Clamping tools with flange module

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1 Clamping tools with flange module MAPAL clamping tools with flange module are recommended for machining conditions in which radial run-out and angular error on the machine spindle must be compensated. These are adjusted radially using adjusting elements and produce accuracies in the µ range. The use of adapters and flanges that can be aligned makes it possible to transfer the high changeover accuracies of the HSK to spindles and SK basic holders. In addition, interchangeable adapters can be easily replaced in case of damage or wear. The heart of these flanges and adapters, the MAPAL KS clamping cartridge, ensures very high loads can be applied. The milled key blocks allow maximum torque transmission. Adapters c KS adapters flange Chucks c Chucks for cylindrical shanks with clamping surface 105 c Hydraulic chucks HydroChuck 106 c Shrink chucks ThermoChuck 107 Replaceable head holders c HFS replaceable head holders

2 KS adapter flange with radial alignment connection sizes in accordance with MN Nominal size imensions ,4 KS-VL-MO ,6 KS-VL-MO ,9 KS-VL-MO ,8 KS-VL-MO ,7 KS-VL-MO ,9 KS-VL-MO imensions in mm. Spare parts for KS adapter flange with radial alignment in accordance with MN Cylinder head screw Size 60 4 M5x M6x M6x M8x M8x M10x imensions in mm. For fitting in the machine spindle or in HSK or SK adapter for mounting HSK tools. Standard KS clamping cartridge, stop ring and cylinder head screws (for fastening the KS flange adapter). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page

3 KS adapter flange connection sizes in accordance with MN Nominal size imensions ,4 KS-VL-MO ,6 KS-VL-MO ,9 KS-VL-MO ,8 KS-VL-MO ,7 KS-VL-MO ,9 KS-VL-MO imensions in mm. Spare parts for KS adapter flange in accordance with MN Cylinder head screw Thrust pad Threaded pin Size 60 4 M5x K K M6x K K M6x K K M8x K K M8x K K M10x K K imensions in mm. For fitting in the machine spindle or in HSK or SK adapter for mounting HSK tools. Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and cylinder head screws (for fastening the KS flange adapter). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the flange adapter, axial run-out exactly adjustable. You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page

4 Clamping technology Clamping tools with flange module KS adapter flange connection sizes in accordance with MN Long design Nominal size imensions ,90 KS-VL-MO ,65 KS-VL-MO ,40 KS-VL-MO ,18 KS-VL-MO ,36 KS-VL-MO ,54 KS-VL-MO ,27 KS-VL-MO ,65 KS-VL-MO ,58 KS-VL-MO ,58 KS-VL-MO ,61 KS-VL-MO ,64 KS-VL-MO imensions in mm. Spare parts for KS adapter flange in accordance with MN Cylinder head screw Thrust pad Threaded pin Size 60 4 M5x K K M6x K K M6x K K M8x K K M8x K K M10x K K imensions in mm. For fitting in the machine spindle or in HSK or SK adapter for mounting HSK tools. Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and cylinder head screws (for fastening the KS flange adapter). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the flange adapter, axial run-out exactly adjustable. You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page

5 Chucks for cylindrical shanks with angled clamping surface connection sizes in accordance with MN d 2 imensions d ,0 MNC-MO W ,1 MNC-MO W ,1 MNC-MO W ,5 MNC-MO W ,7 MNC-MO W imensions in mm. Spare parts for chucks for cylindrical shanks with angled clamping surface Cylinder head screw Thrust pad Threaded pin Size 80 4 M6x K K M8x K K imensions in mm. Spare parts for chucks for cylindrical shanks with angled clamping surface Clamping Clamping screw in accordance with IN 1835-B Size 12 1 M12x M14x M16x M18x2x M20x2x imensions in mm. For mounting milling cutters and drills with cylindrical shank and angled clamping surface (2 ) in accordance with IN 1835 Form E and IN 6535 Form HE. Built-in clamping screw, cylinder head screws (for fastening the chuck) and alignment screws (thrust pad and threaded pin). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the chuck, axial run-out exactly adjustable. The bore tolerance is much tighter than IN 1835 (dh4) to obtain machining accuracies of the highest quality. From location bore = 25 mm two clamping screws are provided. 105

6 Hydraulic chucks HydroChuck connection sizes in accordance with MN l 5 G d 2 d 3 l 3 l 4 max. imensions G d 2 d 3 l 3 l 4max. l ,5 60, ,5 41,5 M10x1 1,2 MHC-MO A ,5 65, ,5 47,5 M12x1 1,3 MHC-MO A ,5 65, ,5 49,5 M16x1 1,4 MHC-MO A ,0 79, ,5 61,0 M16x1 2,8 MHC-MO A ,0 82, ,0 60,0 M16x1 3,7 MHC-MO A imensions in mm. Spare parts for hydraulic chucks HydroChuck Cylinder head screw Thrust pad Threaded pin Size 80 4 M6x K K M8x K K M8x K K imensions in mm. For clamping tools with smooth cylindrical shanks in accordance with IN 6535 Form A, IN 6535 Form HA up to ø 32 mm as well as with recesses in accordance with IN 1835 Form B, E and IN 6535 Form HB, HE directly and without intermediate sleeves in the clamping. The clamping is designed for a shank tolerance of h6. Complete with length adjustment screw, clamping screw, cylinder head screws (for fastening the chuck) and alignment screws (thrust pad and threaded pin). esign: Longest tool lives and highest manufacturing quality on usage of smooth cylindrical shanks in accordance with IN 1835 Form A and IN 6535 Form HA. With a projection length of 2.5 x (max. 50 mm) radial run-out accuracy mm. ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the hydraulic chuck, exactly adjustable for axial run-out. On usage of cylindrical shanks with angled clamping surface (Form E and Form HE) the accuracy may be affected. Chuck with axial tool length adjustment. Coolant supply via central through-bore. For intermediate sleeves see page (The accuracy may be affected on the usage of the intermediate sleeve.) G 6,3 at min

7 Shrink chucks ThermoChuck connection sizes in accordance with MN G d 2 d 3 l 3 l 4max. imensions G Length adjustment screw d 2 d 3 l 3 l 4max. Size M5 0,7 MTC-MO A M5x16-45H M6 0,7 MTC-MO A M6x16-45H M8x1 0,7 MTC-MO A M8x1x16-45H M10x1 0,7 MTC-MO A M10x1x18-45H M10x1 1,0 MTC-MO A M10x1x18-45H M12x1 1,0 MTC-MO A M12x1x18-45H M12x1 1,4 MTC-MO A M12x1x18-45H M16x1 1,3 MTC-MO A M16x1x18-45H M16x1 2,3 MTC-MO A M16x1x22-45H M16x1 2,2 MTC-MO A M16x1x22-45H imensions in mm. Spare parts for shrink chucks ThermoChuck Cylinder head screw Thrust pad Threaded pin Size 60 4 M5x K K M6x K K M6x K K M8x K K imensions in mm. Built-in length adjustment screw with through hole. esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the shrink chuck, exactly adjustable for axial run-out. The clamping is designed for a shank tolerance of h6. 107

8 Clamping technology Clamping tools with flange module HFS replaceable head holders with axial clamping system connection sizes in accordance with MN HFS Size Face contact imensions ,4 HFS101SN MO060-S ,4 HFS101SN MO060-S ,8 58,5 45,5 0,4 HFS101SN MO060-S ,8 100,5 87,5 0,5 HFS101SN MO060-S ,5 62,5 49,5 0,4 HFS101SN MO060-S ,5 101,5 88,5 0,5 HFS101SN MO060-S , ,5 HFS101SN MO060-S , ,6 HFS101SN MO060-S , ,6 HFS101SN MO060-S , ,8 HFS101SN MO060-S ,8 HFS101SN MO060-S ,2 HFS101SN MO060-S ,0 HFS101SN MO080-S ,4 HFS101SN MO080-S imensions in mm. Spare parts for module shank Cylinder head screw Thrust pad Threaded pin Size 60 4 M5x K K imensions in mm. For fitting in the machine spindle or in HSK or SK adapter for mounting tools with HFS connection. Tool holder with threaded spindle, hexagonal T-key, cylinder head screws (for fastening the tool holder), alignment screws (thrust pad and threaded pin). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the HFS replaceable head tool holder, exactly adjustable for axial run-out. For accessories and spare parts see page

9 HFS replaceable head holders with radial clamping system connection sizes in accordance with MN HFS Size Face contact imensions ,8 58,5 45,5 0,4 HFS101RN MO060-S ,8 100,5 87,5 0,5 HFS101RN MO060-S ,5 62,5 49,5 0,4 HFS101RN MO060-S ,5 101,5 88,5 0,5 HFS101RN MO060-S , ,5 HFS101RN MO060-S , ,6 HFS101RN MO060-S , ,6 HFS101RN MO060-S , ,8 HFS101RN MO060-S imensions in mm. Spare parts for module shank Cylinder head screw Thrust pad Threaded pin Size 60 4 M5x K K imensions in mm. For fitting in the machine spindle or in HSK or SK adapter for mounting tools with HFS connection. Hexagonal T-key, cylinder head screws (for fastening the tool holder), Alignment screws (thrust pad and threaded pin). esign: ue to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, ue to thrust pad and threaded pin in the HFS replaceable head tool holder, exactly adjustable for axial run-out. Recommendation: To make it possible to change replaceable heads quickly using the radial clamping system, at least 1 additional pull stud should be ordered. For accessories and spare parts see page

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