SERRATING / GROOVING TOOL - ST SERIES. Features : 1/8 x3/8 x1/8
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1 SERRATING / GROOVING TOOL - ST SERIES FOR GROOVING IN TUBE SHEETS Tool 1/8 x 3/8 x 1/8 Spacing Spare Tool Bits 1/8 x 1/4 x 1/8 Spacing Special Spacing /8 ST ST-3703 ST-3703-S ST-3703-SPEC /2 ST ST-5003 ST-5003-S ST-5003-SPEC /8 ST ST-6203 ST-6203-S ST-6203-SPEC /4 ST ST-7503 ST-7503-S ST-7503-SPEC /8 ST ST-7503 ST-7503-S ST-7503-SPEC ST ST-7503 ST-7503-S ST-7503-SPEC /4 ST ST-7503 ST-7503-S ST-7503-SPEC /2 ST ST-7503 ST-7503-S ST-7503-SPEC ST ST-7503 ST-7503-S ST-7503-SPEC /2 ST ST-7503 ST-7503-S ST-7503-SPEC Note : Serrating Tools are available for MM bore sizes also. Please enquire. Refer to operation manual for spare parts list and detailed features /8 x3/8 x1/8 TOOL BITS 1/8 x1/4 x1/8 High production tool. Ideal for use where 1 tool is needed per bore. One piece cryogenically treated tool bit ensures maximum life. Tool is ideally suited for CNC applications on account of 1 piece mandrel construction and short design. SERRATING / GROOVING TOOL - NW SERIES CIRCULAR FORM CUTTER TOOL BIT HOLDER WITH TOOLBIT Changing of pilot nose and cutter allows one tool to cover a range of hole diameters. Simple to change cutter for different groove shapes. Location and depth of cut easy to adjust. Only light pressure required to cut precision grooves. Ready to fit CNC drill machines, lathes and boring machines. The life of the cutter extendable by re-sharpening. Bore Range Tool Pilot Nose Circular Form Cutter Tool Bit Holder Spare Tool Bit /8-1.1/4 1 NW - 2 MT 1 NW - PN 1 NW - CF 1 NW - TBH 1 NW - TB /8-1.3/4 2 NW - 3 MT 2 NW - PN 2 NW - CF 2 NW - TBH 2 NW - TB /4-1.7/8 4 NW - 4 MT 4 NW - PN 4 NW - CF 4 NW - TBH 4 NW - TB /2-4 6 NW - 5 MT 6 NW - PN 6 NW - CF 6 NW - TBH 6 NW - TB 26 Note : Specify whether you need Circular Form Cutter (one piece HSS construction) or Tool Bit Holder with Tool Bit, when ordering. Refer to operation manual for detailed spare parts list. Ask for leaflet number 038 for detailed features.
2 SERRATING / GROOVING TOOL - SGT SERIES Bore Range TOOL BIT Tool Note : Ask for catalog number CTG-100 for spare parts list, operating instructions and detailed features. Only light pressure required to cut precision grooves inside holes or cylinders. Location and depth of groove easy to adjust. Simple to change cutter for different groove shapes. Changing of bushing and cutter allows one tool to cover a range of hole diameters. The life of the cutter extendable by re-sharpening. Pilot Nose / Bushing Tool Bits SGT-102 SGT-102-PN SGT-102-TB SGT-122 SGT-122-PN SGT-122-TB SGT-162 SGT-162-PN SGT-162-TB SGT-193 SGT-193-PN SGT-193-TB SGT-303 SGT-303-PN SGT-303-TB SGT-504 SGT-504-PN SGT-504-TB PLEASE SUPPLY FOLLOWING INFORMATION WHEN ORDERING GROOVING TOOLS OR SPARE CUTTERS. T L1 L3 L2 G A) Bore Dia after reaming with Tolerances D B) Plate Thickness T C) Distance of First Groove L1 D) Total Number of Grooves N E) Spacing of Grooves L2, L3 F) Groove Width W G) Diameter of Grooves D1 H) Groove undercut Depth G D1 D W W W www.tubeexpander.com
3 TUBE SHEET HOLE REAMER FLUTE LENGTH High speed steel, cryogenically treated & coated with Titanium Nitride for long life. Ideal for heat exchanger and condenser tube sheet reaming. Reamers available in MM sizes also. For larger diameters, please enquire. Reamer Size Shank: Flute Length OAL to TEMA Specification Morse Taper # RM-095/ / RM-095/ RM-095/ RM-127/ / RM-127/ RM-127/ RM-158/ / RM/158/ RM-158/ RM-160/ RM-160/ RM-160/ RM-190/ / RM-190/ RM-190/ RM-200/ RM-200/ RM-200/ RM-220/ RM-220/ RM-220/ RM-222/ / RM-222/ RM-222/ RM-250/ RM-250/ RM-250/ RM-254/ RM-254/ RM-254/ RM-285/ / RM-285/ RM-285/ RM-317/ / RM-317/ RM-317/ OAL
4 TOOL BIT NON-FERROUS TUBE END FACER - TEF SERIES bwg Tool bits coated with Titanium Nitride to give 3 times the life of convertional tool bits. Ideal for quick facing of projecting tube ends in heat exchangers, condensers and boilers. One size of tool is suitable for use on multiple tube thicknesses by interchanging pilot. (TEF-375 is the exception with the tool suitable for one tube ID only). Each tool is supplied with a set of multiple pilots to cover all tube thicknesses. end facers for MM sizes of tubes also available. Please enquire. Non-Ferrous or Carbon Steel s Spare Tool Bits Stainless Steel s /8 TEF-375 TEF-376 TEF-376 SS / TEF-500 TEF-506 TEF-506 SS / TEF-625 TEF-626 TEF-626 SS / TEF-750 TEF-756 TEF-756 SS / TEF-875 TEF-876 TEF-876 SS TEF-1000 TEF-1006 TEF-1006 SS / TEF-1125 TEF-1126 TEF-1126 SS / TEF-1250 TEF-1256 TEF-1256 SS / TEF-1375 TEF-1376 TEF-1376 SS / TEF-1500 TEF-1506 TEF-1506 SS / TEF-1625 TEF-1626 TEF-1626 SS / TEF-1750 TEF-1756 TEF-1756 SS / TEF-1875 TEF-1876 TEF-1876 SS TEF-2000 TEF-2006 TEF-2006 SS / TEF-2250 TEF-2256 TEF-2256 SS / TEF-2500 TEF-2506 TEF-2506 SS TOOL BIT TUBE END FACER - FB SERIES TOOL BIT STAINLESS bwg High speed production tool. Titanium Nitride coated tool bit can be reversed and used. Doubles tool bit life. Non-Ferrous or Carbon Steel s Spare Tool Bits Stainless Steel s /8 FB-375 FB-376 FB-376 SS / FB-500 FB-506 FB-506 SS / FB-625 FB-626 FB-626 SS / FB-750 FB-756 FB-756 SS / FB-875 FB-876 FB-876 SS FB-1000 FB-1006 FB-1006 SS / FB-1125 FB-1126 FB-1126 SS / FB-1250 FB-1256 FB-1256 SS / FB-1375 FB-1376 FB-1376 SS / FB-1500 FB-1506 FB-1506 SS / FB-1625 FB-1626 FB-1626 SS / FB-1750 FB-1756 FB-1756 SS / FB-1875 FB-1876 FB-1876 SS FB-2000 FB-2006 FB-2006 SS / FB-2250 FB-2256 FB-2256 SS / FB-2500 FB-2506 FB-2506 SS www.tubeexpander.com
5 TUBE END FACER - FC SERIES / WELD REMOVAL TOOL Facer Fitted With 3 Tool Bits FLARING TOOL Spare Tool Bits /2 FC-1500 FC-1500-TB /8 FC-1625 FC-1625-TB /4 FC-1750 FC-1750-TB /8 FC-1875 FC-1875-TB FC-2000 FC-2000-TB /4 FC-2250 FC-2250-TB /2 FC-2500 FC-2500-TB /4 FC-2750 FC-2750-TB FC-3000 FC-3000-TB /4 FC-3250 FC-3250-TB /2 FC-3500 FC-3500-TB /4 FC-3750 FC-3750-TB FC-4000 FC-4000-TB Tool uses 3 cutting blades which can be configured for tube end facing or weld removal as a step in the removal of welded tubes from the tube sheet. Tool fitted with MT shank for use with standard air or electric drills. Cutting blades are Titanium Nitride coated to give 3 times the life of conventional cutting blades. Tools available for MM sizes of tubes also. Please enquire. Ideally suited for work on larger diameter boiler tubes. BEADING TOOL 30 bwg /2 FT /8.3/4 7/ /8 1.1/4 1.3/8 1.1/ FT-2 FT-4 FT-6 FT-8 FT-10 FT-12 FT-14 FT FT-3 FT-5 FT-7 FT-9 FT-11 FT-13 FT-15 FT-17 Note : Fitted with Type 1 round shank for use with standard pneumatic chipping haer. Other shanks on request. bwg BDT / BDT BDT BDT / BDT BDT BDT / BDT BDT BDT / BDT BDT BDT BDT BDT-15 Note : Fitted with Type 1 round shank for use with standard pneumatic chipping haer. Other shanks on request.
6 BELLING TOOL In many condensers the inlet end of tubes are required to be seated into the sheet (not projecting). The contour is a Bell End or Trumpet Mouth of special shape. TUBE SHEET HOLE BRUSH To clean tube sheet bores, prior to tube installation. Can be used with any standard pneumatic or electric drill /2 TSHB-1/ /8 TSHB-5/ /4 TSHB-3/ /8 TSHB-7/ TSHB /4 TSHB-1.1/ /2 TSHB-1.1/ /4 TSHB-1.3/ TSHB /4 TSHB-2.1/ /2 TSHB-2.1/ /4 TSHB-2.3/ TSHB-3 Note : Available in your choice of carbon steel, stainless steel or brass. For other / larger sizes, please enquire. TUBE SHEET HOLE RADIUS CUTTER High speed steel tool used in preparing tube sheets to suit the flaring or beading of tube ends outside of or flush with the tube sheet. MM sizes and cutters with other radii are also available. Please enquire / / / / / / / / / / / / /4 2 To pilot the tubes through the tube sheets and baffle plates during tube insertion. TUBE GUIDE bwg. Tool Radius PTG / PTG PTG PTG / PTG PTG PTG PTG / PTG PTG PTG PTG / PTG PTG PTG PTG PTG PTG PTG PTG / PTG PTG-16 Note : For other / larger sizes, please enquire. Morse Taper www.tubeexpander.com
7 TUBE LEAK DETECTOR KIT PLUGGING GUN EXHAUST VALVE TRIGGER PRESSURE GUN PRESSURE GAUGE TUBE JOINT TESTING KIT EXHAUST VALVE TRIGGER VACUUM GAUGE SILENCER Simple, Quick and Reliable tube and joint testing. Test 7 to 8 tubes or 10 tube joints per minute. Interchangeable seal sets : Allows testing of tubes from 7.75 to ID with easy to replace accessories. Each Testing Gun weighs less than 1.3 kg and Joint Testing Gun weighs less than 1.5 kg. Air supply : Uses standard plant air supplies from 70 psi to 100 psi (4.7 to 6.8 bar). Silent during use. Ergonomic design makes testing effortless. Each Kit packed in easy to carry case. VACUUM GENERATOR OPERATION Leak Detector detects tube leakage merely by pressing a button. The Pressurizing gun and Plugging Gun are inserted into opposite ends. Pressurizing Gun lets in air to pressurize the tube to 100 psi with compressed air. The gauge will show and hold the pressure if there are no leaks. Conversely, a pressure drop is indicated on gauge incase of tube leak. A quick slide of exhaust valve silently lets out the air in tube and releases the guns for next tube test. OPERATION Joint Tester is designed to test both rolled and welded tube-totubesheet joints. Joint Tester is inserted in tube, a trigger expands tube seal inside the tube and beyond the length of expansion. Actuating a slide valve generates vacuum between the tube seal and face seal over the joint seam. Vacuum level is indicated on gauge. Should the amount of vacuum shown on gauge start dropping, a leak is detected. AIR SUPPLY AIR SUPPLY 32 PRESSURE GUN PLUGGING GUN
8 TUBE LEAK DETECTOR KIT TUBE SIZE BWG TLD-6525 Tester Assembly Assembly Number TUBE SEAL COMPRESSION & SUPPORT COLLAR TLD-6525 Tester Replacement Parts Seals Compression & Support Collar TUBE JOINT TESTING KIT COMPRESSION TUBE JTK-6500 Joint Tester Assembly Assembly Number TUBE SEAL Seals MANIFOLD SQUARE O RING JTK-6500 Joint Tester Replacement Parts Manifold with Square O-ring Square O-ring 8-9 TLD-300 N JTK-300 N TLD-350 N JTK-350 N TLD /8SP TLD-370 N TLD JTK /8SP JTK-370 N JTM /8SP 5/ TLD-450 N JTK-450 N JTK-16 5/ TLD-470 N JTK-470 N TLD-490 N JTK-490 N TLD /8 TLD JTK / TLD-530 N JTK-530 N JTM /8 8-9 TLD-430 N JTK-430 N TLD /4SP TLD JTK /4SP TLD-450 N JTK-450 N JTM /4SP TLD-490 N JTK-490 N JTK-16 3/4 3/ TLD-530 N JTK-530 N TLD /4 TLD-570 N TLD JTK /4 JTK-570 N JTM / TLD-610 N JTK-610 N TLD-650 N JTK-650 N 8-9 TLD-530 N JTK-530 N TLD-570 N JTK-570 N TLD-610 N JTK-610 N 7/ TLD /8 TLD-690 N TLD JTK /8 JTK-690 N JTM-65007/8 JTK-16 7/ TLD-730 N JTK-730 N TLD-740 N JTK-740 N TLD-790 N JTK-790 N 8-9 TLD-650 N JTK-650 N TLD-690 N JTK-690 N TLD-740 N JTK-740 N TLD TLD-790 N TLD JTK JTK-790 N JTM JTK TLD-840 N JTK-840 N TLD-870 N JTK-870 N TLD-890 N JTK-890 N 8-9 TLD-790N 405 TLD JTK-790 N TLD-840 N JTK-840 N TLD-870 N JTK-870 N 1.1/ TLD /8 TLD-940 N TLD JTK /8 JTK-940 N JTM /8 JTK / TLD-980 N JTK-980 N TLD-990 N JTK-990 N TLD-1040 N JTK-1040 N 8-9 TLD-890 N JTK-890 N TLD-940 N JTK-940 N TLD-990 N JTK-940 N 1.1/ TLD /4 TLD-1080 N TLD JTK /4 JTK-1080 N JTM /4 JTK / TLD-1090 N JTK-1090 N TLD-1100 N JTK-1100 N TLD-1140 N JTK-1140 N 33www.tubeexpander.com
9 TUBE END FACING MACHINE The POWERMASTER Facing Machine is a powerful yet portable fixture designed to self-align and mount on tubes for fast tube end facing and chamfering in constrained spaces. Power and range combined in light and portable design. Drive : Electric, Hydraulic or Pneumatic Range of end facing, external or internal bevelling and weld seam machining tool bits. Quick interchangeability of Pilot to suit range of inside diameters. Modular and Ergonomic design. FACING ATTACHMENT Locking Range I.D. () Weight (kg) 6.8 FM-3500 DRIVE Motor Pneumatic Electric Hydraulic Torque (Nm) Speed (rpm) 500 lpm Weight (kg) MD-P FMD-E FMD-H CUTTING BITS EXTERNAL BEVELLING Min. 90 FACING ATTACHMENT PNEUMATIC DRIVE COILED HOSE Note : All Dimension in MM 420 FT 1 FT 2 FT 3 CUTTING BITS PILOT JAWS INSIDE BEVELLING FT 4 FT 5 FT PILOT JAWS ARE AS PER TUBE INNER DIAMETER OPTIONAL ELECTRIC OR HYDRAULIC DRIVE STRAIGHT BEVELLING WELDED SEAM MACHINING 6 FT 7 FT 9 FT FT 8 34
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