The importance of precision cutting requires special accessories
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- Jared Hicks
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1 Microstops and Drilling Accessories The importance of precision cutting requires special accessories to aide in drilling accuracy, providing tighter tolerances while protecting surface areas from skin-damage. Precision depth control can also prevent damage to surrounding surfaces when rivet-shaver cutters are being used. understands this vital importance and provides accessories to improve productivity while maintaining overal accuracy. Microstop Cages Countersink Cutters Drill Collets Drill Stops "Egg Cup" Drill Stands 37
2 Microstop Cages Microstop Cages provide precise depth control by limiting the travel of the cutter being used, and aiding in the alignment of the cutter so that it is exactly perpendicular to the surface against which the cage rests. All Microstop units feature hardened and ground spindles. These are supported by bronze bushings (for general use), or needle bearings and ball bearings (for more demanding high-speed applications). Thrust bearings provide axial support while the micro-adjustment offers precise depth control. Units may be ordered with a variety of foot-pieces and skirt styles. OM350 OM550 OM550-3RL 2.75 OM560 OM565 & OM566 OM575 OM650 OM655 D L MODEL NUMBER OM330S* ZT330S OM350 OM550 OM550-3RL-2.75 OM560** OM565** OM566*** OM575**** OM650** OM655*** Microstop Countersink Units CUTTER CAPACITY 1 1 SHAT TRAVEL 9/32 * OM330S is a light duty cage suitable for occasional use ** Dual bearings for upper and lower spindle support *** Sealed ball bearing unit ****.0005 adjusment increments SPINDLE THREAD MAX RPM SKIRT DIAMETER (D) OVERALL LENGTH (L) CUSTOM KITS Available on Request 38 omegatec.com info@omegatec.com
3 Countersink & Countersink Cutters Piloted Aircraft Stop Countersink Cutters (often called micro-stop cutters, or microstop countersinks) are used to make precision countersinks to accept flush-head fasteners. cutters are precision ground to exact tolerances to insure concentricity. Cutters may be used in any micro-stop cage that accepts - 28 threaded shank cutters. Select the pilot diameter that matches the pre-drilled hole, and the body diameter according to the diameter of the fastener head. Metric and other sizes quoted on request. Popular items listed below. Reading Part Numbers OM Countersink Cutter 100 HSS Pilot Diameter Body Diameter 17: " 22: " 26: 7/16 30: " 49: " PILOT DIAMETER #40 #30 #27 #21 #20 #13 OM OM OM OM OM OM OM OM /16 OM OM OM OM OM OM OM OM OM OM OM OM #11 OM OM OM #10 OM OM OM #8 #6 1/16 3/32 1/8 3/16 OM OM /16 OM /32 OM /8 OM /16 OM OM OM /32 OM /8 OM /16 OM OM OM OM /32 OM /8 OM /16 OM /32 OM /32 OM /32 OM /32 3/16 OM /16 OM /16 OM /16 OM /16 7/32 OM /32 OM /32 OM OM OM OM OM D OM D OM OM Other countersink angles available: 80, 82, 90, 120, and 130 Other available materials include: Carbide Tipped (2 and 3 flute) Solid Carbide (2, 3, and 4 flute) Diamond Plated Poly-Crystalline Diamond (PCD) These cutters trim excess material from flush-head rivets. They are precisionground and carbide-tipped, ensuring less chatter and increasing the overall life of the cutter. OM50-4 DIAMETER OM50-0 " OM50-1 " OM50-2 " OM50-3 7/16" OM50-3 OM50-4 OM50-5 " 9/16" OM50-2 OM50-6 OM50-7 " 3/4" 39
4 Drill Collets Drill Stops Drill Collets Drill Collets effectively convert a Straight Shank tool of any kind (typically drills and reamers) into a Threaded Shank tool. Most commonly used to adapt drills, they can be used with broken drills, reamers, or other straight shank cutting tools such as counterbores and countersinks. Simply choose a collet with the appropriate size to fit the straight shank tool to be adapted. Great for emergencies, and getting into tight places. Drill Collet Stock Sizes DRILL DIA SIZE P/N DRILL DIA SIZE P/N OMDC #20 OMDC OMDC #21 OMDC /32" OMDC7/ #24 OMDC #10 OMDC #27 OMDC #11 OMDC #30 OMDC /16 OMDC3/ /8 OMDC1/ #13 OMDC #40 OMDC #14 OMDC /32 OMDC3/ #16 OMDC16 OMDC7/32 Drill Stops These drill stops have a coiled spring to cushion drill break-through, while the rounded smooth face eliminates marking and prevents the drill chuck from marring the surface. Other sizes are available upon request. Available Drill Stops DRILL SIZE COLOR OMDS10 10 Brass OMDS10 OMDSE10* OMDS Brass /Black OMDSE20* 20 OMDS21 21 Black OMDS30 30 Copper OMDS40 40 OMDS40 OMDS OMDS OMDS Black Copper OMDS21 Chip Chasers Our chip chasers are made in the US of stainless steel and are available in long and short versions. OM511 OM omegatec.com info@omegatec.com
5 "Egg-Cup" Drill Stands "Egg-Cup" Drill Stands These hand-held drill guides provide a quick and easy way to assure hole position and quality. The guide housing is made in the USA of GE Lexan, which is virtually unbreakable and ensures a well-lit work surface. Two styles are available to accommodate standard "-13 threaded drill bushings, and " OD slip-renewable drill bushings. A locking screw on the slip-renewable housing permits positive retention of the slip-fit bushing, thus reducing OD concern. "Egg-Cup" Drill Stands OM589AA OM589EA DESCRIPTION "-13 Threaded Housing " I.D. Slip-it Housing Drill bushings sold separately CUSTOM KITS Available on Request OM589EA OM589AA Boeing Quick Change Adapters All have "-28 THD for adapting regular threaded cutters for use in Boeing Quick Change Chucks. Available in 1", 2", 3", and 6" lengths. OMBQC1 OMBQC2 OMBQC3 Countersink Extensions Available in 1", 2", 3", 4", and 6" lengths and named accordingly: CS-EXT(Length). "-28 Male to - 28 emale thread. Chucking Spud and Drill Adapter Straight chucking shank, available in 2", 4", 6", 8", and 10" lengths and named accordingly: OM1023-(Length) OM CS-EXT2 OM
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