Drilling. Boring. Reaming. Threading. EcoCut MULTIFUNCTION TOOLING. Specials

Transcription

1 rilling oring Reaming Threading cout MULTIFUNTION TOOLING Specials

2 North merica urope sia llied Machine llied Machine llied Machine urope Wohlhaupter India 120 eeds rive over, OH United States 485 West 3rd Street over, OH United States 93 Vantage Point Pensnett state Kingswinford West Midlands Y6 7FR, United Kingdom -23, 2nd Floor lock ommunity entre Janakpuri, New elhi India ThreadMills US Superion Wohlhaupter GmbH 4185 rosstowne t # vans, G United States 1285 S Patton St. enia, OH United States Maybachstrasse 4 Postfach Frickenhausen Germany llied Machine & ngineering is a worldwide leader in holemaking and finishing solutions. We are committed to providing practical and dependable solutions to our customers through innovative designs and superior customer and technical support. We continue to expand our product offering in order to provide new and different solutions. With Field Sales ngineers located around the world, we position ourselves to provide technical support on site, right at your spindle.

3 cout The Foundation The eginning Since 1941, llied Machine & ngineering has provided dependable and practical holemaking solutions to the world. What was once a small job shop in Ohio is now a worldwide leader in cutting tool technology. With three manufacturing facilities in Ohio, one in Georgia, another in Germany, and headquarters in both the United States and urope, llied Machine is positioned to bring innovative solutions and technical expertise directly to the customers hands. Harold. Stokey founded llied Machine & ngineering to aid the war effort, manufacturing taper bearing lock nuts for the production of M1 tanks. Years later, after a sales meeting gone wrong, Stokey possessed a warehouse stocked with spade drill inserts. He set forth into the industry that would become llied Machine s thriving identity: holemaking. The Innovation The People Since the development of the T-, llied Machine has expanded its product offering to support a vast range of customer applications, including large diameter and deep hole drilling, boring, reaming, burnishing, porting, and threading. Steve Stokey xecutive Vice President llied Machine understands that high quality products are only one facet of success. Our customer support is crucial to what we do, and that s why we make sure the best engineers and customer service associates are in place to assist our customers around the world. William H. Stokey President and O Mike Stokey xecutive Vice President ThreadMills US The T- When Harold s son, William H. Stokey, became the president and O, he developed the Throw way, or T-, spade drill insert system. The T- revolutionized the holemaking industry, launching llied Machine ahead of the competition. Since then, numerous innovations and advancements have been created from the T- s inspiration. The Future With over 75 years of experience, llied Machine has encountered the challenges of growth and success. y investing in cutting edge technology and the brightest and sharpest minds, our knowledge and capabilities continue to expand and grow every day.

4 Replaceable Insert rills Reduce costs by decreasing set-up time and utilizing a single holder for the lives of multiple inserts Provide flexibility to quickly switch between inserts with different geometries Products: - GN3SYS T GN3SYS T Pro - Original T- GN2 T- - High Performance Universal Indexable Insert rills Protect your investment and reduce your inventory with replaceable cartridges that allow the same holder to be used repeatedly Indexable inserts increase productivity and tool life while reducing costs Products: - 4T rill - Revolution rill - Opening rill Replaceable / Indexable Insert rills llow for higher spindle speeds and take advantage of the power curve on modern N machines chieve maximum penetration rates in deep hole drilling applications Holders cover a range of sizes with the replaceable heads determining the cutting diameter Products: - P rill Solid arbide rills Offer greater strength and stability when drilling tougher materials vailable in diameters from 3mm - 20mm an be made-to-order specifically for your application (Superion quoted specials) - S Superion

5 Structural Steel Solutions eliver outstanding performance and durability in structural steel applications esigned to produce optimal results in difficult-tomachine materials vailable in multiple lengths and diameters T- style drills have different insert geometry options to improve performance depending on material Products: - Original T- GN2 T- - GN3SYS T Pro T (STS) Machining Solutions The internal ejection system flushes chips and debris from the hole with no interference to the cutting process Utilizes the advantages of the T- drill insert esigned to significantly increase penetration rates over brazed heads and traditional gun drills Products: - T- rill Hydraulic Port ontour utters Save significant time and money by performing four processes in one step Replaceable insert design reduces costs, inventory, and set-up times vailable in 4 industry specifications: - Imperial: S J Metric: ISO : Military: S S John eere: JS-G173.1 Products: - ccuport 432 nhanced Special rilling apabilities llied Machine ngineers are available to meet with you to evaluate your application and recommend the best solution for you Special drilling solutions can incorporate advanced features such as adjustable diameter locations, multiple steps, additional coolant designs, special lengths and diameters, and more Special drills can drastically reduce your cost-per-hole and increase your overall productivity by eliminating multiple processes and increasing tool life

6 High Precision oring Systems esigns available for high volume applications that increase rigidity to improve performance Versatile boring heads that are flexible with changing applications while maintaining excellent performance Provides high precision with absolute repeatability to ensure every part is held to tolerance Offers an industry leading modular shank connection that maintains rigidity and reduces inventory on your boring system vailable with both digital and analog settings Products: - Wohlhaupter oring Tools Modular oring Systems The modular capabilities are ideal for use across multiple different projects Offers versatile boring heads suitable for all job shops and tooling rooms Provides an economical solution for low volume and/ or short-term production applications Offers both rough and finish boring solutions Products: - riterion oring Tools xpandable Reaming Solutions xpandable cutting diameters accommodate for wear, which extends tool life Replaceable cutting heads and rings reduce waste and improve production time versus solid high speed steel and carbide reamers Hold tight tolerances to ensure processes are performed to accurate specifications Reduce tooling costs because many items are available for recondition Products: - LVN Reamers Roller urnishing Solutions Produce excellent surface finishes Provide accurate size control Increase surface hardness Solutions for both through hole and blind hole applications Products: - S...M.I. Roller urnishing Tools

7 Solid arbide Thread Mills vailable with coolant through options over a wide range of thread forms Provide optimal solutions for both high production projects and short-run applications Products - ccuthread ccuthread T3 - ThreadMills US Replaceable Insert Thread Mills 3 insert lengths are available that cover a wide range of thread forms Holders can utilize inserts with different pitches and thread forms Repeatability is achieved by both the bolt-in style and the pin style locking systems Increase tool life by 25-50% with llied Machine s M210 coating Products - ccuthread 856: olt-in Style - ccuthread 856: Pin Style SPIL PILITIS When it comes to designing and developing special solutions for customers, llied Machine is the top choice. If your application requires special tooling, give us a call. Our engineered specials are developed by the brightest engineers in the industry. Most of our standard tooling can be altered as specials, or we can create entirely new concepts for particularly unique applications. One special tooling solution is Insta-Quote, the online system that allows you to design your own special tooling 24/7. Receive a quote and drawings within minutes just by following the steps. nd with the addition of Superion technology and capabilities, we can customize made-to-order solid carbide tools to achieve optimal results for your applications. Whatever your application, llied Machine has the answer.

8 cout Multifunction Tooling The Original Multifunction Tool cout unites the capabilities of tools for the machining of internal and external profiles as well as for drilling. The reduced number of tools frees up additional turret positions on the machine. Simultaneously, the setting and programming time is reduced. The cout product line includes the "lassic" tools with indexable inserts and the solid carbide tools, "Mini." This allows drilling diameters from 4-32mm. reates fine surface finishes pplicable Industries Increases wear and corrosion resistance erospace griculture utomotive Firearms General Machining liminates other processes and saves you money Oil & Gas Renewable nergy Your safety and the safety of others is very important. This catalog contains important safety messages. lways read and follow all safety precautions. This triangle is a safety hazard symbol. It alerts you to potential safety hazards that can cause tool failure and serious injury. When you see this symbol in the catalog, look for a related safety message that may be near this triangle or referred to in the nearby text. There are safety signal words also used in the catalog. Safety messages follow these words. WRNING WRNING (shown above) means that failure to follow the precautions in this message could result in tool failure and serious injury. NOTI means that failure to follow the precautions in this message could result in damage to the tool or machine but not result in personal injury. NOT and IMPORTNT are also used. These are important that you read and follow but are not safety-related. Visit for the most up-to-date information and procedures.

9 Reference Icons The following icons will appear throughout the catalog to help you navigate between products. Recommended pplications Information regarding correct and incorrect operations Inserts Refers to the insert options available for each tool ccessories Refers to the screws and drivers needed for each tool Recommended utting ata Speed and feed recommendations for optimum and safe machining cout Multifunction Tooling ontents Introduction Information Product Overview Grade Overview Productivity Product Nomenclature cout Mini Solid arbide Tools dapters cout lassic 8mm Tools mm Tools mm Tools mm Tools mm Tools mm Tools mm Tools mm Tools mm Tools cout Rebore Inserts ccessories Recommended utting ata llied Machine & ngineering offers cout through a supply agreement with eratizit cout (distributed in North merica by llied Machine) offers a versatile line of lathe tools that can perform up to four machining operations. single cout tool can be used for drilling, boring, facing, and standard turning operations. cout tools can improve cycle times while reducing both tooling costs and tool storage problems. They also offer the benefit of shorter set-up times for many lathe applications. rilling epths / Feed harts cout Mini cout lassic cout Rebore pplication Recommendations Guaranteed emo pplication The cout product line is divided into three basic styles: Mini: solid carbide version available in diameters 4-8mm lassic: indexable version available in diameters 8-32mm Rebore: indexable 3-flute boring tool available in two diameters 40mm and 60mm 1

10 MULTIFUNTION cout RILLING Product Overview 4 Operations in 1 TOOL 1. rilling (into solid materials with flat bottom holes) 2. oring applications 3. Turning of face profiles 4. xternal turning applications onventional cout cout dvantages Reduces inventory and tooling costs Simplifies programming Produces a flat bottom hole Reduces set-up times and pre-setting times cout Mini iameter Range: 4-8mm cout lassic iameter Range: 8-32mm THRING Features of cout Mini rilling Ø from 4-8mm Lengths of 2.25x and 4x 2 grades for a variety of applications Solid carbide Left or right hand cutting Features of cout lassic rilling Ø from 8-32mm Lengths of 1.5x, 2.25x, 3x 3x bodies are made from densimet Left or right hand cutting vailable in inch and metric shanks SPILS 2

11 MULTIFUNTION cout Grade Overview Grade esignation H210T Standard esignation HW-M10 HW-K10 utting Material W W H216T HW-K15 W TWN425 HW-N25 W TP425 H-P25 H-M20 pplication Range P S M H K N Steel Heat Resistant Stainless Hard Materials ast Iron Non-Ferrous RILLING H-K30 H-P30 P TPP430 H-M25 H-S25 P P TP435 H-P35 H-M30 H-K40 H-P35 P TPP435 H-M30 P H-S30 P Material ased on VI 3323, eratizit's MasterGuide divides materials into six main groups (P, S, M, H, K, N). ach is given a color according to the system partly adopted in ISO 513. P Steel S Heat-resistant lloys, Titanium M H Hard Materials K ast Iron N Stainless Steel Non-ferrous Metals and Non-metals Machining pplication Type ach colored segment is divided into three sections, and each section indicates the relevant machining application type. R = Rough Machining M = Medium Machining F = Fine Machining THRING pplication The ideal application area for the insert is indicated by a black circle. xtended applications are indicated by an open circle. Main pplication xtended pplication SPILS 3

12 MULTIFUNTION cout Productivity reakdown of Workpiece osts RILLING Tooling costs 2-6% Manufacturing costs (machine / manpower) 78-82% Material costs 14-18% Manufacturing osts Tooling osts 30% increase in productivity + 30% 30% increase in tool life + 30% results in results in 19% reduction in workpiece costs - 19% 1% reduction in workpiece costs - 1% THRING Increase in productivity (parts produced per time unit) Improved utilization of the available machine capacity leads to considerable cost reduction per workpiece. In this context, cout tooling makes a decisive contribution through: Fewer tool changes Increase of speed Increase of feed ecrease of cycle time s the average tool costs amount to only 2-6% of the workpiece costs, prolonging tool life typically can only reduce total costs minimally. SPILS 4

13 MULTIFUNTION cout Product Nomenclature cout Mini M 04 L TWN RILLING 1. Style 2. Nominal iameter (mm) 3. utting irection 4. Maximum rilling epth M = cout Mini 04 = 04 series L = Left handed 2.25 = 2.25x 05 = 05 series R = Right handed 4.00 = 4.00x 06 = 06 series 07 = 07 series 08 = 08 series 5. Features 6. Grade 27 = Master Finish TPP435 TWN425 cout lassic 32 R H Style 2. Nominal iameter (mm) 3. utting irection = cout lassic (inch) 08 = 08 series 14 = 14 series 20 = 20 series L = Left handed = cout lassic (metric) 10 = 10 series 16 = 16 series 25 = 25 series R = Right handed 12 = 12 series 18 = 18 series 32 = 32 series 4. Maximum rilling epth 5. Insert Size (utting dge Length) 6. Features 7. Shank 1.5 = 1.50x 04 = 4mm 07 = 7mm 10 = 10mm H = ensimet lank = Metric 2.25 = 2.25x 05 = 5mm 08 = 8mm 13 = 13mm = Imperial 3.0 = 3.00x 06 = 6mm 09 = 9mm 17 = 17mm Reference Key THRING Symbol ttribute 1 Nominal drill diameter 2 Shank diameter 3 L2 L8 Flange diameter (2.25x holders) Overall length Tool reference length Maximum length of cut Insert width Pipe tap 1 L8 90 L2 2 3 SPILS 5

14 MULTIFUNTION cout cout Mini Solid arbide iameter Range: 0.157" " (4.00mm mm) RILLING 1 L Left hand tool shown R ody Shank MasterGuide THRING utting ction 1 L8 R 2 Part No. escription - Grade P S M H K N Left M 04L-2.25 TPP435 Left M 04L TWN425 Left M 04L-4.00 TPP435 Left M 04L TWN425 Right M 04R-2.25 TPP435 Right M 04R TWN425 Right M 04R-4.00 TPP435 Right M 04R TWN425 Left M 05L-2.25 TPP435 Left M 05L TWN425 Left M 05L-4.00 TPP435 Left M 05L TWN425 Right M 05R-2.25 TPP435 Right M 05R TWN425 Right M 05R-4.00 TPP435 Right M 05R TWN425 Left M 06L-2.25 TPP435 Left M 06L TWN425 Left M 06L-4.00 TPP435 Left M 06L TWN425 Right M 06R-2.25 TPP435 Right M 06R TWN425 Right M 06R-4.00 TPP435 Right M 06R TWN425 Left M 07L-2.25 TPP435 Left M 07L TWN425 Left M 07L-4.00 TPP435 Left M 07L TWN425 Right M 07R-2.25 TPP435 Right M 07R TWN425 Right M 07R-4.00 TPP435 Right M 07R TWN425 Left M 08L-2.25 TPP435 Left M 08L TWN425 Left M 08L-4.00 TPP435 Left M 08L TWN425 Right M 08R-2.25 TPP435 Right M 08R TWN425 Right M 08R-4.00 TPP435 Right M 08R TWN425 NOT: utting action refers to whether the tool is left handed or right handed. SPILS Key on = Imperial (in) = Metric (mm) 6

15 MULTIFUNTION cout cout Mini dapters iameter Range: 0.157" " (4.00mm mm) RILLING dapter Part No. escription Set Screw /8" -27 NPT /8" -27 NPT THRING Key on SPILS 7

16 8 MULTIFUNTION cout cout lassic 8mm Tools RILLING 1 L x 1 L x L2 3.00x 1 L8 90 Left hand tools shown ody Shank Insert 2 utting ction 1 L2 L8 2 3 Part No. escription Insert Screw river Left /16" -27 NPT L Left /8" * L Left /16" -27 NPT L H Right /16" -27 NPT R Right /8" * R Right /16" -27 NPT R H Left L Left L Left L H Right R Right R Right R H *1/8" = through hole only NOT: utting action refers to whether the tool is left handed or right handed. THRING SPILS Key on = Imperial (in) = Metric (mm) Holders are supplied with 3 insert clamping screws. Inserts and insert drivers sold separately. 8

17 MULTIFUNTION cout 10 cout lassic 10mm Tools 1 L RILLING 1.50x 1 L x L2 3.00x 1 L8 90 Left hand tools shown ody Shank Insert 2 utting ction 1 L2 L8 2 3 Part No. escription Insert Screw river Left /16" -27 NPT L Left /16" -27 NPT L Left /16" -27 NPT L H Right /16" -27 NPT R Right /16" -27 NPT R Right /16" -27 NPT R H Left L Left L Left L H Right R Right R Right R H NOT: utting action refers to whether the tool is left handed or right handed. NOT: Holder shipped with 3 insert clamping screws. Inserts and hand drivers sold separately. THRING Key on = Imperial (in) = Metric (mm) Holders are supplied with 3 insert clamping screws. Inserts and insert drivers sold separately. SPILS 9

18 12 MULTIFUNTION cout cout lassic 12mm Tools RILLING 1 L x 1 L x L2 3.00x 1 L8 90 Left hand tools shown ody Shank Insert 2 utting ction 1 L2 L8 2 3 Part No. escription Insert Screw river Left /8" -27 NPT L Left /8" -27 NPT L Left /8" -27 NPT L H Right /8" -27 NPT R Right /8" -27 NPT R Right /8" -27 NPT R H Left L Left L Left L H Right R Right R Right R H NOT: utting action refers to whether the tool is left handed or right handed. NOT: Holder shipped with 3 insert clamping screws. Inserts and hand drivers sold separately. THRING SPILS Key on = Imperial (in) = Metric (mm) Holders are supplied with 3 insert clamping screws. Inserts and insert drivers sold separately. 10

19 MULTIFUNTION cout 14 cout lassic 14mm Tools 1 L RILLING 1.50x 1 L x L2 3.00x 1 L8 90 Left hand tools shown ody Shank Insert 2 utting ction 1 L2 L8 2 3 Part No. escription Insert Screw river Left /8" -27 NPT L Left /8" -27 NPT L Left /8" -27 NPT L H Right /8" -27 NPT R Right /8" -27 NPT R Right /8" -27 NPT R H Left L Left L Left L H Right R Right R Right R H NOT: utting action refers to whether the tool is left handed or right handed. NOT: Holder shipped with 3 insert clamping screws. Inserts and hand drivers sold separately. THRING Key on = Imperial (in) = Metric (mm) Holders are supplied with 3 insert clamping screws. Inserts and insert drivers sold separately. SPILS 11

20 16 MULTIFUNTION cout cout lassic 16mm Tools RILLING 1 L x 1 L x L2 3.00x 1 L8 90 Left hand tools shown ody Shank Insert 2 utting ction 1 L2 L8 2 3 Part No. escription Insert Screw river Left /8" -27 NPT L Left /8" -27 NPT L Left /8" -27 NPT L H Right /8" -27 NPT R Right /8" -27 NPT R Right /8" -27 NPT R H Left L Left L Left L H Right R Right R Right R H NOT: utting action refers to whether the tool is left handed or right handed. NOT: Holder shipped with 3 insert clamping screws. Inserts and hand drivers sold separately. THRING SPILS Key on = Imperial (in) = Metric (mm) Holders are supplied with 3 insert clamping screws. Inserts and insert drivers sold separately. 12

21 MULTIFUNTION cout 18 cout lassic 18mm Tools 1 L RILLING 1.50x 1 L x L2 3.00x 1 L8 90 Left hand tools shown ody Shank Insert 2 utting ction 1 L2 L8 2 3 Part No. escription Insert Screw river Left /4" -18 NPT L T Left /4" -18 NPT L T Left /4" -18 NPT L H-.. 09T Right /4" -18 NPT R T Right /4" -18 NPT R T Right /4" -18 NPT R H-.. 09T Left L T Left L T Left L H.. 09T Right R T Right R T Right R H.. 09T NOT: utting action refers to whether the tool is left handed or right handed. NOT: Holder shipped with 3 insert clamping screws. Inserts and hand drivers sold separately. THRING Key on = Imperial (in) = Metric (mm) Holders are supplied with 3 insert clamping screws. Inserts and insert drivers sold separately. SPILS 13

22 20 MULTIFUNTION cout cout lassic 20mm Tools RILLING 1 L x 1 L x L2 3.00x 1 L8 90 Left hand tools shown ody Shank Insert 2 utting ction 1 L2 L8 2 3 Part No. escription Insert Screw river Left /4" -18 NPT L T Left /4" -18 NPT L T Left /4" -18 NPT L H-.. 10T Right /4" -18 NPT R T Right /4" -18 NPT R T Right /4" -18 NPT R H-.. 10T Left L T Left L T Left L H.. 10T Right R T Right R T Right R H.. 10T NOT: utting action refers to whether the tool is left handed or right handed. NOT: Holder shipped with 3 insert clamping screws. Inserts and hand drivers sold separately. THRING SPILS Key on = Imperial (in) = Metric (mm) Holders are supplied with 3 insert clamping screws. Inserts and insert drivers sold separately. 14

23 MULTIFUNTION cout 25 cout lassic 25mm Tools 1 L RILLING 1.50x 1 L x L2 3.00x 1 L8 90 Left hand tools shown ody Shank Insert 2 utting ction 1 L2 L8 2 3 Part No. escription Insert Screw river Left /4" -18 NPT L Left /4" -18 NPT L Left /4" -18 NPT L H Right /4" -18 NPT R Right /4" -18 NPT R Right /4" -18 NPT R H Left L Left L Left L H Right R Right R Right R H NOT: utting action refers to whether the tool is left handed or right handed. NOT: Holder shipped with 3 insert clamping screws. Inserts and hand drivers sold separately. THRING Key on = Imperial (in) = Metric (mm) Holders are supplied with 3 insert clamping screws. Inserts and insert drivers sold separately. SPILS 15

24 32 MULTIFUNTION cout cout lassic 32mm Tools RILLING 1 L x 1 L x L2 3.00x 1 L8 90 Left hand tools shown ody Shank Insert 2 utting ction 1 L2 L8 2 3 Part No. escription Insert Screw river Left /4" -18 NPT L Left /4" -18 NPT L Left /4" -18 NPT L H Right /4" -18 NPT R Right /4" -18 NPT R Right /4" -18 NPT R H Left L Left L Left L H Right R Right R Right R H NOT: utting action refers to whether the tool is left handed or right handed. NOT: Holder shipped with 3 insert clamping screws. Inserts and hand drivers sold separately. THRING SPILS Key on = Imperial (in) = Metric (mm) Holders are supplied with 3 insert clamping screws. Inserts and insert drivers sold separately. 16

25 MULTIFUNTION cout cout Rebore iameter Range: 40.00mm mm RILLING 90 L8 L2 Right hand tool shown utting ction ody Shank Insert 1 5 L2 L8 2 3 Part No.* escription Insert Screw river Left R 4020L T Right R 4020R T Left R 6032L Right R 6032R *iscontinued. Subject to prior sale. NOT: utting action refers to whether the tool is left handed or right handed. THRING Key on = Imperial (in) = Metric (mm) SPILS 17

26 MULTIFUNTION cout cout Inserts 04 and 05 RILLING P (Master Finish) -27Q R - FL -M50Q (Master Finish) R1 L2 THRING Size escription Grade Insert P S M H K N utting ction 1 L2 R1 2 Part No. T FL-27P H216T Left T FL-27Q H210T Left T FR-27P H216T Right T FR-27Q H210T Right NT L T1425 Left NT L TP435 Left NT L TP430 Left NT R TPP425 Right NT R TP435 Right NT R TPP430 Right T FL-27P H216T Left T FL-27Q H210T Left T FR-27P H216T Right T FR-27Q H210T Right NT L TP425 Left NT L TP435 Left NT L TPP430 Left NT L-M50Q TP425 Left NT R TP425 Right NT R TP435 Right NT R TPP430 Right NT R-M50Q TP425 Right T FN-27P H216T Left/Right T FN-27Q H210T Left/Right NT N TP425 Left/Right NT N TP435 Left/Right NT N TPP430 Left/Right T FN-27P H216T Left/Right T FN-27Q H210T Left/Right NT N TP425 Left/Right NT N TP435 Left/Right NT N TPP430 Left/Right NT N-M50Q TP425 Left/Right Steel Heat Resistant Stainless Hard Materials ast Iron Non-Ferrous SPILS Key on

27 MULTIFUNTION cout cout Inserts 06, 07, 08, and 09 1 R1 RILLING -27P (Master Finish) -27Q N -M50Q (Master Finish) 88 7 L2 2 Size escription Grade T3... Insert P S M H K N utting ction 1 L2 R1 2 Part No. T FN-27P H216T Left/Right T FN-27Q H210T Left/Right NT N TP425 Left/Right NT N TP435 Left/Right NT N TPP430 Left/Right T FN-27P H216T Left/Right T FN-27Q H210T Left/Right NT N TP425 Left/Right NT N TP435 Left/Right NT N TPP430 Left/Right NT N-M50Q TP425 Left/Right T FN-27P H216T Left/Right T FN-27Q H210T Left/Right NT N TP425 Left/Right NT N TP435 Left/Right NT N TPP430 Left/Right NT N-M50Q TP425 Left/Right T FN-27P H216T Left/Right T FN-27Q H210T Left/Right NT N TP425 Left/Right NT N TP435 Left/Right NT N TPP430 Left/Right NT N-M50Q TP425 Left/Right T 09T304FN-27P H216T Left/Right T 09T304FN-27Q H210T Left/Right NT 09T304N TP425 Left/Right NT 09T304N TP435 Left/Right NT 09T304N TPP430 Left/Right NT 09T304N-M50Q TP425 Left/Right Steel Heat Resistant Stainless Hard Materials ast Iron Non-Ferrous THRING Key on SPILS 19

28 MULTIFUNTION cout cout Inserts 10, 13, and 17 RILLING 1 R1-27P (Master Finish) -27Q N -M50Q (Master Finish) 88 7 L2 2 THRING Size escription Grade...10T Insert P S M H K N utting ction 1 L2 R1 2 Part No. T 10T308FN-27P H216T Left/Right T 10T308FN-27Q H210T Left/Right NT 10T304N TP425 Left/Right NT 10T304N TP435 Left/Right NT 10T304N TPP430 Left/Right NT 10T304N-M50Q TP425 Left/Right T 10T308FN-27P H216T Left/Right T 10T308FN-27Q H210T Left/Right NT 10T308N TP425 Left/Right NT 10T308N TP435 Left/Right NT 10T308N TPP430 Left/Right NT 10T308N-M50Q TP425 Left/Right T FN-27P H216T Left/Right T FN-27Q H210T Left/Right NT N TP425 Left/Right NT N TP435 Left/Right NT N TPP430 Left/Right NT N-M50Q TP425 Left/Right T FN-27P H216T Left/Right T FN-27Q H210T Left/Right NT N TP425 Left/Right NT N TP435 Left/Right NT N TPP430 Left/Right NT N-M50Q TP425 Left/Right T FN-27P H216T Left/Right T FN-27Q H210T Left/Right NT N TP425 Left/Right NT N TP435 Left/Right NT N TPP430 Left/Right NT N-M50Q TP425 Left/Right Steel Heat Resistant Stainless Hard Materials ast Iron Non-Ferrous SPILS Key on

29 MULTIFUNTION cout ccessories Insert rivers and Screws rivers RILLING Part No. escription Key Size TOR 06IP Torx Plus 6IP TOR 07IP Torx Plus 7IP TOR 08IP Torx Plus 8IP TOR 09IP Torx Plus 9IP TOR 15IP Torx Plus 15IP TOR 20IP Torx Plus 20IP Screws Part No. escription Length (mm) Thread Size Key Size Recommended Tightening Torque in-lbs (Nm) M1.8x3.6-06IP 3.6 M1.8 Torx Plus 6IP 3.6 (0.4) M2.0x4.3-06IP 4.3 M2.0 Torx Plus 6IP 6.2 (0.7) M2.2x5.0-07IP 5.0 M2.2 Torx Plus 7IP 8.9 (1.0) M2.5x6.0-08IP 6.0 M2.5 Torx Plus 8IP 10.6 (1.2) M3.0x7.0-09IP 7.0 M3.0 Torx Plus 9IP 19.5 (2.2) M IP 8.6 M3.5 Torx Plus 15IP 28.3 (3.2) M IP 10.5 M4.5 Torx Plus 20IP 44.4 (5.0) M8x1x8 IN913 8 M8 4mm - Screws are sold in quantities of 10. THRING Key on SPILS 21

30 MULTIFUNTION cout Recommended utting ata Imperial (inch) cout RILLING THRING ISO P S M H K N Material Hardness (HN) Type of Treatment / lloy Low and Medium arbon Steel 125 nnealed 0.15% nnealed 0.15% % 300 Tempered 0.45% lloy Steel 180 nnealed Tempered 350 Tempered High Strength lloy 200 nnealed 350 Tempered Heat Resistant lloys 200 Fe-base 280 Fe-base 250 Ni or o-base - Ni or o-base HR - Ni or o-base N/mm 2 Titanium lloy R m 440* Pure Titanium R m 1050* lpha + eta lloys Stainless Steel 200 nnealed Ferritic / Martensitic 180 Quenched ustenitic Quenched uplex 330 Hardened Martensitic / ustenitic Tempered Steel 55 HR Hardened and Tempered 60 HR Hardened and Tempered hilled astings 400 ast White ast Iron 55 HR Hardened and Tempered Grey ast Iron 180 Perlitic / Ferritic 260 Perlitic / Martensitic uctile ast Iron 160 Ferritic - Perlitic Tempered Iron 130 Ferritic 230 Perlitic luminum Wrought lloys 60 Non-hardened 100 Hardened luminum ast lloys 80 Non-hardened < 12% Si 90 Hardened < 12% Si 130 Non-hardened < 12% Si opper and opper lloys - Machining lloy Stock (1% Pb) (ronze, rass) - rass, Red ronze 90 ronze 100 Lead-free opper and lectrolytic opper Non-metal Materials 100 Thermosetting Plastics - Fiber Reinforced Plastics - Hard Rubber SPILS IMPORTNT: The speeds and feeds listed on these pages are a general starting point for all applications. Factory technical assistance is available through our pplication ngineering department. Please call x7611 or appeng@alliedmachine.com. 22

31 MULTIFUNTION cout cout Mini Speed (v c SFM) cout lassic RILLING TWN 425 TPP 435 H210T H216T TP 425 TPP 430 TP THRING SPILS 23

32 MULTIFUNTION cout epth of ut / Feed Rate cout Mini RILLING rilling Feed Rate (IPR) 2.25x 4.00x Feed Rate (inch/rev) min Off-enter rilling THRING max Off-center drilling is possible due to the special construction of cout tools and inserts. ecause of this, the desired deviations from the tool's nominal diameter can be obtained (see table below). Nominal Tools Workpiece ore iameter SPILS cout Mini (inch) min (inch) max (inch) M 04 L/R M 05 L/R M 06 L/R M 07 L/R M 08 L/R

33 MULTIFUNTION cout epth of ut / Feed Rate cout Mini Facing Feed Rate (IPR) RILLING epth of ut (inch) cout Mini Length Ratio up to Turning / oring Feed Rate (IPR) cout Mini Length Ratio epth of ut (inch) up to THRING SPILS 25

34 MULTIFUNTION cout epth of ut / Feed Rate cout lassic RILLING rilling Feed Rate (IPR) 1.50x 2.25x 3.00x Feed Rate (inch/rev) mm 10mm 12mm 14mm 16mm 18mm 20mm 25mm 32mm min Off-enter rilling max Off-center drilling is possible due to the special construction of cout tools and inserts. ecause of this, the desired deviations from the tool's nominal diameter can be obtained (see table below). THRING Nominal Tools Workpiece ore iameter SPILS cout lassic (inch) min (inch) max (inch) 08 L/R L/R L/R L/R L/R L/R L/R L/R L/R

35 MULTIFUNTION cout epth of ut / Feed Rate cout lassic Facing Feed Rate (IPR) RILLING epth of ut (inch) cout lassic 8mm 10mm 12mm 14mm 16mm 18mm 20mm 25mm 32mm Length Ratio up to THRING SPILS 27

36 MULTIFUNTION cout RILLING epth of ut / Feed Rate cout lassic Turning / oring Feed Rate (IPR) epth of ut (inch) cout lassic 8mm 10mm 12mm 14mm 16mm 18mm 20mm 25mm 32mm Length Ratio up to THRING SPILS 28

37 MULTIFUNTION cout epth of ut / Feed Rate cout Rebore Turning and oring Feed Rate (IPR) RILLING epth of ut (inch) Part No. Up to R R Facing Feed Rate (IPR) epth of ut (inch) Part No. up to R R ounterboring (xisting Hole) Feed Rate (IPR) xisting Hole iameter (inch) Part No R R Tools Initial ore R 40.. Ø min =.797" R 60.. Ø min = 1.260" THRING SPILS 29

38 MULTIFUNTION cout pplication Recommendations RILLING Mounting the Insert For tools Ø 8mm, right-hand or left-hand inserts are required. For tools Ø 10-32mm, inserts are neutral and work for left or right handed tools. Insert has molded arrow to designate the cutting corner. Through Hole With through holes, a sharp-edged disk is created as tool break-out occurs. Proper personal protective equipment must be used to prevent injury (e.g. wear cut-resistant gloves). xial isplacement of the Machine isplacement in x-axis ngular error Turret position error THRING Solution: Make adjustments or realign turret for proper tool positioning. SPILS 30

39 MULTIFUNTION cout pplication Recommendations Left Handed Machining cross enter Line Right Handed RILLING Situation: In case of insufficient movement of the machine across the center line, the external diameter cannot be machined with the same tool. Solution: Use a right-hand cout tool. THRING SPILS 31

40 MULTIFUNTION cout pplication Recommendations RILLING hip ooster / oolant Pressure Internal coolant supply (chip booster) Helical chip pocket (stability) xial abutment face (stability) cout offers an innovative detail solution for range 2.25, namely additional bidirectional coolant supply for better chip evacuation. n additional backwards directed coolant stream improves chip transportation from the flute area. Minimum coolant pressure required psi. If the necessary coolant pressure is not available, it can be advantageous to interrupt the cutting action in order to clear the bore. eep ores up to 3x With a stepped bore approach, cout tools can be machined with holes of up to three times the nominal diameter (see picture). Operation sequences 1, 2, and 3, repectively, should be followed. THRING SPILS 32

41 f MULTIFUNTION cout pplication Recommendations The dvantages of NSIMT ompared to Steel The new generation of cout 3.00 series with the new designation offers maximized performance. The tools are classified with the new designation..r/l-3.0..h and have particularly been developed for bigger drilling depths and maximum precision requirements. The material used is NSIMT, a PLNS tungsten heavy metal alloy. The high modulus of elasticity as well as density give this alloy very good vibration-dampening properties. The result is high precision, excellent surface quality, and improved tool life. RILLING Nominal Tool Ø Material Modulus of lasticity (N/mm 2 ) ensity (g/mm 2 ) Steel NSIMT F F Vibration-dampening 40% lower deflection than steel The New hip Flute esign Maximum tension THRING Version with straight chip flute Version with helical chip flute Up to 50% reduced tensions in the tool through Finite lement Modelling (FM), optimized chip pocket design SPILS 33