COLLET FIXTURES, CHUCKS AND COLLETS FOR MACHINING CENTERS ROTARY TABLES MANUAL LATHES GRINDERS

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1 OLLET FIXTURES, HUKS N OLLETS FOR MHINING ENTERS ROTRY TLES MNUL LTHES GRINERS

ROYL QUIK-GRIP POWER-LOK HYRULI OLLET FIXTURES Extremely Fast ollet hanges hanging collets on a Royal Quick-Grip Power-lock takes just a few seconds.

2 ROYL QUIK-GRIP POWER-LOK HYRULI OLLET FIXTURES Extremely Fast ollet hanges hanging collets on a Royal Quick-Grip Power-lock takes just a few seconds. unique hook and groove design for securing collets is used instead of traditional threads. Wide Gripping Range Royal Quick-Grip ollets have a 0.062" gripping range (+/- 0.01"), enabling them to accommodate undersized and oversized bar stock. Tool learance Optimized Slim nose diameter offers better tool clearance compared to vises and other prismatic workholding devices. NEWEW Extreme Grip Force The gripping segments of Royal Quick-Grip collets always remain parallel to the workpiece over their full length, ensuring grip force is evenly distributed. This is a significant advantage for thin-walled parts that are susceptible to crushing. ompletely Sealed Lubricated for life, these fixtures incorporate multiple O-ring seals to prevent chips and coolant from impacting piston movement. Flexible The face of the Royal Power-lock is precision-ground and includes tapped holes, enabling the use of custom stops, locators, etc. Proudly Made in U.S.. Heavy-uty onstruction ody and piston are hardened to Rc 61-6 for maximum rigidity and durability. Low Maintenance Oversized evacuation slots on all four sides enable chips to be easily flushed clear on bore-thru applications. ual-port ctuation ll units are equipped with hydraulic ports on both the side and bottom surface of the fixture, offering actuation flexibility for both fixed and rotary table applications. Precision Mounting Internal bore and external O are both precision-ground, offering flexibility while ensuring accurate, repeatable mounting to plates, tombstones, etc. ustom ollet Profiles One of the greatest advantages of this workholding system is in Royal's ability to supply custom collet profiles for odd-shaped second-op gripping. See example on adjacent page. Note ollets sold separately 44

ROYL QUIK-GRIP POWER-LOK HYRULI OLLET FIXTURES NEWEW Proudly Made in U.S.. q Royal Power-lock ollet Fixtures bring the full functionality of our Quick-Grip N ollet hucks to your vertical and horizontal machining centers.

3 ROYL QUIK-GRIP POWER-LOK HYRULI OLLET FIXTURES NEWEW Proudly Made in U.S.. q Royal Power-lock ollet Fixtures bring the full functionality of our Quick-Grip N ollet hucks to your vertical and horizontal machining centers. q These fixtures incorporate many of the same great features as our Quick-Grip N ollet hucks, including ten-second collet changes and the use of parallelgrip collets with a full.062" clamping range. q great alternative to traditional vises and fixtures especially for long, thin parts, or those with asymmetrical external features. q Units are designed to be actuated via hydraulic pressure, and may also be actuated pneumatically for lighter-duty applications. q Engineered for use in both stationary and rotary-table applications. aution not for use on lathes or grinders above 60 rpm! q Heavy-duty all steel construction with a large double-acting piston for high clamping force. q onfigured with both side and bottom ports for plumbing flexibility. q Multiple units can be plumbed in series for single-source actuation. q Mounting face is precision-ground for perpendicularity to centerline. q Ideal for high-production vertical and horizontal milling applications. q For use with Royal Quick-Grip collets (pages 18-29). Power-lock Grip Force Specifications MX INPUT MX MX HYRULI XIL LMPING MOEL PRESSURE (psi.) FORE (lbs.) FORE (lbs.) QG ,865 17,980 QG ,115 2,600 QG ,240 25,850 QG ,610,720 E When paired with a custom-profile Quick-Grip collet, the Royal Power-lock can help you optimize your workholding for parts that aren t well-suited to traditional vises or prismatic fixtures. Royal Quick-Grip Power-lock Hydraulic ollet Fixtures PITY E PRT MOEL (ROUN) (SQURE) (SQURE) (OUTER I.) NUMER PRIE QG QG QG QG $2,520 2,705,045 4,195 45

ROYL QUIK-GRIP MNUL OLLET FIXTURES FOR 4TH N 5TH XIS PPLITIONS q Unit is actuated via a hybrid mechanical/hydraulic mechanism. q an be used in both stationary and rotary table applications.

062" clamping range. q Pullback design with an internally threaded back plate enables the use of a stop rod. q ottom and all four sides are ground for both vertical and horizontal mounting.

12.94.94 0.4 4900 QG-65 2.66".94 5.91 4.72 4.72 0.4 4904 QG-80.28" 4. 6.50 5.1 5.1 0.51 4908 QG-100 4.0" 4. 7.87 6.69 6.50 0.51 4912 $2,876,049 4,19 4,528 *ollet not included order separately.

4 ROYL QUIK-GRIP MNUL OLLET FIXTURES FOR 4TH N 5TH XIS PPLITIONS q Unit is actuated via a hybrid mechanical/hydraulic mechanism. q an be used in both stationary and rotary table applications. aution not for use on lathes or grinders above 5 rpm! q Many of the same great features as our Quick-Grip N ollet hucks, including ten-second collet changes and parallel-grip collets with a full.062" clamping range. q Pullback design with an internally threaded back plate enables the use of a stop rod. q ottom and all four sides are ground for both vertical and horizontal mounting. q Ideal for high production 4th and 5th axis applications. q For use with Royal Quick-Grip collets (pages 18-29). Royal Quick-Grip Manual ollet Fixtures MOEL PITY E PRT NUMER PRIE* E QG " QG " QG-80.28" QG " $2,876,049 4,19 4,528 *ollet not included order separately. ROYL 5, 16, & J MNUL OLLET FIXTURES Proudly Made in U.S.. Royal 5, 16 and J Manual ollet Fixtures MOEL PITY TYPE E F PRT NUMER PRIE /16" Type (for HRT-110)* 1 1 /16" Type /8" Type J 1 /4" Type *Haas and HRT-110 are registered trademarks of Haas utomation, Inc. q Opened and closed via an internal cam mechanism. q ccu-length operation collet and workpiece position remains fixed for precise length control. q an be used in both stationary and rotary table applications. aution not for use on lathes or grinders above 5 rpm! q Special model bolts directly to Haas HRT-110* and other small indexers. Note cam bolt is recessed on this model. q ll other models configured for both four and six-slot mounting 4.125" bolt circle diameter. q ll models include cam wrench. $ ,150 1,150 F E E Type 1 Type 2 46

5 ROYL KEY-OPERTE QUIK-GRIP OLLET HUK FOR MNUL LTHES NEWEW Note ollets sold separately q Now you can enjoy the same great features of the Royal Quick- Grip N ollet huck on your manual engine lathes, including ten-second collet changes and parallel-grip collets with a full.062" clamping range. q No hydraulic actuator needed chuck is operated with a traditional square-drive chuck key (included) via a side-access screw. q In addition to manual lathe applications, this chuck can also be utilized on grinders, indexers, rotary tables, etc. q y eliminating the drawtube and offering a full 2-5/8" thru capacity (compared to 1-1/16" of a 5 collet closer), users can make much better use of their lathe s spindle capacity. q Very accurate " TIR guaranteed! q alanced to 4,000 rpm. q Superior gripping force approximately 00% greater than our 5 pneumatic collet closer. q Order backplate separately. Other backplate styles available as custom order. q For use with Royal QG-65 collets (pages 22-2). q Note this product is specifically designed for use on manual equipment not equipped with a hydraulic actuator. For N lathes, better performance will be achieved through the use of Royal N ollet hucks. Royal Key-Operated Quick-Grip ollet huck for Manual Lathes* PRT MOEL PITY NUMER PRIE QG $,785 *Order backplate and collets separately. ackplates for Key-Operated QG Lathe huck PLTE PLTE PRT MOEL IMETER THIKNESS NUMER PRIE $ ,059 q Hardened and precision ground. q ackplates accept Royal Quick-Grip stops featured on page

6 ROYL 5 EXPNING OLLETS q Unlike chucks and most collets that grip the O of a workpiece, 5 expanding collets are designed to grip on the I of a part. q ccu-length design ensures precise workpiece positioning no z-axis movement. q ollet head is easily machined to required size. an be re-machined as necessary. q oncentricities of " can typically be achieved using Royal 5 expanding collets. q Made from 1144 steel that can be hardened after machining for wear resistance. q dditional head lengths and diameters available. ontact us for information. Head is easily machined to required size by customer. See chart for range. Precision ground body for excellent workpiece concentricity. Royal 5 Internal Expanding ollets NOMINL MHINLE HE HE RNGE PRT IMETER LENGTH MIN-MX NUMER PRIE 4" 1" 1 4" 11 16" " 1" 7 16" 15 16" " 1" 4" " " 1 1 2" 4" " " 2" 4" " " 1" 4" " " 1 1 2" 4" " " 2" 4" " " 1" 4" " " 1" 4" " " 2" 4" " $ Expanding rod is hardened and ground for strength and durability. Proudly Made in U.S.. Internal spring provides positive release. Rear threaded section is separate from collet body. When this section is pulled back by the drawtube, it pulls the tapered expanding rod back, causing the head to expand. Replacement Expanding Rods HE HE I. LENGTH PRT NUMER PRIE 4" 1" " 1" " 5" 1" " 5" 1 1 2" " 5" 2" 2012 $ ROYL 5 STEP OLLETS Proudly Made in U.S.. q Royal step collets allow large diameter parts to be held in a 5 collet. q Head can be easily bored out by customer to required size. q Three dowel pins are supplied to ensure accurate machining. q 1 1 4" thick head allows for 1" bore depth. q ollets are made from 1144 steel and can be hardened for wear resistance. Royal 5 Step ollets PILOT PRT HE I.* HOLE PIN I. NUMER PRIE 2" 1 4" 1 8" $179 " 5 16" 1 4" " 5 16" 1 4" " 5 16" 1 4" *We recommend ordering a collet with a head diameter at least 1 2" larger than workpiece diameter. Note these step collets close on the 10 angle, not the head O. When using, be sure part is sufficiently clamped. 48

ROYL ULTR-PREISION ER OLLETS 0.0002" TIR Inch and Metric Sizes Royal ER ollets are available in both inch and metric sizes.

Sealed Models vailable For precise coolant delivery to the tip of the cutting tool. Large Inventory ll sizes are in-stock, ready for immediate shipment.

7 ROYL ULTR-PREISION ER OLLETS " TIR Inch and Metric Sizes Royal ER ollets are available in both inch and metric sizes. This optimizes the surface contact between the collet and cutting tool and results in higher accuracies, stronger grip force, better part finishes, and longer cutting tool life. Sealed Models vailable For precise coolant delivery to the tip of the cutting tool. Large Inventory ll sizes are in-stock, ready for immediate shipment. Extremely ccurate Runout is guaranteed to be 6 microns (0.0002") TIR, or better. Each collet is inspected to this standard prior to shipping. Wide Gripping Range Royal standard ER ollets contain 16 slots, providing a larger gripping range than other brands. Heavy uty onstruction Royal ER ollets are made from high-grade steels imported from Germany and are hardened for long life. Great Value Very competitive prices make these high-quality ER ollets the best value in the industry. ROYL SELE ULTR-PREISION ER OLLETS Short slots block flow, ensuring that all coolant is delivered thru the cutting tool. Perfect Match to Your utting Tool iameter ll Royal ER ollets are available from stock in both inch and metric sizes. This is very important because it enables you to select a collet that has been ground to your precise cutting tool size. Using a collet that is perfectly matched to the cutting tool diameter ensures that full surface contact is achieved, resulting in higher gripping force, better accuracy, less vibration, better surface finishes, and longer tool life. q Ultra-Precision ccuracy " TIR guaranteed. q High-pressure approved to 1400 psi. q Unique design is mechanically sealed by virtue of the rear slots terminating prior to the annular groove, completely blocking the path of coolant flow to the front of the collet. q When using thru-coolant cutting tools, these collets ensure 100% coolant delivery to the tip of the cutting tool. q Superior to collets sealed with silicone/rubber plugs because plugs are limited to lower operating pressures and are subject to wear. q Unlike standard ER collets, sealed models do not have a wide collapsibility range, requiring the collet bore to be matched to the cutting tool shank diameter. Other rands Single Point ontact when Using Metric ollets to Hold Inch-Sized Tooling, or Vise Versa Royal rand Full Surface ontact ecause Royal ER ollets are Ground to Exact Inch and Metric Sizes 49

8 ULTR-PREISION ER OLLETS " TIR Standard and Sealed Inch Sizes ER-11 $29 / $2 ER-16 $29 / $2 ER-20 $2 / $7 ER-25 $4 / $9 ER-2 $6 / $4 ER-40 $9 / $49 Royal Ultra-Precision ER ollets (Inch) STNR ER-11* ER-16 ER-20 ER-25 ER-2 ER-40 RILL ENMILL OLLET GRIP Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed IMETER RNGE* $29 $2 $29 $2 $2 $7 $4 $9 $6 $4 $9 $ " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " * Gripping range for ER-11 is 1 64". Sealed collets have no range must be sized exactly. 50

9 ULTR-PREISION ER OLLETS " TIR Standard and Sealed Metric Sizes ER-11 $29 / $2 ER-16 $29 / $2 ER-20 $2 / $7 ER-25 $4 / $9 ER-2 $6 / $4 ER-40 $9 / $49 Royal Ultra-Precision ER ollets (Metric) STNR ER-11* ER-16 ER-20 ER-25 ER-2 ER-40 RILL ENMILL OLLET GRIP Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed IMETER RNGE* $29 $2 $29 $2 $2 $7 $4 $9 $6 $4 $9 $49 1 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm * Gripping range for ER-11 is 0.5 mm. Sealed collets have no range must be sized exactly. 51

ROYL ULTR-PREISION ER OLLET SETS Standard and Sealed q 0.0002" TIR guaranteed. q onvenient sets include all popular sizes. q vailable in inch, metric, standard, and sealed models.

10 ROYL ULTR-PREISION ER OLLET SETS Standard and Sealed q " TIR guaranteed. q onvenient sets include all popular sizes. q vailable in inch, metric, standard, and sealed models. Royal ER ollet Sets (Inch Standard) OLLET NUMER OF PRT SERIES RNGE OLLETS IN SET NUMER PRIE ER " 1 4" x 2nds ER " 8" x 2nds ER " 1 2" x 2nds ER " 5 8" x 2nds ER-2 7 2" 4" x 2nds ER " 1" x 16ths $ Royal ER ollet Sets (Metric Standard) OLLET NUMER OF PRT SERIES RNGE OLLETS IN SET NUMER PRIE ER mm x 1 mm ER mm x 1 mm ER mm x 1 mm ER mm x 1 mm ER-2 20 mm x 1 mm ER mm x 1 mm $ Royal ER ollet Sets (Inch Sealed*) OLLET NUMER OF PRT SERIES RNGE OLLETS IN SET NUMER PRIE ER " 8" x 2nds ER " 1 2" x 2nds ER " 5 8" x 2nds ER-2 7 2" 4" x 2nds ER-40 16" 1" x 16ths $ * Unlike standard ER collets, sealed models do not have a wide collapsibility range and therefore must be sized to the cutting tool diameter. Royal ER ollet Sets (Metric Sealed*) OLLET NUMER OF PRT SERIES RNGE OLLETS IN SET NUMER PRIE ER mm x 1 mm ER-20 1 mm x 1 mm ER mm x 1 mm ER mm x 1 mm ER mm x 1 mm $ ,127 * Unlike standard ER collets, sealed models do not have a wide collapsibility range and therefore must be sized to the cutting tool diameter. 52

COLLET CLOSERS, FIXTURES AND COLLETS FOR ROTATING AND FIXED APPLICATIONS

COLLET CLOSERS, FIXTURES AND COLLETS FOR ROTATING AND FIXED APPLICATIONS ROYAL QUICK-GRIP MANUAL COLLET FIXTURES FOR 4TH AND 5TH AXIS APPLICATIONS q Unit is actuated via a hybrid mechanical/hydraulic mechanism.