CNC INDEX CNC CNC. Small Adjustable Chamfer Cutter: Designed for smaller CNC machines working in smaller sizes in all types of wood.
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- Franklin Underwood
- 6 years ago
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1 INEX For ecaes, imar has been at the forefront of growing inustry emans for top-quality cutting tools for woo, man-mae boar, plastics an avance materials. Fully automate precision machinery, eicate quality control equipment an the use of only the highest quality raw materials, has allowe imar to offer a worl-class selection of superior cutting tool options for operations; from the basic to the most avance. Our technical know-how an ongoing research an evelopment has resulte in the continuous introuction of new an innovative solutions. Feature New Tools for Applications namicx2 - The Ultimate in outer its: New generation long-lasting straight router bits specially engineere for increase tool life. For operation on man-mae woo boar, plastic, soli surfaces, har woo an soft woo. Spoilboar Surfacing outer: Three family groups available for planing, soli woo an manmae boar, an spoilboar surfacing operations. oun Over Point Cutter: Aaptable esign features replaceable knives an same tool height with ifferent raii. For MF oor frame an carving on machines. Small Ajustable Chamfer Cutter: esigne for smaller machines working in smaller sizes in all types of woo. Illustrate Visual Ine Technical Information iamon (PC) tool namicx iamon Tools (PC): A selection of quality PC tools for operations. High urability, long-life cutting quality an reliability. on man-mae woo boar, plastic, soli surfaces, har an soft woo. 55
2 Ine Ine PC-Eco Z1+1 PC-Eco Z1+2 PC-Eco Z2+1 Superior PC-Eco Z3+1 Helical PC-45 4 Wings PC-54 4 Wings PC-Nesting Heavy Steel -2+1 Wings aise Panel. Cutter Multi-Face Profile. Cutter Multi-Ege Profile. Cutter Tongue outer Cutter Groove outer Cutter Tongue & Groove Classic. Cutter Sets Tongue & Groove Classic. Cutter Sets PC-Nesting Heavy Steel Wings PC-T-Slot Cutter for Aluminum PC- outer Cutter Z1 PC- outer Cutter Z2 PC- outer Cutter Z1+1 Soli Carbie Straight outer Cutter all Nose En Mill Spiral Taper allnose For Plastic, MF & N/F metals Engraving System Collets Tool Holers Tool Holers & Key Soli Carbie oughing Spiral 3 Flute Soli Carbie ouble Flute Spiral Soli Carbie ouble Flute Spiral for Woo Soli Carbie Spiral 3 Flute Soli Carbie Up & own Spiral 1 Flute Soli Carbie Up & own Spiral 2 Flute 3 Flute Compression Spiral for Nesting Op Saw laes for Cutting & Straight Up & own Shear outer Cutter ough outer Cutter Straight ebater. Cutter with Scorrers Planing &. Cutter Planing &. Cutter Planing &. Cutter Ajustable evel. Cutter Ajustable evel. Cutter V-Groove outer Cutter V-Groove outer Cutter Multi Profile aise Panel. Cutter aise Panel. Cutter
3 Selecting The ight Tool Family Fee rate chart for spiral tools on machines Convenient fee rate charts are provie to assist you in selecting the right spiral family tool group best suite for working with ifferent types of woo an laminate materials. Values provie in the charts are recommenations only. Many eternal factors can influence the cutting process, incluing inconsistencies in the woo; woo fiber irection, woo type, woo humiity an also clamping stiffness, machine stiffness, etc. Each of these variables, alone or combine, can affect cutting conitions. For any new application, it is recommene to increase fee rate graually, checking the cutting quality as you go. If acceptable, continue to increase the fee rate to recommene values. Please note, the larger the chip-per-tip (high fee rate), the tool life will be increase. How to use the fee rate charts. Each chart relates to a particular tool family for use with a ifferent type of woo or material. Each line relates to the cutting iameter of the tool. If you cannot fin the eact iameter you require, please approimate the value within the eisting lines. Chart values are base on a rotation spee of 18, PM. Changing the rotation spee will influence the fee rate proportionally. For eample, if the tool rotates at 12, PM you will nee to ecrease the fee rate by 12,/18,. Vales attribute to cutting epth or woo thickness relate to cutting iameter. For eample, if the cutting iameter is 1 mm an woo thickness is 2 mm, cutting epth is 2. Step-by-step 1. Select the correct chart accoring to the tool family an woo type. 2. ocate the esire line on the chart accoring to iameter size. 3. Evaluate your woo thickness accoring to the cutting iameter i.e. 1 or 2, 1.5 etc. 4. Fin the correct fee rate accoring to the woo thickness on the chart. Plywoo / Partice oars no laminate Plywoo / Partice oars aminate 1 18, 16, 14, 12, 1, 8, 6, 4, 2, outing Spiral Z=3 =ø19.5 =ø Fee rate chart for spiral tools on machines Chipbreaker Z=3 Up Shear & own Shear Z=2 7 12, =ø19.5 1,.P.M. = 18,.P.M. = 18, 2 14, =ø , 1, 8, 6, 4, 2, =ø , 6, 4, 2, =ø12.7 =ø6.35 =ø , =ø19.5 8, 7, 6, =ø12.7 5, 4, 3, 2, =ø3.2 1, P.M. = 18,.P.M. = 18, Plywoo / Partice oars no laminate outing Spiral Z=3 Chipbreaker Z=3 Not ecommene Up Shear & own Shear Z=2 Up Shear & own Shear Z=2 Soli Woo Not ecommene Up Shear & own Shear Z=3 Compression Z=1 Soli Not ecommene Compression Z=2 Goo Har Woo 3 14, =ø , 1, 8, 6, 4, 2, =ø , =ø , 1, 8, 6, 4, 2,.P.M. = 18,.P.M. = 18, =ø Plywoo / Partice oars aminate Har Woo Fair Not ecommene Goo Fair Not ecommene Goo Not ecommene Goo Soft Woo 4 2, 18, 16, 14, 12, 1, 8, 6, 4, 2, =ø19.5 =ø , 14, 12, 1, 8, 6, 4, 2, =ø19.5 =ø Soft Woo Goo Goo Fair.P.M. = 18,.P.M. = 18, 58 59
4 Fee rate chart for spiral tools on machines Fee rate chart for spiral tools on machines Up Shear & own Shear Z=2 Soli Woo Up Shear & own Shear Z=3 Compression Z=1 Soli Compression Compression Z=2 Z=3 Plywoo / Partice oars no laminate 11 14, 12, 1, 8, 6, 4, 2,.P.M. = 18, =ø19.5 =ø Plywoo / Partice oars no laminate 16 14, =ø , =ø12.7 1, 8, 6, 4, 2,.P.M. = 18, =ø , 3, =ø12 (1/2) 25, 2, =ø1 (3/8) =ø8 15, 1, 5,.P.M. = 24, 2 Plywoo / Partice oars aminate 12 12, =ø19.5 1, 8, 6, 4, 2,.P.M. = 18, =ø Plywoo / Partice oars aminate 17 =ø19.5 1, 9, 8, 7, =ø12.7 6, 5, 4, =ø6.35 3, 2, 1, P.M. = 18, Har Woo 9 12, =ø19.5 1, 8, 6, 4, =ø3.2 2, =ø , 1, 8, 6, 4, 2, =ø19.5 =ø , =ø19.5 8, 7, 6, =ø12.7 5, 4, =ø6.35 3, 2, 1, P.M. = 18,.P.M. = 18,.P.M. = 18, Soft Woo 1 14, =ø , 1, 8, 6, 4, 2, =ø12.7 =ø =ø19.5 1, 9, 8, 7, =ø12.7 6, 5, 4, =ø6.35 3, 2, 1,
5 PC PC PC - Eco Z1+1 Properties: Economical iamon router. iamon height H=2.5 mm. 3 helicoial wings, positive an negative cutters. Can be resharpene up to 2-3 times. Application: Suitable for panels mae of chipboar, coate, laminate an MF. PC -Z2+1 Superior Properties: outer with iamon height of H=4.5mm. 4 uninterrupte wings, 2 cutters engage on all cutting points, positive an negative cutters. Can be resharpene up to 7-1 times. Application: Suitable for panels mae of chipboar, coate, laminate. Ieal for MF. Goo finishing, high fee rate an low noise, ue to goo chip removal. Sizing Tool No.. ight Han otation eft Han otation ia. Tips Plunge ength Shank /8" 1" 3 HW 3" 3/8" /2" 1" 3 HW 3" 1/2" /2" 1-1/4" 4 HW 3-1/2" 1/2" /8" 1" 3 HW 3" 5/8" /8" 1-5/8" 5 HW 4" 5/8" /4" 1" 3 HW 3" 3/4" /4" 1-5/8" 5 HW 4" 3/4" PC - Eco Z2+1 Properties: Economical iamon router. iamon height H=2.5 mm. 4 wings, 2 cutters engage on all cutting points, positive an negative cutters. Can be resharpene up to 2-3 times. Application: Suitable for panels mae of chipboar, coate, laminate an MF. Goo finishing, goo fee rate an low noise. Tool No. ight Han otation eft Han otation ia. Tips Plunge ength Shank mm 32mm 1 P 92mm 2mm mm 38mm 12 P 98mm 2mm mm 43.5mm 14 P 13mm 2mm mm 49mm 16 P 19mm 2mm mm 54mm 18 P 115mm 2mm mm 49mm 16 P 19mm 25mm mm 55mm 18 P 115mm 25mm mm 6mm 2 P 126mm 25mm mm 65mm 22 P 126mm 25mm PC - Z3+1 Helical Properties: outer with iamon height of H=4.5mm. 3 uninterrupte helical wings, 3 cutters engage on all cutting points, positive an negative cutters. Can be resharpene up to 7-1 times. Application: Suitable for panels mae of chipboar, coate, laminate an MF. finishing, high fee rate an low noise, ue to goo chip removal. Tool No. ight Han otation eft Han otation ia. Tips Plunge ength Shank /2" 1-1/4" 8 HW 3-1/2" 1/2" /8" 1" 6 HW 3" 5/8" /8" 1-5/8" 1 HW 4" 5/8" /4" 1" 6 HW 3" 3/4" /4" 1-5/8" 1 HW 4" 3/4" Tool No ight Han otation eft Han otation ia. Tips Plunge ength Shank mm 29mm 11 PC 95mm 2mm mm 44mm 17 PC 15mm 2mm mm 37mm 14 PC 1mm 25mm mm 52mm 2 PC 115mm 25mm mm 67mm 26 PC 13mm 25mm 62 63
6 PC Wings Properties: outer with iamon height of H=4.5mm. 4 uninterrupte helical wings, 2 cutters engage on all cutting points, aial cut 45, plug PC tip, positive an negative cutters. Application: Ieal for panels mae of chipboar an MF, with coatings or thin paper coverage. finishing ue to special esign. High fee rate an low noise ue to goo chip removal. PC PC - Nesting Heavy Steel Wings PC Properties: outer bit for nesting with iamon height of H=3.mm. 3 helicoial wings. Can be resharpene up to 2-3 times. 2 engage cutters, positive an negative. 3 engage cutters on top an bottom. Application: Suitable for chipboar panels laminate, coate an MF. High fee rate, goo chip removal, ecellent finishing an low noise. Tool No ia Tips Plunge ength Shank n m/min /2" 1" 9 PC 3" 1/2" 24, /2" 1-1/4" 12 PC 3-1/2" 1/2" 24, 6-8 Tool No. ight Han otation eft Han otation ia. Tips Plunge ength Shank mm 38mm 16+1 PC 1mm 2mm mm 38mm 16+1 PC 1mm 25mm mm 46mm 2+1 PC 11mm 25mm mm 54mm 24+1 PC 125mm 25mm mm 63mm 28+1 PC 125mm 25mm mm 71mm 32+1 PC 14mm 25mm PC - Nesting Heavy Steel Wings Properties: outer bit for nesting with iamon height H=3.mm. 6 helicoial wings. Can be resharpene up to 2-3 times. 3 engage cutters, mainly positive. 3 engage cutters on top an bottom. Application: Suitable for chipboar panels, laminate, coate an MF. High fee rate, goo chip removal,ecellent finishing an low noise. Sizing PC Wings Properties: outer with iamon height of H=4.5 mm. 6 uninterrupte wings, 2 cutters engage on all cutting points, aial cut 54, plug PC tip, positive an negative cutters. Application: Ieal for various materials such as chipboar, MF, HF, with coatings or thin paper coverage. finishing ue to special esign. Very high fee rate an low noise ue to goo chip removal. Tool No ight Han otation eft Han otation ia Tips Plunge ength Shank mm 3mm 18+1 PC 95mm 2mm mm 3mm 18+2 PC 95mm 25mm mm 4mm 24+1 PC 15mm 2mm mm 4mm 24+2 PC 15mm 25mm mm 49.5mm 3+1 PC 115mm 2mm mm 49.5mm 3+2 PC 115mm 25mm mm 59mm 36+1 PC 125mm 2mm mm 59mm 36+2 PC 125mm 25mm Tool No ia Tips Plunge ength Shank n m/min /2" 1" 12 PC 3" 1/2" 24, /2" 1-1/4" 18 PC 3-1/2" 1/2" 24, * 5/8" 1-1/4" 18 PC 4" 5/8" 24, 1-12 * steel PC - T-Slot Cutters for Aluminum Profile Properties: T-slot cutter in iamon Z2+2. Can be resharpene up to 2-3 times. Application: Ieal for aluminum profile grooving. Suitable for chipboar panels an MF. finishing of the panel. ow noise. A Tool No. ia Tips ength Shank A /4" 3/4" /2" 1/2" A /8" 3/4" /2" 1/2" A /8" 7/8" /2" 1/2" /8" 1/2" /8" 1/2" /4" 1/2" /8" 1/2" 64 65
7 PC Sizing PC - outer Cutter Z1 Properties: Cutter with single tip Z=1 working as grooving bit. Mae with HW boy ieal for making canals. Negative aial angle. Can be resharpene up to 2-3 times. Application: Suitable for raw, coate an laminate chipboar, MF an plywoo, plastic, Corian an polymers. Tool No. ia Plunge ength Shank /4" 1/2" P 2" 1/4" /8" 5/8" P 2-1/2" 3/8" /2" 7/8" P 3" 1/2" PC - outer Cutter Z2 Properties: Cutter with Z=2 working as grooving bit. Mae with HW boy ieal for making canals. Negative aial angle. It can be resharpene up to 2-3 times. Application: Suitable for raw, coate an laminate chipboar, MF an plywoo, plastic, Corian an polymers. Tool No. ia Plunge ength Shank n /4" 1/2" P 2" 1/4" 18, /8" 5/8" P 2-1/2" 3/8" 18, /2" 7/8" P 3" 1/2" 18, PC - Positive & Negative Z1+1 Properties: Cutter with Z=1+1 positive an negative. Mae with HW boy ieal for making canals. Can be resharpene up to 2-3 times. Application: finishing top an bottom for chipboar an MF. Straight it - Soli Carbie Newly evelope line of superior quality soli carbie bits to rout ifficult to cut materials particularly in small iameter. Suitable for woo composites an thin laminate materials, rigi plastics such as acrylic, PVC an nylon. 2 Flutes 2 Flutes Tool No ia. Shank ength SC4-4 5/32" 1/4" 7/16" 2" SC4-5 3/16" 1/4" 7/16" 2" SC4-5 3/16" 1/4" 1/2" 2" SC /32" 1/4" 3/4" 2" SC4-6A 1/4" 1/4" 1/2" 2" SC4-6 1/4" 1/4" 3/4" 2" SC4-6 1/4" 1/4" 3/4" 2 1/2" SC4-6 1/4" 1/4" 1" 2 1/2" SC6-1 3/8" 3/8" 1 1/4" 3" Soli tungsten carbie router cutter complete with three spiral flutes. Suitable for roughing cuts in softwoo, harwoo an manmae boar (with or without coating). Carbie for maimum urability in abrasive materials. Up-cut spiral for optimum chip flow an improve finish on the bottom of the boar. own-cut for better clamping when machining small work pieces an improve finish on the top of the boar. For use on routers an machining centers with or without control. The new generation of long lasting straight router bits, specially esigne to cut laminate boars, MF, panels an soli woo Tool No. ia. ength ø mm 25mm 67mm 8mm mm 3mm 8mm 12mm mm 25mm 75mm 12mm mm 3mm 8mm 12mm mm 38mm 88mm 12mm mm 48mm 1mm 12mm Tool No ia. Shank ength SC4-3M 3mm 1/4" 11mm 51mm SC4-4M 4mm 1/4" 11mm 51mm SC4-5M 5mm 1/4" 11mm 51mm SC4-6M 6mm 1/4" 19mm 51mm SC4-6M 6mm 1/4" 19mm 63mm SC4-6M 6mm 1/4" 25mm 63mm Soli Carbie oughing Spiral Three Flute 1 Flute Tool No ia. Shank ength SC4-3MS 3mm 1/4" 11mm 51mm SC4-4MS 4mm 1/4" 11mm 51mm SC4-5MS 5mm 1/4" 11mm 51mm SC4-6MS 6mm 1/4" 19mm 51mm SC4-6MS 6mm 1/4" 25mm 51mm 1 Flute Tool No ia. Shank ength SC4-3S 1/8" 1/4" 7/16" 2" SC4-4S 5/32" 1/4" 7/16" 2" SC4-5S 3/16" 1/4" 7/16" 2" SC4-5.5S 7/32" 1/4" 3/8" 2" SC4-6S 1/4" 1/4" 3/4" 2" SC4-6S 1/4" 1/4" 1" 2" Up own UPCUT OWNCUT Tool No. ia Plunge ength Shank mm 28mm P 8mm 8mm mm 28mm P 8mm 1mm mm 28mm P 8mm 12mm Tool No ia. Shank ength SCF812 1/2 1/2 1 5/8" 3 1/2" SCF812 1/2" 1/2" 1 1/2" 3 1/2" SCF812E 1/2" 1/2" 2" 4" See fee rates etails on page 59 Tool No ia. Shank ength SCF812C 1/2" 1/2" 1 5/8" 3 1/2" SCF812EC 1/2" 1/2" 2" 4" SCF516C 5/8" 5/8" 2 1/8" 4 1/2" 66 67
8 2 Flute Spiral- Soli Carbie - for Soli Woo Soli tungsten carbie router cutter complete with two spiral flutes. Suitable for fine finishing cuts combine with high fee rate in soft woo, har woo an man-mae boars (with or without coating). Carbie for maimum urability in abrasive materials. Up-cut spiral for optimum chip flow an improve finish on the bottom of the boar. own-cut for better clamping when machining small work pieces an improve finish on the top of the boar. For use on routers an machining centers with or without control. 3 Flute Spiral- Soli Carbie Soli tungsten carbie router cutter complete with two spiral flutes. Suitable for fine finishing cuts in soft woo, har woo an man-mae boar (with or without coating). Carbie for maimum urability in abrasive materials. Up-cut spiral for optimum chip flow an improve finish on the bottom of the boar. own-cut for better clamping when machining small work pieces an improve finish on the top of the boar. For use on routers an machining centers with control. Similar to two flute spirals. Smaller chips result in smoother surface. Sizing Up UPCUT own Tool No ia. Shank ength SCW43 1/8" 1/4" 1/2" 2" SCW45 3/16" 1/4" 5/8" 2" SCW463 1/4" 1/4" 3/4" 2 1/2" SCW46 1/4" 1/4" 1 1/8" 3" SCW61 3/8" 3/8" 1" 2 1/2" SCW81 3/8" 1/2" 1 1/4" 3" SCW812 1/2" 1/2" 1 1/4" 3" SCW812 1/2" 1/2" 1 5/8" 3 1/2" See fee rates etails on page 59 2 Flute Spiral- Soli Carbie - For Man-mae material OWNCUT Tool No ia. Shank ength SCW43C 1/8" 1/4" 1/2" 2" SCW44C 5/32" 1/4" 5/8" 2 1/2" SCW45C 3/16" 1/4" 5/8" 2" SCW463C 1/4" 1/4" 3/4" 2 1/2" SCW46C 1/4" 1/4" 1 1/8" 3" SCW61C 3/8" 3/8" 1" 2 1/2" SCW81C 3/8" 1/2" 1 1/4" 3" SCW812C 1/2" 1/2" 1 1/4" 3" SCW812C 1/2" 1/2" 1 5/8" 3 1/2" Use primarily with abrasive laminate boars, particle boars, MF, laminates an in plastic material to achieve an ecellent finish. Upcut spirals are use when you nee goo chip removal, an/or when the finishe or laminate surface is on the unersie. The flute esign assists in ust collection an therefore is the best choice when grooving. To eliminate the lifting effect of the upcut flute esign, clamp the material properly. Up own UPCUT Tool No ia. Shank ength SCT81 3/8" 1/2" 1 1/4" 3" SCT812 1/2" 1/2" 1 1/2" 3 1/2" SCT812 1/2" 1/2" 2" 4" SCT919 3/4" 3/4" 2 1/8" 4" OWNCUT Tool No ia. Shank ength SCT81C 3/8" 1/2" 1 1/4" 3" SCT812C 1/2" 1/2" 1 1/2" 3 1/2" SCT812C 1/2" 1/2" 2" 4" See fee rates etails on page 6 Soli Carbie Up & own Compression Spiral Single Flute - for Soli Woo Soli tungsten carbie router cutter complete with one up an own compression spiral flutes. The compression spiral compresses the chips into the center of the bit to ensure a fine finish on both surfaces of soli woo an har woo. For use on routers an machining centers with an without control. Compression bits are use in C.N.C machines, where the fee is fast an steay. Optimum finish is achieve on ouble sie laminate boars, harwoos an woo composites. Up own UPCUT Tool No ia. Shank ength SC43 1/8" 1/4" 1/2" 2" SC44 5/32" 1/4" 5/8" 2 1/2" SC45 3/16" 1/4" 3/4" 2 1/2" SC455 7/32" 1/4" 1" 2 1/2" SC463 1/4" 1/4" 3/4" 2 1/2" SC46 1/4" 1/4" 1" 2 1/2" SC87 9/32" 1/2" 1" 3" SC88 5/16" 1/2" 1 1/8" 3" SC61 3/8" 3/8" 1" 2 1/2" SC61 3/8" 3/8" 1 1/4" 3" SC81 3/8" 1/2" 1 1/4" 3" SC811 7/16" 1/2" 1 1/4" 3" SC812 1/2" 1/2" 1 1/4" 3 1/2" SC812 1/2" 1/2" 1 5/8" 3 1/2" SC919 3/4" 3/4" 1 5/8" 4" OWNCUT Tool No ia. Shank ength SC43C 1/8" 1/4" 1/2" 2" SC44C 5/32" 1/4" 5/8" 2 1/2" SC45C 3/16" 1/4" 3/4" 2" SC455C 7/32" 1/4" 1" 2 1/2" SC463C 1/4" 1/4" 3/4" 2 1/2" SC46C 1/4" 1/4" 1" 2 1/2" SC87C 9/32" 1/2" 1" 3" SC88C 5/16" 1/2" 1 1/8" 3" SC61C 3/8" 3/8" 1" 2 1/2" SC81C 3/8" 1/2" 1 1/4" 3" SC811C 7/16" 1/2" 1 1/4" 3" SC812C 1/2" 1/2" 1 1/4" 3 1/2" SC812C 1/2" 1/2" 1 5/8" 3 1/2" SC919C 3/4" 3/4" 1 5/8" 4" Tool No ia. Shank ength SCC46 1/4" 1/4" 7/8" 2 1/2" SCC81 3/8" 1/2" 1" 3" SCC81 3/8" 1/2" 1 1/8" 3" SCC812 1/2" 1/2" 1" 3" SCC812 1/2" 1/2" 1 1/8" 3" SCC812C 1/2" 1/2" 1 5/8" 3 1/2" See fee rates etails on page
9 Soli Carbie Up & own Compression Spiral ouble Flute Soli tungsten carbie router cutter complete with two up an own compression spiral flutes. Compression spiral ensures material is squeeze into the mile to give an etra fine finish on both surfaces of laminate an veneere boar. Carbie for maimum urability in abrasive materials. For use on routers an machining centers with an without control. Compression bits are use in C.N.C machines, where the fee is fast an steay. Optimum finish is achieve on ouble sie laminate boars, harwoos an woo composites. Saw blaes for Cutting & Tungsten carbie tippe alternate bevel saw blaes for cutting an grooving along an across the grain on softwoos, harwoos an man-mae boars (with or without coating). For use on routers an machining centers with Control. Tool No ia. Teeth Kerf = C PM Ma t. ore mm 24 3mm 2.mm 19, 25mm 3mm Sizing Tool No ia. Shank 1 ength SCC462 1/4" 1/4" 7/8" 9/32" 2 1/2" SCC11 3/8" 3/8" 1" 3/16" 3" SCC812 3/8" 1/2" 1" 23/64"(9mm) 3" SCC812 3/8" 1/2" 1 1/8" 23/64"(9mm) 3" SCC8122 1/2" 1/2" 1" 23/64"(9mm) 3" SCC8122 1/2" 1/2" 1 1/8" 25/64"(1mm) 3" SCC812C2 1/2" 1/2" 1 5/8" 7/16"(11mm) 3 1/2" SCC9192 3/4" 3/4" 2" 43/64"(17mm) 4" See fee rates etails on page 61 3 Flute Compression Spiral for Nesting Operations New generation of spiral tools for nesting operations on machines. imar s ynamic carbie for longer life. Three flute esign, high clearance geometric shape for ma. fee rate. Free chip flow. Clean Cut. High clearance geometric shape for maimum fee rate. Free chip flow. Superior cut quality mm 24 4mm 2.8mm 19, 25mm 3mm mm 24 5mm 3.5mm 19, 25mm 3mm mm 24 3mm 2.mm 9, 38mm 3mm mm 24 4mm 2.8mm 9, 38mm 3mm mm 24 5mm 3.5mm 9, 38mm 3mm mm 3 3mm 2.mm 7, 54mm 3mm mm 3 4mm 2.8mm 7, 54mm 3mm mm 3 5mm 3.5mm 7, 54mm 3mm Arbor Tool No ia mm 2mm 9mm 4 M5 ø H 71mm 25mm 9mm 4 M5 ø mm 3/4" 9mm 4 M5 ø52 Allen Screw M5 12 Allen Key S3 Tool No ia. Shank 1 ength SCG11 3/8" 3/8" 1" 9/32 3" SCG812 1/2 1/2" 1 1/4" 23/64" 3" See fee rates etails on page 61 Arbor For C.N.C outers *Fits all slotting cutters 1 pc. aise washer; pcs. 1.mm washer; pc..5mm washer; pc. Screw; 1938 Tool No escription /2 Shank 2 ength 18-12SP 1/2 Shank 3 ength 7 71
10 Straight Up & own Shear outer Cutter isposable insert straight router cutter complete with two up an own shear flutes an center tip. Shear flutes squeeze the material into the mile to give an etra fine finish on both surfaces of laminate an veneere boar. (Special carbie grae for abrasive material). eplaceable inserts ensure a consistent cutting iameter an finish quality. Center tip for improve boring. For use on routers with control. Straight ebater outer Cutter with Scorers isposable insert rebating outer cutter complete with two cutting flutes an two center tips. Suitable for soft woo, har woo an man-mae boar. For use on routers an machining centers with control. Sizing 18 MAX. PM 18 MAX. PM Tool No ia. Shank ength Tool No ia. Shank ength Parts N719-2N 2mm 3/4" 55mm 3mm 11mm N mm 3/4" 3mm 1mm 3 N719-2N 2mm 3/4" 65mm 5mm 13mm N mm 3/4" 55mm 5mm 12mm 5 N72-2N 2mm 2mm 55mm 3mm 11mm N mm 3/4" 55mm 3mm 1mm 3 N72-2N 2mm 2mm 65mm 5mm 13mm N mm 3/4" 65mm 5mm 12mm 5 N mm 2mm 55mm 3mm 1mm 3 N mm 2mm 55mm 5mm 12mm 5 N mm 2mm 55mm 3mm 1mm 3 N mm 2mm 65mm 5mm 12mm 5 ough outer Cutter isposable insert straight router cutter with multiple cutting flutes. Suitable for rough rebating an sizing in softwoos, harwoos an man-mae boars (with or without coating). Multiple cutting flutes ensure fine chips are prouce for improve waste etraction. eplaceable inserts ensure a consistent cutting iameter. For use on routers an machining centers with control. Fee irection Clockwise 18 MAX. PM Tool No ia. Shank ength No. of laes N mm 3/4" 55mm 56mm 113mm 1 N119S19-5 5mm 3/4" 65mm 78mm 135mm 14 N mm 2mm 55mm 56mm 113mm 1 N119S2-5 5mm 2mm 65mm 78mm 135mm
11 Planing & outer Cutter Soli woo, non-penetrating isposable insert planing an rebating router cutter complete with 2-5 cutting flutes an scorers. Suitable for planing an rebating in soft woo, har woos an man-mae boars. Ieal tool for fast removal of material over a large surface area such as spoil boars on machines. For use on routers an machining centers with control. Planing & outer Cutter All types of woo, penetrating (6mm) isposable insert planing an rebating router cutter complete with 2-5 cutting flutes an scorers. Suitable for planing an rebating in soft woo, har woos an man-mae boars. Ieal tool for fast removal of material over a large surface area such as spoil boars on machines. For use on routers an machining centers with control. 18 MAX. PM Sizing Tool No ia. Shank ength N mm 3/4" 6mm 12mm 9mm N mm 2mm 6mm 12mm 9mm T.C. lae T.C. lae M M56.1 Tor Key T - 15 Tor Key T - 2 Tool No. ia. Shank Teeth ength PM mm 8 mm 12 mm 2 53 mm 28, mm 12 mm 21 mm 3 66 mm 14, mm 2 mm 31 mm 5 86 mm 12, Three family groups available: Man-mae boar, non-penetrating Soli woo, non-penetrating All types of woo, penetrating (6mm) T.C. lae T.C. lae M M56.3 Tor Key T - 15 Planing & outer Cutter isposable insert planing an rebating router cutter complete with 2-5 cutting flutes an scorers. Suitable for planing an rebating in soft woo, har woos an man-mae boars. Ieal tool for fast removal of material over a large surface area such as spoil boars on machines. For use on routers an machining centers with control. Ajustable evel outer Cutter isposable insert router cutter complete with two cutting flutes. Suitable for proucing chamfer cuts at various angles in soft woo, har woo an man-mae boars. Cutting angle can be ajuste in 15 steps by using a notche scale. For use on routers an machining centers with control. Tool No ia. Shank ength N mm 1/2" 12mm 58mm N /64" 1/2 12mm 2 31/64" 24 MAX. PM Tool No. ia. Shank Teeth ength PM mm 12.7mm 25 mm 2 72 mm 12, T.C. lae T.C. lae M M56.1 Tor Key T - 15 Tor Key T - 2 T.C. lae Allen screw M43 Allen Key S3 Allen Key 1942 S
12 Ajustable evel outer Cutter isposable insert router cutter complete with two cutting flutes. Suitable for proucing chamfer cuts at various angles in softwoo, harwoo an man-mae boar. Cutting angle can be ajuste in 7.5 steps by using a notche scale. Fine ajustment of 1 is also possible. For use on routers an machining centers with control. Fast tuning angle of 7.5 steps. Fine ajustment of 1 V - Groove outer Cutter isposable insert router complete with one or two cutting flutes esigne to miter fol on soli woo, har woo an manmae boar, to perfect the joint. 18 MAX. PM Tool No ia. Shank a ength N mm 3/4" 4mm -45 º - +9 º 1mm N mm 2mm 4mm -45 º - +9 º 1mm Tool No ia. Shank 1 Flutes ength N mm 2mm 44.6mm 51.5mm * mm N mm 2mm 33mm 47mm * 1 97 mm N mm 2mm 33mm 47mm * 1 97 mm N mm 2mm 25mm 5mm mm N mm 2mm 2.8mm 5mm 2 98 mm N mm 2mm 13mm 5mm * mm Profiling Profiling & T.C. lae Wege =38 ocking wege Allen screw M68 Allen screw M516 Allen key S-3 Allen key S-4 T.C. lae a) X121.5 b) c) X M M M45.6 Tor key T-15 Insert Carbie Knives esigne to V-Groove these Materials: Melamine, Plywoo, MF, aminate, FoamCore, Veneere Plywoo, Aluminum Foamcare, Xanita ight oar, Soli Surface, Carbon Fiber. (For Engraving only) *Knives are Skewe ) M45.6 e) M45.6 a) c) Scale -1:1 N b) ) N152-6 b) N e) N N152-9 N
13 V - Groove outer Cutter isposable insert router complete with one or two cutting flutes esigne to engrave on soli woo, har woo an man-mae boar. 1 1 aise Panel outer Cutter isposable insert router with two cutting flutes, suitable for light an manual routing applications. Inclues an assemble ball bearing seat an an anti-ust plug. Can also been use on a machine with a back cutter. aº all bearing seat an anti-ust plug inclue 1 Profiling Profiling & Tool No ia. Shank 1 a ength Flutes Parts S 13/16" 1/2" 1" 1 1/16" 22.5º 2 3/8" 1 a 58-25S 7/8" 1/2" 31/32" 1 1/16" 25º 2 9/16" 1 b 58-3S 1" 1/2" 15/16" 1 1/16" 3º 2 3/8" 1 c 58-35S 1 1/4" 1/2" 7/8" 1 1/16" 35º 2 9/16" S 1 1/2" 1/2" 3/4" 1 1/16" 45.5º 3" 1 e 58-5S 1 5/8" 1/2" 11/16" 1 1/16" 5º 3 1/4" 1 f 58-55S 1 3/4" 1/2" 5/8" 1 1/16" 55º 3 1/4" 1 g /32 1/2" 19/32" 1 3/16" 6º 3" 2 h /8" 1/2" 1/2" 1 11/64" 65º 3" 2 i /4" 1/2" 19/64" 1 11/64" 75º 2 15/16" 2 j /16" 1/2" 3/16" 1 11/64" 8º 2 3/4" 2 k a) b) c) ) e) f) T.C. lae M M M M M M g) M h) M45.6 i) M45.6 j) M45.6 k) M45.6 Tor key T-15 1" 15/16" 3/4" 5/8" 19/32" a) S c) 58-3S e) 58-45S g) 58-55S h) /16" 7/8" 11/16" 1/2" 3/16" b) 58-25S ) 58-35S f) j) 19/64" 58-5S i) k) 58-8 Scale 1: Tool No ia. Shank ength /8 1/2 3/4 2 3/4 Parts: T.C. lae ack Cuter X26.7X1/ M45.6 all earing Set M6 Tor key T-15 aise Panel outer Cutter isposable insert router with two cutting flutes, suitable for light an manual routing applications. Inclues an assemble ball bearing seat an an anti-ust plug. Can also been use on a machine with a back cutter. Tool No ia. Shank ength /8 1/2 3/4 2 3/4 T.C. lae ack Cuter X26.7X1/2 T.C. lae M4 6 T.C. lae M34 all earing Set M M34 Tor key T-9 Tor key T-15 Tor key T-9 ack Cutter sol separately all bearing seat an anti-ust plug inclue ack Cutter sol separately 78 79
14 Multi Profile aise Panel outer Cutter isposable insert profile router bit with two cutting flutes. Suitable for proucing various raise panel profiles in softwoos, harwoos or man-mae boars. Tool can be supplie complete with a small trimmer for machining the ege of the panel. One bit fits all eight ifferent profiles. Optional N126T Tool No ia. Shank ength N mm 3/4" 11mm N mm 3/4" 11mm N mm 3/4" 11mm N mm 3/4" 11mm N mm 3/4" 11mm N mm 3/4" 11mm N mm 3/4" 11mm N mm 3/4" 11mm N mm 2mm 11mm N mm 2mm 11mm N mm 2mm 11mm N mm 2mm 11mm N mm 2mm 11mm N mm 2mm 11mm N mm 2mm 11mm N mm 2mm 11mm Profile T.C. lae M45.6 Allen Allen key key 1942 S2 S2 Allen screw M45 Tor Tor key key T T Trimmer it Tool No ia. Shank ength N126T 18mm 8mm 12mm 31.8mm T.C. lae M45.6 Tor key T
15 Multi-Face Profile outer Cutter isposable insert profile router cutter with two tungsten carbie cutting flutes. Suitable for profiling in softwoos, harwoos an man-mae boars. Tool will be supplie with stanar inserts or special inserts groun to the customer s own specification. For use on routers an machining centres with control. Wege 1995 =28 Allen Screw M51 Here you will fin an etensive selection of our eclusive premium line of soli carbie knives (sol & price in pairs). All knives may be easily installe on any outer Arbor on page 82 Tool No ia. Shank a ength N * 31.5mm 2mm 25mm 9 89.mm N * 31.5mm 2mm 25mm 6 89.mm N mm 2mm 25mm 6.3mm 89.mm N mm 2mm 25mm 12.5mm 89.mm N mm 2mm 25mm 4.mm 89.mm * * Allen key 1948 S2.5 * Flat area at the bottom up to.6mm A1 A2 A5 A6 A7 - Select the proper cover accoring to the icon on the blaes Tool No ia. a A1 1 3/8" 3 O A2 1 1/2" 45 O Tool No ia. A5 1 3/8" 1/4" A6 1 3/8" 5/16" A7 1 1/2" 3/8" = iameter, Actual iameter of bits, when blaes are installe. Price per package of 2 knives. A3 A4 Tool No ia. A3 1 3/8" 1/8" A4 1 3/8" 3/16" A11 A12 A13 Tool No ia. A11 1 3/8" 1/4" A12 1 3/8" 5/16" A13 1 1/2" 3/8" Multi-Ege Profile outer cutter urability: eplaceable Carbie knives are harer, stronger, longer lasting an perform better on abrasive materials. Versatility: One outer it gives you a wie variety of profiling options an can be use with Portable, or Inustrial machinery. Safety: Chip imitation esign for safe operation. All outer bits have been teste for maimum stress by the German institute of Technology. Service free: The outer its o not nee sharpening. Simply replace the carbie knives. Accuracy: Carbie knives have consistent an precise profiles for optimum an continue operation without ajustments. Cost effective: onger lasting knives, better performance, own time is minimal. Only Carbie Knives are replace. New Profile outing its For Machines with eplaceable Carbie laes This new Multi Profile System gives you a wie range of profiling options in a single outer it Arbor with eplaceable Carbie Tips. Simply choose one of the outer Arbors as shown in the table (epens on your choice of SHANK size) an any of the shown carbie blaes will fit it. Each Arbor is a complete set supplie with all necessary parts to accept any selecte carbie knives. Once you own the Arbor Set, all you nee to a are your choice of blaes. Soli Carbie laes *Sol separately 28 MAX. PM 1 Safety Cover Nut Carbie laes *Sol separately Screw Safety Cover A14 Tool No ia. A14 1 3/8" 3/16" A17 Tool No ia. A17 1 3/8" 5/32" A2 Tool No ia. A2 1 1/2" 5/32" A16 Tool No ia. 1 A16 1 1/2" 5/32" 3/16" A19 Tool No ia. A19 1 1/2" 5/32" A21 Tool No ia. A21 1 3/8" 3/16" Tool No escription ia. Shank Arbour only 3/4" 97.2mm 8815 Arbour only 2mm 97.2mm 8815H Arbour only 25mm 97.2mm Soli Carbie laes sol separately. Screw A23 Tool No ia. A23 1 1/2" 5/32" 82 83
16 Tongue & Groove 2 piece outer it Set, 2 Flute isposable insert router set with two cutting flutes on each router, suitable for light an manual routing applications. Simplify the operation for making tongue & groove frames, inclues fine ajusting option for best fitting results. Ma woo thickness 3 mm. Tongue & Groove Classic outer Cutter Set isposable insert router set with two cutting flutes on each router, suitable for light an manual routing applications. est fitting results an simplify the operation for making tongue & groove frames, no ajusting is require, ecommene woo thickness from 5/8 (16mm) to 1 1/8 (28mm). Tool No ia. Shank 1 t ength Complete Set 2 3/8" 1/2" 3mm mm 3/8" 3" G T Complete Set 2 3/8" 1/2" 3mm mm 3/8" 3" Scale -1:1 $ ealer Net Price in effect NEW 438-5T 438-6T Complete Set 438-5G 438-6G outer Cutter A 1 outer Cutter Start with any complete tongue an groove set, an then simply purchase aitional pairs of knives from the selection below ? 19372?? Ajustable set screw to stagger knife for the esire kerf (19372) Tool No ia. Shank 1 t ength 428-6A Complete Set 2 3/8" 1/2" 3mm 1/4" 3/8" 3" 428-6AT Tongue 2 3/8" 1/2" 3mm 1/4" 3/8" 3" 428-6AG Groove 2 3/8" 1/2" 3mm 1/4" 3/8" 3" A 1/4" 25º 3/8" 3/4" Tongue outer it, 2 Flute Tool No lae ia. Shank 1 t ength 438-5T A 2 3/8" 1/2" 3mm mm 3/8" 3" 438-6T 2 3/8" 1/2" 3mm mm 3/8" 3" Price per single knife Groove outer it, 2 Flute Ajustable set screw to stagger knife for the esire kerf (19372) Tool No lae ia. Shank 1 t ength 438-5G A 2 3/8" 1/2" 3mm mm 3/8" 3" 438-6G 2 3/8" 1/2" 3mm mm 3/8" 3"? $ ealer Net Price in effect 1 $ ealer Net Price in effect 1 T.C. lae(g) T.C. lae(t) Price per single knife T.C. lae(g) T.C. lae(t) Price per single knife M M46 Tor key T - 15 Tool No ia. Shank 1 t ength Complete Set 2 3/8" 1/2" 3mm 1/4" 3/8" 3" 428-6T Tongue 2 3/8" 1/2" 3mm 1/4" 3/8" 3" 428-6G Groove 2 3/8" 1/2" 3mm 1/4" 3/8" 3" T.C. lae(g) T.C. lae(t) Price per single knife M46 Tor key T - 15 Tool No ia. Shank 1 t ength 428-6C Complete Set 2 3/8" 1/2" 3mm 1/4" 3/8" 3" 428-6CT Tongue 2 3/8" 1/2" 3mm 1/4" 3/8" 3" 428-6CG Groove 2 3/8" 1/2" 3mm 1/4" 3/8" 3" Tor key T - 15 Tool No ia. Shank 1 t ength Complete Set 2 3/8" 1/2" 3mm 1/4" 3/8" 3" 428-6T Tongue 2 3/8" 1/2" 3mm 1/4" 3/8" 3" 428-6G Groove 2 3/8" 1/2" 3mm 1/4" 3/8" 3" C 1/4" 1/4" 1/4" /8" 4 4 3/8" 4 4 3/4" 3/4" 3/4" 84 Price per single knife Ajustable set screw to stagger knife for the esire kerf (19372)? T.C. lae(g) T.C. lae(t) Price per single knife M46 Tor key T /8" 85
17 Soli Carbie aius / all Nose Enmill Spiral Taper all Nose For Plastic & Non Ferrous Metals Soli tungsten carbie router, suitable for roun corner, eges, pockets an 3 curving. For use in all types of materials such as MF, plastics an aluminium. All tools mae with neck clearance for eep cuts. Tool No. ia aº Flutes ength Shank PM Tool No. Uncoate ia Shank Flutes Imperial ength /4" 3/8" 1/4" 3 3" 73347Z 5/16" 1/2" 5/16" 3 3 1/2" /8" 5/8" 3/8" 3 4" /2" 3/4" 1/2" 3 5" 73341Z 5/8" 1" 5/8" 4 6 1/2" Tool No. Uncoate ia Shank Flutes Metric ength mm 6mm 6mm 3 8mm mm 8mm 8mm 3 85mm mm 1mm 1mm 3 1mm mm 12mm 12mm 3 1mm 73345E 16mm 16mm 16mm 4 15mm SOT mm 25.4mm 5.4º.8mm mm 6.35mm 35, SOT mm 12.7mm 7º 1.6mm mm 6.35mm 35, SOT mm 25.4mm 3.6º 1.6mm mm 6.35mm 35, SOT mm 38.1mm 1º 1.6mm mm 6.35mm 35, SOT mm 25.4mm 7º 3.2mm mm 12.7mm 35, SOT mm 5.8mm 3º 3.2mm mm 12.7mm 35, 86 87
18 Engraving System Insert Knives Scale -1:1 SOI CAIE V Groove 3 Coe No. V Groove 6 Coe No. V Groove 9 Coe No. * mm * mm mm * mm * mm mm mm mm mm mm mm mm mm mm ENGAVING SYSTEM 3º ø mm mm 6º ø *Only for use with controlable fee rate machines mm mm 9º ø The versatile Engraving Insert System features one tool boy with 4 unique insert knives of the highest inustrial quality, to ensure cleaner cuts an longer life than most other stanar soli router bits. Straight Coe No mm 5mm mm 6mm Core o Coe No mm 5mm mm 6mm Corner oun Coe No mm 8mm mm 8mm esigne for a wie variety of applications incluing straight cut, core bo, roun corner, V-groves an cutting & chamfering. Ieal for cutting laminate materials, veneers, MF, plastics, woo an soli surfaces mm 7mm mm 8mm mm 7mm mm 8mm mm 8mm The system was specially engineere to enable a quick, easy echange of inserts while mounte in machines; eliminating setup-time while maintaining consistent cutting accuracy. The balance esign minimizes vibration resulting in superior cutting. Cutting an Coe No mm Coe No mm 3.2 Coe No. Shank ength G1853X4* 12mm 1/4" 65mm G1853X8* 12mm 1/2" 65mm *oy only. Allen screw M46 Allen key 1943 S3 ø6 ø mm mm mm mm mm mm mm * mm * mm * mm * mm * Only for Chamfer operation
19 Engraving system Engraving system fee rates. Straigth an core bo ma fee Vars. PM (cutting epth 1) mm/min Hea iameter (in).125".187".25".312" otation spee (PM( ecommene fee rate in (in/min) Engraving system Engraving system fee rates. V- groove outing recommene ma fee vars. PM (inch/min) Hea iameter (in).3".9».19".29".39".59" otation spee (PM) Ma. fee rate in/min NO IMIT oun corner reccomene fee Vars. PM mm/min Knife raius (in).625".94".125" otation spee (PM) ecomene fee rate (in/min) Sizing an chamfering recommene fee Vars. PM mm/min Material thickness (in).78".118".181".22".236".283".314" otation spee (PM) ecomene fee rate (in/min)
20 Collets Collets are purposely manufacture from softer metal than tool holers. They feature special slots allowing them to collapse an spring to tightly grip the cutting tool. As a result, they will wear out faster than the holers will. Worn collets will cause cutting tools to fail prematurely, costing manufacturers thousans of ollars in preventable costs. Collets shoul be replace whenever wear is evient so the accuracy an performance of the cutting tool an tool holer assembly is maintaine. While there is no stanar rule of thumb for replacing a collet, some common causes to replace them woul inclue: If a tool is broken off while in the collet an it has score or marke the insie or outsie of the collet in any way, it shoul be replace. If noticeable marking is evient on the cutting tool shank, a conition calle fretting may be occurring. Fretting happens when two steel parts are rubbing against one another. It is visible as small copper or ark black colore pits or marks an this is evience that the tool holer is becoming worn. Fretting is easily mistaken for rust. Once noticeable fretting evelops the tool holer shoul be replace immeiately. Tool no. N /8" N /16 N /4 N /16 N /8 N /2" Tool no. N /8" N /16 N /4 N /16 N /8 N /2 Tool no. N mm N /8 N /16 N mm N /4 N mm N6151 5/16 N mm N6159 1mm N /8 N /2 N /4 N mm Tool no. N mm (1/8") N mm N /16 N /4 N mm N /16 N /8 N6156 1/2 N mm N /4 N mm N mm E2 E25 E32 E mm 35 mm 4 mm 46 mm 21mm 26mm 33mm 41mm Tool holer for machine Complete range of high precision chucks an arbors suitable for all popular makes of machines an prouction environment. Chucks & arbors are supplie complete with clamping nuts. Pull stus, collets & spanners are sol separately Morse Aapter for E 32 collet Tool No. Aapter stanar ISO Tool Holer with Pull Stu for Morbielli Machines ISO Tool Holer Tool No. Aapter 1 G For Machine N6514 ISO 3 12mm 8mm M12 24mm Esseteam N6515 ISO mm 9mm M12 24mm CMS N6518 ISO 3 12mm 8mm M12 24mm Tool No. N6314 N6313 For E32 For E4 Tool No. N6421 Collet Stanar N6411 ISO3 5mm 55mm E32 Tool No. Aapter stanar Collet Stanar N64111 ISO 3 5mm 42mm E32 N64121 ISO 4 5mm 63mm E 32 Tool No. Aapter stanar Collet Stanar N64131 HSK63-F 5mm 76mm E32 N6413 HSK63-F 63mm 76mm E4 Pullstu for Machines Key iesse (After 9/92), Masterwoo Tightening evice For ISO 3 Tool Holer 92 93
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