Universal MEBUX thread repair system

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1 Produkt Group C14.01 Installation instructions metric threads Step 1: Drill out the damaged thread all way to the bottom using drill B. Be sure to keep the borehole aligned. Step 2: Use hub cutter F to countersink the borehole as long as depth stop gets in contact with the workpiece. Step 3: Cut new thread using threader G up to full drilling depth. Be sure to keep the borehole aligned. Step 4: Blow out the swarf. Oiling the turning tool E and screw bush manually on it. Use turning tool to screw in MEBUX -Insert into the thread. Step 5: As soon as the bush collar gets in contact with the surface, the screw-in resistance increases noticeably by forming out the last turns. Step 6: The turning tool E presses excess material into the turns of the workpiece. The repair is finished as soon as the tool can be turned with noticeably less resistance. 19

2 MEBUX threaded inserts are able to withstand high continuous strains as well as frequent tightening and undoing of screws Pressure sealed to resist water, oil and other liquids, as well as gases Glueing is not necessary as they are absolutely secure against unscrewing Additional fixing in workpiece is not required because of the existing collar Suitable for the food industry as certain sizes are available in stainless steel Inserts can be assembled in following materials: aluminium, brass, steel or casting materials Inserts IMS Part No. Internal thread (IG) External thread (AG) A B C D E F Material Surface M4 x 0,70 M4,8 x 0,70 6,00 5,50 0,75 4,20 5,80 1,70 M VZ M4 x 0,70 M4,8 x 0,70 8,00 5,50 0,75 4,20 5,80 1,70 M VZ M5 x 0,80 M5,9 x 0,80 7,60 7,00 0,75 5,05 7,10 1,80 M VZ M5 x 0,80 M5,9 x 0,80 10,00 7,00 0,75 5,05 7,10 1,80 M VZ M6 x 1,00 M7,2 x 1,00 9,40 8,00 0,75 6,25 8,10 1,80 M VZ E M6 x 1,00 M7,2 x 1,00 9,40 8,00 0,75 6,25 8,10 1, BL M6 x 1,00 M7,2 x 1,00 12,00 8,00 0,75 6,25 8,10 1,80 M VZ E M6 x 1,00 M7,2 x 1,00 12,00 8,00 0,75 6,25 8,10 1, BL M7 x 1,00 M8,25 x 1,00 10,00 8,80 0,75 7,35 8,90 1,90 M VZ M7 x 1,00 M8,25 x 1,00 14,00 8,80 0,75 7,35 8,90 1,90 M VZ M8 x 1,25 M9,5 x 1,25 11,70 10,60 0,75 8,20 10,70 2,10 M VZ E M8 x 1,25 M9,5 x 1,25 11,70 10,60 0,75 8,20 10,70 2, BL M8 x 1,25 M9,5 x 1,25 16,20 10,60 0,75 8,20 10,70 2,10 M VZ E M8 x 1,25 M9,5 x 1,25 16,20 10,60 0,75 8,20 10,70 2, BL M10 x 1,00 M11,2 x 1,00 9,00 11,60 0,75 10,30 12,90 2,00 M VZ M10 x 1,00 M11,2 x 1,00 15,00 11,60 0,75 10,30 12,90 2,00 M VZ M10 x 1,25 M11,5 x 1,25 9,00 12,60 0,75 10,30 12,90 2,20 M VZ M10 x 1,25 M11,5 x 1,25 15,00 12,60 0,75 10,30 12,90 2,20 M VZ M10 x 1,25 M11,5 x 1,25 20,00 12,60 0,75 10,30 12,90 2,20 M VZ M10 x 1,50 M11,8 x 1,50 14,00 12,60 0,75 10,30 12,90 2,20 M VZ E M10 x 1,50 M11,8 x 1,50 14,00 12,60 0,75 10,30 12,90 2, BL M10 x 1,50 M11,8 x 1,50 20,00 12,60 0,75 10,30 12,90 2,20 M VZ E M10 x 1,50 M11,8 x 1,50 20,00 12,60 0,75 10,30 12,90 2, BL M12 x 1,50 M13,9 x 1,50 9,20 15,00 0,75 12,30 15,10 2,10 M VZ M12 x 1,50 M13,9 x 1,50 16,30 15,00 0,75 12,30 15,10 2,10 M VZ * Area for forming of the thread 20

3 MEBUX threaded inserts are able to withstand high continuous strains as well as frequent tightening and undoing of screws Pressure sealed to resist water, oil and other liquids, as well as gases Glueing is not necessary as they are absolutely secure against unscrewing Additional fixing in workpiece is not required because of the existing collar Suitable for the food industry as certain sizes are available in stainless steel Inserts can be assembled in following materials: aluminium, brass, steel or casting materials Inserts IMS Part No. Internal thread (IG) External thread (AG) A B C D E F Material Surface M12 x 1,50 M13,9 x 1,50 24,00 15,00 0,75 12,30 15,10 2,10 M VZ M12 x 1,75 M14,2 x 1,75 16,20 15,00 0,75 12,70 15,40 2,80 M VZ M12 x 1,75 M14,2 x 1,75 24,00 15,00 0,75 12,70 15,40 2,80 M VZ * Area for forming of the thread 21

4 Repair tools for metric thread HSS-steel drill, hub cutter, cutting tap, turning tool Complete tool sets for metric thread M4 M12 Tools are also available separately on demand Tools IMS Part No. Thread Description Tool kit E M4 x 0,70 turning tool W F M4 x 0,70 hub cutter W B M4 x 0,70 drill W G M4 x 0,70 threader W E M5 x 0,80 turning tool W F M5 x 0,80 hub cutter W B M5 x 0,80 drill W G M5 x 0,80 threader W E M6 x 1,00 turning tool W F M6 x 1,00 hub cutter W B M6 x 1,00 drill W G M6 x 1,00 threader W E M7 x 1,00 turning tool W F M7 x 1,00 hub cutter W B M7 x 1,00 drill W G M7 x 1,00 threader W E M8 x 1,25 turning tool W F M8 x 1,25 hub cutter W B M8 x 1,25 drill W G M8 x 1,25 threader W E M10 x 1,00 turning tool W F M10 x 1,00 hub cutter W B M10 x 1,00 drill W G M10 x 1,00 threader W E M10 x 1,25 turning tool W F M10 x 1,25 hub cutter W B M10 x 1,25 drill W G M10 x 1,25 threader W 22

5 Repair tools for metric thread HSS-steel drill, hub cutter, cutting tap, turning tool Complete tool sets for metric thread M4 M12 Tools are also available separately on demand Tools IMS Part No. Thread Description Tool kit E M10 x 1,50 turning tool W F M10 x 1,50 hub cutter W B M10 x 1,50 drill W G M10 x 1,50 threader W E M12 x 1,50 turning tool W F M12 x 1,50 hub cutter W B M12 x 1,50 drill W G M12 x 1,50 threader W E M12 x 1,75 turning tool W F M12 x 1,75 hub cutter W B M12 x 1,75 drill W G M12 x 1,75 threader W 23

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