Clamping Tools

Transcription

1 Clamping Tools

2 Universal CNC Boring Chuck Series 80 AB* No. A D For Weeke, Maka, Reichenbacher, etc. SK For Biesse up from 9/92, Masterwoo (HSD-motors) SK For Alberti, Masterwoo (Colombo-motors) SK For Homag, Biesse, SCM, HolzHer, Weeke, IMA etc. HSK-F HSK-F Spare parts / Accessories PU Key with T-hanle High-precision esign ensuring high concentricity (see illustration), thoroughly balance. Tempere jaws provie special protection against chips an irt getting in. Variable ajustment of chucking capacity between 1-13 or 3-16 respectively. With an extremely high moment of retention an clamping security irrespective of the irection of rotation. Can be use for either right-han or left-han rotation. Balance for maximum R.P.M. = 000 Application For safe clamping of shanks in a chucking capacity of 1-13 resp. 3-16, on CNC-routers with automatic tool-change. Can also be applie for simple routing operations, for instance grooving. * AB = Pull stu (picture on page 6.6). Supplie with key an pull stu. For appropriate mounting evice see page

3 Assembling Device Series 55 Design 40 HSK-E SK 30/HSK-F 50 /HSK-E 50/HSK-E 40 Mo ,5 SK 40/BT SK 30 with serrate collar (SCM/Morbielli) ISO 30 (CMS)/BT HSK-F /HSK-E HSK 85 W (Weinig) Appropriate measuring system for length- an iameter measuring on page 6.3. Two-piece clamping jaws of high-quality light alloy, mounte on a stury base. The quick-lock clamping lever ensures easy an absolutely safe clamping of clamping chucks an arbors. Very easy an effortless to operate. The same base fits for all shanks. Application For safe assembling an setting of shank-type tools or tool sets in chucks or on arbors with the above specifie shank types. Suitable for all makes an esigns of chucks an arbors with the above specifie shanks. Spare parts / Accessories for clamping chucks an arbors Clamping jaws with lever Clamping jaws with lever Clamping jaws with lever Clamping jaws with lever Clamping jaws with lever Clamping jaws with lever Base PU 6.2

4 DIGITEC-Measuring System for assembling evice No GBM - Series 55 Type Dmax Amax M M M With assembling evice No LM 135 LM 5 LDM 5* Without assembling evice No L 135 L 5 D 5* * incl. calibration arbor LD L = Length measuring, D = Diameter measuring, M = Assembling evice /Application The length imension A (see ill.) of a single or multi-part tool with shank HSK-F or E can be measure quickly an precisely, using the assembling evice no (see ill. at the bottem left). Thanks to the integrate swivelling evice, especially convenient reference measuring. For mounting on assembling evice No The iameter measuring evice D 5 can subsequently be mounte quickly an easily on the measuring bar (only on L/LM5) - see type LDM 5. For reference measuring (= tool centre) in connection with iameter measuring, the calibration arbor must be use (see ill.). Also for steep taper shank SK30 available. For length measuring of shank HSK-E/F 50, a ring (optional accessory) D = 35 is necessary. Please ask for our special DIGITEC leaflet. 6.3

5 Collet Chuck with parallel shank x Series 65 D L 1 For collets No (up to 16 ) R High-precision boy, tempere, groun an thoroughly balance. For use with concentric running router cutters. The ball bearing clamping nut guarantees high clamping precision, protects the collet an the internal taper of the chuck an permits easy insertion an removal of the collets. Application For clamping of parallel shank tools on routers an CNC machines. To be use either for right-han or left-han rotation. For collets No see page 6.8. Spare parts / Accessories Ball bearing clamping nut M 30 x 1,5, D = 43, R.H. rotation R 1 C-Spanner 40/42 for M 30 x 1, Engineers' wrench PU 6.4

6 Collet Chucks with steep taper shanks accoring to DIN AB* No. A D D 1 For collets No. For IMA, Maka, Reichenbacher, Stegherr, Weeke, Busellato, Bulleri etc. SK (up to ) R SK (up to ) R SK * (up to ) R For Biesse up to 9/92 moel SK (up to ) R SK (up to ) R SK * (up to ) R For Biesse up from 9/92 moel (HSD-motors) SK (up to ) R SK (up to ) R SK * (up to ) R For Alberti, Masterwoo (Colombo-motors) SK (up to ) R SK (up to ) R SK * (up to ) R High-precision boy, tempere, groun an thoroughly balance. Steep taper shank optional accoring to DIN, ISO or JIS Stanars. The pull stu will be aapte to each type of machine. The ball bearing clamping nut guarantees high clamping precision, protects the collet an the internal taper of the chuck an permits easy insertion an removal of the collet. Can be use either for right-han or left-han rotation. Application For clamping of parallel shank tools on CNC machines with automatic tool change. * The ajusting length A will be etermine with clampe shanks by using either collets No or No (clamping tolerance of 0,15 ). When using collets No or No (clamping tolerance of 0,5 ) the ajusting length A will elongate by 3-4. Recoene clamping lengths: Chucking capacity up to 16 = 34 up to = 44 up to = 52 but at least twice the shank iameter. 6.5

7 Pull Stus, Clamping Nuts, Spanners, Wrenches Pull stus AB* No. Dimension Machine 1 13/9 - M12 IMA, Maka, Reichenbacher, Weeke, Busellato, etc. 2 19/14 - M16 IMA, Maka, Reichenbacher, Stegherr, etc. 3 12/8 - M12 Biesse up to 9/92 moels /8 - M12 Biesse up from 9/92, Masterwoo etc. (HSDmotors) /9 - M12 Alberti, Masterwoo (Colombo-Motors) ,5/6,5 - M10 Morbielli, SCM /7 - M12 Shoa /8,5 - M12 Heian ,8/9 - M12 CMS /8 - M12 Esseteam * AB = pull stu Spare parts Description Dimension Ball bearing clamping nut M 30 x 1,5, D = R Ball bearing clamping nut M 40 x 1,5, D = R Ball bearing clamping nut M 48 x 2,0, D = R Ball bearing clamping nut M 50 x 1,5, D = R C-Spanner 40/42 for M 30 x 1, C-Spanner 45/50 for M 40 x 1, C-Spanner 58/62 for M 48 x 2,0 an M 50 x 1, Engineers' wrench SW 41 for SK 30 (except A=50) Engineers' wrench SW 46 for SK 40 (also SK 30 A=50)

8 Collet Chuck with hollow taper shank (HSK) accoring to DIN Series A 1 A D 1 / 3 For collets No. HSK-F RDO35/SYOZ.0.00 HSK-F ER HSK-F /- ER High precision boy, tempere, groun, thoroughly balance. With hollow taper shank accoring to DIN HSK- E40 Mo. as special esign for Alberti-Polar. The ball bearing clamping nut guarantees high clamping precision, protects the collet an the internal taper of the chuck an permits easy insertion an removal of the collet. *The ajusting length A will be etermine with clampe shank by using collets No (clamping tolerance of 0,15 ). When using collets No (clamping tolerance of 0,5 ) the ajusting length A will elongate by 3-4. Application For clamping of parallel shank tools on routers an CNC machines with automatic tool change. Can be use for either right-han or left-han rotation. The maximum an at the same time optimum length of shank respectively clamping length for the chucks No is 55 (if necessary 60 ). To ensure that the cutter is enclose as far as possible by the collet an to keep the length as short as possible, it will be avisable to remove the ajusting screw most cutters have. Spare parts / Accessories PU Ball bearing clamping nut M 40 x 1,5, D = R 1 Ball bearing clamping nut M 48 x 2,0, D = R 1 Ball bearing clamping nut M 50 x 1,5, D = R 1 C-Spanner 45/50 for M 40 x 1, C-Spanner 58/62 for M 48 x 2,0 an M 50 x 1, Engineers' wrench SW 36 (for HSK-F/-E 50) Engineers' wrench SW 46 (for HSK-F/-E )

9 Premium Collets 21051/21052 L 2 For chuck capacity up to (444 E) D 1 clamping tolerance 0,15 clamping tolerance ,1 5-4, ,1 6-5, ,1 8-7, ,1 10-9, , , , , , , , , , , ,1-19, ,1-24, Tempere an groun precision esign. 6-8 times slotte. For tools with inch-sizes please use collets No (415E) or No (462E) These can be use in the same collet chuck, only the ajusting length A will elongate by about 3-4. Further imensions on request. 6.8

10 Premium Collets 21046/21048 L 2 For chuck capacity up to 16 (415 E) D 1 clamping tolerance ,2 6-5, , ,2 6, ,2 8-7, ,2 10-9, , , , , , , , , For chuck capacity up to (462 E) ,6 3-2, ,6 4-3, ,6 5-4, ,6 6-5, , ,6 6, ,6 8-7, , ,6 9, ,6 10-9, , , , , , , , , , , ,6-19, ,6-24, Inch sizes ¼" (6,35 ) 52 33,6 6,35-5, / 8 " (9,52 ) 52 33,6 9,52-9, ½" (12,70 ) 52 33,6 12,70-12, Tempere an groun precision esign, times slotte. clamping tolerance 0,5 6.9

11 Premium Collets short esign L 2 D 1 For chuck capacity up to 10 (426 E) ER 16 clamping tolerance For chuck capacity up to 12 (428 E) ER For chuck capacity up to 16 (430 E) ER (e.g. 9,52) (e.g. 15,88) For chuck capacity up to (470 E) ER , , , (e.g. 9,52) , , , (e.g. 15,88) ,8-19 (e.g. 19,05) For chuck capacity up to 30 (472 E) ER , ,8 7-6 (e.g. 6,35) , , (e.g. 9,52) , , (e.g. 12,7) , , (e.g. 15,88) , ,8-19 (e.g. 19,05) , , Tempere an groun precision esign, 16-times slottet. Further imensions on request. clamping tolerance 1,0 6.10

12 Precision Collet Sets Set L 2 Stanar Set 8-pieces D 1 Design 40 32, (470 E) ER , (472 E) ER *Stanar set, consisting of: 21052/21054: 1 pc./each = 6, 8, 10, 12, 16, 18,, 21053: 1 pc./each = 6, 8, 10, 12, 16, 18 an 2 pcs. Collet set, consisting of 8 or 16 pieces respectively, clearly arrange in a stable wooen box. Iniviual sets can be assemble accoring to personal nees from our collet prograe (see pages ). 6.11

13 HP Precision Collets clamping tolerance 0, L 2 D 1 clamping tolerance ,5 3-2, ,5 4-3, ,5 6-5, ,5 8-7, ,5 10-9, , , , , , , , , ,5-19, ,5-24, Tempere an groun high-precision esign times slotte. 6.12

14 Bush Extractors 396 D L 1 Design A Design A: ajustable sprea mechanism. Design B: on bottom with 3 inserte magnets for easy removing or holing of intermeiate sleeves. With knurle shank. With collar for easy applying on the tool chuck (Design patente). Both versions applicable for all coon intermeiate sleeves. Application For removing of intermeiate sleeves on chucks (e.g. Sino,Tribos). Can be use for a variety of applications. 6.13

15 Aaptor parallel shank x 55 With ajusting screw M 8 L 2 for parallel shanks up to 16 L with collar with collar /Application Designe as a reucing aaptor between shank holers or collets of an smaller iameter tool shanks. With M 8 ajusting screw when use in collet chucks. Optional on eman with setting an security screw for JSO No , LEUCO PS or PS 00. Spare parts / Accessories Ajusting screw M 8, with lock nut R 5 Setting screw M 8, for JSO Nr R 1 Setting screw M 8, for LEUCO PS R 1 Ajusting screw M 8, for LEUCO PS R 1 Allen screw R 10 PU 6.14

16 Preziso Collet Chuck A 1 A D 1 HSK-F F High precision workmanship, tempere, groun an thoroughly balance. With patent high precision clamping nut. With hollow taper shank HSK-F accoring to DIN Special avantage: Highest system accuracy = 0,003 (when using JSO HP Precision Collets). Application For high precision clamping of shank tools. Can be use for right-han or left-han rotation. 6.15

17 TRIBOS Power Shrinking System Chucks D2 D1 A L2/L3 HSK-F HSK-F HSK-F HSK-F SK 40* SK 30* SK 30*, ,5/49 49/49 53/49 55/49 55/61 52/61 55/ * Incl. pull stu No. 1 (SK 30), No. 2 (SK 40) or No. 9 (SK 30 JSO) (see page 6.6) Please note minimum clamping epth relate to the clamping system /39600 Clamping evice/reuction inserts For Clamp-ø D1 Clamping evice without reuction inserts Reuction inserts The avantages Maximum concentricity an repeat accuracy (< 0,003 ) - Improvement in tool life (30-50%, in some exceptions even up to 300%). - improve surface quality. Excellent balancing quality through precise circular esign - Recoene for high spinle spees (up to R.P.M.). - Reuce risk of tool breakage. - Clamping without any wear - no moveable components. - Protection of spinle bearing. Maximum tool life - No stress on material through permanent heating an cooling cycles. - Absolutely maintenance-free. - No extra costs or repair an maintenance costs. No restrictions regaring the material - All shank materials can be clampe in the same chuck. Extremely slim esign - Easy access to the workpiece. - Reuce stress on spinle ue to the lightness of chuck. Economical price clamping evise - The favourable costs compare with other systems permit clamping operations at your en. Please ask for our special TRIBOS leaflet. Intermeiate sleeves* D2 D1 L ,5 50,5 50,5 50,5 50,5 50,5 56,5 56,5 56,5 56,5 56,5 56,5 56,

18 THERMOTEC Heat Shrinking Chuck Extreme D2 A L2/L3 Le min HSK-A HSK-F / /124 38/ / A A F F Plus D2 A L2/L3 Le min HSK-F HSK-E /67 40/70 45/74 46/76 50/79 50/82 55/ /82 55/82 35/ / F F F F F F F F E E E D2 A L2/L3 Le min HSK-F HSK-E /49 40/49 45/49 46/49 50/49 50/49 55/49 50/49 55/49 23/ / F F F F F F F F E E E Le min = minimum clamping epth High-pecision tool aaptor with thermal shrinking technology for shank tolerance as per Norm EN Finely balance für R.P.M. max Short esign - as Thermotec Plus/Extreme with extene, slim esign. 3,3 o conicity of the thermal cone. Application For high-precision clamping of tool shanks mae of soli T.C. or steel. Especially applicable for HSC an HPC machining. Improve surface quality through exact concentricity. Thanks to this continuous contact of the cutting eges. Therefore less abrasive wear an longer urability. Thermotec Plus/Extreme especially for use in the 5-axis milling technology. Can be use either right-han or left-han rotation. 6.17

19 Hyraulic Clamping Chuck D A L 1 HSK-F Tempere an groun tool boy. Thoroughly balance for R.P.M. max Application For high-precision clamping of parallel shanks on CNC machines. For either right-han or left-han rotation. Please note minimum clamping epth relate to the clamping sytem. Main Avantages Highest concentricity an repeat accuracy ( 0,003 ) Optimum balancing quality Higher clamping precision Higher clamping power Spare parts / Accessories PU Key with T-hanle

20 Arbor parallel shank Series D L 2 L 1 TK x 65 m. E x 65 m. E x 65 m. E /Application For irect mounting of tools with 2-10 thick boies respectively hubs (e.g. saw blaes, grooving cutters). Having boies or hubs of a thickness up to 3,5 the ring (inclue when orering the arbor) has to be mounte between tool an collar. Supplie with 4 countersunk screws. Design with = 22 applicable for Lamello grooving cutters No or No. 605, page Supplie without engineers wrench. Optional on eman. Spare parts / Accessories PU Countersunk screw R 10 Ring 60 x 2,0 x 30, with countersunk holes Ring 50 x 2,0 x 22, with countersunk holes Engineers' wrench

21 Clamping flange for Saw Blaes D 1 A TK Design w. counter flange without counter fl w. counter flange without counter fl Tempere saw blae clamping flange consisting of flange shank HSK-F an 8 countersunk screws. On request with counter flange an 8 socket hea cap screws. Application For precise mounting of saw blaes, for use on CNC machine-centres. Fixing irectly on the clamping flange using counter sunk screws (flush-mounte), or alternatively with counter flange an socket hea cap screws. For saw blae iameters up to D =

22 Clamping Flanges for Saw Blaes B D 1 L 3 Description D Aaptor 2- pc.-esign Aaptor 2- pc.-esign Aaptor 2- pc.-esign Flange (without ring) Intermeiat e ring Intermeiat e ring Intermeiat e ring D 2 2-piece saw blae flange, consisting of flange an intermeiate ring, tempere an face-groun, with 6 countersunk screws M 6, pitch circle iameter 80. Applicable for all arbors 30 x 40/55/80 on pages with rive holes. Delivery complete with two straight pins 6 x 10 to provie positive rive. Application For mounting of saw blaes up to D= 350 with 60 bore on stanar arbors with shank, SK 30, SK 40, HSK-F/-E, etc. (pages ). Appropriate saw blaes on page Spare parts / Accessories on CNC machines Countersunk screw R 10 PU 6.21

23 Arbors parallel shank L 2 L 1 KN/TK With feather key x 1,5 x 55 m. E x 2 x 55 m. E Spare parts / Accessories PU Retaining screw M10 (for = ) R 1 Retaining screw M16 (for = 30 ) R 1 Ajusting screw M 8, with lock nut R 5 Engineers' wrench Engineers' wrench SW 27 (for L 2 = 8,5 ) Allen key SW 5, hexagon (for M 8) Allen key SW 6, hexagon (for M10) Allen key SW 10, hexagon (for M16)

24 Arbors with Steep Taper for Italian machines steep taper shank DIN L 2 L 3 KN AB* No. With feather key, for Biesse up to 9/92 moel x 1,5 SK x 2 SK For Biesse up from 9/92 moel x 1,5 SK For Alberti x 1,5 SK x 2 SK

25 Arbors with hollow taper shank (HSK) L 2 L 3 L 1 KN/TK HSK-F - with feather key x 1, x 1, x 1, x 1, x 1, x x x x x HSK-F - with 2 rive holes an 2 tappe holes Arbors HSK-F moifie available on request. Without spacers. For spacer sets No see page Supplie without engineers' wrench. Optional on eman. Tempere tool holer, thoroughly balance, meeting high requirements regaring tool life, with trapezoial groove for automatic tool changing. Higher clamping power an more security because of ouble-threae en retaining screw. With feather key to provie positive rive. Optional on eman also with rive holes. Can be use either for right-han or left-han rotation. Spare parts / Accessories PU Retaining screw M10 (for = ) R 1 Retaining screw M16 (for = 30 ) R 1 Engineers' wrench SW 36 (for HSK-F/-E 50) Engineers' wrench SW 46 (for HSK-F/-E ) Allen key SW 6, hexagon (for M10) Allen key SW 10, hexagon (for M16)

26 Arbor HSK 85 W TK L 2 L 1 HSK 85 W HSK 85 W Spare parts / Accessories PU Retaining screw M16 (for = 30 ), with centering collar R 1 Retaining screw M (for = 40 ), with centering collar R 1 Further imensions available on request. Tempere tool holer, well-balance an meeting highest requirement regaring tool life. Higher clamping force an more security because of ouble-threae en retaining screw. With 2 rive holes an 2 tappe holes. Option available on request (special prouction) with feather key or ifferent pitch circle iameter or ifferent clamping iameter (). Application For use with planing or profile cutters with bore on Weinig or SCM Powermat moulers. 6.

27 Spinle Taper Wiper HSK-F HSK-E SK HSK 85 W HSK-F Aussen HSK-F of rigri PVC, SK 30/40 an MK 2 mae of harwoo, coate with natural leather. Application Wiping of the plane surface an taper surface of HSK-F in a single pass. Regular cleaning of the tool mounting ensures true concentricity an maximum power transmission. 6.26