Boring. Reaming. Burnishing. Threading. Revolution Drill DRILLING. Indexable Insert Drilling System. Specials

Transcription

1 oring Reaming urnishing Threading Revolution rill Indexable Insert rilling System Specials

2 North merica urope sia llied Machine llied Machine llied Machine urope Wohlhaupter India 120 eeds rive over, OH United States 485 West 3rd Street over, OH United States 93 Vantage Point Pensnett state Kingswinford West Midlands Y6 7FR, United Kingdom -23, 2nd Floor lock ommunity entre Janakpuri, New elhi India ThreadMills US Superion Wohlhaupter GmbH 4185 rosstowne t # vans, G United States 1285 S Patton St. enia, OH United States Maybachstrasse 4 Postfach Frickenhausen Germany llied Machine & ngineering is a worldwide leader in holemaking and finishing solutions. We are committed to providing practical and dependable solutions to our customers through innovative designs and superior customer and technical support. We continue to expand our product offering in order to provide new and different solutions. With Field Sales ngineers located around the world, we position ourselves to provide technical support on site, right at your spindle.

3 Revolution rill The Foundation The eginning Since 1941, llied Machine & ngineering has provided dependable and practical holemaking solutions to the world. What was once a small job shop in Ohio is now a worldwide leader in cutting tool technology. With three manufacturing facilities in Ohio, one in Georgia, another in Germany, and headquarters in both the United States and urope, llied Machine is positioned to bring innovative solutions and technical expertise directly to the customers hands. Harold. Stokey founded llied Machine & ngineering to aid the war effort, manufacturing taper bearing lock nuts for the production of M1 tanks. Years later, after a sales meeting gone wrong, Stokey possessed a warehouse stocked with spade drill inserts. He set forth into the industry that would become llied Machine s thriving identity: holemaking. The Innovation The People Since the development of the T-, llied Machine has expanded its product offering to support a vast range of customer applications, including large diameter and deep hole drilling, boring, reaming, burnishing, porting, and threading. Steve Stokey xecutive Vice President llied Machine understands that high quality products are only one facet of success. Our customer support is crucial to what we do, and that s why we make sure the best engineers and customer service associates are in place to assist our customers around the world. William H. Stokey President and O Mike Stokey xecutive Vice President ThreadMills US The T- When Harold s son, William H. Stokey, became the president and O, he developed the Throw way, or T-, spade drill insert system. The T- revolutionized the holemaking industry, launching llied Machine ahead of the competition. Since then, numerous innovations and advancements have been created from the T- s inspiration. The Future With over 75 years of experience, llied Machine has encountered the challenges of growth and success. y investing in cutting edge technology and the brightest and sharpest minds, our knowledge and capabilities continue to expand and grow every day.

4 Replaceable Insert rills Reduce costs by decreasing set-up time and utilizing a single holder for the lives of multiple inserts Provide flexibility to quickly switch between inserts with different geometries Products: - GN3SYS T GN3SYS T Pro - Original T- GN2 T- - High Performance Universal Indexable Insert rills Protect your investment and reduce your inventory with replaceable cartridges that allow the same holder to be used repeatedly Indexable inserts increase productivity and tool life while reducing costs Products: - 4T rill - Revolution rill - Opening rill Replaceable / Indexable Insert rills llow for higher spindle speeds and take advantage of the power curve on modern N machines chieve maximum penetration rates in deep hole drilling applications s cover a range of sizes with the replaceable heads determining the cutting diameter Products: - P rill Solid arbide rills Offer greater strength and stability when drilling tougher materials vailable in diameters from 3mm - 20mm an be made-to-order specifically for your application (Superion quoted specials) - S Superion

5 Structural Steel Solutions eliver outstanding performance and durability in structural steel applications esigned to produce optimal results in difficult-tomachine materials vailable in multiple lengths and diameters T- style drills have different insert geometry options to improve performance depending on material Products: - Original T- GN2 T- - GN3SYS T Pro T (STS) Machining Solutions The internal ejection system flushes chips and debris from the hole with no interference to the cutting process Utilizes the advantages of the T- drill insert esigned to significantly increase penetration rates over brazed heads and traditional gun drills Products: - T- rill Hydraulic Port ontour utters Save significant time and money by performing four processes in one step Replaceable insert design reduces costs, inventory, and set-up times vailable in 4 industry specifications: - Imperial: S J Metric: ISO : Military: S S John eere: JS-G173.1 Products: - ccuport 432 nhanced Special rilling apabilities llied Machine ngineers are available to meet with you to evaluate your application and recommend the best solution for you Special drilling solutions can incorporate advanced features such as adjustable diameter locations, multiple steps, additional coolant designs, special lengths and diameters, and more Special drills can drastically reduce your cost-per-hole and increase your overall productivity by eliminating multiple processes and increasing tool life

6 High Precision oring Systems esigns available for high volume applications that increase rigidity to improve performance Versatile boring heads that are flexible with changing applications while maintaining excellent performance Provides high precision with absolute repeatability to ensure every part is held to tolerance Offers an industry leading modular shank connection that maintains rigidity and reduces inventory on your boring system vailable with both digital and analog settings Products: - Wohlhaupter oring Tools Modular oring Systems The modular capabilities are ideal for use across multiple different projects Offers versatile boring heads suitable for all job shops and tooling rooms Provides an economical solution for low volume and/ or short-term production applications Offers both rough and finish boring solutions Products: - riterion oring Tools xpandable Reaming Solutions xpandable cutting diameters accommodate for wear, which extends tool life Replaceable cutting heads and rings reduce waste and improve production time versus solid high speed steel and carbide reamers Hold tight tolerances to ensure processes are performed to accurate specifications Reduce tooling costs because many items are available for recondition Products: - LVN Reamers Roller urnishing Solutions Produce excellent surface finishes Provide accurate size control Increase surface hardness Solutions for both through hole and blind hole applications Products: - S...M.I. Roller urnishing Tools

7 Solid arbide Thread Mills vailable with coolant through options over a wide range of thread forms Provide optimal solutions for both high production projects and short-run applications Products - ccuthread ccuthread T3 - ThreadMills US Replaceable Insert Thread Mills 3 insert lengths are available that cover a wide range of thread forms s can utilize inserts with different pitches and thread forms Repeatability is achieved by both the bolt-in style and the pin style locking systems Increase tool life by 25-50% with llied Machine s M210 coating Products - ccuthread 856: olt-in Style - ccuthread 856: Pin Style SPIL PILITIS When it comes to designing and developing special solutions for customers, llied Machine is the top choice. If your application requires special tooling, give us a call. Our engineered specials are developed by the brightest engineers in the industry. Most of our standard tooling can be altered as specials, or we can create entirely new concepts for particularly unique applications. One special tooling solution is Insta-Quote, the online system that allows you to design your own special tooling 24/7. Receive a quote and drawings within minutes just by following the steps. nd with the addition of Superion technology and capabilities, we can customize made-to-order solid carbide tools to achieve optimal results for your applications. Whatever your application, llied Machine has the answer.

8 Revolution rill Large iameter Replaceable I Insert rilling System iameter Range: 1.875" " (47.6mm mm) Your safety and the safety of others is very important. This catalog contains important safety messages. lways read and follow all safety precautions. Large Scale Innovation The Revolution rill has an innovative design that allows for adjustability of (5.1mm) on diameter. This eliminates the need for special tooling and/or subsequent boring operations. With the ability to drill from solid, the Revolution rill does not require a previously drilled pilot hole. The replaceable cartridges reduce set-up time, and the indexable inserts protect your investment. The insert design provides excellent chip control and aggressive penetration rates. This triangle is a safety hazard symbol. It alerts you to potential safety hazards that can cause tool failure and serious injury. When you see this symbol in the catalog, look for a related safety message that may be near this triangle or referred to in the nearby text. There are safety signal words also used in the catalog. Safety messages follow these words. WRNING rills from solid rill depths up to 4.5x xcellent chip control NOTI means that failure to follow the precautions in this message could result in damage to the tool or machine but not result in personal injury. pplicable Industries erospace griculture WRNING (shown above) means that failure to follow the precautions in this message could result in tool failure and serious injury. NOT and IMPORTNT are also used. These are important that you read and follow but are not safety-related. utomotive Firearms General Machining Oil & Gas Renewable nergy Visit for the most up-to-date information and procedures.

9 Reference Icons The following icons will appear throughout the catalog to help you navigate between products. Series Setup / ssembly Information etailed instructions and information regarding the corresponding part(s) Recommended utting ata Speed and feed recommendations for optimum and safe drilling Imperial (inch) iameter Range Metric (mm) Revolution rill ontents Introduction Information Product Overview Set-up Instructions Product Nomenclature rill Series 34 Series Series Series Series Series Series Series Series Series Series Series Recommended utting ata Imperial (inch) Metric (mm) : 1

10 Revolution rill Large iameter Replaceable I Insert rilling System Product Overview Series iameter Range Shank Options Imperial (in) Metric (mm) Length to iameter Ratio Straight T40 T50 Inserts per artridge , 3.5, , 3.5, , 3.5, , 3.5, , , , , , , , NOT: Stacked plate styles are also available Page RMING Features & enefits djustability of (5.1mm) on diameter rill depths up to 4.5x (standard) The replaceable cartridges protect your investment djustable diameter reduces inventory and cost The insert design allows for excellent chip control and aggressive penetration rates No pilot hole needed 2 Inserts (34-42 series) 3 Inserts (44-54 series) 4 Inserts (56-58 series) THRING Shank Options ody Lengths 1.0x (48, 52, 54, 56, 58 series) 2.2x (34, 36, 38, 42, 44, 46 series) 2.5x (48, 52, 54, 56, 58 series) 3.5x (34, 36, 38, 42, 44, 46 series) 4.5x (34, 36, 38, 42, 44, 46 series SPILS Straight Shank (all series) T40 Shank (34, 36, 38, 42 series) T50 Shank (all series) 60:

11 Revolution rill Large iameter Replaceable I Insert rilling System Product Overview enter Outboard artridge (adjustable - sets diameter) Loosen mounting screw on adjustable cartridge Inboard artridge (fixed - covers the center) RMING Straight Shanks esigned for lathe applications an be cut off for use in end-mill holders The score mark (circled above) is provided for recommended cut length ut and deburr at the score mark This improves rigidity when the body sits against the face of an end-mill holder THRING SPILS : 3

12 Revolution rill Large iameter Replaceable I Insert rilling System Set-up Instructions Step 1: Mount the fixed cartridge and tighten the mounting screw to ft-lbf (15-19 N-m). Step 2: Finger-tighten the mounting screw on the adjustable cartridge. RMING Step 3: Set the diameter using the adjustment screw against the mounting screw. Place the drill in a pre-setter to ensure the correct diameter setting. Step 4: Tighten the mounting screw to ft-lbf (15-19 N-m). THRING I Inserts The design allows for excellent chip control and aggressive penetration rates The proprietary M200 and M300 coatings increase tool life above competitors premium coatings The same inserts are used for both Revolution rill and Opening rill products Insert pplication Recommendations arbide Grade Options M300 M200 TiN 5 (P35) General purpose carbide grade suitable for most applications. ommon application in steels and stainless steels. SPILS 1 (K35) 2 (K25) dditional Geometry Option High Rake (HR) Toughest carbide grade. Provides the best combination of edge strength and tool life. Recommended for less rigid applications. Higher wear resistant carbide suitable for abrasive material applications. Recommended for grey, ductile, and nodular irons. Provides superior chip control and tool life in long chipping carbon and alloy steels below 200 hn. 60:

13 Revolution rill Large iameter Replaceable I Insert rilling System Product Nomenclature Revolution rill s R L rill Style 2. Series R = Standard 34 = 34 series 44 = 44 series 54 = 54 series SP = Stacked Plate 36 = 36 series 46 = 46 series 56 = 56 series 38 = 38 series 48 = 48 series 58 = 58 series 42 = 42 series 52 = 52 series 3. Length to iameter Ratio 4. Shank Information 10 = 1.0x50L = 1-1/2 Ø straight 22 = 2.2x 200L = 2.0 Ø straight 25 = 2.5x 40M = 40mm ISO = 3.5x 50M = 50mm ISO = 4.5x V40 = T40 V50 = T50 Revolution rill Inserts OP - 05 T H HR ompatible with: 2. I Type 3. Thickness 4. Radius 5. arbide Grade Opening rill 05 = 5/16 T3 = 5/32 08 = 1/32 lank = 5 (P35) Revolution rill 1 = 1 (K35) 2 = 2 (K25) 6. oating 7. Geometry P = M300 lank = General Purpose H = M200 HR = High Rake T = TiN = TilN N = TiN U = Uncoated RMING Reference Key THRING Symbol 2 L 1 ttribute rill diameter range Shank diameter Overall length Maximum drill depth 2 L 7 L 1 L 7 P 1 length Shank length Rear pipe tap P 1 SPILS : 5

14 34 Revolution rill Large iameter Replaceable I Insert rilling System Revolution rill s 34 Series iameter Range: (47.6mm mm) L 7 L 1 2 P 1 RMING Straight Shank Style Length Range L 1 2 L 7 P 1 * artridges Standard 2.2x / / /32 1-1/2 4 1/4 R L Standard 3.5x / / /32 1-1/2 4 1/4 R L Standard 4.5x / / /32 1-1/2 4 1/4 R L Stacked Plate 2.2x /64 5-5/16 9-5/16 1-1/2 4 1/4 SP L 34SP-... Standard 2.2x R M Standard 3.5x R M Standard 4.5x R M Stacked Plate 2.2x SP M 34SP-... * includes cartridges; however, inserts are sold separately. Shank V40 Shank THRING Style Length Range Shank * artridges Standard 2.2x / /32 T40 R3422-V Standard 3.5x /32 9-9/32 T40 R3435-V Standard 4.5x / /32 T40 R3445-V Stacked Plate 2.2x / /16 T40 SP3422-V40 34SP-... * includes cartridges; however, inserts are sold separately. SPILS Key on 60: 1 60: : 2-4 = Imperial (in) = Metric (mm) 60:

15 Revolution rill s 34 Series iameter Range: (47.6mm mm) Revolution rill Large iameter Replaceable I Insert rilling System 34 V50 Shank Style Length Range Shank * artridges Standard 2.2x / /32 T50 R3422-V Standard 3.5x /32 9-9/32 T50 R3435-V Standard 4.5x / /32 T50 R3445-V Stacked Plate 2.2x / /16 T50 SP3422-V50 34SP-... * includes cartridges; however, inserts are sold separately. artridges I Inserts RMING R34... SP34... Replacement artridges Qty. Inserts Needed Mounting Key Size djusting river 34-FI 2 MS-17M-1 5mm S-16T9-1 8T-9 34-J 2 MS-17M-1 5mm S-16T9-1 8T-9 34SP-FI 2 MS-17M-1 5mm S-16T9-1 8T-9 34SP-J 2 MS-17M-1 5mm S-16T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING Key on 60: 1 60: : 2-4 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) SPILS : 7

16 36 Revolution rill Large iameter Replaceable I Insert rilling System Revolution rill s 36 Series iameter Range: (50.8mm mm) L 7 L 1 2 P 1 RMING Straight Shank Style Length Range L 1 2 L 7 P 1 * artridges Standard 2.2x / / /64 1-1/2 4 1/4 R L Standard 3.5x / / /64 1-1/2 4 1/4 R L Standard 4.5x / / /64 1-1/2 4 1/4 R L Stacked Plate 2.2x / / /16 1-1/2 4 1/4 SP L 36SP-... Standard 2.2x R M Standard 3.5x R M Standard 4.5x R M Stacked Plate 2.2x SP M 36SP-... * includes cartridges; however, inserts are sold separately. Shank V40 Shank THRING Style Length Range Shank * artridges Standard 2.2x / /64 T40 R3622-V Standard 3.5x / /64 T40 R3635-V Standard 4.5x / /64 T40 R3645-V Stacked Plate 2.2x / /64 T40 SP3622-V40 36SP-... * includes cartridges; however, inserts are sold separately. SPILS Key on 60: 1 60: : 2-4 = Imperial (in) = Metric (mm) 60:

17 Revolution rill s 36 Series iameter Range: (50.8mm mm) Revolution rill Large iameter Replaceable I Insert rilling System 36 V50 Shank Style Length Range Shank * artridges Standard 2.2x / /64 T50 R3622-V Standard 3.5x / /64 T50 R3635-V Standard 4.5x / /64 T50 R3645-V Stacked Plate 2.2x / /64 T50 SP3622-V50 36SP-... * includes cartridges; however, inserts are sold separately. artridges I Inserts RMING R36... SP36... Replacement artridges Qty. Inserts Needed Mounting Key Size djusting river 36-FI 2 MS-17M-1 5mm S-18T9-1 8T-9 36-J 2 MS-17M-1 5mm S-18T9-1 8T-9 36SP-FI 2 MS-17M-1 5mm S-18T9-1 8T-9 36SP-J 2 MS-17M-1 5mm S-18T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING Key on 60: 1 60: : 2-4 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) SPILS : 9

18 38 Revolution rill Large iameter Replaceable I Insert rilling System Revolution rill s 38 Series iameter Range: (55.9mm mm) L 7 L 1 2 P 1 RMING Straight Shank Style Length Range L 1 2 L 7 P 1 * artridges Standard 2.2x / / /64 1-1/2 4 1/4 R L Standard 3.5x / / /64 1-1/2 4 1/4 R L Standard 4.5x / / /64 1-1/2 4 1/4 R L Stacked Plate 2.2x /8 6-19/ /64 1-1/2 4 1/4 SP L 38SP-... Standard 2.2x R M Standard 3.5x R M Standard 4.5x R M Stacked Plate 2.2x SP M 38SP-... * includes cartridges; however, inserts are sold separately. Shank V40 Shank THRING Style Length Range Shank * artridges Standard 2.2x / /64 T40 R3822-V Standard 3.5x / /64 T40 R3835-V Standard 4.5x / /64 T40 R3845-V Stacked Plate 2.2x /8 7-43/64 T40 SP3822-V40 38SP-... * includes cartridges; however, inserts are sold separately. SPILS Key on 60: 1 60: : 2-4 = Imperial (in) = Metric (mm) 60:

19 Revolution rill s 38 Series iameter Range: (55.9mm mm) Revolution rill Large iameter Replaceable I Insert rilling System 38 V50 Shank Style Length Range Shank * artridges Standard 2.2x / /64 T50 R3822-V Standard 3.5x / /64 T50 R3835-V Standard 4.5x / /64 T50 R3845-V Stacked Plate 2.2x /8 7-43/64 T50 SP3822-V50 38SP-... * includes cartridges; however, inserts are sold separately. artridges I Inserts RMING R38... SP38... Replacement artridges Qty. Inserts Needed Mounting Key Size djusting river 38-FI 2 MS-17M-1 5mm S-18T9-1 8T-9 38-J 2 MS-17M-1 5mm S-18T9-1 8T-9 38SP-FI 2 MS-17M-1 5mm S-18T9-1 8T-9 38SP-J 2 MS-17M-1 5mm S-18T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING Key on 60: 1 60: : 2-4 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) SPILS : 11

20 42 Revolution rill Large iameter Replaceable I Insert rilling System Revolution rill s 42 Series iameter Range: (61.0mm mm) L 7 L 1 2 P 1 RMING Straight Shank Style Length Range L 1 2 L 7 P 1 * artridges Standard 2.2x / / /64 1-1/2 4 1/4 R L Standard 3.5x / / /64 1-1/2 4 1/4 R L Standard 4.5x / / /64 1-1/2 4 1/4 R L Stacked Plate 2.2x /4 6-13/ /16 1-1/2 4 1/4 SP L 42SP-... Standard 2.2x R M Standard 3.5x R M Standard 4.5x R M Stacked Plate 2.2x SP M 42SP-... * includes cartridges; however, inserts are sold separately. Shank V40 Shank THRING Style Length Range Shank * artridges Standard 2.2x /64 8-9/64 T40 R4222-V Standard 3.5x / /64 T40 R4235-V Standard 4.5x / /64 T40 R4245-V Stacked Plate 2.2x /4 8-3/16 T40 SP4222-V40 42SP-... * includes cartridges; however, inserts are sold separately. SPILS Key on 60: 1 60: : 2-4 = Imperial (in) = Metric (mm) 60:

21 Revolution rill s 42 Series iameter Range: (61.0mm mm) Revolution rill Large iameter Replaceable I Insert rilling System 42 V50 Shank Style Length Range Shank * artridges Standard 2.2x /64 8-9/64 T50 R4222-V Standard 3.5x / /64 T50 R4235-V Standard 4.5x / /64 T50 R4245-V Stacked Plate 2.2x /4 8-3/16 T50 SP4222-V50 42SP-... * includes cartridges; however, inserts are sold separately. artridges I Inserts RMING R42... SP42... Replacement artridges Qty. Inserts Needed Mounting Key Size djusting river 42-FI 2 MS-19M-1 6mm S-18T9-1 8T-9 42-J 2 MS-19M-1 6mm S-18T9-1 8T-9 42SP-FI 2 MS-19M-1 6mm S-18T9-1 8T-9 42SP-J 2 MS-19M-1 6mm S-18T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING Key on 60: 1 60: : 2-4 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) SPILS : 13

22 44 Revolution rill Large iameter Replaceable I Insert rilling System Revolution rill s 44 Series iameter Range: (66.0mm mm) L 7 L 1 2 RMING Straight Shank Style Length Range L 1 2 L 7 P 1 * artridges Standard 2.2x /64 7-1/2 11-1/2 1-1/2 4 1/4 R L Standard 3.5x / /4 15-1/4 1-1/2 4 1/4 R L Stacked Plate 2.2x /4 7-35/ /64 1-1/2 4 1/4 SP L 44SP-... Standard 2.2x R M Standard 3.5x R M Stacked Plate 2.2x SP M 44SP-... * includes cartridges; however, inserts are sold separately. P 1 Shank V50 Shank Style Length Range Shank * artridges Standard 2.2x /64 8-7/8 T50 R4422-V Standard 3.5x / /8 T50 R4435-V Stacked Plate 2.2x /4 8-59/64 T50 SP4422-V50 44SP-... * includes cartridges; however, inserts are sold separately. THRING artridges R44... SP44... Replacement artridges Qty. Inserts Needed Mounting Key Size djusting river 44-FI 3 MS-19M-1 6mm S-18T9-1 8T-9 44-J 3 MS-19M-1 6mm S-18T9-1 8T-9 44SP-FI 3 MS-19M-1 6mm S-18T9-1 8T-9 44SP-J 3 MS-19M-1 6mm S-18T9-1 8T-9 I Inserts arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 SPILS Key on 60: 1 60: : 2-4 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) 60:

23 Revolution rill s 46 Series iameter Range: (71.1mm mm) Revolution rill Large iameter Replaceable I Insert rilling System 46 L 7 L 1 2 Straight Shank Style Length Range L 1 2 L 7 P 1 * artridges Standard 2.2x / /2 4 1/4 R L Standard 3.5x / /4 15-3/4 1-1/2 4 1/4 R L Stacked Plate 2.2x /4 8-3/ /64 1-1/2 4 1/4 SP L 46SP-... Standard 2.2x R M Standard 3.5x R M Stacked Plate 2.2x SP M 46SP-... * includes cartridges; however, inserts are sold separately. P 1 Shank RMING V50 Shank Style Length Range Shank * artridges Standard 2.2x / /64 T50 R4622-V Standard 3.5x / /8 T50 R4635-V Stacked Plate 2.2x /4 9-27/64 T50 SP4622-V50 46SP-... * includes cartridges; however, inserts are sold separately. artridges R46... SP46... Replacement artridges Qty. Inserts Needed Mounting Key Size djusting river 46-FI 3 MS-21M-1 8mm S-18T9-1 8T-9 46-J 3 MS-21M-1 8mm S-18T9-1 8T-9 46SP-FI 3 MS-21M-1 8mm S-18T9-1 8T-9 46SP-J 3 MS-21M-1 8mm S-18T9-1 8T-9 I Inserts arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING Key on 60: 1 60: : 2-4 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) SPILS : 15

24 48 Revolution rill Large iameter Replaceable I Insert rilling System Revolution rill s 48 Series iameter Range: (76.2mm mm) L 7 L 1 2 RMING Straight Shank Style Length Range L 1 2 L 7 P 1 * artridges Standard 1.0x / /64 9-1/ /2 1/4 R L Standard 2.5x / / / /2 1/4 R L Stacked Plate 1.0x / /32 9-3/ /2 1/4 SP L 48SP-... Stacked Plate 2.5x / / / /2 1/4 SP L 48SP-... Standard 1.0x R M Standard 2.5x R M Stacked Plate 1.0x SP M 48SP-... Stacked Plate 2.5x SP M 48SP-... * includes cartridges; however, inserts are sold separately. P 1 Shank V50 Shank THRING Style Length Range Shank * artridges Standard 1.0x / /64 T50 R4810-V Standard 2.5x / /64 T50 R4825-V Stacked Plate 1.0x / /32 T50 SP4810-V50 48SP-... Stacked Plate 2.5x / /32 T50 SP4825-V50 48SP-... * includes cartridges; however, inserts are sold separately. artridges I Inserts R48... SP48... Replacement artridges Qty. Inserts Needed Mounting Key Size djusting river 48-FI 3 MS-21M-1 8mm S-18T9-1 8T-9 48-J 3 MS-21M-1 8mm S-18T9-1 8T-9 48SP-FI 3 MS-21M-1 8mm S-18T9-1 8T-9 48SP-J 3 MS-21M-1 8mm S-18T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 SPILS Key on 60: 1 60: : 2-4 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) 60:

25 Revolution rill s 52 Series iameter Range: (81.3mm mm) Revolution rill Large iameter Replaceable I Insert rilling System 52 L 7 L 1 2 P 1 Straight Shank Style Length Range L 1 2 L 7 P 1 * artridges Standard 1.0x /64 5-1/ / /2 1/4 R L Standard 2.5x / / / /2 1/4 R L Stacked Plate 1.0x /64 5-5/ / /2 1/4 SP L 52SP-... Stacked Plate 2.5x / / / /2 1/4 SP L 52SP-... Standard 1.0x R M Standard 2.5x R M Stacked Plate 1.0x SP M 52SP-... Stacked Plate 2.5x SP M 52SP-... * includes cartridges; however, inserts are sold separately. Shank RMING V50 Shank Style Length Range Shank * artridges Standard 1.0x / /64 T50 R5210-V Standard 2.5x / /64 T50 R5225-V Stacked Plate 1.0x / /64 T50 SP5210-V50 52SP-... Stacked Plate 2.5x / /64 T50 SP5225-V50 52SP-... * includes cartridges; however, inserts are sold separately. artridges I Inserts THRING R52... SP52... Replacement artridges Qty. Inserts Needed Mounting Key Size djusting river 52-FI 3 MS-19M-1 6mm S-18T9-1 8T-9 52-J 3 MS-19M-1 6mm S-18T9-1 8T-9 52SP-FI 3 MS-19M-1 6mm S-18T9-1 8T-9 52SP-J 3 MS-19M-1 6mm S-18T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 Key on 60: 1 60: : 2-4 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) SPILS : 17

26 54 Revolution rill Large iameter Replaceable I Insert rilling System Revolution rill s 54 Series iameter Range: (86.4mm mm) L 7 L 1 2 P 1 RMING Straight Shank Style Length Range L 1 2 L 7 P 1 * artridges Standard 1.0x / / / /2 1/4 R L Standard 2.5x / / / /2 1/4 R L Stacked Plate 1.0x / / / /2 1/4 SP L 54SP-... Stacked Plate 2.5x / / / /2 1/4 SP L 54SP-... Standard 1.0x R M Standard 2.5x R M Stacked Plate 1.0x SP M 54SP-... Stacked Plate 2.5x SP M 54SP-... * includes cartridges; however, inserts are sold separately. Shank V50 Shank THRING Style Length Range Shank * artridges Standard 1.0x / /64 T50 R5410-V Standard 2.5x / /64 T50 R5425-V Stacked Plate 1.0x / /16 T50 SP5410-V50 54SP-... Stacked Plate 2.5x / /16 T50 SP5425-V50 54SP-... * includes cartridges; however, inserts are sold separately. artridges I Inserts R54... SP54... Replacement artridges Qty. Inserts Needed Mounting Key Size djusting river 54-FI 3 MS-19M-1 6mm S-18T9-1 8T-9 54-J 3 MS-19M-1 6mm S-18T9-1 8T-9 54SP-FI 3 MS-19M-1 6mm S-18T9-1 8T-9 54SP-J 3 MS-19M-1 6mm S-18T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 SPILS Key on 60: 1 60: : 2-4 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) 60:

27 Revolution rill s 56 Series iameter Range: (91.4mm mm) Revolution rill Large iameter Replaceable I Insert rilling System 56 L 7 L 1 2 P 1 Straight Shank Style Length Range L 1 2 L 7 P 1 * artridges Standard 1.0x /8 5-3/4 10-1/ /2 1/4 R L Standard 2.5x /8 11-1/4 15-3/ /2 1/4 R L Stacked Plate 1.0x / / / /2 1/4 SP L 56SP-... Stacked Plate 2.5x / / / /2 1/4 SP L 56SP-... Standard 1.0x R M Standard 2.5x R M Stacked Plate 1.0x SP M 56SP-... Stacked Plate 2.5x SP M 56SP-... * includes cartridges; however, inserts are sold separately. Shank RMING V50 Shank Style Length Range Shank * artridges Standard 1.0x /8 7-1/8 T50 R5610-V Standard 2.5x /8 12-5/8 T50 R5625-V Stacked Plate 1.0x /16 7-3/16 T50 SP5610-V50 56SP-... Stacked Plate 2.5x / /16 T50 SP5625-V50 56SP-... * includes cartridges; however, inserts are sold separately. artridges I Inserts THRING R56... SP56... Replacement artridges Qty. Inserts Needed Mounting Key Size djusting river 56-FI 4 MS-21M-1 8mm S-18T9-1 8T-9 56-J 4 MS-21M-1 8mm S-18T9-1 8T-9 56SP-FI 4 MS-21M-1 8mm S-18T9-1 8T-9 56SP-J 4 MS-21M-1 8mm S-18T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 Key on 60: 1 60: : 2-4 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) SPILS : 19

28 58 Revolution rill Large iameter Replaceable I Insert rilling System Revolution rill s 58 Series iameter Range: (96.5mm mm) L 7 L 1 2 P 1 RMING Straight Shank Style Length Range L 1 2 L 7 P 1 * artridges Standard 1.0x /8 5-3/4 10-1/ /2 1/4 R L Standard 2.5x /8 11-3/4 16-1/ /2 1/4 R L Stacked Plate 1.0x / / / /2 1/4 SP L 58SP-... Stacked Plate 2.5x / / / /2 1/4 SP L 58SP-... Standard 1.0x R M Standard 2.5x R M Stacked Plate 1.0x SP M 58SP-... Stacked Plate 2.5x SP M 58SP-... * includes cartridges; however, inserts are sold separately. Shank V50 Shank THRING Style Length Range Shank * artridges Standard 1.0x /8 7-1/8 T50 R5810-V Standard 2.5x /8 13-1/8 T50 R5825-V Stacked Plate 1.0x /16 7-3/16 T50 SP5810-V50 58SP-... Stacked Plate 2.5x / /16 T50 SP5825-V50 58SP-... * includes cartridges; however, inserts are sold separately. artridges I Inserts R58... SP58... Replacement artridges Qty. Inserts Needed Mounting Key Size djusting river 58-FI 4 MS-21M-1 8mm S-18T9-1 8T-9 58-J 4 MS-21M-1 8mm S-18T9-1 8T-9 58SP-FI 4 MS-21M-1 8mm S-18T9-1 8T-9 58SP-J 4 MS-21M-1 8mm S-18T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 SPILS Key on 60: 1 60: : 2-4 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) 60:

29 Revolution rill Large iameter Replaceable I Insert rilling System Notes RMING THRING SPILS : 21

30 Revolution rill Large iameter Replaceable I Insert rilling System RMING THRING SPILS Recommended utting ata Imperial (inch) ISO P S M Material Hardness (HN) Speed (SFM) M300 M200 TiN Feed Rate (IPR) Free Machining Steel , 1215, 12L14, etc. Low arbon Steel , 1020, 1025, 1522, 1144, etc. Medium arbon Steel , 1040, 1050, 1527, 1140, 1151, etc. lloy Steel , 5140, 8640, etc. High Strength lloy , 4330V, 300M, etc. Structural Steel , 285, 516, etc. Tool Steel H-13, H-21, -4, 0-2, S-3, etc. High Temp lloy Hastelloy, Inconel 600, etc. Stainless Steel 400 Series , 420, etc. Stainless Steel 300 Series , 316, 17-4PH, etc. Super uplex Stainless Steel K Nodular, Grey, uctile ast Iron N ast luminum Wrought luminum rass Material onstants Type of Material Hardness (HN) K m (lbs/in 2 ) Free Machining Steel Low arbon Steel Medium arbon Steel lloy Steel High Strength Steel Structural Steel Tool Steel High Temperature lloy Titanium lloy erospace lloy Stainless Steel 400 Series Stainless Steel 300 Series Super uplex Stainless Steel Wear Plate Hardened Steel Nodular, uctile ast Iron Grey ast Iron ast luminum Wrought luminum luminum ronze rass opper Formulas 1. RPM = (3.82 SFM) / I where: RPM = revolutions per minute (rev/min) SFM = speed (ft/min) I = diameter of drill (inch) 2. HP = ( I 2 IPR RPM K m ) / 0.80 where: Tool Power = tool power (HP) I = diameter of drill (inch) IPR = feed rate (in/rev) RPM = revolutions per minute (rev/min) K m = specific cutting energy (lbs/in 2 ) machine efficiency (using 0.80 as constant) 3. Thrust = 148,500 IPR I K m where: Thrust = axial thrust (lbs) IPR = feed rate (in/rev) I = diameter of drill (inch) K m = specific cutting energy (lbs/in 2 ) 5. Torque = (HP 5252) / RPM where: Torque = torque (ft/lbs) HP = tool power (HP) RPM = revolutions per minute (rev/min) The table and equations on this page are found in the Machinery s Handbook. Permission to simplify and print the equations is granted by the ditor of the Machinery s Handbook. IMPORTNT: The speeds and feeds listed above are considered a general starting point for all applications. Factory technical assistance is available for your specific applications through our pplication ngineering department. 60:

31 Revolution rill Large iameter Replaceable I Insert rilling System Recommended utting ata Metric (mm) ISO P Material Hardness (HN) Speed (M/min) M300 M200 TiN Feed Rate (mm/rev) Free Machining Steel , 1215, 12L14, etc. Low arbon Steel , 1020, 1025, 1522, 1144, etc. Medium arbon Steel , 1040, 1050, 1527, 1140, 1151, etc. lloy Steel , 5140, 8640, etc. High Strength lloy , 4330V, 300M, etc. Structural Steel , 285, 516, etc. Tool Steel H-13, H-21, -4, 0-2, S-3, etc. S M High Temp lloy Hastelloy, Inconel 600, etc. Stainless Steel 400 Series , 420, etc. Stainless Steel 300 Series , 316, 17-4PH, etc. Super uplex Stainless Steel K Nodular, Grey, uctile ast Iron N ast luminum Wrought luminum rass Material onstants Type of Material Hardness (HN) K m (lbs/in 2 ) Free Machining Steel Low arbon Steel Medium arbon Steel lloy Steel High Strength Steel Structural Steel Tool Steel High Temperature lloy Titanium lloy erospace lloy Stainless Steel 400 Series Stainless Steel 300 Series Super uplex Stainless Steel Wear Plate Hardened Steel Nodular, uctile ast Iron Grey ast Iron ast luminum Wrought luminum luminum ronze rass opper Formulas 1. RPM = ( M/min) / I where: RPM = revolutions per minute (rev/min) M/min = speed (M/min) I = diameter of drill (mm) 2. kw = (I 2 mm/rev RPM K m ) / 181,018 where: kw = tool power (kw) I = diameter of drill (mm) mm/rev = feed rate (mm/rev) RPM = revolutions per minute (rev/min) K m = specific cutting energy (kpa) machine efficiency (using 181,018 as constant) 3. Thrust = mm/rev I K m where: Thrust = axial thrust (N) mm/rev = feed rate (mm/rev) I = diameter of drill (mm) K m = specific cutting energy (kpa) 5. Torque = (kw ) / RPM where: Torque = torque (Nm) HP = tool power (kw) RPM = revolutions per minute (rev/min) The table and equations on this page are found in the Machinery s Handbook. Permission to simplify and print the equations is granted by the ditor of the Machinery s Handbook. IMPORTNT: The speeds and feeds listed above are considered a general starting point for all applications. Factory technical assistance is available for your specific applications through our pplication ngineering department. RMING THRING SPILS : 23

32 Revolution rill Large iameter Replaceable I Insert rilling System Notes RMING THRING SPILS 60:

33 Revolution rill Large iameter Replaceable I Insert rilling System Notes RMING THRING SPILS : 25

34 Guaranteed Test / emo pplication Form istributor PO # The following must be filled out completely before your test will be considered istributor Information ompany Name: ontact: ccount Number: Phone: mail: nd User Information ompany Name: ontact: Industry: Phone: mail: urrent Process List all tooling, coatings, substrates, speeds and feeds, tool life, and any problems you are experiencing Test Objective List what would make this a successful test (i.e. penetration rate, finish, tool life, hole size, etc.) pplication Information Hole iameter: in/mm Tolerance: Material: Pre-existing iameter: in/mm epth of ut: in/mm Hardness: Required Finish: RMS State: (4150 / 36 / ast Iron / etc.) (HN / Rc) (asting / Hot rolled / Forging) Machine Information Machine Type: uilder: Model #: (Lathe / machine / Machine center / etc.) (Haas, Mori Seiki, etc.) Shank Required: Power: HP/KW (T50 / Morse taper, etc.) Rigidity: Orientation: Tool Rotating: Thrust: lbs/n xcellent Vertical Yes Good Horizontal No Poor oolant Information oolant elivery: oolant Pressure: PSI / bar (Through tool / Flood) oolant Type: oolant Volume: GPM / LPM (ir mist, oil, synthetic, water soluble, etc.) Requested Tooling QTY Item Number QTY Item Number llied Machine & ngineering 120 eeds rive over, OH Telephone: (330) Toll Free US & anada: (800) Fax: (330) : 26

35 Warranty Information llied Machine & ngineering warrants to original equipment manufacturers, distributors, industrial and commercial users of its products that each new product manufactured or supplied by llied Machine shall be free from defects in material and workmanship. llied Machine s obligation under this warranty is limited to furnishing without additional charge a replacement or, at its option repairing or issuing credit for any product which shall within one year from the date of sale be returned freight prepaid to the plant designated by an llied Machine representative and which upon inspection is determined by llied Machine to be defective in materials or workmanship. omplete information as to operating conditions, machine, set-up, and application of cutting fluid should accompany any product returned for inspection. The provisions of this warranty shall not apply to any llied Machine products which have been subjected to misuse, improper operating conditions, machine set-up or application of cutting fluid or which have been repaired or altered if such repair or alteration in the judgment of llied Machine would adversely affect performance of the product. THIS WRRNTY IS IN LIU OF LL OTHR WRRNTIS, PRSS OR IMPLI, INLUING NY IMPLI WRRNTY OF MRHNTILITY OR FITNSS FOR PRTIULR PURPOS. llied Machine shall have no liability or responsibility on any claim of any kind, whether in contract, tort or otherwise, for any loss or damage arising out of, connected with, or resulting from the manufacture, sale, delivery or use of any product sold hereunder, in excess of the cost of replacement or repair as provided herein. LL PRIS, LIVRIS, SIGNS, N MTRILS R SUJT TO HNG WITHOUT NOTI. llied Machine & ngineering Registered to ISO