Not just another tooling company - Allied Tool Group

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1 Not just another tooling company - Allied Tool Group Allied Tool Group is dedicated to your long-term success. It is our primary mission to be your trusted resource within the tooling industry. Allied Tool Group will provide you: An Unconditional Performance Guarantee. Free ground service shipping for all orders. Reduced rate shipping for next-day and second-day air packages. Emergency and after-hours phone number for service: (602) An unyielding commitment to customer service. A wide selection of high performance, high quality tooling products from manufacturers you know and trust. Monthly newsletters with helpful tooling information to keep you informed and more productive. Capacity to be a single source supplier for all your tooling requirements. Experience Knowledge Selection Service VALUE. Products and Services Solid Carbide Tooling: Routers Drills Profiles Custom designs Carbide Tipped (TCT) Tooling: Routers Profile cutter heads Custom designs Polycrystalline Diamond (PCD) Tooling: Routers Profile cutter heads Custom designs Insert Knife Tooling: Routers Profile cutter heads Custom designs Drills and Boring Tools: Brad point Thru-bore Hinge (Foster) Custom designs Saw Blades: Main & Scoring Finishing Ripping Miter Plastic Custom designs Tool Holding Systems: Tool holders Collets Tightening stands Pre-setter stands Custom designed tooling and saw blades. Complete service for all tool types and cutting edges. Page 1

2 Table of Contents: Finishing Tools Alpha Series Compression Finishing Tools Page 3 Bravo Series Upshear End Mill and Ball End Finishing Tools Page 4 Charlie Series Extra Long Upshear End Mill and Ball End Finishing Tools Page 5 Delta Series Downshear Finishing Tools Page 6 Echo Series Low Helix Up and Downshear Finishing Tools Page 7 Plastic & Composite Finishing Tools India Series Single Edge O Flute Straight Finishing Tools Page 8 Juliet Series Double Edge O Flute Straight Finishing Tools Page 9 Kilo Series Single Edge O Flute Straight Up and Downshear Finishing Page 10 Lima Series Low Helix Up and Downshear Finishing Tools Page 11 Rougher Tooling Sierra Series High Helix Up and Downshear Roughing Tools Page 12 Tango Series Low Helix Up and Downshear Roughing Tools Page 13 Specialty Tooling Victor Series V-Point Tools Page 14 Whiskey Series Lock Mortis Tools Page 15 X-Ray Series Solid Carbide Drills Jobbers Length Page 16 X-Ray Series Solid Carbide Drills Stub Length Page 17 Chip Breakers Page 18 Corner Radius Page 18 Custom Solid Carbide Tooling Page 18 Left Hand Tooling Page 19 Neck Clearance Page 19 Overall Length Modification Page 19 Drills and Boring Tools Brad Point Drills Carbide Tipped Page 20 Brad Point Drills Solid Carbide One-piece design Page 21 Brad Point Drills Solid Carbide Two-piece design Page 22 Thru-Bore Drills Carbide Tipped Page 23 Thru-Bore Drills Solid Carbide One-piece design Page 24 Thru-Bore Drills Solid Carbide Two-piece design Page 25 Hinge Bit Drills Carbide Tipped Page 26 Hinge Bit Drills Insert Knife Page 27 Custom Drills Page 27 Technical Information Collet Nut Torque General Material Chart Solid Carbide Material Tool Service Page 28 Page 2

3 Alpha Series Compression Finishing Tools The Alpha Series compression tools eliminate chipping and fraying to provide superior quality top and bottom edge finishes through the most demanding and abrasive single and double-sided laminates and veneers. Compression tools do away with sanding, filling, re-profiling and other expensive secondary machining operations. A variety of tool diameters, flute designs, lengths of cut and upshear lengths are available to closely match tooling to all aspects of your project s application, including material, machining and programming requirements. The chip breaker option may be used to increase feed rates, improve tool life and provide for cleaner cuts. Man-made wood composites: MDF / Particle board / Plywood Laminates / Veneers Natural wood Diam. LOC Upshear Shank OAL 2 Flute 3 flute 1/4" 3/4".2" 1/4" 2-1/2" A M N/A 1/4" 3/4".4" 1/4" 2-1/2" A S N/A 3/8" 1".2" 3/8" 3" A M A M 3/8" 1".4" 3/8" 3" A S A S 3/8" 1-1/8".2" 3/8" 3" A M A M 3/8" 1-1/8".4" 3/8" 3" A S A S 1/2" 1".2" 1/2" 3" A M A M 1/2" 1".4" 1/2" 3" A S A S 1/2" 1-1/8".2" 1/2" 3" A M A M 1/2" 1-1/8".4" 1/2" 3" A S A S 1/2" 7/8".2" 1/2" 3-1/2" A M A M 1/2" 7/8".4" 1/2" 3-1/2" A S A S 1/2" 1-1/8".2" 1/2" 3-1/2" A M A M 1/2" 1-1/8".4" 1/2" 3-1/2" A S A S 1/2" 1-3/8".2" 1/2" 3-1/2" A M A M 1/2" 1-3/8".4" 1/2" 3-1/2" A S A S 1/2" 1-5/8".5" 1/2" 4" A S A S 1/2" 2".6" 1/2" 4" A S A S 5/8" 2".6" 5/8" 5" A S A S 3/4" 2".7" 3/4" 5" A S A S 3/4" 2-1/2".7" 3/4" 6" A S A S 3/4" 3".7" 3/4" 7" A S A S Upshear Lengths Mortise M From.200" to.250" Standard S From.400 to.750" Long L From.600" to 1.250" Chip Breaker CB Chip breakers for improved finish, tool life and feed rate. Page: 18 Corner Radius CR xxx Corner radius to the tips of the cutting tool. Page: 18 Custom Tooling N/A Custom solid carbide tooling Page: 18 Left Hand L Left hand rotation tooling to eliminate material blow out. Page: 19 Neck Clearance NB xxx Reduce tool shank to add clearance for additional depth of cut. Page: 19 OAL Modifications OL xxx Modifications to the cutting tools overall length. Page: 19 Page 3

4 Bravo Series Standard Length High Helix Upshear Finishing End Mill and Ball End Tools Bravo Series Upshear finishing tools are available in both end mill and ball end configurations in standard 2 and 3 flute designs with 4 flute designs available upon request. 30 high helix shear angle provides for maximum material evacuation, extended tool life and the highest possible feed rates in a variety of manmade and solid wood applications. Ball end tools allow for fluting and contouring applications on standard and multiple axis CNC machines. Best suited in applications where high feed rates are necessary and the top edge finish is not critical. Face Milling End Milling Slot Milling Pocket Milling Peripheral Milling Diam. LOC Shank OAL 2 Flute End Mill 2 Flute Ball End 3 Flute End Mill 3 Flute Ball End 1/64" 3/64" 1/8" 1-1/2" B B B B B B 1/32" 3/32" 1/8" 1-1/2" B B B B B B 3/64" 3/16" 1/8" 1-1/2" B B B B B B 1/16" 3/16" 1/8" 1-1/2" B B B B B B 5/64" 1/4" 1/8" 1-1/2" B B B B B B 3/32" 3/8" 1/8" 1-1/2" B B B B B B 7/64" 1/2" 1/8" 1-1/2" B B B B B B 1/8" 1/2" 1/8" 1-1/2" B B B B B B 9/64" 1/2" 3/16" 2" B B B B B B 5/32" 9/16" 3/16" 2" B B B B B B 11/64" 9/16" 3/16" 2" B B B B B B 3/16" 5/8" 3/16" 2" B B B B B B 13/64" 5/8" 1/4" 2-1/2" B B B B B B 7/32" 5/8" 1/4" 2-1/2" B B B B B B 15/64" 3/4" 1/4" 2-1/2" B B B B B B 1/4" 3/4" 1/4" 2-1/2" B B B B B B 17/64" 3/4" 5/16" 2-1/2" B B B B B B 9/32" 3/4" 5/16" 2-1/2" B B B B B B 19/64" 13/16" 5/16" 2-1/2" B B B B B B 5/16" 13/16" 5/16" 2-1/2" B B B B B B 21/64" 13/16" 3/8" 3" B B B B B B 11/32" 13/16" 3/8" 3" B B B B B B 23/64" 1" 3/8" 3" B B B B B B 3/8" 1" 3/8" 3" B B B B B B 25/64" 1" 7/16" 3" B B B B B B 13/32" 1" 7/16" 3" B B B B B B 27/64" 1" 7/16" 3" B B B B B B 7/16" 1" 7/16" 3" B B B B B B 29/64" 1" 1/2" 3" B B B B B B 15/32" 1" 1/2" 3" B B B B B B 31/64" 1" 1/2" 3" B B B B B B 1/2" 1" 1/2" 3" B B B B B B 9/16" 1-1/4" 9/16" 3-1/2" B B B B B B 5/8" 1-1/2" 5/8" 3-1/2" B B B B B B 11/16" 1-1/2" 5/8" 4" B B B B B B 3/4" 1-1/2" 3/4" 4" B B B B B B 7/8" 1-1/2" 7/8" 4" B B B B B B 1" 1-1/2" 1" 4" B B B B B B 1-1/4" 2" 1-1/4" 4-1/2" B B B B B B Page 4

5 Charlie Series Extra Long High Helix Upshear Finishing End Mill and Ball End Tools Charlie Series Upshear finishing tools are available in both end mill and ball end configurations in standard 2 and 3 flute designs with 4 flute designs available upon request. 30 high helix shear angle provides for maximum material evacuation and the extended cutting edge and tool length allows for slot and peripheral milling applications in a variety of manmade and solid wood applications. Best suited for multiple pass slot and peripheral (profile) milling applications where extended tool reach and long lengths of cut are necessary and the top edge finish is not critical. Ball end tools allow for fluting and contouring applications on standard and multiple axis CNC machines. Neck clearance for additional depth of cut (Page 19) and tool extenders are widely used options when applying the extra long Charlie Series tools. Diam. LOC Shank OAL 2 Flute End Mill 2 Flute Ball End 3 Flute End Mill 3 Flute Ball End 1/8" 3/4" 1/8" 2" C C B C C B 1/8" 1" 1/8" 3" C C B C C B 3/16" 1" 3/16" 3" C C B C C B 3/16" 1-1/4" 3/16" 4" C C B C C B 1/4" 1" 1/4" 3" C C B C C B 1/4" 1-1/4" 1/4" 4" C C B C C B 1/4" 1-1/2" 1/4" 4" C C B C C B 1/4" 1-1/2" 1/4" 6" C C B C C B 5/16" 1-1/8" 5/16" 3" C C B C C B 5/16" 1-5/8" 5/16" 4" C C B C C B 5/16" 1-5/8" 5/16" 6" C C B C C B 3/8" 1-1/8" 3/8" 4" C C B C C B 3/8" 2" 3/8" 4" C C B C C B 3/8" 1-1/2" 3/8" 6" C C B C C B 3/8" 3" 3/8" 6" C C B C C B 7/16" 2" 7/16" 4" C C B C C B 7/16" 1-1/2" 7/16" 6" C C B C C B 7/16" 3" 7/16" 6" C C B C C B 1/2" 1" 1/2" 4" C C B C C B 1/2" 1-1/2" 1/2" 4" C C B C C B 1/2" 2" 1/2" 4" C C B C C B 1/2" 1-1/2" 1/2" 6" C C B C C B 1/2" 2" 1/2" 6" C C B C C B 1/2" 3" 1/2" 6" C C B C C B 9/16" 3" 9/16" 6" C C B C C B 5/8" 1-1/2" 5/8" 6" C C B C C B 5/8" 2" 5/8" 6" C C B C C B 5/8" 3" 5/8" 6" C C B C C B 3/4" 1-1/2" 3/4" 6" C C B C C B 3/4" 2" 3/4" 6" C C B C C B 3/4" 3" 3/4" 6" C C B C C B 1" 1-1/2" 1" 6" C C B C C B 1" 2" 1" 6" C C B C C B 1" 3" 1" 6" C C B C C B 1-1/4" 3" 1-1/4 6" C C B C C B Page 5

6 Delta Series Downshear Finishing Tools The Delta Series Downshear tools eliminate chipping and fraying to provide superior quality top edge finish through the most demanding and abrasive laminates and veneers. Downshear cutting action puts additional downward pressure on material to minimize or eliminate part movement. A variety of diameters, flute designs, and lengths of cut are available to closely match tooling to all aspects of the projects application including material, machining, and programming requirements. Primarily used to machine Dado s / Grooves / Slots (Slot Milling) and Rabbits (End Milling) in a variety of manmade and solid wood applications. Manmade wood composites Laminates / Veneers Natural wood Solid surface materials Diam. LOC Shank OAL 2 Flute 3 flute 1/8" 1/2" 1/8" 2" D N/A 1/8" 3/4" 1/8" 2" D N/A 1/8" 1/2" 1/4" 2" D N/A 1/8" 3/4" 1/4" 2" D N/A 5/32" 5/8" 1/4" 2" D N/A 3/16" 5/8" 1/4" 2" D N/A 7/32" 5/8" 1/4" 2-1/2" D D /4" 1/2" 1/4" 2-1/2" D D /4" 3/4" 1/4" 2-1/2" D D mm 20mm 7mm 50mm D D /32" 3/4" 5/16" 2-1/2" D D /16" 1" 5/16" 3" D D /8" 1" 3/8" 3" D D /8" 1-1/4" 3/8" 3" D D /16" 1" 1/2" 3" D D /2" 1-1/4" 1/2" 3" D D /2" 1-1/4" 1/2" 3-1/2" D D /2" 1-5/8" 1/2" 4" D D /2" 2" 1/2" 4" D D /32" 1-1/4" 5/8" 4" D D /8" 1-5/8" 5/8" 4" D D /8" 2-1/8" 5/8" 5" D D /4" 1-5/8" 3/4" 5" D D /4" 2-1/2" 3/4" 5" D D Chip Breaker CB Chip breakers for improved finish, tool life and feed rate. Page: 18 Corner Radius CR xxx Corner radius to the tips of the cutting tool. Page: 18 Custom Tooling N/A Custom solid carbide tooling Page: 18 Left Hand L Left hand rotation tooling to eliminate material blow out. Page: 19 Neck Clearance NB xxx Reduce tool shank to add clearance for additional depth of cut. Page: 19 OAL Modifications OL xxx Modifications to the cutting tools overall length. Page: 19 Technical Information Page: 28 Page 6

7 Echo Series Low Helix Up and Downshear Finishing Tools Echo Series up and down 10 low helix shear angle finishing tools are designed to cleanly finish machine solid wood and high density materials with minimal part movement. The chip breaker option can be added to the Echo Series low helix tools and is particularly useful when machining hard plastic and composite plastic materials. Hardwood: Softwood: Soft Plastic: Hard Plastic: Composite Plastic: Alder Ash Beech Birch Cherry Mahogany Maple Oak Poplar Teak Walnut Cedar Cottonwood Pine Redwood ACS Acrylic (extruded) HPDE PVC Polycarbonate Polyethylene Polystyrene UHMW Acrylic (cast) Melamine Nylon PVC Vinyl Fiberglass Phenolics Reinforced Acetal Solid Surface (Acrylic resin composite) Diam. LOC Shank OAL 2 Flute Upshear 2 Flute Downshear 3 Flute Upshear 3 Flute Downshear 1/4" 1/2" 1/4" 2-1/2" EU ED EU ED /4" 3/4" 1/4" 2-1/2" EU ED EU ED /4" 1" 1/4" 3" EU ED EU ED /16" 1" 5/16" 3" EU ED EU ED /8" 3/4" 3/8" 3" EU ED EU ED /8" 1" 3/8" 3" EU ED EU ED /2" 3/4" 1/2" 3" EU ED EU ED /2" 1-1/8" 1/2" 3-1/2" EU ED EU ED /2" 1-1/2" 1/2" 3-1/2" EU ED EU ED /2" 1-7/8" 1/2" 4" EU ED EU ED /2" 2-1/8" 1/2" 4" EU ED EU ED /4" 1-5/8" 3/4" 4" EU ED EU ED /4" 2-1/8" 3/4" 6" EU ED EU ED /4" 2-3/4" 3/4" 6" EU ED EU ED /4" 3-1/8" 3/4" 8" EU ED EU ED Chip Breaker CB Chip breakers for improved finish, tool life and feed rate. Page: 18 Corner Radius CR xxx Corner radius to the tips of the cutting tool. Page: 18 Custom Tooling N/A Custom solid carbide tooling Page: 18 Left Hand L Left hand rotation tooling to eliminate material blow out. Page: 19 Neck Clearance NB xxx Reduce tool shank to add clearance for additional depth of cut. Page: 19 OAL Modifications OL xxx Modifications to the cutting tools overall length. Page: 19 Technical Information Page: 28 Page 7

8 India Series Single Flute Straight O Flute Finishing Tools India Series single edge straight O flute finishing tools feature unique angular relief and special tool geometries to cleanly machine a variety of soft plastic materials. These features virtually eliminate material overheating, which prevents material melting, re-welding and build up on tooling when machining soft plastic materials. Straight flute geometry has a neutral effect on chip flow and will induce less part movement when machining difficult to hold down materials or small and irregularly shaped parts. General Plastic Material Chart: Soft Plastic: Hard Plastic: Composite Plastic: ABS Acrylic (extruded) HPDE PVC Polycarbonate Polyethylene Polystyrene UHMW Acrylic (cast) Melamine Nylon PVC Vinyl Fiberglass Phenolics Reinforced Acetal Solid Surface (Acrylic resin composite) Diam. LOC Shank OAL Part Number 1/4" 3/8" 1/4" 2-1/2" I /4" 3/4" 1/4" 2-1/2" I /8" 3/4" 3/8" 3" I /8" 1" 3/8" 3" I /2" 1-1/8" 1/2" 3-1/2" I /2" 1-1/2" 1/2" 4" I Chip Breaker CB Chip breakers for improved finish, tool life and feed rate. Page: 18 Corner Radius CR xxx Corner radius to the tips of the cutting tool. Page: 18 Custom Tooling N/A Custom solid carbide tooling Page: 18 Left Hand L Left hand rotation tooling to eliminate material blow out. Page: 19 Neck Clearance NB xxx Reduce tool shank to add clearance for additional depth of cut. Page: 19 OAL Modifications OL xxx Modifications to the cutting tools overall length. Page: 19 Technical Information Page: 28 Page 8

9 Juliet Series 2 Flute Straight O Flute Finishing Tools Juliet Series double edge straight O flute finishing tools feature unique relief and special tool geometries to cleanly machine a variety of soft to hard plastic materials. These features virtually eliminate material overheating, which prevents material melting, re-welding and buildup on tooling when machining soft to hard plastic materials. Straight flute geometry has a neutral effect on chip flow and will induce less part movement when machining difficult to hold down materials or small and irregularly shaped parts. General Plastic Material Chart: Soft Plastic: Hard Plastic: Composite Plastic: ABS Acrylic (extruded) HPDE PVC Polycarbonate Polyethylene Polystyrene UHMW Acrylic (cast) Melamine Nylon PVC Vinyl Fiberglass Phenolics Reinforced Acetal Solid Surface (Acrylic resin composite) Diam. LOC Shank OAL Part Number 1/4" 3/8" 1/4" 2-1/2" J /4" 3/4" 1/4" 2-1/2" J /8" 3/4" 3/8" 3" J /8" 1" 3/8" 3" J /2" 1-1/8" 1/2" 3-1/2" J /2" 1-1/2" 1/2" 4" J Chip Breaker CB Chip breakers for improved finish, tool life and feed rate. Page: 18 Corner Radius CR xxx Corner radius to the tips of the cutting tool. Page: 18 Custom Tooling N/A Custom solid carbide tooling Page: 18 Left Hand L Left hand rotation tooling to eliminate material blow out. Page: 19 Neck Clearance NB xxx Reduce tool shank to add clearance for additional depth of cut. Page: 19 OAL Modifications OL xxx Modifications to the cutting tools overall length. Page: 19 Technical Information Page: 28 Page 9

10 Kilo Series Single Flute Up and Downshear O Flute Finishing Tools Kilo Series single edge spiral O flute finishing tools feature unique multi-facet angular relief and special tool geometries to cleanly machine a variety of soft and hard plastic materials. Highly effective tool when dry machining non-ferrous materials. These features virtually eliminate material overheating, which prevents material melting, re-welding and buildup on tooling when machining hard plastic and non-ferrous metal materials. Upshear geometry effectively lifts and removes chips from the work piece to further minimizing heat buildup reducing the likelihood of melting, re-welding and sticking of the material being machined. Downshear tooling puts additional downward pressure on material to minimize or eliminate part movement when machining difficult to hold down materials, small or irregularly shaped parts. General Plastic Material Chart: Soft Plastic: Hard Plastic: Composite Plastic: ABS Acrylic (extruded) HPDE PVC Polycarbonate Polyethylene Polystyrene UHMW Acrylic (cast) Melamine Nylon PVC Vinyl Fiberglass Phenolics Reinforced Acetal Solid Surface (Acrylic resin composite) Diam. LOC Shank OAL Upshear Downshear 1/4" 3/8" 1/4" 2-1/2" KU KD /4" 3/4" 1/4" 2-1/2" KU KD /8" 3/4" 3/8" 3" KU KD /8" 1" 3/8" 3" KU KD /2" 1-1/8" 1/2" 3-1/2" KU KD /2" 1-1/2" 1/2" 4" KU KD Chip Breaker CB Chip breakers for improved finish, tool life and feed rate. Page: 18 Corner Radius CR xxx Corner radius to the tips of the cutting tool. Page: 18 Custom Tooling N/A Custom solid carbide tooling Page: 18 Left Hand L Left hand rotation tooling to eliminate material blow out. Page: 19 Neck Clearance NB xxx Reduce tool shank to add clearance for additional depth of cut. Page: 19 OAL Modifications OL xxx Modifications to the cutting tools overall length. Page: 19 Technical Information Page: 28 Page 10

11 Lima Series 2 Flute Low Helix Plastic Up and Downshear Finishing Tools Lima Series 2 flute low helix up and Downshear with multi-facet relief grind spiral O flute finishing tools feature unique multi-facet angular relief and special tool geometries to cleanly machine a variety of soft and hard plastic materials. These features virtually eliminate material overheating which prevents material melting, re-welding and buildup on tooling when machining soft to hard plastic materials. Upshear geometry effectively lifts and removes chips from the work piece to further minimizing heat buildup reducing the likelihood of melting, re-welding and sticking of the material being machined. Downshear tooling puts additional downward pressure on material to minimize or eliminate part movement when machining difficult to hold down materials, small or irregularly shaped parts. General Plastic Material Chart: Soft Plastic: Hard Plastic: Composite Plastic: ABS Acrylic (extruded) HPDE PVC Polycarbonate Polyethylene Polystyrene UHMW Acrylic (cast) Melamine Nylon PVC Vinyl Fiberglass Phenolics Reinforced Acetal Solid Surface (Acrylic resin composite) Diam. LOC Shank OAL Upshear Downshear 1/4" 3/8" 1/4" 2-1/2" LU LD /4" 3/4" 1/4" 2-1/2" LU LD /8" 3/4" 3/8" 3" LU LD /8" 1" 3/8" 3" LU LD /2" 1-1/8" 1/2" 3-1/2" LU LD /2" 1-1/2" 1/2" 4" LU LD Chip Breaker CB Chip breakers for improved finish, tool life and feed rate. Page: 18 Corner Radius CR xxx Corner radius to the tips of the cutting tool. Page: 18 Custom Tooling N/A Custom solid carbide tooling Page: 18 Left Hand L Left hand rotation tooling to eliminate material blow out. Page: 19 Neck Clearance NB xxx Reduce tool shank to add clearance for additional depth of cut. Page: 19 OAL Modifications OL xxx Modifications to the cutting tools overall length. Page: 19 Technical Information Page: 28 Page 11

12 Sierra Series High Helix Up and Downshear Roughing Tools Sierra Series 30 high helix angle up and Downshear roughing tools are standard in 2 and 3 flute designs with 4 flute designs available upon request. Upshear versions allows for the highest possible feed rates, maximum material removal and upward chip ejection to minimize heat buildup greatly enhancing tool life. Downshear versions direct chip flow downward putting maximum downward pressure on material to minimize or eliminate part movement while still allowing for very high feed rates and material removal. Roughing tools can provide 5 to 10 times longer life compared to a comparable finishing tools. Roughing tools will leave serrations or rippling on the edge of the material and are best suited for applications where the edge finish is not critical. Manmade wood composites Natural wood Soft / Hard / Composite Plastics Solid surface materials. Diam. LOC Shank OAL 2 Flute Upshear 2 Flute Downshear 3 Flute Upshear 3 Flute Downshear 1/4" 1/2" 1/4" 2-1/2" SU SD SU SD /4" 3/4" 1/4" 2-1/2" SU SD SU SD /4" 1" 1/4" 2-1/2" SU SD SU SD /16" 1" 5/16" 3" SU SD SU SD /8" 3/4" 3/8" 3" SU SD SU SD /8" 1" 3/8" 3" SU SD SU SD /2" 3/4" 1/2" 3" SU SD SU SD /2" 1-1/8" 1/2" 3-1/2" SU SD SU SD /2" 1-1/2" 1/2" 3-1/2" SU SD SU SD /2" 1-7/8" 1/2" 4" SU SD SU SD /2" 2-1/8" 1/2" 4" SU SD SU SD /4" 1-5/8" 3/4" 4" SU SD SU SD /4" 2-1/8" 3/4" 6" SU SD SU SD /4" 2-3/4" 3/4" 6" SU SD SU SD /4" 3-1/8" 3/4" 8" SU SD SU SD Chip Breaker CB Chip breakers for improved finish, tool life and feed rate. Page: 18 Corner Radius CR xxx Corner radius to the tips of the cutting tool. Page: 18 Custom Tooling N/A Custom solid carbide tooling Page: 18 Left Hand L Left hand rotation tooling to eliminate material blow out. Page: 19 Neck Clearance NB xxx Reduce tool shank to add clearance for additional depth of cut. Page: 19 OAL Modifications OL xxx Modifications to the cutting tools overall length. Page: 19 Technical Information Page: 28 Page 12

13 Tango Series Low Helix Up and Downshear Roughing Tools Tango Series 10 low helix angle upshear and downshear roughing tools are standard in 2 and 3 flute designs with 4 flute designs available upon request. Upshear tools allow for very high feed rates, excellent material removal and upward chip ejection to minimize heat buildup, greatly enhancing tool life. Downshear tools direct chip flow down putting maximum downward pressure on material to minimize or eliminate part movement while still allowing for very high feed rates and material removal. Roughing tools can provide 5 to 10 times greater life compared to a comparable finishing tools. Roughing tools will leave serrations or rippling on the edge of the material and are best suited for applications where the edge finish is not critical. Stack cutting plywood materials with minimum top edge tear out and reduced potential for part movement. Manmade wood composites Natural wood Soft / Hard / Composite Plastics Solid surface materials. Diam. LOC Shank OAL 2 Flute Upshear 2 Flute Downshear 3 Flute Upshear 3 Flute Downshear 1/4" 1/2" 1/4" 2-1/2" TU TD TU TD /4" 3/4" 1/4" 2-1/2" TU TD TU TD /4" 1" 1/4" 2-1/2" TU TD TU TD /16" 1" 5/16" 3" TU TD TU TD /8" 3/4" 3/8" 3" TU TD TU TD /8" 1" 3/8" 3" TU TD TU TD /2" 3/4" 1/2" 3" TU TD TU TD /2" 1-1/8" 1/2" 3-1/2" TU TD TU TD /2" 1-1/2" 1/2" 3-1/2" TU TD TU TD /2" 1-7/8" 1/2" 4" TU TD TU TD /2" 2-1/8" 1/2" 4" TU TD TU TD /4" 1-5/8" 3/4" 4" TU TD TU TD /4" 2-1/8" 3/4" 6" TU TD TU TD /4" 2-3/4" 3/4" 6" TU TD TU TD /4" 3-1/8" 3/4" 8" TU TD TU TD Chip Breaker CB Chip breakers for improved finish, tool life and feed rate. Page: 18 Corner Radius CR xxx Corner radius to the tips of the cutting tool. Page: 18 Custom Tooling N/A Custom solid carbide tooling Page: 18 Left Hand L Left hand rotation tooling to eliminate material blow out. Page: 19 Neck Clearance NB xxx Reduce tool shank to add clearance for additional depth of cut. Page: 19 OAL Modifications OL xxx Modifications to the cutting tools overall length. Page: 19 Technical Information Page: 28 Page 13

14 Victor Series V-Point Tools Victor Series V-point tools are available in 1/4" and 1/2" diameters with six different standard included angels. Solid carbide V-point tools will provide improved tool life and finishes when compared to carbide tipped tooling. Echo Series tools can be manufactured using larger or smaller diameter materiel with custom included angles. Engraving Lettering Detailing Chamfering Corner clean up Diam. Side Included Shank OAL 2 Flute 3 Flute Angle Angle 1/4" /4" 3" V V /4" /4" 3" V V /4" /4" 3" V V /4" /4" 3" V V /4" /4" 3" V V /4" /4" 3" V V /2" /2" 3" V V /2" /2" 3" V V /2" /2" 3" V V /2" /2" 3" V V /2" /2" 3" V V /2" /2" 3" V V Please note included angle refers to the total angle of the tool. A 120 included angle tool has a much flatter face and shorter length of cut when comparable diameter 30 included angle tool. Chip Breaker CB Chip breakers for improved finish, tool life and feed rate. Page: 18 Corner Radius CR xxx Corner radius to the tips of the cutting tool. Page: 18 Custom Tooling N/A Custom solid carbide tooling Page: 18 Left Hand L Left hand rotation tooling to eliminate material blow out. Page: 19 Neck Clearance NB xxx Reduce tool shank to add clearance for additional depth of cut. Page: 19 OAL Modifications OL xxx Modifications to the cutting tools overall length. Page: 19 Technical Information Page: 28 Page 14

15 Whiskey Series Lock Mortis Tools Whiskey Series lock mortis tools are specially designed to create lock recess openings in composite wood, solid wood and composite plastic doors. High helix upshear rougher tool geometry provides for excellent material removal and upward chip ejection to minimize heat and increase tool life. Center cutting tip and application specific clearances allows for high speed plunging and pocketing operations. Standard neck clearance allows for greater depths of cut and maximizes tool strength, increasing durability and allowing for the fastest possible feed rate. Roughing tool cutting edges can provide 5 to 10 times greater life compared to a comparable finishing tool cutting edges. Neck Clearance Length of Cut Effective Depth of Cut Diam. LOC Neck Back Length Effective DOC Shank OAL 3 Flute Upshear 1/2" 1-1/2" 3" 4-1/2" 1/2" 7" WU /2" 2" 2-1/2" 4-1/2" 1/2" 7" WU /8" 1-1/2" 3" 4-1/2" 5/8" 7" WU /8" 2" 2-1/2" 4-1/2" 5/8" 7" WU /4" 2" 2-1/2" 4-1/2" 3/4" 7" WU /4" 3" 3" 6" 3/4" 8" WU Length of Cut (LOC) Neck Clearance Length Effective Depth of Cut Length of the tools cutting edge Length of reduced shank diameter Total Length of cut + Neck Clearance length Chip Breaker CB Chip breakers for improved finish, tool life and feed rate. Page: 18 Corner Radius CR xxx Corner radius to the tips of the cutting tool. Page: 18 Custom Tooling N/A Custom solid carbide tooling Page: 18 Left Hand L Left hand rotation tooling to eliminate material blow out. Page: 19 Neck Clearance NB xxx Reduce tool shank to add clearance for additional depth of cut. Page: 19 OAL Modifications OL xxx Modifications to the cutting tools overall length. Page: 19 Technical Information Page: 28 Page 15

16 X-Ray Series Solid Carbide Drills Jobbers Length English and Metric Diameters X-Ray Series solid carbide drills are available in both Stub (short) length and Jobbers length with a wide variety of standard tip geometries and custom designs available upon request. Solid carbide drills will provide between 40 to 50 time greater life than high-speed steel drills and 5 to 10 times greater life that carbide tipped drills. These drills are particularly useful in high duty cycle applications running on high speed CNC machines. Standard tip geometries and types: 118 Four-Facet V-Point 90 Thru-Bore Brad Point Flat bottom-center cutting Drill-mills Parabolic Drills. Available Sizes: English Metric Wire Gage Letter sizes. Jobbers Length English Drills Diam. LOC Shank OAL Base P/N 1/64" 1/4" 1/64" 1-1/4" XJ x 1/32" 5/16" 1/32" 1-1/4" XJ x 3/64" 3/4" 3/64" 1-1/2" XJ x 1/16" 3/4" 1/16" 1-1/2" XJ x 5/64" 7/8" 5/64" 1-3/4" XJ x 3/32" 1" 3/32" 2" XJ x 7/64" 1-1/4" 7/64" 2-1/4" XJ x 1/8" 1-1/4" 1/8" 2-1/4" XJ x 9/64" 1-3/8" 9/64" 2-1/2" XJ x 5/32" 1-3/8" 5/32" 2-1/2" XJ x 11/64" 1-5/8" 11/64" 2-3/4" XJ x 3/16" 1-5/8" 3/16" 2-3/4" XJ x 13/64" 1-3/4" 13/64" 3" XJ x 7/32" 1-3/4" 7/32" 3" XJ x 15/64" 2" 15/64" 3-1/4" XJ x 1/4" 2" 1/4" 3-1/4" XJ x 17/64" 2-1/8" 17/64" 3-1/2" XJ x 9/32" 2-1/8" 9/32" 3-1/2" XJ x 19/64" 2-3/8" 19/64" 3-3/4" XJ x 5/16" 2-3/8" 5/16" 3-3/4" XJ x 21/64" 2-1/2" 21/64" 4" XJ x 11/32" 2-1/2" 11/32" 4" XJ x 23/64" 2-3/4" 23/64" 4-1/4" XJ x 3/8" 2-3/4" 3/8" 4-1/4" XJ x 25/64" 2-7/8" 25/64" 4-1/2" XJ x 13/32" 2-7/8" 13/132" 4-1/2" XJ x 27/64" 2-7/8" 27/64" 4-1/2" XJ x 7/16" 2-7/8" 7/16" 4-1/2" XJ x 29/64" 3" 29/64" 4-3/4" XJ x 15/32" 3" 15/32" 4-3/4" XJ x 31/64" 3" 31/64" 4-3/4" XJ x 1/2" 3" 1/2" 4-3/4" XJ x 17/32" 4" 17/32" 6" XJ x 9/16" 4" 9/16" 6" XJ x 19/32" 4" 19/32" 6" XJ x 5/8" 4" 5/8" 6" XJ x 21/32" 4" 21/32" 6" XJ x 11/16" 4" 11/16" 6" XJ x 3/4" 4" 3/4" 6" XJ x 13/16" 4" 13/16" 6" XJ x 7/8" 4" 7/8" 6" XJ x 15/16" 4" 15/16" 6" XJ x 1" 4" 1" 6" XJ x Jobbers Length Metric Drills Diam. LOC Shank OAL Base P/N 1.0mm 13mm 1.0mm 38mm XJ x 1.5mm 19mm 1.5mm 38mm XJ x 2.0mm 22mm 2.0mm 44mm XJ x 2.5mm 25mm 2.5mm 50mm XJ x 3.0mm 32mm 3.0mm 57mm XJ x 3.5mm 35mm 3.5mm 63mm XJ x 4.0mm 35mm 4.0mm 63mm XJ x 4.5mm 41mm 4.5mm 70mm XJ x 5.0mm 44mm 5.0mm 76mm XJ x 5.5mm 44mm 5.5mm 76mm XJ x 6.0mm 50mm 6.0mm 82mm XJ x 6.5mm 50mm 6.5mm 82mm XJ x 7.0mm 54mm 7.0mm 89mm XJ x 7.5mm 60mm 7.5mm 95mm XJ x 8.0mm 60mm 8.0mm 95mm XJ x 8.5mm 63mm 8.5mm 101mm XJ x 9.0mm 70mm 9.0mm 108mm XJ x 9.5mm 70mm 9.5mm 108mm XJ x 10.0mm 73mm 10.0mm 114mm XJ x 10.5mm 73mm 10.5mm 114mm XJ x 11.0mm 73mm 11.0mm 114mm XJ x 11.5mm 76mm 11.5mm 120mm XJ x 12.0mm 76mm 12.0mm 120mm XJ x 12.5mm 76mm 12.5mm 120mm XJ x Select Drill Tip Design x 1 Brad Point 2 Flat bottom-center cutting Four-Facet V-Point Four-Facet V-Point Four-Facet V-Point 6 90 Four-Facet V-Point Example Part Number: XJ /4" diameter Jobbers length drill with 118 Four-Facet V-Point Page 16

17 X-Ray Series Solid Carbide Drills Stub Length English and Metric Diameters X-Ray Series solid carbide drills are available in both Stub (short) length and Jobbers length with a wide variety of standard tip geometries and custom designs available upon request. Solid carbide drills will provide between 40 to 50 time greater life than high-speed steel drills and 5 to 10 times greater life that carbide tipped drills. These drills are particularly useful in high duty cycle applications running on high speed CNC machines. Standard tip geometries and types: 118 Four-Facet V-Point 90 Thru-Bore Brad Point Flat bottomcenter cutting Drill-mills Parabolic Drills. Available Sizes: English Metric Wire Gage Letter sizes. Stub Length English Drills Diam. LOC Shank OAL Base P/N 1/8" 5/8" 1/8" 2" XS x 9/64" 5/8" 9/64" 2" XS x 5/32" 3/4" 5/32" 2-1/2" XS x 11/64" 3/4" 11/64" 2-1/2" XS x 3/16" 3/4" 3/16" 2-1/2" XS x 13/64" 3/4" 13/64" 2-1/2" XS x 7/32" 1" 7/32" 2-1/2" XS x 15/64" 1" 15/64" 2-1/2" XS x 1/4" 1" 1/4" 2-1/2" XS x 17/64" 1" 17/64" 2-1/2" XS x 9/32" 1" 9/32" 2-1/2" XS x 19/64" 1-1/4" 19/64" 2-3/4" XS x 5/16" 1-1/4" 5/16" 2-3/4" XS x 21/64" 1-1/4" 21/64" 2-3/4" XS x 11/32" 1-1/4" 11/32" 3" XS x 23/64" 1-1/4" 23/64" 3" XS x 3/8" 1-1/4" 3/8" 3" XS x 25/64" 1-1/4" 25/64" 3" XS x 13/32" 1-1/4" 13/132" 3" XS x 27/64" 1-1/4" 27/64" 3" XS x 7/16" 1-1/4" 7/16" 3" XS x 29/64" 1-1/4" 29/64" 3" XS x 15/32" 1-1/4" 15/32" 3" XS x 31/64" 1-1/4" 31/64" 3" XS x 1/2" 1-1/4" 1/2" 3" XS x Stub Length Metric Drills Diam. LOC Shank OAL Base P/N 3.0mm 16mm 3.0mm 50mm XS x 3.5mm 16mm 3.5mm 50mm XS x 4.0mm 19mm 4.0mm 63mm XS x 4.5mm 19mm 4.5mm 63mm XS x 5.0mm 19mm 5.0mm 63mm XS x 5.5mm 19mm 5.5mm 63mm XS x 6.0mm 25mm 6.0mm 63mm XS x 6.5mm 25mm 6.5mm 63mm XS x 7.0mm 25mm 7.0mm 63mm XS x 7.5mm 32mm 7.5mm 70mm XS x 8.0mm 32mm 8.0mm 70mm XS x 8.5mm 32mm 8.5mm 76mm XS x 9.0mm 32mm 9.0mm 76mm XS x 9.5mm 32mm 9.5mm 76mm XS x 10.0mm 32mm 10.0mm 76mm XS x 10.5mm 32mm 10.5mm 76mm XS x 11.0mm 32mm 11.0mm 76mm XS x 11.5mm 32mm 11.5mm 76mm XS x 12.0mm 32mm 12.0mm 76mm XS x 12.5mm 32mm 12.5mm 76mm XS x Select Drill Tip Design x 1 Brad Point 2 Flat bottom-center cutting Four-Facet V-Point Four-Facet V-Point Four-Facet V-Point 6 90 Four-Facet V-Point Example Part Number: XS /2" diameter Jobbers length drill with 118 Four-Facet V-Point Page 17

18 Chip Breakers Chip breakers literally break apart chips as the material is being machined which improves chip ejection from the cutting tool. Chip breakers are staggered on the flutes and designed to provide a smooth edge finish; however, in some applications visual lines may be seen. Chip breakers are typically used to: 1. Achieve a clean cut through fibrous materials such as plywood, dense solid wood, phenolic and composite materials. 2. Ease cutting pressure; reducing vibration and heating to improve tool life. 3. Increase the overall feed speed. The chip breaker option is available on most tool designs. Add the suffix CB to end of a standard tool part number Corner Radius Corner radiuses are added to cutting tools when an application requires a soft or broken corner as opposed to the standard square corner of most solid carbide router tools. Typically used in contouring applications on multiple axis CNC machines. Standard corner radii are:.015".020".030".045".060".090".125" Add the suffix CR-Radius Dimension to end of a standard tool part number. Ex: CR-015 Custom Solid Carbide Tooling Allied Tool Group has capacity to custom machine large or small quantity orders of custom engineered tooling. We will consult with you to understand the requirements of your application, discuss the various tool options and provide a comprehensive quotation. When your order is placed, a CAD drawing of your tool will be sent for approval. Page 18

19 Left Hand Tooling Left hand rotation tools are typically used to prevent blow out that can occur when exiting material with right hand rotation tools. Often used in solid wood applications or in machinery that requires left hand rotation tooling. The left hand rotation option is available on most tool designs. Add the suffix L to end of a standard tool part number. Neck Clearance Neck clearance option reduces the diameter of the tool shank above the tools cutting edge. This provides clearance between the tool shank and material being machined to ensure no rubbing will occur when the tools depth of cut is exceeded. A tremendous amount heat is generated in very short period of time if contact occurs between the non-cutting edge of a high RPM solid carbide tool and the material that is being machined. This heat will certainly reduce tool life and possible damage or break the cutting tool. It is likely that damage or marring will occur to the material being machined. Neck clearance is done for several reasons: 1. To allow for standard or extra long tools to machine materials in applications that requires deep depths of cut. 2. To allow use of a standard length tool to machine thicker materials using a multiple pass operation. A shorter length of cut will maximizes the strength of a tool increasing tool durability and allowing for the fastest possible feed rate. Neck Clearance Length of Cut Effective Depth of Cut The neck clearance option is available on most tool designs. Add the suffix NC - with dimensions for the total effective depth of cut to end of a standard tool part number. Ex: NC Explanation: A standard tool has a 3/4" length of cut. Neck clearance will be added over 1/2" of the shank length which yields an Effective Depth of Cut of 1-1/4". Overall Length Modifications Modifications to the overall length of standard tools are typically done to increase reliability by improving tool strength by m sizing the tool closer to the material being machined. Add the suffix OL-with dimensions of the total overall length of the tool to end of a standard tool part number. Ex: OL Explanation: A standard tool has a 3" overall length. The tools overall length has been reduced to 2-3/4". Page 19

20 Brad Point Drills Carbide Tipped Brad Point drills provide a clean entry and flat bottom hole in laminated composite wood and solid wood materials. Brad Point drills will likely blow out the exit hole in most materials; however, when supported by a spoil board an acceptable exit hole may be obtained in some materials. Brad Point drills are typically used to provide a flat bottom drill hole for dowels, shelve pins and fasteners. Drills utilize the industry standard 10mm diameter shank with set screw flat. The shank is internally threaded and holds a set screw for depth of cut adjustments or the set screw can be removed to use quick change connectors. Brad Point drill dimensions: Overall length: 57mm 70mm 77mm 85mm* Depth of cut: 27mm 35mm 44mm 50mm * Please note 85mm overall length drills are available in standard 5mm and 8mm diameters only. Drills can be custom manufactured to any required dimensions. Metric Diam. Inch Diam. Right Hand 57mm OL Left Hand 57mm OL Right Hand 70mm OL Left Hand 70mm OL Right Hand 77mm OL Left Hand 77mm OL 4.00mm 5/32" BPRH BPLH BPRH BPLH BPRH BPLH mm 3/16" BPRH BPLH BPRH BPLH N/S N/S 5.00mm.197" BPRH BPLH BPRH BPLH BPRH BPLH mm.201" BPRH BPLH BPRH BPLH N/S N/S 5.20mm.205" BPRH BPLH BPRH BPLH N/S N/S 5.50mm 7/32" BPRH BPLH BPRH BPLH BPRH BPLH mm.236" BPRH BPLH BPRH BPLH BPRH BPLH mm 1/4" BPRH BPLH BPRH BPLH BPRH BPLH mm.256" BPRH BPLH BPRH BPLH BPRH BPLH mm.264" N/S N/S BPRH BPLH N/S N/S 7.00mm.276" BPRH BPLH BPRH BPLH BPRH BPLH mm 9/32" BPRH BPLH BPRH BPLH BPRH BPLH mm.295" BPRH BPLH BPRH BPLH N/S N/S 8.00mm.315" BPRH BPLH BPRH BPLH BPRH BPLH mm.323" BPRH BPLH BPRH BPLH BPRH BPLH mm.331" N/S N/S BPRH BPLH N/S N/S 8.50mm.335" BPRH BPLH BPRH BPLH N/S N/S 8.73mm.344" BPRH BPLH BPRH BPLH N/S N/S 9.00mm.354" BPRH BPLH BPRH BPLH BPRH BPLH mm 3/8" BPRH BPLH BPRH BPLH BPRH BPLH mm.394" BPRH BPLH BPRH BPLH BPRH BPLH mm.409" BPRH BPLH BPRH BPLH N/S N/S 11.00mm.433" BPRH BPLH BPRH BPLH BPRH BPLH mm 7/16" N/S N/S BPRH BPLH N/S N/S 12.00mm.472" BPRH BPLH BPRH BPLH BPRH BPLH mm.488" N/S N/S BPRH BPLH N/S N/S 12.70mm 1/2" BPRH BPLH BPRH BPLH BPRH BPLH mm.512" BPRH BPLH BPRH BPLH N/S N/S 14.00mm.551" BPRH BPLH BPRH BPLH N/S N/S 14.30mm 9/16" N/S N/S BPRH BPLH N/S N/S 15.00mm.591" BPRH BPLH BPRH BPLH N/S N/S 15.87mm 5/8" N/S N/S BPRH BPLH N/S N/S 16.00mm.630" N/S N/S BPRH BPLH N/S N/S 17.00mm.669" N/S N/S BPRH BPLH N/S N/S 18.00mm.709" N/S N/S BPRH BPLH N/S N/S N/S - Non-standard drill size Page 20

21 Brad Point Drills Solid Carbide Solid carbide Brad Point drills utilize a one-piece design to eliminate tip breakage and will provide between 40 to 50 time greater life compared to high speed steel drills and 5 to 10 times greater life compared to carbide tipped drills. Solid carbide drills are particularly useful in high duty cycle applications on high speed CNC machines. Brad Point drills provide a clean entry and flat bottom hole in laminated composite wood and solid wood materials. Brad Point drills will likely blow out the exit hole in most materials; however, when supported by a spoil board an acceptable exit hole may be obtained in some materials. Brad Point drills are typically used to provide a flat bottom drill hole for dowels, shelve pins and fasteners. Drills utilize the industry standard 10mm diameter shank with set screw flat. The shank is internally threaded and holds a set screw for depth of cut adjustments or the set screw can be removed to use quick change connectors. Brad Point drill dimensions: Overall length: 57mm 70mm Depth of cut: 27mm 35mm Metric Diameter Inch Diameter Right Hand 57mm OL Left Hand 57mm OL Right Hand 70mm OL Left Hand 70mm OL 3.00mm.118" BPRH SC BPLH SC BPRH SC BPLH SC 4.00mm 5/32" BPRH SC BPLH SC BPRH SC BPLH SC 5.00mm.197" BPRH SC BPLH SC BPRH SC BPLH SC 6.00mm.236" BPRH SC BPLH SC BPRH SC BPLH SC 6.35mm 1/4" BPRH SC BPLH SC BPRH SC BPLH SC 7.00mm.276" BPRH SC BPLH SC BPRH SC BPLH SC 8.00mm.315" BPRH SC BPLH SC BPRH SC BPLH SC 8.20mm.323" N/S N/S BPRH SC BPLH SC 10.00mm.394" BPRH SC BPLH SC BPRH SC BPLH SC N/S - Non-standard drill size Chip Breaker CB Chip breakers for improved finish, tool life and feed rate. Page: 18 Corner Radius CR xxx Corner radius to the tips of the cutting tool. Page: 18 Custom Tooling N/A Custom solid carbide tooling Page: 18 Left Hand L Left hand rotation tooling to eliminate material blow out. Page: 19 Neck Clearance NB xxx Reduce tool shank to add clearance for additional depth of cut. Page: 19 OAL Modifications OL xxx Modifications to the cutting tools overall length. Page: 19 Technical Information Page: 28 Page 21

22 Brad Point Drills Solid Carbide Two-piece Design Small Diameter Drills The two-piece solid carbide Brad Point drills allows for the use of small diameter drills on high speed production equipment. The two piece design also allows for quick change of the drill bit. Solid carbide drills will provide between 40 to 50 time greater life than high speed steel drills and 5 to 10 times greater life that carbide tipped drills. These drills are particularly useful in high duty cycle applications on high speed CNC machines. Brad Point drills provide a clean entry and flat bottom hole in laminated composite wood and solid wood materials. Brad Point drills will likely blow out the exit hole in most materials; however, when supported by a spoil board an acceptable exit hole may be obtained in some materials. Brad Point drills are typically used to provide a flat bottom drill hole for dowels, shelve pins and fasteners. The drill adaptors utilize the industry standard 10mm diameter shank with set screw flat. Drills (5mm Thru-Bore drill shown) (5mm Adapter shown) Metric Diam. Inch Diam. DOC Shank OAL Right Hand Left Hand 3.00mm.118" 30mm 3.0mm 53mm BPRH SC BPLH SC 3.20mm 1/8" 30mm 3.2mm 53mm BPRH SC BPLH SC 3.50mm.140" 30mm 3.5mm 53mm BPRH SC BPLH SC 4.00mm 5/32" 30mm 4.0mm 53mm BPRH SC BPLH SC 5.00mm.197" 30mm 5.0mm 53mm BPRH SC BPLH SC Adapters Drill Shank Size 3.00mm APT mm APT mm APT mm APT mm APT.500 Drill adaptors have a 40mm overall length. (5mm Adapter shown) Fully assembled two-piece solid carbide drill (5mm Thru-Bore drill shown) Page 22

23 Thru-Bore Drills Carbide Tipped Thru-Bore drills are designed to provide clean entry and exit holes in single or double-sided laminated composite wood and solid wood materials. In some materials chipping may occur when drilling the entry hole. Drills utilize the industry standard 10mm diameter shank with set screw flat. The shank is internally threaded and holds a set screw for depth of cut adjustments or the set screw can be removed to use quick change connectors. Thru-Bore drill dimensions Overall length: 57mm 70mm 77mm Depth of cut: 30mm 43mm 50mm Metric Diam. Inch Diam. Right Hand 57mm OL Left Hand 57mm OL Right Hand 70mm OL Left Hand 70mm OL Right Hand 77mm OL Left Hand 77mm OL 4.00mm 5/32" TBRH TBLH TBRH TBLH TBRH TBLH mm 3/16" N/S N/S TBRH TBLH N/S N/S 5.00mm.197" TBRH TBLH TBRH TBLH TBRH TBLH mm.201" N/S N/S TBRH TBLH N/S N/S 5.20mm.205" TBRH TBLH TBRH TBLH N/S N/S 5.50mm 7/32" N/S N/S TBRH TBLH TBRH TBLH mm.236" TBRH TBLH TBRH TBLH TBRH TBLH mm 1/4" N/S N/S TBRH TBLH TBRH TBLH mm.256" TBRH TBLH TBRH TBLH N/S N/S 6.70mm.264" N/S N/S TBRH TBLH N/S N/S 7.00mm.276" TBRH TBLH TBRH TBLH TBRH TBLH mm 9/32" N/S N/S TBRH TBLH TBRH TBLH mm.295" N/S N/S TBRH TBLH N/S N/S 8.00mm.315" TBRH TBLH TBRH TBLH TBRH TBLH mm.323" N/S N/S TBRH TBLH TBRH TBLH mm.335" N/S N/S TBRH TBLH N/S N/S 8.73mm.344" N/S N/S TBRH TBLH N/S N/S 9.00mm.354" TBRH TBLH TBRH TBLH TBRH TBLH mm 3/8" N/S N/S TBRH TBLH N/S N/S 10.00mm.394" TBRH TBLH TBRH TBLH TBRH TBLH mm.409" TBRH TBLH TBRH TBLH N/S N/S 11.00mm.433" TBRH TBLH TBRH TBLH N/S N/S 11.10mm 7/16" N/S N/S TBRH TBLH TBRH TBLH mm.472" TBRH TBLH TBRH TBLH TBRH TBLH mm.488" N/S N/S TBRH TBLH N/S N/S 12.70mm 1/2" N/S N/S TBRH TBLH TBRH TBLH mm.512" N/S N/S TBRH TBLH N/S N/S 14.00mm.551" N/S N/S TBRH TBLH N/S N/S 15.00mm.591" N/S N/S TBRH TBLH N/S N/S 15.87mm 5/8" N/S N/S TBRH TBLH N/S N/S 16.00mm.630" N/S N/S TBRH TBLH N/S N/S 16.50mm.650" N/S N/S TBRH TBLH N/S N/S 17.00mm.669" N/S N/S TBRH TBLH N/S N/S 18.00mm.709" N/S N/S TBRH TBLH N/S N/S 19.00mm.748" N/S N/S TBRH TBLH N/S N/S 20.00mm.787" N/S N/S TBRH TBLH N/S N/S N/S - Non-standard drill size Page 23

24 Thru-Bore Drills Solid Carbide One-piece Design Solid carbide Thru-Bore drills utilize a one-piece design to eliminate tip breakage and will provide between 40 to 50 time greater life compared to high speed steel drills and 5 to 10 times greater life compared to carbide tipped drills. Solid carbide drills are particularly useful in high duty cycle applications on high speed CNC machines. Thru-Bore drills are designed to provide clean entry and exit holes in single or double-sided laminated composite wood and solid wood materials. In some materials chipping may occur when drilling the entry hole. Drills utilize the industry standard 10mm diameter shank with set screw flat. The shank is internally threaded and holds a set screw for depth of cut adjustments or the set screw can be removed to use quick change connectors. Thru-Bore drill dimensions Overall length: 57mm 70mm Depth of cut: 27mm 35mm Metric Diameter Inch Diameter Right Hand 57mm OL Left Hand 57mm OL Right Hand 70mm OL Left Hand 70mm OL 3.00mm.118" TBRH SC TBLH SC TBRH SC TBLH SC 4.00mm 5/32" N/S N/S TBRH SC TBLH SC 5.00mm.197" TBRH SC TBLH SC TBRH SC TBLH SC 6.00mm.236" N/S N/S TBRH SC TBLH SC 6.35mm 1/4" N/S N/S TBRH SC TBLH SC 7.00mm.276" N/S N/S TBRH SC TBLH SC 8.00mm.315" TBRH SC TBLH SC TBRH SC TBLH SC 8.20mm.323" N/S N/S TBRH SC TBLH SC 10.00mm.394" N/S N/S TBRH SC TBLH SC N/S - Non-standard drill size Chip Breaker CB Chip breakers for improved finish, tool life and feed rate. Page: 18 Corner Radius CR xxx Corner radius to the tips of the cutting tool. Page: 18 Custom Tooling N/A Custom solid carbide tooling Page: 18 Left Hand L Left hand rotation tooling to eliminate material blow out. Page: 19 Neck Clearance NB xxx Reduce tool shank to add clearance for additional depth of cut. Page: 19 OAL Modifications OL xxx Modifications to the cutting tools overall length. Page: 19 Technical Information Page: 28 Page 24

25 Thru-Bore Drills Solid Carbide Two-piece Design Small Diameter Drills The two-piece solid carbide Thru-Bore drills allows for the use of small diameter drills on high speed production equipment. The two piece design also allows for quick change of the drill bit. Solid carbide drills will provide between 40 to 50 time greater life than high speed steel drills and 5 to 10 times greater life that carbide tipped drills. These drills are particularly useful in high duty cycle applications on high speed CNC machines. The drill adaptors utilize the industry standard 10mm diameter shank with set screw flat. Drills (5mm Thru-Bore drill shown) (5mm Adapter shown) Metric Diam. Inch Diam. LOC Shank OAL Right Hand Left Hand 2.00mm.079" 20mm 2.0mm 45mm TBRH SC TBLH SC 2.40mm 3/32" 30mm 2.4mm 53mm TBRH SC TBLH SC 2.50mm.098" 30mm 2.5mm 53mm TBRH SC TBLH SC 2.80mm.110" 30mm 2.8mm 53mm TBRH SC TBLH SC 3.00mm.118" 30mm 3.0mm 53mm TBRH SC TBLH SC 3.20mm 1/8" 30mm 3.2mm 53mm TBRH SC TBLH SC 3.50mm.140" 30mm 3.5mm 53mm TBRH SC TBLH SC 4.00mm 5/32" 30mm 4.0mm 53mm TBRH SC TBLH SC 5.00mm.197" 30mm 5.0mm 53mm TBRH SC TBLH SC Adapters Drill Shank Size 2.00mm APT mm APT mm APT mm APT mm APT mm APT mm APT mm APT mm APT.300 Drill adaptors have a 40mm overall length. (5mm Adapter shown) Fully assembled two-piece solid carbide drill (5mm Thru-Bore drill shown) Page 25

26 Hinge Bit Drills Carbide Tipped Hinge bit drills have a centering point and two carbide spur cutters to provide a clean entry and exit hole in single or double-sided laminated composite wood and solid wood materials. Hinge bit drills are used to provide a drill holes for hinge, lock and door assemblies. Drills utilize the industry standard 10mm diameter shank with set screw flat. The shank is internally threaded and holds a set screw for depth of cut adjustments or the set screw can be removed to use quick change connectors. Metric Diameter Inch Diameter Right Hand 57mm OL Left Hand 57mm OL Right Hand 70mm OL Left Hand 70mm OL 14.30mm 9/16" HBRH HBLH HBRH HBLH mm.591" HBRH HBLH HBRH HBLH mm.630" HBRH HBLH HBRH HBLH mm.650" HBRH HBLH HBRH HBLH mm.709" HBRH HBLH HBRH HBLH mm.748" HBRH HBLH HBRH HBLH mm.776" HBRH HBLH N/S N/S 20.00mm.787" HBRH HBLH HBRH HBLH mm.866" HBRH HBLH HBRH HBLH mm.945" HBRH HBLH N/S N/S 25.00mm.984" HBRH HBLH HBRH HBLH mm 1.024" HBRH HBLH HBRH HBLH mm 1.063" HBRH HBLH N/S N/S 28.00mm 1.102" HBRH HBLH HBRH HBLH mm 1-1/8" HBRH HBLH HBRH HBLH mm 1.181" HBRH HBLH HBRH HBLH mm 1.260" HBRH HBLH N/S N/S 35.00mm 1.378" HBRH HBLH HBRH HBLH mm 1.496" HBRH HBLH HBRH HBLH mm 1.575" HBRH HBLH HBRH HBLH mm 1.732" HBRH HBLH HBRH HBLH mm 1.772" HBRH HBLH HBRH HBLH mm 2.165" HBRH HBLH N/S N/S 58.00mm 2.283" HBRH HBLH N/S N/S N/S - Non-standard drill size Page 26