Drilling. Boring. Reaming. Burnishing. Specials. Special Tooling Solutions. Threading. Now Featuring

Transcription

1 rilling oring Reaming urnishing Specials Special Tooling Solutions Threading Now Featuring

2 Special Tooling Solutions Superion Insta-Quote ngineered Specials Speciality is Our Speciality It s true. When it comes to designing and developing special solutions for customers, llied Machine is the top choice. Our engineers see applications in ways many others don t and that ability allows us to win situations that haven t been won before. If you have a particularly unique or difficult application, give us a call. Most of our tooling can be tweaked as specials, and we can create entirely new concepts if alterations to standard product won t do the trick. fter all, everyone deserves some special attention. Your safety and the safety of others is very important. This catalogue contains important safety messages. lways read and follow all safety precautions. This triangle is a safety hazard symbol. It alerts you to potential safety hazards that can cause tool failure and serious injury. When you see this symbol in the catalogue, look for a related safety message that may be near this triangle or referred to in the nearby text. There are safety signal words also used in the catalogue. Safety messages follow these words. WRNING WRNING (shown above) means that failure to follow the precautions in this message could result in tool failure and serious injury. NOTI means that failure to follow the precautions in this message could result in damage to the tool or machine but not result in personal injury. NOT and IMPORTNT are also used. These are important that you read and follow but are not safety-related. Visit for the most up-to-date information and procedures.

3 Introduction Information Special Tooling Solutions ontents Special Tooling Options Superion Insta-Quote esign Your ustom Tooling User Guide T- Inserts T- Holders GN3SYS T Holders LVN Reamers ngineered Specials Insert esigns Vaccum rill Stealth rill Success Stories i-form Special esign xamples QSI Inserts omplete your esign eep Hole rilling Guidelines : 1

4 Special Tooling Solutions Special Tooling Options RILLING Special Tooling is Our Speciality llied Machine offers three methods for obtaining special tooling to solve any application problem you encounter: Superion, Insta-Quote and ngineered Specials. We know standard tooling can t be the answer for everyone and that s why we specialise in developing unique tooling to fit your needs. Many of our products can be altered as specials. In fact, many of our standard items are results of frequently requested special features. Many times, one special design can end up solving problems for multiple customers across a variety of industries. Our specials capabilities truly sets us apart from our competition. Our pplication ngineering Team and Field Sales ngineers are trained and highly skilled to develop unique solutions that you won t find anywhere else. If you need special tooling, give us a call. Let us be the ones to tell you it can t be done. ut don t expect us to. Solid arbide Specials dvanced apabilities With the addition of the Superion solid carbide products, llied Machine can now provide made-to-order special tooling to better help customers achieve optimal performance and productivity in their holemaking applications. Give us a call today and see the new solutions we can provide. Made-to-Order Solid arbide Specials P Tooling urnishing rills Solid arbide rills arbide / P Step Reamers Insta-Quote Insta-Quote is an online custom tool designer. The program is available 24/7 and guides you through the steps as you create a special tool designed to meet the requirements of your application. ngineered Specials When the requirements of your application fall outside the limitations of Insta-Quote, your special tooling becomes an ngineered Special. These are tool designs that our engineers get to create and develop specifically for you. THRING Products vailable: T- Inserts T- Holders GN3SYS T Holders Reasons to all: Many standard products can be specially engineered llied Machine specials can save you time and increase tool life Our engineers have the skills and knowledge to create designs that meet the challenge See pages : 6-13 See pages : : (0) enquiries.eu@alliedmachine.com

5 Special Tooling Solutions Industry Solutions very Industry Needs Some Special ttention Many specific industry applications can be tricky and processes can change drastically from one sector to the next. llied s Field Sales ngineers and pplication ngineers work together to develop breakthrough solutions that help customers master processes that before seemed impossible to improve. You know your parts. You know your materials. You know what works and what doesn t. ll you need to do is let us know what you re dealing with and we ll take it from there. Whether you re machining the wings of an airplane or the engine block in a new car, we ll develop the right design to solve the problem you re facing. For more industry examples, see llied Machine s ase Studies and Success Stories at RILLING utomotive ngine lock erospace entral Fuselage Wing ox Heavy Machinery Track Links Oil and Gas Heat xchanger OMPL SOLUTIONS INNOVTIV SOLUTIONS LONG SOLUTIONS THRING VRY PROLM HS SOLUTION (0) enquiries.eu@alliedmachine.com : 3

6 Special Tooling Solutions Superion Solid arbide Special apabilities RILLING a solid combination Providing New apabilities With the acquisition of Superion, Inc., llied Machine has gained the ability to provide top-of-the-line solid carbide special tooling. Superion has built its reputation as a manufacturer of innovative special solid carbide and P tipped rotary cutting tools such as: P Tools Reamers rills Step Tools Superion is widely recognised as the expert in developing customised solutions in speciality tooling. nd now llied Machine is bringing that expertise to you. SOLI RI P Tooling urnishing rills Solid arbide rills arbide / P Step Reamers FORM RILL THRING OUL MRGIN : (0) enquiries.eu@alliedmachine.com

7 Special Tooling Solutions RILLING 01 P RILLS Industry pplication erospace Wafer Style Solid Head Style erospace Wide diameter range of 3mm - 32mm an be designed with multiple steps an be designed with coolant through iameter range of 3mm - 12mm vailable with P to the centre of the tool an be reground Industry pplication utomotive Solid head P tools are used in composite materials (FRP) Wafer tools are used for aluminium applications 02 SOLI RI RILLS Industry pplication Firearms Industry pplication utomotive Industry pplication erospace iameter 20x Multi-Step utomotive Firearm Wide diameter range of 3mm - 20mm epth-to-diameter ratio up to 20x an be designed with multiple steps Reduces cost per hole by eliminating tool changes ustomised solutions available for the automotive, firearm, and aerospace industries 03 RILLS Industry pplication erospace Industry pplication utomotive THRING Range esign Materials Wide diameter range of 3mm - 20mm Straight flutes, thinned web, four margins vailable with or without coolant Specifically designed for cast iron and aluminium applications Produces rounder, more consistent holes (0) enquiries.eu@alliedmachine.com : 5

8 Special Tooling Solutions Insta-Quote esign Your ustom Tooling RILLING esign your custom tooling and receive a drawing and quote...all within minutes. iq.alliedmachine.com esign Your Own Solutions Insta-Quote is an online program that allows you to design and quote your own tooling in a matter of minutes. fter you log in, Insta-Quote will guide you through the steps to gather all the necessary information and generate the solution you need. Within the system, you can choose from the following tools to design: T- Inserts T- Holders GN3SYS T Holders THRING esign anytime from anywhere. vailable online 24/7. : (0) enquiries.eu@alliedmachine.com

9 Insta-Quote User Guide Where o I Find Insta-Quote? There are two ways to acces Insta-Quote : Visit our website ( for Passport to M Or visit iq.alliedmachine.com Please contact us in the first instance for login details. Special Tooling Solutions RILLING Login OR iq.alliedmachine.com 1 Log In Fill in User Name and Password and click the login button. If you do not have a login, just click the Registration Form option beneath the log in button and submit your registration. 2 Select ctivity On this screen, you can choose to create a new tool, edit a previous tool, update your quote, or copy a previous item. IMPORTNT: The right and left arrows will navigate you through each step. O NOT use the web browser s back and forward buttons; doing so may result in loss of progress. THRING 3 Select Tool Type hoose the type of special tool you would like to create. The options include T- inserts, T- holders and GN3SYS holders. o not use the web browser s back and forward arrows (0) enquiries.eu@alliedmachine.com : 7

10 Special Tooling Solutions RILLING What is My Item Number? s soon as you select the type of product you want to design, Insta-Quote automatically generates the item number for your tool. The item number will appear at the top left-hand side of your screen Year Month ay Reference No. First Part of the Item Number: This represents the date you began designing your tool (ex = 09 February, 2017). Second Part of the Item Number: This is the reference number for that specific item. If you begin designing another tool on the same day, the first part of the new item number would be the same, but the reference number would be unique to that new item. 4 Shank Selection Select the shank type you require and then click the right arrow button to proceed. 5 Shank Options fter choosing the shank type, you will be provided with additional shank options (if applicable). Once your selections are made, click the right arrow button to proceed. 6 Select ody Style hoose the holder style you need, and then click the right arrow button to proceed. THRING 7 ody Options fter choosing the holder style, you will be provided with additional holder options (if applicable). Once your selections are made, click the right arrow button to proceed. 8 oolant Options On this screen you will select your coolant options. When finished, click the right arrow button to proceed. : (0) enquiries.eu@alliedmachine.com

11 Special Tooling Solutions RILLING 9 ontact Information omplete the contact details and select a language for the drawing. lick the Quote Item button to proceed. 10 Quote Your Item Once you have selected Quote Item, a box will appear to let you know the estimated time remaining before your quote and drawing are created (typical wait time is less than 1 minute). NOT: Your pop-up blocker must be disabled in order to view the downloaded files n: Joe Thomas ustomer ccount 123 Holemaking Pkwy Suite 1000 US over OH Phone: Fax: M Rep: Harold Stokey 120 eeds rive over, OH P: F: ustomer Name: ompany ustomer ontact: Joe Thomas ustomer Item Reference N/ mail: joe@mycompany.com Phone: ate: 02/09/2017 Quota on Number: N This quota on is being offered based on the informa on that has been provided to M. The price and manufacturability is subject to change based on the final design of the item. LIST PRI QTY H (U.S. $) SRIPTION 1 $ 0.00 $ 0.00 #2 Series T- hrome Helix Holder With 1.000" rill iameter, 5.860" Helical Flute, 4.00" rill epth, 1.000" ia. y 2.281" Long Flanged Shank 2 With No Flat With Through Shank oolant, Per M# Rev. 0 3 $ $ 0.00 For addi onal opportuni es to lower cost, please review M's lanket 6-9 $ 0.00 Release Order Policy (RO Policy Rev.1) $ $ $ $ 0.00 llowable Quan ty Variance Shipment Table Variance mount Order Quan ty /-3 Variance mount / / / * evia ons with approval by the customer Please reference the above number when placing an order PLS RSPON WITHIN 2 YS. M LIVRIS LLOW 2 YS FOR RWING RVIW. RSPONSS LONGR THN 2 YS WILL IMPT QUOT LIVRY TS. SHUL L TIM 22 Work ays 22 Work ays 22 Work ays 22 Work ays 22 Work ays 22 Work ays 32 Work ays 32 Work ays 32 Work ays L I NOTS : 1. MRK : RV LL IMNSIONS NOT SPIFI R LLI MHIN N NGINRING ORP. STNRS. THIS RWING IS PROVI TO ILLUSTRT ONPT N IMNSIONS PRIOR TO NY MNUFTURING. Y SIGNING YOU PT RSPONSIILITY FOR NY MNUFTURING TO TH SPIFITIONS SHOWN, RGRLSS OF WHR THY WR ORIGINT. THIS RWING IS TH PROPRTY OF TOOL RF RF. OY LNGTH ± RILL PTH 4.00 RF. TOOL RF. OL 8.28 ompany ONTT : O NOT SL FOR IMNSIONS VLOP FOR ISTRIUTOR : GNRL TOLRNS Joe Thomas IM.... SHNK LNGTH ± SHNK O 1 IN FLNG T LLI MHIN & NGINRING ORP. IT IS NOT TO OPI OR TRNSFRR, IN WHOL OR IN PRT, WITHOUT WRITTN PRMISSION OF LLI MHIN & NGINRING ORP. SIGN RWN : I-Q T : 02/10/2017 WG. NO RV ±0.030 ±0.010 ±0.005 ± TITL : NO FLT ON SHNK 1/8-27 NPT TP FR +/-1/64 NG. ±.5 #2 SRIS T- HROM HLI HOLR WITH 1 IN I FLNG SHNK WITH THROUGH SHNK OOLNT SHT 1 OF This ocument will serve as our official response. Please no fy us if addi onal copies should be mailed. This quote is valid un l 12/31/2018 unless you are sent a specific no fica on to the contrary. Scheduled lead me is based on availability of material at me of order. You will be no fied within 3 business days of receipt of order, if a lead me change is required. Scheduled lead me starts upon receipt of order as well as customer approved M drawing when appropriate. ll special order cancella ons are subject to a minimum of 10% cancella on charge. M reserves the right to increase the cancella on charge as deemed necessary to cover costs associated with items being cancelled. LLI MHIN & NGINRING ORP This quote prepared by: Insta-Quote The drawing contains all relevant dimensions. It must be signed before manufacturing can begin. NOT: The drawing is a generic representation and is not to scale. The quote will be shown in Pounds/uro s dependant on login. THRING esign Your ustom Tooling (0) enquiries.eu@alliedmachine.com : 9

12 Special Tooling Solutions Insta-Quote ustom Tooling T- Inserts RILLING Special ngle ouble ngle Spur Point Spot and hamfer Step Insert Flat ottom all Nose dditional Features Insta-Quote provides multiple options to enhance different areas of the insert. If you have questions about which options would most benefit your application, just give us a call. We ll be happy to provide in-depth explanations about how certain options can optimise your results. orner Options Lip Geometries Web Geometries THRING Substrate Options hipbreaker Options oating Options HSS: Super obalt, Premium obalt M200 TiN TilN TiN arbide: 1, 2, 3, 5 : (0) enquiries.eu@alliedmachine.com

13 Special Tooling Solutions Insta-Quote ustom Tooling T- Holders RILLING hrome Helix hrome ushing Guided Holder One Step IS Two Step IS Three Step IS Special Length dditional Features Insta-Quote provides multiple options to enhance different parts of the holder. If you have questions about which options would most benefit your application, just give us a call. We ll be happy to provide in-depth explanations about how certain options can optimise your results. hrome earing reas Through Tool oolant Options Flute Styles Shank Styles I Insert Styles THRING WRNING Refer to Speed and Feed charts for recommended adjustments to speeds and feeds. Refer to page : 26 for deep hole drilling guidelines in this section of the catalogue. Visit for the most up-to-date information and procedures. Factory technical assistance is available for your specific applications through our pplication ngineering Team (0) enquiries.eu@alliedmachine.com : 11

14 Special Tooling Solutions Insta-Quote ustom Tooling GN3SYS T Holders RILLING One Step IS Special Length Two Step IS Three Step IS THRING dditional Features Insta-Quote provides multiple options to enhance different parts of the holder. If you have questions about which options would most benefit your application, just give us a call. We ll be happy to provide in-depth explanations about how certain options can optimise your results. : (0) enquiries.eu@alliedmachine.com

15 Special Tooling Solutions S1 Insta-Quote ustom Tooling Flute Style RILLING Shank Styles Through Tool oolant Options Flute Styles I Insert Styles Where are the Inserts? Though Insta-Quote incorporates special designs for GN3SYS T holders, it does not include options for designing special GN3SYS T inserts. GN3SYS T holders utilise standard GN3SYS T inserts, which can be found in Section 20 of the product catalogue. If you need a special insert, or would simply like to discuss options for designing one to fit your application, please contact us and we can create a special design as an engineered special. THRING ngineered Special GN3SYS T insert designed for specific aerospace application WRNING Refer to Speed and Feed charts for recommended adjustments to speeds and feeds. Refer to page : 26 for deep hole drilling guidelines in this section of the catalogue. Visit for the most up-to-date information and procedures. Factory technical assistance is available for your specific applications through our pplication ngineering Team (0) enquiries.eu@alliedmachine.com : 13

16 Special Tooling Solutions RILLING ngineered Specials Insert esigns Infinite Solutions Though Insta-Quote and i-form are incredible special tooling systems, some applications require a deeper level of engineering to accomplish the optimal results. No matter what the application may be, llied Machine engineers have the knowledge, experience and expertise to design and develop a special product to exceed your expectations. ngineered Specials are not limited to T- or GN3SYS T products. In fact, ngineered Specials can be created for most products offered by llied Machine, including P rill, Opening rill, S 320, ccuthread 856, Wohlhaupter boring products, and many other product families. Multiple Step Special Point Non-enter utting and hamfer ack hamfer ack hamfer with hipbreakers Flat Fottom with Pilot, orner Radius, and hamfer Special Step ack chamfer Non-enter utting, ounterbore and hamfer P Inserts THRING T- P iamond Tipped Insert: Why P? What allows the P (polycrystalline diamond) insert to generate such great success is the sharp cutting edge made for extreme wear resistance. While other tools encounter massive tearing when exiting, the P insert geometry, along with precise O corner prep and Notch Point technology, encounters minimal delamination. This produces an almost perfect tight tolerance and smooth hole. P Tip Notch Point Geometry P Tip The Proof is in the Numbers See the following results from a customer who was experiencing difficulty when drilling FRP material: The fibres are characterised by high strength The material is difficult to cut, which wears down the cutting tool and causes splintering and/or fraying The plastic matrix is sensitive to heat and will melt The structure is built up by layers of material, which results in delamination upon exit by80% INRS tool life Number of Holes rilled: ON ompeting Insert Number of Holes rilled: ON P Tipped T- Insert Insert Highlights 3 carbide substrate increases tool life P tip is designed for carbon fiber reinforced polymer (FRP) material Notch Point geometry, special corner clip, and drill point angle help minimise delamination upon exiting the hole Industry pplication erospace : (0) enquiries.eu@alliedmachine.com

17 Special Tooling Solutions ngineered Specials Featured esign GN3SYS T Vacuum rill Vacuum rill Highlights Keeps material contained in a sealed vacuum system Provides mobile ability to perform operations away from a stationary machine tool liminates operation limitations There is a range of diameters per holder The same holder can be used for different material specific inserts Industry pplication erospace RILLING Tight tolerance body diameter to run through a drill bushing Spent coolant and chips are evacuated through an internal flute Replaceable insert for quick and easy changes arbon-fibre-reinforced Polymers (FRP) These are composite materials consisting of two parts: a matrix and a reinforcement (carbon fibre). Unlike isotropic materials like steel and aluminium, FRP has directional strength properties, which depend on the layouts of the carbon fibre and the proportion of the carbon fibres in relation to the polymer. rilling in FRP These applications are run with the vacuum only, no coolant an be run with or without a micro peck cycle rilling in Metal These applications are run with the vacuum and coolant or mist coolant Recommended to be run with a micro peck cycle THRING (0) enquiries.eu@alliedmachine.com : 15

18 Special Tooling Solutions ngineered Specials Featured esign T- Stealth rill T- Stealth rill Highlights RILLING djustable pin allows for insert concentricity adjustment to reduce TIR Provides improved tool life and hole finish Guided wear pads improve hole straightness Through coolant design with multiple coolant outlets along the drill holder provides stability in deep hole drilling applications and also improves chip evacuation Industry pplication Industry pplication utomotive erospace Triple oolant Outlets Increase coolant flow through the tool to aid chip evacuation For longer holes, the bearing outlets increase stability, improving hole straightness Locate the 2 adjustable Torx PLUS screws (one on each side). Loosen each screw. Number of Holes rilled: ON ompeting Insert & Holder The Proof is in the Numbers djust insert position. The following results came from a real-life application that utilised the T- Stealth rill. The customer was experiencing a high scrap rate and needed to find a solution to eliminate the problem THRING 320 Tighten each screw. Number of Holes rilled: ON llied Machine Special Insert & Holder In this application, llied Machine: liminated 150k/ 170k in scrap per year Optimised the chip formation nhanced the chip evacuation Provided excellent surface finish Our hips : 16 Their hips 280% INRS tool life by (0) enquiries.eu@alliedmachine.com

19 Special Tooling Solutions ngineered Specials Success Stories Real-Life Results elow are five brief success stories. ach one provides an overview of specific situations when our special tooling achieved top-quality performance for our customers. Industry pplication Oil & Gas Special ccuport 432 Port ontour utter Hydraulic Manifolds liminated multiple tools in the process liminated regrinds Improved performance in cross hole applications RILLING Industry pplication Heavy quipment Special T- Holder & Insert xle Shafts 100% increase in tool life 4700/ 5300 reduction in set-up costs liminated scrap that was caused by set-up issues Industry pplication Firearms i-form rill arrel Nut liminated three tools in the process Reduced cycle time by 25% Improved chip formation Industry pplication utomotive T- Rim rill luminium Wheels 50% increase in penetration rates 50% increase in tool life liminated regrinds Industry pplication erospace Special arbide lad T- Holder with iamond oated Insert arbon Fibre Landing rm liminated delamination of carbon fibre 7x more tool life Special shank threads directly into drill unit for easy tool change THRING (0) : 17

20 RILLING Special Tooling Solutions ngineered Specials i-form ustom Indexable rill / Form Tool System ny Way You Want It What if you could utilise complex forms that only seem to be available as brazed or solid carbide tools? llied Machine s i-form custom indexable drill/form tool system allows for complex designs with a replaceable cutting edge. This will reduce set-up times and eliminate regrinds, allowing you to increase your productivity and reduce costs. on t settle for being good when the possibility of being great is right in front of you. This is just a small sample of what you can do. i-form Holder with i-form Inserts olt Hole T- rill with i-form Inserts i-form rill for Facing Operations with I-O hamfer esign omplex Forms for NY Hole Style i-form allows you to design complex forms for any style hole with increased productivity. The i-form product line - both pilot inserts and form inserts - creates custom engineered forms that provide complex designs with replaceable cutting edges and improved consistency, all while outperforming brazed and solid carbide tooling. i-form tools will increase your productivity, minimise set-up times, and eliminate regrind tool float and inconsistency. Holders have through coolant capabilities Holders can utilise standard inserts, Insta-Quote inserts, and/or special insert designs THRING : (0) enquiries.eu@alliedmachine.com

21 Special Tooling Solutions ngineered Specials i-form ustom Indexable rill / Form Tool System RILLING GN3SYS T Pilot Insert with i-form Inserts GN3SYS T Pilot Insert with i-form Inserts GN3SYS T ack hamfer Insert with i-form Inserts T- Flat ottom Form rill with i-form Inserts T- IS rill with i-form Inserts T- Pilot Insert with i-form Inserts Square QSI 34 Inserts with i-form Inserts 3 Flute I rill with QSI 34 Inserts i-form Holder with i-form Inserts ccuport 432 rill with Special T- Form Insert T- 3 Step I rill with i-form Inserts Special ore rill with i-form Inserts THRING (0) enquiries.eu@alliedmachine.com : 19

22 Special Tooling Solutions ngineered Specials Special esigns T- Products RILLING T- IS rill with ack hamfer Insert T- 1 Step I rill M.T. shank T- I rill ylindrical Shank T- 2 Step IS rill T- ounter ore Tool with Micro djustable artridge T- Form rill with djustable artridge T- 3 Flute rill with djustable artridge T- Large iameter Multiple Step I rill T- eburr rill T- I rill with ustomer efined Shank T- eep Hole rill with ustomer efined esign T- hrome earing rill with ustomer efined Shank THRING T- 1 Step IS rill with Flat ottom Insert T- I-Form rill T- rill with Special Holder and Insert esign : (0) enquiries.eu@alliedmachine.com

23 Special Tooling Solutions ngineered Specials Special esigns Other Products RILLING Special T- rill with Internal Thread Special T- rill Special T- rill P rill with arbide lad Guides P rill with 1 Step esign P rill with HSK Shank Opening rill with Special iameter Special ore rill with 2 Step esign IS rill with djustable artridge Superion Solid arbide with M200 oating ccuthread 856 with Through oolant ccuport 432 Special Length THRING LVN Ring Style Reamer with Special Length + Integral Shank GN3SYS T with Morse Taper Shank GN3SYS T IS rill (0) enquiries.eu@alliedmachine.com : 21

24 Special Tooling Solutions QSI 34 Inserts 80 iamond 55 iamond 80 T 1 RILLING L 1 R 1 I 7 80 iamond Inserts Metric (mm) Imperial (inch) I L 1 T 1 R 1 I L 1 T 1 R 1 Part No. NSI esignation Torx Screw Torx river GT GT 2(1.5) IP8-1 8IP MT MT 2(1.5) IP8-1 8IP MT MT 2(1.5) IP8-1 8IP GT-06T308 GT 2(2.5) IP8-1 8IP GT-09T302 GT 3(2.5) IP15-1 8IP MT-09T304 MT 3(2.5) IP15-1 8IP MT-09T308 MT 3(2.5) IP15-1 8IP MT MT IP20-1 8IP MT MT IP20-1 8IP-20 NOT: QSI 34 inserts are utilised only in special IS holders. Speeds and feeds for QSI 34 inserts are determined by drill insert. 55 T 1 L 1 R 1 I 7 55 iamond Inserts Metric (mm) Imperial (inch) I L 1 T 1 R 1 I L 1 T 1 R 1 Part No. NSI esignation Torx Screw Torx river GT GT 2(1.5) IP8-1 8IP MT MT 2(1.5) IP8-1 8IP MT MT 2(1.5) IP8-1 8IP MT-11T304 MT 3(2.5) IP15-1 8IP MT-11T308 MT 3(2.5) IP15-1 8IP-15 NOT: QSI 34 inserts are utilised only in special IS holders. Speeds and feeds for QSI 34 inserts are determined by drill insert. THRING : (0) enquiries.eu@alliedmachine.com

25 Special Tooling Solutions QSI 34 Inserts Square 60 Triangle 90 T 1 L 1 RILLING R 1 I 7 Square Inserts Metric (mm) Imperial (inch) NSI I L 1 T 1 R 1 I L 1 T 1 R 1 Part No. esignation Torx Screw Torx river SMT-09T304 SMT 3(2.5) IP15-1 8IP-15 NOT: QSI 34 inserts are utilised only in special IS holders. Speeds and feeds for QSI 34 inserts are determined by drill insert. 60 L 1 T 1 R 1 I 7 60 Triangle Inserts Metric (mm) Imperial (inch) I L 1 T 1 R 1 I L 1 T 1 R 1 Part No. NSI esignation Torx Screw Torx river TGT-06T102 TGT 1.2(1.2) IP6-1 8IP TGT-06T104 TGT 1.2(1.2)1 724-IP6-1 8IP TGT-06T108 TGT 1.2(1.2)2 724-IP6-1 8IP TGT TGT 1.8(1.5) IP7-1 8IP TGT TGT 1.8(1.5) IP7-1 8IP TGT TGT 1.8(1.5) IP7-1 8IP TGT TGT 2(1.5) IP8-1 8IP TMT TMT 2(1.5) IP8-1 8IP TMT TMT 2(1.5) IP8-1 8IP TMT-16T304 TMT 3(2.5) IP15-1 8IP TMT-16T308 TMT 3(2.5) IP15-1 8IP TGT TGT IP20-1 8IP-20 NOT: QSI 34 inserts are utilised only in special IS holders. Speeds and feeds for QSI 34 inserts are determined by drill insert. THRING (0) enquiries.eu@alliedmachine.com : 23

26 Special Tooling Solutions RILLING Special Tooling omplete Your esign Show Us What You Need These pages have been included so you can assist us with defining your special tooling requirements. Select a Shank (1-6), or define Shank 7 Indicate if the shank will be used with or without a Rotary oolant dapter (R) We ask that you define your hole profile and offer an example of a tool form to help us with the design process. Tools 1-5 cover only a small portion of our capabilities, so feel free to use your imagination. Please scan these pages, record your information in the boxes on the next page, and the information for our quickest response. SØ SØ SØ T T T S# Shank 1: Straight Shank 2: Weldon Shank 3: Flanged Shank 4: Morse Taper SØ Shank 4: oolant Through Tang nd Shank 4: Through Shank oolant Shank 4: No oolant S# Shank 5: Tang Straight Shank Shank 6: V50 Shank 7: ustomer efined Shank Information THRING Shank SØ S# T R 4 (MPL) - 4MT - YS / NO YS / NO Holder oolant dapter rea YS / NO YS / NO R : (0) enquiries.eu@alliedmachine.com

27 Special Tooling Solutions Tool 1 Tool 2 Tool 3 Tool 4 arbide lad Helical Pilot Helical Flute Helical Pilot hrome Plate Helical Flute hrome Pilot Straight Flute hrome Pilot RILLING Straight Flute M L M L M L 1 M L Ø Ø Ø Ø Ø 3 2 R 1 1 R = orner Radius Needed M = rill epth L = Tool Ref Length Ø Ø FØ GØ 2 3 M L Tool 5 Helical Pilot hrome Pilot Hole Profile Please your design to: pplication ngineering epartment P: 0044 (0) : engineering.eu@alliedmachine.com Item Tool Ø Ø F Ø G L M MPL THRING ustomer Signature: Please be sure to include shank and coolant information from the previous page when sending tool designs ate: (0) enquiries.eu@alliedmachine.com : 25

28 RILLING Special Tooling Solutions eep Hole rilling Guidelines For Lengths greater than 9x (including xtended, Long, L, 3L, and Special Length) 1. Pilot Hole 100 % RPM 100% mm/rev (IPR) stablish the pilot hole using the same diameter short drill to a depth of 2x minimum. Utilise a pilot drill with the same or larger included point angle. Min 2x oolant ON 2. Feed-in 50 RPM max 300 mm/min (12 IPM) Feed the longer drill within 1.5mm (1/16 ) short of the established pilot hole bottom at a maximum of 50 RPM and 300 mm/min (12 IPM) feed rate. 1.5mm (1/16 ) oolant OFF 3. eep Hole Transition rilling 50 % RPM 75% mm/rev (IPR) rill additional 1x past the bottom of the pilot hole at 50% reduction of recommended speed and 25% reduction of recommended feed. Mimimum of 1 second dwell is required to meet full speed before feeding. Min 2x 1x oolant ON 4. eep Hole rilling - lind 100% RPM 100% mm/rev (IPR) rill to full depth at recommended speed and feed for longer drill according to llied speed and feed charts. No peck cycle recommended. oolant ON 5. eep Hole rilling - at reakout 50% RPM 75% mm/rev (IPR) For through holes only: Reduce speed by 50% and feed by 25% prior to breakout. o not break out more than 3mm (1/8 ) past the full diameter of the drill. 3mm (1/8 ) oolant ON 6. rill Retract 50 RPM max Reduce speed to a maximum of 50 RPM before retracting from the hole. THRING oolant OFF WRNING Tool failure can cause serious injury. To prevent: - When using holders without support bushing, use a short holder to establish an initial hole that is a minimum of 2 diameters deep. - o not rotate tool holders more than 50 RPM unless it is engaged with the workpiece or fixture. Visit for the most up-to-date information and procedures. Factory technical assistance is available for your specific applications through our pplication ngineering Team. : (0) enquiries.eu@alliedmachine.com