction cushioned drive, up to 5000 RPM n Automatic reversal n Self-feed (tension) n Steel collets ER-GB n Straight shanks DIN 1635B+E n Interchangeable stop arm assembly for different centre distances n Accurate thread depths n Reduced CNC machine spindle wear n Shorter cycle time n Increased tap life n Reduction in energy consumption For CNC machining centres with automatic toolchanger (bore cycle G85). Delivery Standard accessories include 2 wrenches and all necessary hex keys. Please order stop arm, ER-GB collets and arbor separately. Model Capacity Straight shank S Collets Max. RPM Ø mm RDT M1 M3 25 ER RDT M2,5 M6 25 ER RDT M4,5 M12 25 ER RDT85 HS M11 M20 25 ER RDT M12 M25 25 ER RDT M14 M25 25 ER n on request Note: When using Roll Form Taps the tool s tapping capacity must be reduced by 25%. Steel collets page 29. Interchangeable shanks page 30. Model D mm d mm L2 mm L3 mm L4 mm Weight kg RDT /65/ ,400 RDT /65/ ,400 RDT /65/ ,900 RDT /65/ ,000 RDT85 HS / ,400 RDT / ,500 RDT / ,300 RDT Stop arm assemblies for models RDT and RDT/IC CNC tapping attachment RDT and RDT/IC are supplied as standard without stop arms. Depending upon the centre distance (see L3 above, centre of the machine spindle to the centre of the stop pin) stop arm assemblies are available with a 55mm, 60mm or 80mm centre distance. They are attached to the tapping attachment via 4 fixing bolts. Other distances are obtainable by using spacers. Suitable head Model RDT15 RDT25 RDTIC25 RDT50 RDTXT50 RDTIC50 RDTICXT50 RDT85, RDT85 HS RDT100 RDTIC85 RDTIC85 HS RDTIC100 Centre distance L4 + R mm R mm S mm L4 + S mm Note: An alternative universal stop arm assembly is available on page 32. Steel collets on page 28 Interchangeable NC shanks on page 30 Info on pages 32, 33, 35 TAPMATIC 9

10 High speed tapping attachments with automatic reversal for CNC machines with straight shank and internal coolant system The RDT/IC models were developed for CNC machines with automatic tool change and internal coolant systems. The coolant is fed through the machine spindle into the tapping attachments internal system and out through the IC tap. According to the motto FAST AND SIMPLE TO INSTALL, TAPMATIC is maintaining a list with stop arms, which have already been manufactured. By informing us about the machine type and serial number (please complete the customer inquiry form on page 34), we will be able to supply you with a quotation and principle drawing at short notice. n Low-friction cushioned drive, up to 3500 RPM n Automatic reversal n Self-feed (tension) n Steel collets ER-GB n Straight shanks DIN 1635B+E n Interchangeable stop arm assembly for different centre distances n Accurate thread depths n Internal coolant through spindle 50 bar maximum n Reduced CNC machine spindle wear n Shorter cycle time n Increased tap life n Reduction in energy consumption For CNC machining centres with automatic toolchanger (bore cycle G85). Delivery Standard accessories include 2 wrenches and all necessary hex keys. Please order stop arm, ER-GB collets and arbor separately. Model Capacity Straight shank S Ø mm n on request Note: When using Roll Form Taps the tool s tapping capacity must be reduced by 25%. RDTIC Collets Max. RPM Weight kg RDTIC M2,5 M6 25 ER ,200 RDTIC50HS LW16M M4,5 M12 25 ER ,500 RDTIC M4,5 M12 25 ER ,500 RDTIC85HS M11 M20 25 ER ,800 RDTIC M12 M25 25 ER ,500 RDTIC M14 M25 25 ER ,300 High speed tapping attachments with integral HSK shank and integral coolant system Model Capacity HSK shank Collets Max. RPM Weight kg RDTIC50HS 4050H63LW16M M4,5 M12 63A ER , H80LW16M 80A 4, H100LW16M 100A 5,000 RDTIC85HS 4085H6325 M11 M20 63A ER , H A 5, H A 6,100 RDTIC H6332 M12 M22 63A ER , H A 5, H A 6,100 RDTIC50 available with ER20 and ER25 spindles on request Note: The RDTIC models are supplied with standard nuts. When using taps with internal coolant we recommend IC nuts and gaskets. In this case S must be added to the article number. When using Roll Form Taps the tool s tapping capacity must be reduced by 25%. Model D mm d mm HSK63A HSK80A HSK100A L2 mm L3 mm L4 mm 25 mm L1 L1 L1 RDTIC /65/80 42 RDTIC50HS /65/80 42 RDTIC /65/80 42 RDTIC85HS /80 42 RDTIC /80 42 RDTIC /80 42 Interchangeable NC shanks on page 30 Stop arm assembly on page 9 Steel collets on page 29 Sealing gaskets on page 29 Info on pages 32, 33, TAPMATIC

11 RDTXT/IC Tapping attachments with automatic reversal, extended length, with straight shank The RDTXT and RDTICXT models with their extended spindles were developed to allow you to tap those difficult to reach holes, on CNC machines with automatic tool change. According to the motto FAST AND SIMPLE TO INSTALL, TAPMATIC is maintaining a list with stop arms, which have already been manufactured. By informing us about the machine type and serial number (please complete the customer inquiry form on page 34), we will be able to supply you with a quotation and principle drawing at short notice. n Low-friction cushioned drive up to 2000 RPM n Automatic reversal n Self-feed (tension) n Steel collets ER-GB n Straight shanks DIN1835B+E n Interchangeable stop arms assembly for different centre distances n Internal coolant through the spindle 50 bar maximum n Accurate thread depths n Reduced CNC machine spindle wear n Shorter cycle times n Increased tap life n Reduction in energy consumption For CNC machining centres with automatic toolchanger (bore cycle G85) Delivery Standard accessories include 2 wrenches and all necessary hex keys. Please order stop arm, ER-GB collets and arbor separately. Standard version Model Capacity Straght shank S Steel collets Max. RPM* Ø mm adapters RDTXT M4,5 M12 25 ER16/ER * Maximum speed with ER20 insert is 1500 RPM. Version with internal coolant system Model Capacity Straght shank S Steel collets Max. RPM * Ø mm adapters RDTICXT M4,5 M12 25 ER16/ER * Maximum speed with ER20 insert is 1500 RPM Model D mm d mm L2 mm L3 mm L4 mm Weight kg RDTXT /65/ , ,800 RDTICXT /65/ , ,800 Note: When using internal coolant system we recommend the use of the IC nuts with gaskets, in this case S must be added to the article number. When using Roll Form Taps the heads tapping capacity must be reduced by 25%. ER collets page 29. Interchangeable arbors page 30. HSK shanks on request. Interchangeable NC shanks on page 30 Stop arm assembly on page 9 Steel collets on page 29 Sealing gaskets on page 29 Info on pages 32, 33, 35 TAPMATIC 11

12 SFT SynchroFlex-tap chucks Highest thread quality with SynchroFlex-tap chucks General information On today s CNC machining centres, spindle rotation can be synchronized with the spindle feed (Rigid Tapping). However, experience shows that small errors in synchronization can occur. These differences are minimal, but lead to increased tool wear. Independent test by tap manufacturer Thrust test 10 holes, M6 R45-AL, 2 Flute tap (3XD), AL7075 at 1000 RPM. Graph illustrates the final hole tapped by each tap driver. SFT SynchroFlex-tap chucks By using the SynchroFlex tap holder with axial and radial movement, any difference in feed and spindle speed are compensated. The patented micro compensator (Flexure) cushions the differences, reducing pressure on the tap. A max. 0.5 mm deflection is constant throughout the life of the tapping unit, therefore enhancing tap life and quality of the thread. Thrust (N) SFT100 SFT10 SFT75 SFT50 Thrust (N) 0,1 0,2 0,3 0,4 0,5 Deflection (mm) Tapmatic SFT50 Competitor 1 Depth Competitor 2 Rigid Tap Holder Evaluation of economic efficiency Case history: Thread cutting on a horizontal machining centre with Fanuc control, rigid tapping. Costs SynchroFlex chuck Number of threads / year Number of threads / tap Number of taps / year Price / tap in Tap costs in Chuck costs in (approx.) Total costs in / year Cost reduction in / year 404 Collet chuck without compensation Material 42CrMo4V steel, heat treated to 650 N/mm2 Tap size M8 x 1, metric fine Thread M8 x 1, 10 mm deep, through hole Speed 500 RPM, Coolant: oil emulsion 6% Results Tap held in collet chuck: the tap needed to be replaced after components completed Total cost /year Saving Tap Tap SynchroFlex Collet chuck Break Even Point Collets chuck SynchroFlex Improvement with TAPMATIC With the new TAPMATIC SFT50 chuck, tap life has been increased to between and components tapped before the tap needed to be changed. Advantage Besides cost savings (increase of tap life by 150%), knowing that all holes have been tapped during an unmanned shift. Results Conclusion n Increase of tap life 100% or more n Investment in a Synchroflex tap holder can be recovered in a matter of a few weeks n Less downtime (increase of production capacity) n Better thread quality n Increased process reliability due to less tap breakage By using SynchroFlex chucks quality threads and economic manufacture are guaranteed. 12 TAPMATIC

13 SFT Synchro tapping chucks with micro-flex for CNC machines Synchro chucks are being used extensively on CNC machines for rigid tapping. On today s CNC machining centres, spindle rotation can be synchronized with the spindle feed (Rigid Tapping). However, experience shows that small errors in synchronization can occur. These differences are minimal, but lead to increased tool wear. Furthermore, there are differences between computed feed rate and actual. Any discrepancy at all increases tension/torque on the tap, reducing tap life and thread quality proportionally. The SYNCHROFLEX tap chuck with its axial and radial MICRO-COMPENSATION eliminates these differences and supports a precise hole location. The results are n Increased tap life of 50% or more n Improved thread quality n Increased production due to less tap breakage n Fewer downtimes SynchroFlex tapping chucks with straight shank DIN 1835B+E Tapping chuck with MICRO-COMPENSATION (max. ±0.5mm). To eliminate radial and axial feed discrepancy in the CNC machines programmed feed/speed (rigid tapping). n Computer generated Flexure for cushioning (radial and axial) n The Flexure eliminates pressure on the tap, thereby perfect threads and up to double tap life n Right hand and left hand tapping n Steel collets ER-GB and interchangeable shanks n Predictable tapping behaviour throughout the entire life of the tool n Outstanding results with standard taps On CNC machining centres, CNC lathes with rigid tapping. Delivery Standard nut and wrench are included in the delivery. Model Capacity Straight shank Ø mm Collets ER Max. IC-pressure bar SFT M2 M5 25 ER11 30 (80) SFT M4 M12 25 ER20 30 (80) SFT M10 M20 25 ER25 30 (80) SFT M18 M30 25 ER40 30 (80) Model A mm B mm Straight shank Ø mm SFT SFT SFT SFT Note: Straight shanks 16mm; 20mm; 1 subject to model available on request. Extended units for SFT50/75/100 are also available. Please indicate measurement A (in line drawing) length required. When using internal coolant of more than 30 bars, we recommend the use of our balanced coolant system BCS. Add S to the article number and you will receive the S-model with IC-nut. For minimum quantity lubricant MMS add M to the article number. Sealing gaskets are ordered separately. When using Roll Form Taps the tapping chuck s capacity must be reduced by 25%. SynchroFlex tapping chucks with quick change version The models SFT50 and SFT75 can be supplied with QC spindles. Add QC to the article number. Shrink-fit is also available on request. Interchangeable NC shanks on page 30 Steel collets on page 29 Sealing gaskets on page 29 TAPMATIC 13

14 SFT SynchroFlex tapping chucks with HSK shank Tapping chuck with MICRO-COMPENSATION (max. ±0.5mm). To eliminate radial and axial feed discrepancy in the CNC machines programmed feed/speed (rigid tapping). n Computer generated Flexure for cushioning (radial and axial) n The Flexure eliminates pressure on the tap, thereby perfect threads and up to double tap life n Right hand and left hand tapping n Steel collets ER-GB, interchangeable shanks n Predictable tapping behaviour throughout the entire life of the tool n Outstanding results with standard taps n Internal coolant system up to 30 bar (version S for up to 80 bar) n Integrated short design On CNC machining centres, CNC lathes with rigid tapping. Delivery Standard nut and wrench are included in the delivery. Model Capacity Shank HSK-A Collets ER Max. IC-pressure bar SFT H5020 M4 M12 50 ER20 30 (80) 4350H (80) 4350H (80) SFT H5025 M10 M20 50 ER25 30 (80) 4375H (80) 4375H (80) SFT H6340 M18 M30 63 ER40 30 (80) 43100H (80) Note: When using internal coolant of more than 30 bars, we recommend the use of our balanced coolant system BCS. Add S to the article number and you will receive the S-model with IC-nut. For minimum quantity lubricant MMS add M to the article number. Sealing gaskets are ordered separately. The models SFT50 and SFT75 can be supplied with QC spindles. Add QC to the article number. Shrink-fit is also available on request. Extended units are also available please indicate measurement A (in line drawing) length required. When using Roll Form Taps the chuck s tapping capacity must be reduced by 25%. Model A (HSK 50A) mm A (HSK 63A) mm A (HSK 100A) mm B mm SFT SFT SFT SynchroFlex tapping chucks with Capto shank SynchroFlex tapping chucks are also available with Capto shanks C4, C5, C6 and C8 upon request. Steel collets on page 29 Sealing gaskets on page TAPMATIC

15 SFT SynchroFlex tapping chucks with DIN A/D shank Tapping chuck with MICRO-COMPENSATION (max. ±0.5mm). To eliminate radial and axial feed discrepancy in the CNC machines programmed feed/speed (rigid tapping). n Computer generated Flexure for cushioning (radial and axial) n The Flexure eliminates pressure on the tap, thereby perfect threads and up to double tap life n Right hand and left hand tapping n Steel collets ER-GB, interchangeable shanks n Predictable tapping behaviour throughout the entire life of the tool n Outstanding results with standard taps n Integrated short design On CNC machining centres, CNC lathes with rigid tapping. Delivery Standard nut and wrench are included in the delivery. Model Capacity Shank DIN 69871A/D Collets ER Max. IC-pressure bar SFT A4020 M4 M12 SK 40 ER20 30 (80) 4350A5020 SK 50 SFT A4025 M10 M20 SK 40 ER25 30 (80) 4375A5025 SK 50 Model A mm B mm SFT SFT SynchroFlex tapping chuck with MAS BT shanks Model Capacity Shank BT Collets ER Max. IC-pressure bar SFT B4020 M4 M12 BT40 ER20 30 (80) 4350B5020 BT50 SFT B4025 M10 M20 BT40 ER25 30 (80) 4375B5025 BT50 Model A mm B mm Shank BT SFT SFT Note: When using internal coolant of more than 30 bars, we recommend the use of our balanced coolant system BCS. Add S to the article number and you will receive the S-model with IC-nut. For minimum quantity lubricant MMS add M to the article number. Sealing gaskets are ordered separately. When using Roll Form Taps the chuck s tapping capacity must be reduced by 25%. The models SFT50 and SFT75 can be supplied with QC spindles. Add QC to the article number. Shrink-fit is also available on request. Steel collets on page 29 Sealing gaskets on page 29 TAPMATIC 15

16 SX SelectaFlex-synchro tapping chucks with straight shank DIN1835B+E (adjustable) Tapping chuck with MICRO-COMPENSATION (max. ±0.5mm) to eliminate radial and axial feed discrepancy in the CNC machine programme feed/speed (rigid tapping). n The microcompensator eliminates pressure on the tap, thereby perfect threads and up to double tap life n Adjustable thrust for difficult materials or Roll Tapping n Right hand and left hand tapping n Steel collets ER-GB, interchangeable shanks n Internal coolant system up to 30 bar (version S for up to 80 bar) On CNC machining centres, CNC lathes with rigid tapping. Delivery Standard nut and wrench are included in the delivery. Model Capacity Straight shank S Ø mm Collets ER Max. IC-pressure bar SX M2 M5 25 ER11 30 (80) 0.4 SX M4 M12 25 ER20 30 (80) 0.5 SX M10 M20 25 ER25 30 (80) 1.0 Weight kg Model A mm B mm Straight shank Ø mm SX SX SX Note: When using internal coolant of more than 30 bars, we recommend the use of our balanced coolant system BCS. Add S to the article number and you will receive the S-model with IC-nut. Sealing gaskets are ordered separately. When using Roll Form Taps the chuck s tapping capacity must be reduced by 25%. Adjustable thrust These units have the additional feature of adjustable thrust. They can be adjusted ± to give optimal production and exact thread depth in difficult/special materials, this applies particularly to Roll Form Tapping. Steel collets on page 29 Interchangeable NC shanks on page 30 Sealing gaskets on page TAPMATIC

17 SM Tapping chucks with straight shank DIN 1835B+E for multi-range collets (RF) The tension and compression in the SM units is increased to accommodate excessive synchronization inaccuracies. The chucks are non-reversing, change of tapping direction is done by machine spindle (G84 tapping cycle). n Increased tension compression n Adjustable hard start n Right hand and left hand tapping n Multi-range collets (RF), adjustable back jaw On NC machines, lathes as well as all machines with controlled feed. Delivery Standard accessories include 2 wrenches, all necessary hex keys and one stop arm. Please order the necessary 2 multi-range collets and arbor separately. Model Capacity Straight shank Collets Self-feed mm Ø mm Rubber Flex Tension T Compress. H SM M1,4 M7 16 J116, J SM SM M3 M12 16 J421, J SM SM SM M5 M18 20 J440, J SM SM M10 M30 25 J461, J Model D mm d mm L1 mm L2 mm L3 mm Weight kg SM ,200 SM SM ,400 SM SM SM ,800 SM SM ,000 Tapping chucks with morse taper arbor DIN 228B for multi-range collets (RF) The tension and compression in the SM units is increased to accommodate excessive synchronisation inaccuracies. The chucks are non-reversing, change of tapping direction done is by machine spindle (G84 tapping cycle). n Increased tension compression n Adjustable hard start n Right hand and left hand tapping n Multi-range collets (RF), adjustable back jaw On NC machines, lathes as well as all machines with controlled feed. Delivery Standard accessories include 2 wrenches, all necessary hex keys and one stop arm. Please order the necessary 2 multi-range collets and arbor separately. Model Capacity Morse taper Collets Self-feed mm MT Rubber Flex Tension T Compress. H SM M1,4 M7 2 J116, J SM M3 M12 2 J421, J SM M5 M18 3 J440, J SM M10 M30 4 J461, J Model D mm d mm L1 mm L2 mm L3 mm Weight kg SM ,200 SM ,400 SM ,900 SM ,300 Collets RF on page 29 TAPMATIC 17

18 Tapping chucks with straight shank DIN 1835B+E quick-change version The TA tapping chuck has tension/compression and adjustable hard start, with its quick change spindle the taps can be changed in seconds. n Self-feed (tension/compression) n Adjustable hard start n Right hand and left hand tapping n Quick-change spindle n Short construction Model Capacity Straight shank Tap adapters Self-feed mm Front release Ø mm Tension T Compress. H Z mm TA M1 M10 16 T0, TC0, E0, TF ,7 TA M1 M10 20 T0, TC0, E0, TF ,7 TA M3 M14 16 T1, TC1, E1, D1, TF ,1 TA M3 M14 20 T1, TC1, E1, D1, TF ,1 TA M3 M14 25 T1, TC1, E1, D1, TF ,1 TA M4,5 M24 25 T2, TC2, E2, D2, TF ,8 TA M4,5 M24 32 T2, TC2, E2, D2, TF2 15 8,5 2,8 TA M14 M36 32 T3, TC3, D3, TF ,1 TA M22 M48 40 T4, TC ,7 TA On all machine-tools with controlled feed, especially on CNC machining centres and lathes. Note: When using Roll Form Taps the chuck s tapping capacity must be reduced by 25%. The quick-change adapters are ordered separately, see pages Model D mm d mm L1 mm L2 mm TA TA TA TA TA TA TA2-032 TA TA Tapping chucks with HSK shank DIN 69893A quick change version The TA tapping chuck with HSK DIN69893A has tension/compression and adjustable hard start, with its quick change spindle the taps can be changed in seconds. n Self-feed (tension/compression) n Adjustable hard start n Right hand and left hand tapping n Quick-change spindle n Integral HSK spindle n Short construction Model Capacity Shank S HSK-A Tap adapters Self-feed Front release Tension T Compress. H Z mm TA1-HSK50A M3 M14 50 T1, TC TA1-HSK63A E1, D1, TF1 TA1-HSK80A TA1-HSK100A TA2-HSK50A M4,5 M24 50 T2, TC TA2-HSK63A E2, D2, TF2 TA2-HSK80A TA2-HSK100A TA3-HSK63A M14 M36 63 T3, TC3, TA3-HSK80A D3, TF3 TA3-HSK100A TA4-HSK80A M22 M48 80 T4, TC TA4-HSK100A Interchangeable NC shanks on page 30 Tap adapters on pages On machining centres with HSK adaption. Note: When using Roll Form Taps the chuck s tapping capacity must be reduced by 25%. The quick-change adapters are ordered separately, see pages Model D mm d mm L1 mm L2 mm TA1-HSK50A TA1-HSK63A TA1-HSK80A TA1-HSK100A TA2-HSK50A TA2-HSK63A TA2-HSK80A TA2-HSK100A TA3-HSK63A TA3-HSK80A TA3-HSK100A TA4-HSK80A TA4-HSK100A TAPMATIC

19 TA Tapping chucks with to DIN 69871A quick change version The TA tapping chuck to DIN 69871A has tension/compression and adjustable hard start, with its quick-change spindle the tap can be changed in seconds. n Self-feed (tension/compression) n Adjustable hard start n Right hand and left hand tapping n Quick-change spindle n Integral Shank DIN 69871A n Short construction Especially on machining centres with adaption acc. to DIN 69871A. Model Capacity Shank Tap adapters Self-feed mm Front release Tension T Compress. H Z mm TA1-DIN M3 M14 40 T1, TC1, E TA1-DIN D1, TF1 TA2-DIN M4,5 M24 40 T2, TC2, E TA2-DIN D2, TF2 TA3-DIN M14 M36 40 T3, TC TA3-DIN D3, TF3 TA4-DIN M22 M48 40 T4, TC TA4-DIN Model D mm d mm L1 mm L2 mm TA1-DIN TA1-DIN TA2-DIN TA2-DIN TA3-DIN TA3-DIN TA4-DIN TA4-DIN Note: When using Roll Form Taps the chuck s tapping capacity must be reduced by 25%. The quick-change adapters are ordered separately, see pages Tapping chucks with morse taper shank DIN 228B quick change version The TA tapping chuck with morse taper shank DIN228B has tension/compression and adjustable hard start, with its quick-change spindle the tap can be changed in seconds. n Self-feed (tension/compression) n Adjustable hard start n Right hand and left hand tapping n Quick-change spindle n Integral shank morse taper shank DIN228B n Short construction On machine-tools with controlled feed, especially on machining centres, lathes and column drill presses. Model Capacity Morse taper MT Tap adapters Self-feed mm Front release Tension T Compress. H Z mm TA0-MT M1 M10 1 T0, TC TA0-MT E0, TF0 TA1-MT M3 M14 2 T1, TC TA1-MT E1, D1, TF1 TA2-MT M4,5 M24 3 T2, TC TA2-MT E2, D2, TF2 TA2-MT TA3-MT M14 M36 4 T3, TC TA3-MT D3, TF3 TA4-MT M22 M48 5 T4, TC TA4-MT Model D mm d mm L1 mm L2 mm TA0-MT TA0-MT TA1-MT TA2-MT TA3-MT TA4-MT Tap adapters on pages Note: When using Roll Form Taps the chuck s tapping capacity must be reduced by 25%. The quick-change adapters are ordered separately, see pages TAPMATIC 19

20 TIC Tapping chucks with straight shank to DIN 1835B+E internal coolant system, quick change version The TIC tapping chuck has an internal coolant system, tension/compression and adjustable hard start, with its quick-change spindle the tap can be changed in seconds. n Self-feed (tension/compression) n Adjustable hard start n Right hand and left hand tapping n Quick-change spindle n Internal coolant system (max. 50 bar) n Short construction On all machine-tools with internal coolant system, especially on lathes and machining centres. Model Capacity Straight shank Ø mm TIC M3 M14 25 T1, T1-IK TC1, TC1-IK E1, D1 TIC M4,5 M24 25 T2, T2-IK TC2, TC2-IK E2, D2 Tap adapters Self-feed mm Front release Tension T Compress. H Z mm Model D mm d mm L1 mm L2 mm TIC TIC Note: When using Roll Form Taps the chuck s tapping capacity must be reduced by 25%. The quick-change adapters are ordered separately, see pages Tapping chucks with HSK DIN 69893A internal coolant system, quick change version The TIC tapping chuck has an internal coolant system, tension/compression and adjustable hard start, with its quick-change spindle the tap can be changed in seconds with a perfect seal. n Self-feed (tension/compression) n Adjustable hard start n Right hand and left hand tapping n Quick-change spindle n Internal coolant system (max. 50 bar) n Integral HSK Shank n Short construction On all machine-tools with internal coolant system, especially on lathes and machining centres. Model Capacity Shank S HSK-A Tap adapters Self-feed mm Front release Tension T Compress. H Z mm TIC1-HSK50A M3 M14 50 T1, T1-IK TIC1-HSK63A TC1, TC1-IK TIC1-HSK80A E1, D1 TIC1-HSK100A TIC2-HSK50A M4,5 M24 50 T2, T2-IK TIC2-HSK63A TIC2-HSK80A TIC2-HSK100A TC2, TC2-IK E2, D2 Model D mm d mm L1 mm L2 mm TIC1-HSK50A TIC1-HSK63A TIC1-HSK80A TIC1-HSK100A TIC2-HSK50A TIC2-HSK63A TIC2-HSK80A TIC2-HSK100A Tap adapters on pages Note: When using Roll Form Taps the chuck s tapping capacity must be reduced by 25%. The quick-change adapters are ordered separately, see pages TAPMATIC

21 Tapping chucks with shank DIN A/D or B internal coolant system quick change version The TIC tapping chuck has an internal coolant system, tension/compression and adjustable hard start, with its quick-change spindle the tap can be changed in seconds. n Self-feed (tension/compression) n Adjustable hard start n Right hand and left hand tapping n Quick-change spindle n Internal coolant system (max. 50 bar) n Integral shank DIN 69871A/D or B n Short construction Especially on machining centres with adaption acc. to DIN 69871A/D or B. Model Capacity Shank Tap adapters Self-feed mm Front release Tension T Compress. H Z mm TIC1-DIN40AD M3 M14 40A/D T1,T1-IK TIC1-DIN40B B TCI, TC1-IK TIC1-DIN50AD A/D E1, D1 TIC1-DIN50B B TIC2-DIN40AD M4,5 M24 40A/D T2, T2-IK TIC2-DIN40B B TIC2-DIN50AD A/D TIC2-DIN50B B TC2,TC2-IK E2, D2 TIC Model D mm d mm L1 mm L2 mm TIC1-DIN40AD TIC1-DIN40B TIC1-DIN50AD TIC1-DIN50B TIC2-DIN40AD TIC2-DIN40B TIC2-DIN50AD TIC2-DIN50B Note: When using Roll Form Taps the chuck s tapping capacity must be reduced by 25%. The quick-change adapters are ordered separately, see pages Further shank versions as DIN (VDI 3425), ABS (System Komet) available on request. Tap adapters on pages TAPMATIC 21

22 Special models on request High speed tapping attachments with automatic reversal for CNC machines The ID models are particularly suitable for CNC machines with limited space in the tool magazine. With its outside diameter of only 65mm the unit occupies only one station in the tool change magazine. n Low-friction cushioned drive up to 2500 RPM n Self-feed (tension) n Accurate thread depths n Steel collets ER-GB n Straight shanks, interchangeable shanks available (HSK) n Renewable drive systems n Internal coolant system (max. 50 bar) n Reduced machine spindle wear n Shorter cycle time n Increased tap life n Reduction in energy consumption On CNC machining centres with automatic tool changer (bore cycle G85) or modified and efficient sub routine. Delivery Standard accessories include 2 wrenches and all necessary hex keys. The required stop arm, sealing gaskets as well as ER-GB (ER) steel collets are ordered separately. Model Capacity Max. RPM Straight shank S Ø mm Collets ID M4,5 M ER20 2,5 Note: When using Roll Form Taps the chuck s tapping capacity must be reduced by 25%. Several models with HSK shank on request. Weight kg Tapping attachments for CNC centre lathes with VDI shank n Automatic reversal n Self-feed (tension) n Steel collets ER-GB n Modular VDI shank DIN (VDI3425) On CNC-lathes with activated tools and VDI shank. Radial self-reversing tapping attachment RSR Model Capacity Collets Max. RPM RSR M4,5 M12 ER Model RSR Axial self-reversing tapping attachment ASR Model Capacity Collets Max. RPM ASR M2,5 M7 ER ASA M4,5 M12 ER ASA M6 M16 ER Note: When using Roll Form Taps the chuck s tapping capacity must be reduced by 25%. Steel collets and VDI shank are ordered separately. The VDI shank is manufactured individually for your lathe. for the attachments available on request. Model ASR Steel collets on page TAPMATIC

23 D S L 1 Tapping chucks with straight shank DIN 1835B+E quick change version n Self-feed (tension/compression) n Releasable hard start n Short construction n Right hand tapping n Neutral position n Quick change spindle T, TC, TF, D, E n Interchangeable shanks Special models on request H T L 2 On machine-tools with controlled feed, especially on CNC machining centres and CNC lathes. Model Capacity Straight shank S Tap adapters mm NC M1,4 M6 20 T0, TC0, TF0, D0, E0 NC M3 M12 25 T1, TC1, TF1, D1, E1 NC-2S 34022S M5 M22 25 T2, TC2, TF2, D2, E2 Tapping chucks with straight shank DIN 1835B+E quick change for minimal coolant n Self-feed (tension/compression) n Hard start n Front release n Internal coolant system (Minimum quantity lubrication up to max. 10 bar) n Short construction n Quick-change spindle n Interchangeable shanks Especially on CNC machining centres. Model Capacity Straight shank S Tap adapters mm TIM M7 M14 25 T1 TIM M7 M24 25 T2 Further shank versions on request. Synchro tapping chucks without length compensation multi-range collets (RF) n Rigid without tension/compression n Multi-range collets (RF) n Adjustable back jaw to drive tap n Interchangeable shanks Especially on CNC machining centres with synchronous control. Model Capacity Taper mount Collets DIN 238 JACOBS SM41-JT M1,4 M7 JT1 J116, J117 SM42-B M3 M12 B12 J421, J422 SM42-JT JT1 SM42-JT JT2 SM44-B M5 M18 B16 J443, J440 SM44-JT JT2 SM44-JT JT6 Tap adapters on pages Interchangeable NC shanks on page 30 Collets RF on page 29 Arbors on page 30 TAPMATIC 23

24 T Quick-change tap adapters DIN/ISO positive drive For tap chucks TA, TIC, TIM and NC. n Positive drive n Right and left hand tapping n Internal coolant system through the tap Model Tap size Seize d mm L1 mm D mm L2 mm T0 M1 M T1 M3 M T2 M4,5 M T3 M14 M T4 M22 M Product range Adapters Tap Shank Ø Square mm T0 T1 T2 T3 T4 M T M T M2, T M2, T M T M T M T M3, T T M3,5 4 3 T T M T M T T M T T M4, T T M T T M5 5 4 T T M T T T M T T M T T T M T T T M T T M T T T M T T T M T * T T M T * T T M T * T T M T T M T T M T T M T T T M T T T M T * T T M T * T T M T T M T T M T T M T T M T T M T T T M T T T M T T T M T * T T M T * T T M T * T T M T T M T T M T T M T * T M T * T M T * T M T * T M T * T Note: Version with (*) only suitable for light processing. 24 TAPMATIC

25 Quick-change tap adapters DIN/ISO adjustable torque control For tap chucks TA, TIC and NC. n Adjustable torque control n Right and left hand tapping n Internal coolant system through the tap Model Tap size Seize d mm L1 mm D mm L2 mm TC0 M1 M TC1 M3 M TC2 M4,5 M TC3 M14 M TC4 M22 M TC Product range Adapters with torque control Tap Shank Ø Square mm TC0 TC1 TC2 TC3 TC4 M TC M TC M2, TC M2, TC M TC M TC M TC M3, TC TC M3,5 4 3 TC TC M TC M TC TC M TC TC M4, TC TC M TC TC M5 5 4 TC TC M TC TC TC M TC TC M TC TC TC M TC TC TC M TC TC M TC TC TC M TC TC TC M TC * TC TC M TC * TC TC M TC TC TC M TC TC M TC TC M TC TC M TC TC TC M TC TC TC M TC * TC TC M TC * TC TC M TC TC M TC TC M TC TC M TC TC M TC TC M TC TC TC M TC TC TC M TC TC TC M TC * TC TC M TC * TC TC M TC * TC TC M TC TC M TC TC M TC TC M TC TC M TC TC M TC * TC M TC TC M TC TC Note: Version with (*) only suitable for light processing. TAPMATIC 25

26 T-IK TC-IK Quick-change tap adapters DIN positive drive, internal coolant system For tap chucks TIC and TIM. n Positive drive n Right and left hand tapping n Internal coolant system (for taps without internal coolant) Model Tap size Seize d mm L1 mm D mm L2 mm T1-IK M3 M T2-IK M4,5 M T3-IK M14 M T4-IK M22 M Product range IC-Adapters Tap Shank Ø Square mm Standard T1-IK T2-IK T3-IK T4-IK M DIN371 T1-IK M3,5 4 3 DIN371 T1-IK M DIN371 T1-IK M DIN376 T1-IK M DIN371 T1-IK T2-IK M DIN376 T1-IK M DIN371 T1-IK T2-IK M DIN376 T1-IK T2-IK M DIN371 T1-IK T2-IK M DIN376 T1-IK T2-IK M DIN371 T1-IK T2-IK M DIN376 T1-IK T2-IK M DIN376 T1-IK T2-IK T3-IK M DIN376 T2-IK T3-IK M DIN376 T2-IK T3-IK M DIN376 T2-IK T3-IK M DIN376 T2-IK T3-IK T4-IK M DIN376 T2-IK T3-IK T4-IK M DIN376 T3-IK T4-IK M DIN376 T3-IK T4-IK M DIN376 T3-IK T4-IK M DIN376 T3-IK T4-IK M DIN376 T4-IK M DIN376 T4-IK M DIN376 T4-IK M DIN376 T4-IK Version with IC and torque control Model Tap size Seize d mm L1 mm D mm L2 mm TC1-IK M3,5 M TC2-IK M4,5 M TC3-IK M14 M TC4-IK M22 M Product range IC-Adapters with torque control Tap Shank Ø Square mm Norm TC1-IK TC2-IK TC3-IK TC4-IK M3,5 4 3 DIN371 TC1-IK M DIN371 TC1-IK M DIN376 TC1-IK M DIN371 TC1-IK TC2-IK M DIN376 TC1-IK M DIN371 TC1-IK TC2-IK M DIN376 TC1-IK TC2-IK M DIN371 TC1-IK TC2-IK M DIN376 TC1-IK TC2-IK M DIN371 TC1-IK TC2-IK M DIN376 TC1-IK TC2-IK M DIN376 TC1-IK TC2-IK TC3-IK M DIN376 TC2-IK TC3-IK M DIN376 TC2-IK TC3-IK M DIN376 TC2-IK TC3-IK M DIN376 TC2-IK TC3-IK TC4-IK M DIN376 TC2-IK TC3-IK TC4-IK M DIN376 TC3-IK TC4-IK M DIN376 TC3-IK TC4-IK M DIN376 TC3-IK TC4-IK M DIN376 TC3-IK TC4-IK M DIN376 TC4-IK M DIN376 TC4-IK M DIN376 TC4-IK M DIN376 TC4-IK TAPMATIC

27 TF E D Quick-change collet chuck adapters Tap holders with various or adjustable back jaws to drive the square section of the taps. For tap chucks TA and NC. By means of two multi-range collets, all shank dimensions within the specified capacity can be covered. Without torque control, for right and left hand tapping. Delivery Standard accessories include wrench and necessary drive adapters for the specified capacity. Please see page 29 for multi-range collets, which have to be ordered separately. Model Tap size Collets Rubber Flex TF M1,4 M7 J116 J117 TF M3 M12 J421 J422 TF M5 M18 J443 J440 TF M10 M30 J461 J462 A mm B mm C mm D mm Quick-change tap adapters with steel collet Tap holder for steel collets ER and ER-GB with square. For tap chucks TA, TIC and NC. Without torque control, for right and left hand tapping as well as internal coolant system. Delivery Standard accessories include sealing gasket, wrench is not included. Model Tap size Steel collets D mm d mm L2 mm E M2 M8 ER E M4 M12 ER E M4 M20 ER Quick-change die holders For tap chucks TA, TIC and NC. n For dies to DIN 223 IK d Ø D L2 Lmax Model Die size Ø Capacity D mm d mm L2 mm Lmax mm D1 D SE 16 x 5 M1 M D SE 20 x 5 M3 M D SE 20 x 7 M4,5 M D SE 25 x 9 M7 M D SE 30 x 11 M10 M D SE 38 x 10 M12x1 M15x1, D SE 38 x 14 M12 M D2 D SE 20 x 5 M3 M D SE 20 x 7 M4,5 M D SE 25 x 9 M7 M D SE 30 x 11 M10 M D SE 38 x 10 M12x1 M15x1, D SE 38 x 14 M12 M D SE 45 x 14 M16x1 M20x D SE 45 x 18 M16 M D3 D SE 30 x 11 M10 M D SE 38 x 10 M12x1 M15x1, D SE 38 x 14 M12 M D SE 45 x 14 M16x1 M20x D SE 45 x 18 M16 M D SE 55 x 15 M22x1 M26x D SE 55 x 22 M22 M D SE 65 x 18 M27x1 M36x D SE 65 x 25 M27 M TAPMATIC 27

28 ER-GB Steel collets ER-GB with inner square Collets to DIN 6499B with inner square for positive drive of tap square. Especially suitable for synchronised tapping. Interchangeable with ER-collets. ER11GB A = 11.5 mm B = 17.0 mm Shank mm Square mm GB GB GB GB GB ER16GB A = 17.0 mm B = 27.5 mm Shank mm Square mm GB /3.2 GB GB GB GB GB GB GB GB GB GB GB /6.3 GB GB /7.1 ER20GB A = 21,0 mm B = 31,5 mm Shank mm Square mm GB /3.2 GB GB GB GB GB GB GB GB GB GB GB /6.3 GB GB /7.1 GB GB GB GB ER25GB A = 26,0 mm B = 34,0 mm Shank mm Square mm GB /3.2 GB GB GB GB GB GB GB GB GB GB GB /6.3 GB GB /7.1 GB GB GB GB GB GB GB /11.2 GB GB ER32GB A = 33,0 mm B = 40,0 mm Shank mm Square mm GB /3.2 GB GB GB GB GB GB GB GB GB GB GB /6.3 GB GB /7.1 GB GB GB GB GB GB GB /11.2 GB GB GB GB /14.5 GB ER40GB A = 41,0 mm B = 46,0 mm Shank mm Square mm GB GB GB GB GB GB GB /6.3 GB GB /7.1 GB GB GB GB GB GB GB /11.2 GB GB GB GB /14.5 GB GB TAPMATIC

29 Accessories RF multi-range collets Rubber Flex collets for TAPMATIC tapping attachments and chucks. Model Capacity Type mm J Extra J Standard J Standard J Extra J Standard J Standard J Extra Model. Capacity Type mm J Standard J Extra J Standard J Extra J Extra J Standard J Standard XB collets for TAPMATIC miniature tapping attachment model 100XB. Model Capacity Type mm 117XB DIN XB ISO 117XB XB Model Capacity Type mm 117XB DIN XB DIN XB ISO 117XB ,6 Clamping nuts to DIN 6499 Type A mm B mm ER ER ER Type A mm B mm ER ER ER Clamping nuts to DIN 6499 for internal coolant system Type A mm B mm ER ER Type A mm B mm ER ER ER Sealing gasket sets for clamping nuts to DIN 6499 for internal coolant system. Capacity 0.5 mm/gasket. Model Capacity mm DS/ER DS/ER DS/ER DS/ER DS/ER Miscellaneous sizes of sealing gaskets are available separately or as sets on request. Order example: The order code can easily be created according to the following example: Sealing gasket for nut DS/ER16 Ø 8.0 mm translates into part no Ordering key Article group Model Capacity mm TAPMATIC 29

30 Morse taper arbors NC shanks Coolant tubes Morse taper arbors to DIN 238. NC shanks DIN 69871A/D Morse taper DIN taper Length mm L1 L MK1 B MK1 B MK2 B MK2 B Mk2 B MK3 B MK3 B MK3 B MK4 B MK4 B Morse taper arbors to JACOBS taper. Morse taper JACOBS taper Length mm L1 L MK MK MK MK Mk MK MK MK MK MK MK MK MK MK MK MK Shank Bore mm mm D A g S-241 SK M16 S-242 SK M16 S-251 SK M24 S-252 SK M24 NC shanks MAS-BT Arbors Bore mm mm D A g S-331 BT M12 S-341 BT M16 S-342 BT M16 S-351 BT M24 S-352 BT M24 NC shanks DIN 2080 Morse taper arbors with threaded mount. Morse taper Threaded Length mm mount L1 L MK1 3/ , MK2 3/ MK3 3/ MK1 1/ , Mk2 1/ MK3 1/ MK2 5/ MK3 5/ MK2 7/ MK3 7/ MK4 7/ MK3 1.1/ MK4 1.1/ Shank Bore mm mm D A g S-141 SK M16 S-142 SK M16 S-151 SK M24 S-152 SK M24 Coolant tubes for shanks to DIN 69893A. Straight shank arbors to JACOBS taper. Straight shank JACOBS taper Length mm Ø mm L1 L For HSK-A mm Ø D Ø D1 G ,4 10 M16x M18x M20x1, M24x1,5 Note: Furtker morse taper arbors and shank versions available on request. 30 TAPMATIC

31 Cutting fluids FERROFLUID cutting fluid TAPMATIC cutting fluid have two effects: they cool and lubricate simultaneously. This means a cleaner cut and an increase in tap life. FERROFLUID is an indispensable aid when tapping tough/hard steels, chromium-nickel steels and stainless steels. FERROFLUID has outstanding anti-weld characteristics, helps to improve thread tolerances and surface finish, prevents galling and seizure. VOC free. For all steel, stainless steel, inconell, titan etc., not suitable for aluminium. Product name Size l Container FERROFLUID 0,5 Can with spout ,0 Can ,0 Can ,0 Drum ALUFLUID cutting fluid TAPMATIC cutting fluid have two effects: they cool and lubricate simultaneously. This means a cleaner cut and an increase in tap life. ALUFLUID contains different high-pressure lubricants as well as special corrosion protectors, which penetrate the metal surface, the moisture a protective film. VOC free. Only for aluminium, copper, brass, nickel silver and others. Product name Size l Container ALUFLUID 0,5 Can with spout ,0 Can ,0 Can ,0 Drum MINIFLUID cutting fluid TAPMATIC cutting fluids have two effects: they cool and lubricate simultaneously. This means a cleaner cut and an increase in tap life. A MINIMUM QUANTITY cutting fluid for undiluted use in minimum lubrication systems. A micro-fine lubricating film prevents galling and seizure. VOC free. For all steel, stainless steel, inconell, titan etc. Also suitable for non-ferraus metal, aluminium and others. Not classified as toxic. Product name Size l Container MINIFLUID 0,5 Can with spout ,0 Can ,0 Can TAPMATIC 31

32 Installation on conventional machines Installation of tapping attachments Each head is supplied with a short stop arm to enable the reverse mechanism to work within the unit, in conjunction with strong torque bar attached to the machine quill or the machine table. Please read the installation and operating guidance carefully. Tool locked against rotation Installation on CNC Machining centres Tapping attachments of the RDT and RDT/IC series are supplied with stop arms, which must be ordered separately. These stop arm assemblies are available for 55, 65 and 80 mm centre distance as standard. Other distances on request! Each assembly contains an indexing pin, which must be adjusted to the correct length to suit the machine s stop block. This allows the attachment to be free to tap whilst in the machine spindle and to be locked against rotation whilst in the tool magazine. When desired, we can supply these stop arm assemblies READY-TO-FIT, the necessary dimensions can be conveyed to us by or fax. Please use the form on page 34. Preferred installation Alternative installation Thread size Stopp Block Torque bar holder assembly Stop arm plate Stop arm plate housing assembly Standard Block Stop arm plate housing assembly For Model RDT15, RDT RDT50 Stop arm plate Standard Block Distance spindle centre mm Torque bar holder assemblies For the use with Straight stop arm Torque bar installation must be stronger than the largest tap. Bolt size max. length mm 69383A M A M A M A M TAPMATIC

33 Programming of the different models Model RDT and RDT-IC For efficient Tapping and production on CNC Machining Centre we recommend the writing of a subroutine with high speed retract. As an alternative a G85 boring cycle can be used. IMPORTANT NOTE at no time should the G code for Exact Stop or Ramp be used with TAPMATIC self-reversing Tapping Attachments. They will cause the tapping cycle time to be significantly slower. We will gladly help with any programming computation. 1.) Rapid Traverse to clearance plane above the hole location. 2.) Rapid Down to 1mm minimum above component. 3.) Tap pitch into component to programmed depth. 4.) Retract Tapping head at 1300mm/min, specified distance for specific tapping head to reverse tap rotation. 5.) Tap feed out of to clearance plane. Example (Fanuc programming) Tapping attachment RDT25 Tap size M5 x 0.8 Speed 000 RPM Feed at 100% 1600 mm/min Subroutine: Rapid traverse to 1 mm above component Move in to 8 mm depth (Please note: Actual depth slightly deeper than programme depth) Retraction of 6 mm at mm/min for changeover (at fastest retraction speed up to mm/min) Move out at feed speed to 6mm above component surface Main programme: T01 M06 Tool change tool #1 G00 G90 X25.0 Y25.0 chose work piece zero-point, move toward X/Y-coordinates S2000 M03 speed RPM, clockwise rotation of spindle G43 H1 Z25.0 M08 rapid feed to Z25, tool offset 1, coolant on M98 P0004 retrieve subroutine O0004 G00 Y50.0 rapid feed to next position Y50 M98 P0004 retrieve subroutine O0004 Note: The only time during the cycle spent in the feed rate is the 1mm approach height plus thread depth in and out. All other moves are at maximum speed. CP Clearance Plane Clearance Plane CP 1 mm MIN. Fast Retract Distance D Moving in Rapid Moving in Tap Pitch Feed Moving at 13000mm/min Reversing tapping attachments require a retract movement of the machine spindle in order for the attachment to change from forward to return movement. Subroutine: O0004 G90 G64 M49 G00 Z1.0 G01 Z-8.0 F1600 G01 Z-2.0 F13000 G01 Z6.0 F1600 M48 M99 programme number of subroutine absolute movement exact machining mode off feed override cancel off rapid to Z1 feed to Z-8 with feed mm/min feed to Z-2 with feed mm/min for changeover feed to Z6 with feed mm/min feed override cancel on subroutine end Clearance Plane and Fast Retract Distance RDT15 RDT25 RDT50 RDT85/100 ID50 CP = D = 250 in or 6mm CP = D = 250 in or 6mm CP = D = 400 in or 10mm CP = 590 in or 15mm, D = 400 in or 10mm CP = D = 250 in or 6mm Please note that the distance shown is the minimum clearance plane and maximum fast retract distance allowed. Models SFT and SX n Rapid traverse to clearance plane as recommended by respective machine manufacturer. n Cycle Rigid Tapping. Models TA, TIC, TIM and SM n Tapping cycle (G84). n Rapid traverse to clearance plane as recommended by respective machine manufacturers. n Spindle feed (Z) apprx. 95% of theoretical pitch selected (TIM 100%). Models SPD n Utilize boring cycle (G85). n Rapid traverse to clearance plane safety height, (depending on thread size to be tapped 5 15mm above component). n Choose spindle feed (Z) % of theoretical pitch selected to thread depth required. n Feed out (reverse Z) at % up to the clearance plane safety height. n Blind hole tapping or exactly defined depths. The Z feed plus the self-feed within the Tapping unit calculate Z.* *Note: this may have to be corrected to achieve the depth required due to any deviation in the units built in self-feed and the response time of the machine. Models NC (releasing drive) n Utilize Tapping cycle (G84). n Rapid traverse to clearance plan as recommended by respective machine manufacturers. n Spindle feed (Z) 95% of the theoretical pitch selected. n Blind hole tapping or exactly defined depths. The Z feed plus the self-feed within the Tapping unit calculates Z. n Programme a short dwell into the Z movement to achieve full self-feed (neutral).* n Feed out to at least to the clearance plane. *Note: this may have to be corrected to achieve the depth required due to any deviation in the units built in self-feed and the response time of the machine. Models ASR n Sub routine: Feed 95% no dwell, feed out at 95% constant RPM. n Rapid traverse to clearance plane safety gap (at least 10mm from component). n Feed out at least to clearance plane. n For blind holes, machine feed to desired thread depth minus a short allowance (apprx. 2mm) for the reaction time of the machine. Models RSR n Sub routine: Feed 64% no dwell, feed out at 68% constant RPM. n Rapid traverse to clearance plane safety gap (at least 10mm from component). n Feed out at least to clearance plane. n For blind holes, machine feed to desired thread depth minus a short allowance (apprx. 2mm) for the reaction time of the machine. Subject to technical changes (without notice). TAPMATIC 33

34 questionnaire Customer: Date: Contact person: Department: Address: Postal code: Town: Phone: Fax: Machine: Model/Description: Serial no.: vertical horizontal Shank type: TAPMATIC Model: Thread: moulding cutting Quantity: through hole bottom hole Bore depth: RPM: Feed: Material: Internal coolant: Yes No Trial costs of (stop arm) will be deducted if tool is purchased! Remarks: RDT or RDT/IC Model Dimension D (mm) Dimension E (mm) Dimension F (mm) Dimension G (mm) Models RDT, RDT/IC Offset size Z (mm) 34 TAPMATIC

35 Check list for good tapping Tapping is a specialized field with unique challenges and tapping technology changes continuously but the basics necessary for good tapping remain the same. For the best results, the key areas to analyze are the work piece, the tap, the machine tool, the tapping attachment or tap chuck and the set up. Work piece: n Is the core hole drilled to the correct size? n Will it be a through or a blind hole? n If tapping a blind hole, does drilled depth allow sufficient chip clearance to keep tap from bottoming out in hole? n Is the work piece rigidly held against rotation and upward movement? n What is the material and hardness of the work piece? Tap: n Do you have the correct tap design for the application? n What are the tap size and style? n What material is the tap made from? Is the tap sharp? n Is the tap properly aligned with the drilled hole? n Is there sufficient clearance between the tap and the hole to allow for retraction? n Who is the tap manufacturer? What speed does he recommend for optimum performance of his tap in this material? Machine tool: n Is machine stop set so the tap releases in neutral to prevent bottoming? n Is the machine retraction correct for the tapping attachment being used? n Is the torque control set to prevent tap breakage? n What type of machine is in use, what is the horse power and the spindle taper? n Is the work piece rigidly held to prevent displacing due to the high torque when tapping? n Are machine feed and speed set correctly? n Is the proper cutting fluid being used for lubricating the tap? Tapping attachment: n Is the correct TAPMATIC tapping attachment or tap chuck being used for the specific job requirements? n Is machine retraction correct for the tapping attachment being used? n Never perform any installation or programming, before reading the operator instructions for the tapping attachment and the machine as well as the tap manufacturer s recommendations. Installation: n With a self-reversing tap chuck for manual or CNC operations, it is important to make sure that stop arm is strong enough to prevent torque bar from bending or deflecting. Machine torque bar must be stronger than largest tap. n If a torque control attachment is being used, is torque set correctly so that tap will not break if accidentally bottomed? n If depth control feature is employed, is it set correctly to cooperate with machine stop, provide total thread depth required and prevent engagement with bottom? n Is clearance between the drilled hole and tap sufficient at start position to allow the tap to clear the hole upon retraction? n Is the stop dwell disengaged or at least set to a minimum? Never hold the stop arm by hand: risk of injury. Do not lengthen the stop arm, it could break off. Do wear protective goggles. Do not wear loose clothes close by rotating spindles. Do not hold the work piece or vice by hand, they must be clamped. TAPMATIC 35

36 worldwide Argentina: COUTIL S.A., Caldas 220, 1427 Buenos Aires Australia: Selaby Australia Pty. Ltd., 29 Lathams Road, Carrum Downs, Victoria 3201 Austria: Alexander Siftar KG, Präzisionswerkzeuge, Löwengasse 39, 1030 Wien Andreas Präg Handelsagentur, Plattaweg Bartholomäberg Haberkorn Ulmer GmbH, Hohe Brücke, 6169 Wolfurt KNAPP Werkzeugsysteme OHG, Werkbachgasse Wattens Spiral-Reihs & Co., Werkzeug- und Maschinenhandel Erlachgasse 117, 1100 Wien Belgium: Imatech SA / NV, Quai des Charbonnages 36/ Brüssel Brazil: Sanches Blanes, S.A., Estrade de Sapopemba RM 41, Ribeirao Pires 1, CEP CELMAR Comerciale Importadora Ltde Avenida Condessa Elisabeth de Robiano 930 Tatuape, Sao Paulo, SP Bulgaria: TOME, P.O. Box 630, 17, Hristo Smirnenski Str Gabrovo Canada: Tyson Tool Comp. Ltd., 75, Ormont Drive, Weston, M9L 2S3 Ontario China: Brilliant Group Investment Ltd., Main Office Shanghai No. 369, 17 E/F Jiang Su Road, Shanghai Branch Offices, Bejing Office, Room 705, 706, Fu Dong Plaza Beijing, 66 Xin Zhong Street, Dong Cheng District, Beijing Xian Office, Room 1601 Xian People Hotel No. 319 Dongxin Street, Xian Shenyang Office, Room 1807 Sankei Hi-Teh Tower No. 262A, Shifu Avenue, Shenhe District Shenyang Wuhang Office, No. 750, Ming Zhu Rd. Wuchang, Wuhan, White Rose Hotel, Room 612, 613, Wuhang, Croatia: FTS d.o.o., Kutnjacki put 13, HR Zagreb Denmark: Aage Pedersen Vaerktoj A/S, Sondervang Sonderborg Fuchs & Sidal, Industriskellet 7, 3540 Lynge Estonia: Industek AS, Kadaka tee 131, Tallinn Finland: SabriScan Oy, Tehdaskylänkatu 11, Riihimäki France: Saphy SA, 27, Rue Jean Moulin, Courbevoie-Becon Germany: Tapmatic Werkzeug GmbH, Frümbergstrasse Bergneustadt Great Britain: Tapmatic UK Ltd., Millers Close, Industrial Estate Fakenham, Norfolk NR21 8NW Greece: VIMA, Vartan I. Mazloumian, Monastiriou Street Thessaloniki India: Lokenath Chatterjee & Sons PVT. Ltd. 18, Raja Woodmunt Street, Calcutta Indonesia: Kawan Lama Sejahtera pt., P.O. Box 5062 Jakarta Iran: Boresh Abzar Iran Co. Ltd., No. 40 Zafar Street Vahid Dastegerdi, Tehran Israel: Vargus Ltd., 34, Itshak Sade Street, P.O. Box Tel Aviv Italy: Aktiva S.R.L., Via Pastorelli 13, Milano Japan: Meiyu Airmatic Company Ltd Shin-Yokohama 2 chome, Kohoku-ku, Yokohama Uni Tool Co., Ltd., 54-9, 3-Chrome, Renkoji, Tama-City, Tokyo 206 South Korea: Ssang-In Trading Corp., 503, Daeji Bldg , Shinwol 2-Dong, Yangchun-Ku, Youngdeungpo P.O. Box 354, Seoul Lithuania: UAB Proftools, Rasu 50A, LT Vilnius Mexiko: Herramex S.A. de C.V., Av. Hidalgo No Ocoyoacac Juarez Netherlands: Heesen-ICA B.V., Hervensebaan JL s Hertogenbosch New Zealand: Trade Tools Ltd., P.O. Box , Olive Rd. Penrose, Auckland Norway: P. Meidell AS, Stälfjaera 16, Kalbakken, 0903 Oslo Philippinen: Machinebanks Corp., P.O. Box 1519, Manila Poland: Wemax Sp.z.o.o., Ul. Turystyczna 2, Bialystok Portugal: A. Borges do Amaral Lda., Rua Fernandes Tomas, Porto Romainia: Metal Star SRL, Str. Principala 57, Ciugud, jud. Alba Singapore & Malaysia: Sing Huat, Hardware & Machinery Pte. Ltd., 178 Gul Circle Jurong Industrial Estate, Jurongtown Slovakia: TMC spol.s.r.o., Masna 9, Brno Slovenia: ZIBTR d.o.o., Praprosce 15a, 1270 LITIJA South Africa: Fuloos, cct/a: Duncan Mac Donald & Co., P.O. Box Benmore, 2010 Spain: OSG Tooling Iberica SL, Feixa Llarga L Hospitalet de Llobregat Sweden: GJS Verktygs AB, Fogdetorpsvägen 5, Södertälje Switzerland: Schweizerische Maschinen Import AG Schanzstrasse 1, 8330 Pfäffikon Taiwan: Hung Chih Ltd. Co., No 35 Chung Cheng Road, Tainan 700 Czech Republic: TMC spol.s.r.o., Masna 9, Brno Turkey: Fikret Erdogan ve Ort. Koll. Sti., Otakcilar Cad. No Eyüp Istanbul USA: Tapmatic Corporation, 802, Clearwater Loop Post Falls, ID European Head Office: TAPMATIC International Corp. TIC AG. Alte Rheinstrasse. CH-9451 Kriessern. Switzerland Phone Fax info@tapmatic.ch. Sold through: Parent Company: TAPMATIC Corporation 802. Clearwater Loop. Post Falls. ID USA Phone Fax info@tapmatic.com. Xll.2006/e Subject to technical changes (without notice). TAPMATIC

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