Manufacturers of Hi-Performance Standard and Special Carbide & PCD Holemaking Cutting Tools

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Rolf Osborne McKenzie
5 years ago
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2 Intrepid Tool Industries provides the technology, work force, and experience to accommodate your cutting tool requirements. Intrepid Tool Industries (ITI) is dedicated to manufacturing the highest quality cutting tools for the markets we serve. Our tools are on the leading edge of innovation and product design. Manufacturers of Hi-Performance Standard and Special Carbide & PCD Holemaking Cutting Tools Toll Free: Fax: n Standard tools produced by Intrepid Tool focus on customer efficiency in machining composites, aluminum, titanium and other aerospace materials. n Custom tools are developed to address the specific challenges encountered by our customers in aerospace, automotive, engine, and fluid control manufacturing environments. Intrepid Tool Industries strives for excellence through continuous improvement in our manufacturing facility and in our employee training. 2

Carbide Dagger Drills...................... 4 Straight Shank Solid Carbide Drill/Reamers.

Brad Point W Point Drills.................. 6 Nut Plate Drills.......................... 7 Carbide Piloted Reamers.

.......................... 7 Threaded Shank Dagger Drills................ 8 Threaded Shank Drill/Reamers.

............... 8 CONTENTS Double Margin Drills....................... 7 Eversink Countersinks.

.......... 11 Carbide Threaded Shank Countersinks......... 12 NEW!

.......................... 13 Reverse Countersinks..................... 14 Reverse Spot Facers.

3 Carbide Dagger Drills Straight Shank Solid Carbide Drill/Reamers Carbide Threaded Shank 4 Facet Drills Solid Carbide 8 Facet Drills NEW! Brad Point W Point Drills Nut Plate Drills Carbide Piloted Reamers Carbide Piloted Core Drills Parabolic Drills Threaded Shank Dagger Drills Threaded Shank Drill/Reamers Threaded Shank Reamers NEW! Combination Drill/Countersink CONTENTS Double Margin Drills Eversink Countersinks Eversink Inserts HSS Threaded Shank Countersinks Carbide Threaded Shank Countersinks NEW! Polycrystalline Diamond (PCD) Drills NEW! PCD Tipped Countersinks Rivet Shavers Reverse Countersinks Reverse Spot Facers NEW! Port Tools

4 CARBIDE DAGGER DRILLS CARBIDE DAGGER DRILL For strand free, accurate holes in laminate composite and graphite material Most items in stock, for sizes not shown please contact ITI office for availability Standard is 6, special lengths available on request See numbering system below to order special diameters and lengths DGGR Drill Diameter CARBIDE DAGGER DRILL For strand free, accurate holes in laminate composite and graphite material Most items in stock, for sizes not shown please contact ITI office for availability Standard is 4, special lengths available on request See numbering system below to order special diameters and lengths DGGR Drill Diameter Part # Drill Diameter Decimal Size Metric Diameter DGGR-0938X6 3/ mm 6 DGGR-0980X6 # mm 6 DGGR-1250X6 1/ mm 6 DGGR-1285X6 # mm 6 DGGR-1405X6 # mm 6 DGGR-1440X6 # mm 6 DGGR-1556X mm 6 DGGR-1562X6 5/ mm 6 DGGR-1590X6 # mm 6 DGGR-1610X6 # mm 6 DGGR-1635X mm 6 DGGR-1645X mm 6 DGGR-1875X6 3/ mm 6 DGGR-1910X6 # mm 6 DGGR-1935X6 # mm 6 DGGR-1960X6 # mm 6 DGGR-1990X6 # mm 6 DGGR-2500X6 1/ mm 6 DGGR-3125X6 5/ mm 6 DGGR-3750X6 3/ mm 6 Part # Drill Diameter Decimal Size Metric Diameter DGGR-0938X4 3/ mm 4 DGGR-0980X4 # mm 4 DGGR-1250X4 1/ mm 4 DGGR-1285X4 # mm 4 DGGR-1470X4 # mm 4 DGGR-1562X4 5/ mm 4 DGGR-1590X4 # mm 4 DGGR-1610X4 # mm 4 DGGR-1875X4 3/ mm 4 DGGR-1910X4 # mm 4 DGGR-1935X4 # mm 4 DGGR-1960X4 # mm 4 DGGR-1990X64 # mm 4 DGGR-2500X4 1/ mm 4 DGGR-3125X4 5/ mm 4 DGGR-3750X4 3/ mm 4 4

5 Part # Reamer Diameter Decimal Size Metric Diameter DRRM-0938X6 3/ mm 6 DRRM-0980X6 # mm 6 DRRM-1250X6 1/ mm 6 DRRM-1285X6 # mm 6 DRRM-1562X6 5/ mm 6 DRRM-1590X6 # mm 6 DRRM-1610X6 # mm 6 DRRM-1875X6 3/ mm 6 DRRM-1910X6 # mm 6 DRRM-1935X6 # mm 6 DRRM-1960X6 # mm 6 DRRM-1990X6 # mm 6 DRRM-2500X6 1/ mm 6 DRRM-3125X6 5/ mm 6 DRRM-3750X6 3/ mm 6 DGGR-1960X6 # mm 6 DGGR-1990X6 # mm 6 DGGR-2500X6 1/ mm 6 DGGR-3125X6 5/ mm 6 DGGR-3750X6 3/ mm 6 Part # Reamer Diameter Decimal Size Metric Diameter DGGR-0938X4 3/ mm 4 DGGR-0980X4 # mm 4 DGGR-1250X4 1/ mm 4 DGGR-1285X4 # mm 4 DGGR-1470X4 # mm 4 DGGR-1562X4 5/ mm 4 DGGR-1590X4 # mm 4 DGGR-1610X4 # mm 4 DGGR-1875X4 3/ mm 4 DGGR-1910X4 # mm 4 DGGR-1935X4 # mm 4 DGGR-1960X4 # mm 4 DGGR-1990X64 # mm 4 DGGR-2500X4 1/ mm 4 DGGR-3125X4 5/ mm 4 DGGR-3750X4 3/ mm 4 STRAIGHT SHANK SOLID CARBIDE DRILL/REAMERS For strand free, accurate holes in laminate composite and graphite material Most items in stock, for sizes not shown please contact ITI office for availability Standard is 6, special lengths available on request Standard flute length is 1 ½ See numbering system below to order special diameters and lengths DRRM Reamer Diameter STRAIGHT SHANK SOLID CARBIDE DRILL/REAMERS For strand free, accurate holes in laminate composite and graphite material Most items in stock, for sizes not shown please contact ITI office for availability Standard is 4, special lengths available on request Standard flute length is 1 ½ See numbering system below to order special diameters and lengths DRRM Reamer Diameter STRAIGHT SHANK SOLID CARBIDE DRILL/REAMERS 5

6 CARBIDE THREADED SHANK 4 FACET DRILLS CARBIDE THREADED SHANK 4 FACET DRILLS For strand free, accurate holes in laminate composite and graphite material Most items in stock, for sizes not shown please contact ITI office for availability See numbering system below to order special diameters and flute lengths DRTS Drill Diameter Flute Length Part # Drill Diameter Decimal Size Flute Length Metric Diameter DRTS / /8 2.38mm 2 1/8 DRTS-0980 # /8 2.49mm 2 1/8 DRTS / /8 3.17mm 2 1/8 DRTS-1285 # /8 3.26mm 2 1/8 DRTS / /8 3.97mm 2 1/8 DRTS-1590 # /8 4.04mm 2 1/8 DRTS-1610 # /8 4.09mm 2 1/8 DRTS / /8 4.76mm 2 1/8 DRTS-1910 # /8 4.85mm 2 1/8 DRTS-1935 # /8 4.91mm 2 1/8 DRTS / /8 5.56mm 2 1/8 DRTS / /8 6.35mm 2 1/8 DRTS-2570 F /8 6.53mm 2 1/8 SOLID CARBIDE 8 FACET DRILLS SOLID CARBIDE 8 FACET DRILLS Avoids delamination in composite and graphite materials See numbering system to the right to order special diameters and flute lengths DR8F Drill Diameter Flute Length BRAD POINT W POINT DRILLS BRAD POINT W POINT DRILLS NEW! Brad point drills work well in plastics, nylon, fiber, fiberglass, and many other man made materials See numbering system to the right to order special diameters and flute lengths DRWP Drill Diameter Flute Length 6

7 NUT PLATE DRILLS 8-32 Threaded Shank Standard Part # Drill Size Flute Length DRNUT DRNUT NUT PLATE DRILLS CARBIDE PILOTED REAMERS Finish an existing hole to a precise diameter See numbering system to the right to order reamers RMP Major Diameter Pilot Diameter Flute Length CARBIDE PILOTED REAMERS CARBIDE PILOTED CORE DRILLS Finish drilling an existing hole See numbering system to the right to order drills DRCD Major Diameter Pilot Diameter Flute Length CARBIDE PILOTED CORE DRILLS PARABOLIC DRILLS Improves chip evacuation in deep hole drilling of non-ferrous materials See numbering system to the right to order drills DRP Drill Diameter Flute Length PARABOLIC DRILLS DOUBLE MARGIN DRILLS Superior finish in drilled holes See numbering system to the right to order drills DRDM Drill Diameter Flute Length DOUBLE MARGIN DRILLS 7

THREADED SHANK DAGGER DRILLS THREADED SHANK DAGGER DRILLS Avoids delamination and controls depth in hand held operation See numbering system to the right to order drills DGGRTS-1910-2.

8 THREADED SHANK DAGGER DRILLS THREADED SHANK DAGGER DRILLS Avoids delamination and controls depth in hand held operation See numbering system to the right to order drills DGGRTS Drill Diameter THREADED SHANK DRILL/REAMERS THREADED SHANK DRILL/REAMERS Hand held drilling and reaming of composites and graphite in one operation See numbering system to the right to order drill/reamers DRRMTS Reamer Diameter Flute Length THREADED SHANK REAMERS THREADED SHANK REAMERS Accurate hole diameters in non-ferrous materials at controlled depths See numbering system to the right to order reamers RMTS Major Diameter Pilot Diameter Flute Length COMBINATION DRILL/COUNTERSINKS COMBINATION DRILL/COUNTERSINKS NEW! Combine Drill/Countersink into one operation Many different sizes and angles available Contact ITI for pricing and availability 8

Simple insert replacement system for increased efficiency Insert Screw # 19035 Torx Key # 19552 Number of Flutes Body Dia. 6 = 5/8 7 = 3/4 8 = 7/8 9 = 1 Numbering System: 2-618701 Pilot Dia.

9 EVERSINK COUNTERSINKS PAT NO BOLT-ON STYLE Threaded Shank Replaceable inserts allow for repeatable countersink depth Body Dia Integral pilot and consistent positioning permits the fillet radius to be tangent to the pilot Simple insert replacement system for increased efficiency Insert Screw # Torx Key # Number of Flutes Body Dia. 6 = 5/8 7 = 3/4 8 = 7/8 9 = 1 Numbering System: Pilot Dia. Middle 4 Digits THREADED SHANK COUNTERSINK 100 & 130 Insert Pilot Insert Screw C sink Angle 8 = 82 9 = 90 1 = = 130 Min Pilot Dia.151 For 2 Flutes Bolt On C sink Body Dia Included Angle Threaded Shank Max. Pilot Dia 5/ / / / / / / / / / / / EVERSINK COUNTERSINKS PAT NO EVERSINK COUNTERSINKS CAM-LOCK STYLE Body Dia. 6 = 5/8 7 = 3/4 8 = 7/8 9 = 1 Numbering System: Pilot Dia. Middle 4 Digits C sink Angle 8 = 82 9 = 90 1 = = 130 Replaceable inserts allow for repeatable countersink depth Threaded Shank Body Dia Integral pilot and consistent positioning permits the fillet radius to be tangent to the pilot Simple insert replacement system for increased efficiency ICam Pin Part # For Pilots Under.200 : Cam Pin Part # For Pilots Over.200 : L Hex Key # THREADED SHANK COUNTERSINK 100 & 130 Insert Pilot Cam Pin Cam Lock C sink Min Pilot Dia.093 Body Dia Included Angle Threaded Shank Max. Pilot Dia 5/ / / / / / / / / / / / EVERSINK COUNTERSINKS 9

EVERSINK INSERTS Insert Style B= Bolt On C= Cam Lock X= Square Bolt on I= Insert Body Dia.

sink Angle 8 = 82 9 = 90 1 = 100 3 = 130 Radius or Chamfer CAM-LOCK STYLE Radius Style Double Angle

100 5/8 25 Double Angle IC71C025 100 3/4-1" 25 Double Angle IC61R020 100 5/8.

030 Radius IC73R025 130 7/8-1".025 Radius IC73R035 130 7/8-1".

Insert Number Included Angle Body Diameter Insert Style IB61S000 100 5/8 Straight IB71S000 100 3/4-1"

10 EVERSINK INSERTS Insert Style B= Bolt On C= Cam Lock X= Square Bolt on I= Insert Body Dia. 6= 5/8 7 = 3/4, 7/8 & 1 Numbering System: IB61R015 Insert Type R = Radius C = Chamfer S = Straight C sink Angle 8 = 82 9 = 90 1 = = 130 Radius or Chamfer CAM-LOCK STYLE Radius Style Double Angle Style Straight Style EVERSINK INSERTS Insert Number Included Angle Body Diameter Insert Style IC61C /8 25 Double Angle IC71C /4-1" 25 Double Angle IC61R /8.020 Radius IC71R /4-1".035 Radius IC63R /8.025 Radius IC63R /8.030 Radius IC73R /8-1".025 Radius IC73R /8-1".035 Radius BOLT-ON STYLE Other fillet radii available Radius Style Double Angle Style Straight Style Insert Number Included Angle Body Diameter Insert Style IB61S /8 Straight IB71S /4-1" Straight IB61C /8 25 Double Angle IB71C /4-1" 25 Double Angle IB61R /8.020 Radius IB71R /4-1".035 Radius IB63S /8 Straight IB73S /8-1" Straight IB63R /8.025 Radius IB63R /8.030 Radius IB73R /8-1".025 Radius IB73R /8-1".030 Radius Other fillet radii available PCD Tipped Cam-Lock and Bolt-On inserts are available; Call for pricing 10

HSS THREADED SHANK COUNTERSINKS All body diameters 3/8 through 5/8 have ¼-28 threaded shank All stock standard countersinks in the charts below have three flutes Call for price and delivery on other

11 HSS THREADED SHANK COUNTERSINKS All body diameters 3/8 through 5/8 have ¼-28 threaded shank All stock standard countersinks in the charts below have three flutes Call for price and delivery on other body diameters, pilot diameters, flute configurations or alternative threaded shanks 82 HSS Countersinks 100 HSS Countersinks 130 HSS Countersinks Part # Body Dia Pilot Dia Part # Body Dia Pilot Dia Part # Body Dia Pilot Dia HT /8 3/32 HT /8 3/32 HT /8 3/32 HT /8 1/8 HT /8 #40 HT /8 #40 HT /8 5/32 HT /8 1/8 HT /8 1/8 HT /8 3/16 HT /8 #30 HT /8 #30 HT /16 3/32 HT /8 5/32 HT /8 5/32 HT /16 1/8 HT /8 #21 HT /8 #21 HT /16 5/32 HT /8 #20 HT /8 #20 HT /16 3/16 HT /8 3/16 HT /8 3/16 HT /2 3/32 HT /8 #11 HT /8 #11 HT /2 1/8 HT /8 #10 HT /8 #10 HT /2 5/32 HT /16 3/32 HT /2 #40 HT /2 3/16 HT /16 1/8 HT /2 1/8 HT /8 3/32 HT /16 5/32 HT /2 #30 HT /8 1/8 HT /16 3/16 HT /2 5/32 HT /8 5/32 HT /2 3/32 HT /2 #21 HT /8 3/16 HT /2 #40 HT /2 #20 HT /8 1/4 HT /2 1/8 HT /2 3/16 HT /8 5/16 HT /2 #30 HT /2 #11 90 HSS Countersinks HT /2 5/32 HT /2 #10 Part # Body Dia Pilot Dia HT /2 #21 HT /8 3/32 HT /2 #20 HT /8 1/8 HT /2 3/16 HT /8 5/32 HT /2 #11 HT /8 3/16 HT /2 #10 HT /16 3/32 HT /8 3/32 HT /16 1/8 HT /8 1/8 HT /16 5/32 HT /8 5/32 HT /16 3/16 HT /8 3/16 HT /2 3/32 HT /8 1/4 HT /2 1/8 HT /8 5/16 HT /2 5/32 HT /2 3/16 HT /8 3/32 HT /8 1/8 HT /8 5/32 HT /8 3/16 HT /8 1/4 HT /8 5/16 HSS THREADED SHANK COUNTERSINKS 11

12 CARBIDE THREADED SHANK COUNTERSINKS All body diameters 3/8 through 5/8 have ¼-28 threaded shank All stock standard countersinks in the charts below have three flutes Call for price and delivery on other body diameters, pilot diameters, flute configurations or alternative threaded shanks CARBIDE THREADED SHANK COUNTERSINKS 82 Carbide Countersinks 100 Carbide Countersinks 130 Carbide Countersinks Part # Body Dia Pilot Dia Part # Body Dia Pilot Dia Part # Body Dia Pilot Dia CT /8 3/32 CT /8 3/16 CT /8 3/32 CT /8 1/8 CT /8 #11 CT /8 #40 CT /8 5/32 CT /8 #10 CT /8 1/8 CT /8 3/16 CT /16 3/32 CT /8 #30 CT /16 3/32 CT /16 1/8 CT /8 5/32 CT /16 1/8 CT /16 5/32 CT /8 #21 CT /16 5/32 CT /16 3/16 CT /8 #20 CT /16 3/16 CT /2 3/32 CT /8 3/16 CT /2 3/32 CT /2 #40 CT /8 #11 CT /2 1/8 CT /2 1/8 CT /8 #10 CT /2 5/32 CT /2 #30 CT /2 3/16 CT /2 5/32 CT /8 3/32 CT /2 #21 CT /8 1/8 CT /2 #20 CT /8 5/32 CT /2 3/16 CT /8 3/16 CT /2 #11 CT /8 1/4 CT /2 #10 90 Carbide Countersinks CT /8 3/32 Part # Body Dia Pilot Dia CT /8 1/8 CT /8 3/32 CT /8 5/32 CT /8 1/8 CT /8 3/16 CT /8 5/32 CT /8 1/4 CT /8 3/16 CT /16 3/32 CT /16 1/8 CT /16 5/32 CT /16 3/16 CT /2 3/32 CT /2 1/8 CT /2 5/32 CT /2 3/16 CT /8 3/32 CT /8 1/8 CT /8 5/32 CT /8 3/16 CT /8 1/4 12

POLYCRYSTALLINE DIAMOND (PCD) DRILLS NEW! Superior wear resistance in highly abrasive materials 8 facet drill point Part # Drill Diameter Decimal Size Metric Diameter DRPCD-0980-3 #40.0980 2.

13 POLYCRYSTALLINE DIAMOND (PCD) DRILLS NEW! Superior wear resistance in highly abrasive materials 8 facet drill point Part # Drill Diameter Decimal Size Metric Diameter DRPCD # mm 3 DRPCD / mm 3 DRPCD # mm 3 DRPCD # mm 3 DRPCD # mm 3 DRPCD / mm 3 DRPCD # mm 3 DRPCD # mm 3 DRPCD / mm 3 POLYCRYSTALLINE DIAMOND (PCD) DRILLS PCD TIPPED COUNTERSINKS NEW! Integral Pilot Shown Superior wear resistance in highly abrasive materials 2 flute Number of Flutes Body Diameter 3 = 3/8 7 = 3/4 5 = 1/2 8 = 7/8 6 = 5/8 9 = 1 INTEGRAL PILOT Numbering System: PT Pilot Diameter C sink Angle 1 = = 82 9 = 90 3 = 130 Number of Flutes Body Diameter 3 = 3/8 7 = 3/4 5 = 1/2 8 = 7/8 6 = 5/8 9 = 1 REMOVEABLE PILOT Numbering System: PT-25-1-RP125 Pilot Diameter C sink Angle 1 = = 82 9 = 90 3 = 130 PCD TIPPED COUNTERSINKS RIVET SHAVERS Part # Body Dia RS /16 RS /8 RS /16 RS /2 RS /16 RS /8 RS /4 RS /8 RS RIVET SHAVERS 13

REVERSE COUNTERSINKS REVERSE COUNTERSINKS Body Diameter Exp: 25 = 1/4 31 = 5/16 37 = 3/8 43 = 7/16 Numbering System: RCS-31-1-156 50 = 1/2 62 = 5/8 75 = 3/4 87 = 7/8 Pilot Hole C sink Angle 1 = 100 8

14 REVERSE COUNTERSINKS REVERSE COUNTERSINKS Body Diameter Exp: 25 = 1/4 31 = 5/16 37 = 3/8 43 = 7/16 Numbering System: RCS = 1/2 62 = 5/8 75 = 3/4 87 = 7/8 Pilot Hole C sink Angle 1 = = 82 9 = 90 3 = 130 BODIES PILOTS REVERSE SPOT FACERS Part # Diameter Pilot Hole RSF /4 3/32 Part # Pilot Dia PB /32 RSF Reverse Spot Facer Diameter RSF /4 1/8 RSF /16 3/32 RSF /16 1/8 RSF /16 5/32 RSF /8 1/8 PB /8 PB /32 PB /16 PB /4 PB /16 RSF /8 5/32 PB /8 REVERSE SPOT FACERS Made from HSS Standard Radius.030 Other radii available upon request Pilots are 6, other sizes available upon request RSF /8 3/16 RSF /16 1/8 RSF /16 5/32 RSF /16 3/16 RSF /2 3/16 RSF /2 1/4 RSF /16 3/16 RSF /16 1/4 RSF /8 3/16 RSF /8 1/4 RSF /8 5/16 PB /2 RSF /16 1/4 RSF /16 5/16 RSF /4 1/4 RSF /4 5/16 RSF /4 3/8 RSF /8 5/16 RSF /8 3/8 RSF /16 RSF /8 RSF /2 RSF /4 3/8 RSF /4 1/2 14

15 PORT TOOLS NEW! "A" "C" "B" SAE J1926/MS16142 (SERIES PC) WITH COOLANT THRU CARBIDE TIPPED Part # Port Size Pre-Drill Size Dia A Dia B Dia C CTPC / CTPC / CTPC / CTPC / CTPC / CTPC / CTPC / CTPC / CTPC / CTPC / CTPC / CTPC / PORT TOOLS SAE AS5202/MS33649 (SERIES PC) WITH COOLANT THRU CARBIDE TIPPED Part # Port Size Pre-Drill Size Dia A Dia B Dia C CTPC / CTPC / CTPC / CTPC / CTPC / CTPC / CTPC / CTPC / CTPC / CTPC / CTPC / CTPC /

Intrepid Tool Industries 10895 N. Solar Canyon Way Building A Surprise AZ 85379 623.

16 Intrepid Tool Industries N. Solar Canyon Way Building A Surprise AZ Fax: sales@intrepidtool.com

Listed below are some of our most common drill designs used in many various aerospace applications:

Listed below are some of our most common drill designs used in many various aerospace applications: www.lomas.co.uk Tools can be manufactured in 3 material choices for use on composites: Solid Tungsten Carbide Tooling CVD Diamond Coated Solid Tungsten Carbide Polycrystalline Diamond (PCD) LOMAS design