Drilling. Reaming. Burnishing. Threading. Boring WOHLHAUPTER. High Precision Boring Systems. Specials

Transcription

1 rilling Reaming urnishing Threading oring WOHLHUPTR High Precision oring Systems Specials

2 North merica urope sia llied Machine llied Machine llied Machine urope Wohlhaupter India 120 eeds rive over, OH United States 485 West 3rd Street over, OH United States 93 Vantage Point Pensnett state Kingswinford West Midlands Y6 7FR, United Kingdom -23, 2nd Floor lock ommunity entre Janakpuri, New elhi India ThreadMills US Superion Wohlhaupter GmbH 4185 rosstowne t # vans, G United States 1285 S Patton St. enia, OH United States Maybachstrasse 4 Postfach Frickenhausen Germany llied Machine & ngineering is a worldwide leader in holemaking and finishing solutions. We are committed to providing practical and dependable solutions to our customers through innovative designs and superior customer and technical support. We continue to expand our product offering in order to provide new and different solutions. With Field Sales ngineers located around the world, we position ourselves to provide technical support on site, right at your spindle.

3 Wohlhaupter oring Solutions The Foundation The eginning Since 1941, llied Machine & ngineering has provided dependable and practical holemaking solutions to the world. What was once a small job shop in Ohio is now a worldwide leader in cutting tool technology. With three manufacturing facilities in Ohio, one in Georgia, another in Germany, and headquarters in both the United States and urope, llied Machine is positioned to bring innovative solutions and technical expertise directly to the customers hands. Harold. Stokey founded llied Machine & ngineering to aid the war effort, manufacturing taper bearing lock nuts for the production of M1 tanks. Years later, after a sales meeting gone wrong, Stokey possessed a warehouse stocked with spade drill inserts. He set forth into the industry that would become llied Machine s thriving identity: holemaking. The Innovation The People Since the development of the T-, llied Machine has expanded its product offering to support a vast range of customer applications, including large diameter and deep hole drilling, boring, reaming, burnishing, porting, and threading. Steve Stokey xecutive Vice President llied Machine understands that high quality products are only one facet of success. Our customer support is crucial to what we do, and that s why we make sure the best engineers and customer service associates are in place to assist our customers around the world. William H. Stokey President and O Mike Stokey xecutive Vice President ThreadMills US The T- When Harold s son, William H. Stokey, became the president and O, he developed the Throw way, or T-, spade drill insert system. The T- revolutionized the holemaking industry, launching llied Machine ahead of the competition. Since then, numerous innovations and advancements have been created from the T- s inspiration. The Future With over 75 years of experience, llied Machine has encountered the challenges of growth and success. y investing in cutting edge technology and the brightest and sharpest minds, our knowledge and capabilities continue to expand and grow every day.

4 Replaceable Insert rills Reduce costs by decreasing set-up time and utilizing a single holder for the lives of multiple inserts Provide flexibility to quickly switch between inserts with different geometries Products: - GN3SYS T GN3SYS T Pro - Original T- GN2 T- - High Performance Universal Indexable Insert rills Protect your investment and reduce your inventory with replaceable cartridges that allow the same holder to be used repeatedly Indexable inserts increase productivity and tool life while reducing costs Products: - 4T rill - Revolution rill - Opening rill Replaceable / Indexable Insert rills llow for higher spindle speeds and take advantage of the power curve on modern N machines chieve maximum penetration rates in deep hole drilling applications Holders cover a range of sizes with the replaceable heads determining the cutting diameter Products: - P rill Solid arbide rills Offer greater strength and stability when drilling tougher materials vailable in diameters from 3mm - 20mm an be made-to-order specifically for your application (Superion quoted specials) - S Superion

5 Structural Steel Solutions eliver outstanding performance and durability in structural steel applications esigned to produce optimal results in difficult-tomachine materials vailable in multiple lengths and diameters T- style drills have different insert geometry options to improve performance depending on material Products: - Original T- GN2 T- - GN3SYS T Pro T (STS) Machining Solutions The internal ejection system flushes chips and debris from the hole with no interference to the cutting process Utilizes the advantages of the T- drill insert esigned to significantly increase penetration rates over brazed heads and traditional gun drills Products: - T- rill Hydraulic Port ontour utters Save significant time and money by performing four processes in one step Replaceable insert design reduces costs, inventory, and set-up times vailable in 4 industry specifications: - Imperial: S J Metric: ISO : Military: S S John eere: JS-G173.1 Products: - ccuport 432 nhanced Special rilling apabilities llied Machine ngineers are available to meet with you to evaluate your application and recommend the best solution for you Special drilling solutions can incorporate advanced features such as adjustable diameter locations, multiple steps, additional coolant designs, special lengths and diameters, and more Special drills can drastically reduce your cost-per-hole and increase your overall productivity by eliminating multiple processes and increasing tool life

6 High Precision oring Systems esigns available for high volume applications that increase rigidity to improve performance Versatile boring heads that are flexible with changing applications while maintaining excellent performance Provides high precision with absolute repeatability to ensure every part is held to tolerance Offers an industry leading modular shank connection that maintains rigidity and reduces inventory on your boring system vailable with both digital and analog settings Products: - Wohlhaupter oring Tools Modular oring Systems The modular capabilities are ideal for use across multiple different projects Offers versatile boring heads suitable for all job shops and tooling rooms Provides an economical solution for low volume and/ or short-term production applications Offers both rough and finish boring solutions Products: - riterion oring Tools xpandable Reaming Solutions xpandable cutting diameters accommodate for wear, which extends tool life Replaceable cutting heads and rings reduce waste and improve production time versus solid high speed steel and carbide reamers Hold tight tolerances to ensure processes are performed to accurate specifications Reduce tooling costs because many items are available for recondition Products: - LVN Reamers Roller urnishing Solutions Produce excellent surface finishes Provide accurate size control Increase surface hardness Solutions for both through hole and blind hole applications Products: - S...M.I. Roller urnishing Tools

7 Solid arbide Thread Mills vailable with coolant through options over a wide range of thread forms Provide optimal solutions for both high production projects and short-run applications Products - ccuthread ccuthread T3 - ThreadMills US Replaceable Insert Thread Mills 3 insert lengths are available that cover a wide range of thread forms Holders can utilize inserts with different pitches and thread forms Repeatability is achieved by both the bolt-in style and the pin style locking systems Increase tool life by 25-50% with llied Machine s M210 coating Products - ccuthread 856: olt-in Style - ccuthread 856: Pin Style SPIL PILITIS When it comes to designing and developing special solutions for customers, llied Machine is the top choice. If your application requires special tooling, give us a call. Our engineered specials are developed by the brightest engineers in the industry. Most of our standard tooling can be altered as specials, or we can create entirely new concepts for particularly unique applications. One special tooling solution is Insta-Quote, the online system that allows you to design your own special tooling 24/7. Receive a quote and drawings within minutes just by following the steps. nd with the addition of Superion technology and capabilities, we can customize made-to-order solid carbide tools to achieve optimal results for your applications. Whatever your application, llied Machine has the answer.

8 Increase the production and success of your applications today. Offers direct access to 2 drawings and 3 models ssemble and view tool images in your browser ownload drawings for use in most machining software programs rowse products, search item numbers, and save assemblies for future use toolmd.com Tool-rchitect Find the right Wohlhaupter solution for your application. onfigure your complete tool assembly ompile an order list to be quoted Search and quickly find components using various criteria djust your language and measurement preferences tool-architect.com esign your custom tooling and receive a drawing and quote...all within minutes. esign and quote your own tooling Guides you through steps to generate the solution you need Features the following products - T- Inserts - T- Holders - GN3SYS T Holders - LVN Reamers iq.alliedmachine.com

9 Insta-ode liminate the wait. Get your program now. hoose the best thread mill for your application reate program code for your machine vailable as a P download app (that can be used offline) Website app available 24/7 Insta-ode also has a ycle Time alculator alliedmachine.com/instaode oring Insert Selector Find the best insert for your application. Generate the correct boring insert for your job in just six easy steps hoose type, shape, substrate, insert form, nose radius, and material asily order by adding the item to your cart Product Selector Use the product selector to find the right tool for your application. Guides you through steps to generate the right tool for your application Learn about your recommended tool and how to maximize its performance Machinist Tool pp Quickly convert cutting tool parameters for the machine inputs you need. Input data to calculate the RPM and speed and feed rates lso features the oring Insert Selector ccess product literature right at your fingertips

10 Wohlhaupter High Precision oring Systems iameter Range: 0.016" " (0.4mm mm) Precision at Its Finest From high precision to high production, Wohlhaupter has the right solution for your hole finishing applications. The Wohlhaupter product line offers the widest range of in-stock boring tools and the most precise and flexible modular systems on the market. With the most reliable digital readout tools and the ability to design and build special tools, Wohlhaupter is the solution for your boring challenges. lso available to assist your application needs is the online tool modeling software, Tool-rchitect. You can find your tooling, configure your system, and validate your selection all within the program. With the Wohlhaupter tool configurator, you will find the right tool with just a few clicks. Your safety and the safety of others is very important. This catalog contains important safety messages. lways read and follow all safety precautions. This triangle is a safety hazard symbol. It alerts you to potential safety hazards that can cause tool failure and serious injury. When you see this symbol in the catalog, look for a related safety message that may be near this triangle or referred to in the nearby text. There are safety signal words also used in the catalog. Safety messages follow these words. WRNING Rough and finish boring Reliable digital readouts Precise and flexible modular system pplicable Industries erospace griculture WRNING (shown above) means that failure to follow the precautions in this message could result in tool failure and serious injury. NOTI means that failure to follow the precautions in this message could result in damage to the tool or machine but not result in personal injury. NOT and IMPORTNT are also used. These are important that you read and follow but are not safety-related. utomotive Firearms General Machining Oil & Gas Renewable nergy Visit for the most up-to-date information and procedures.

11 Wohlhaupter High Precision oring Systems ontents Introduction Information Versatile Tooling Systems Primeore Varioore igiore oring Kits oring Tools 249 (248) oring Heads (510) oring Heads (310) oring Heads (364) oring Heads (564) oring Heads (337) oring Heads (537) oring Heads ombiline Twin utter Roughing Grooving Tools hamfering Tools Tool-rchitect To find more information about the complete line of Wohlhaupter High Precision oring Systems, visit dditional information may also be found in the Wohlhaupter Multiore System Tools catalog. (Literature Order Number: WOHLT) 10: 1

12 RUN TH GMUT: from the most advanced to the toughest, we have the solution you need. ORING Find the perfect solution ecrease cost-per-hole RMING Reduce set-up times With a complete range of boring tooling from URNISHING you ll find exactly what you need to increase your productivity. THRING SPILS 10:

13 Versatile Tooling Standard ORING TH OMPLT RNG Ø (Ø 0.4mm mm) RMING alance URNISHING igital alance THRING ombi-line Plus many more SPILS : 3

14 Versatile Tooling Primeore Head ORING oolant elivery System Outside Turning Ø (Ø 4mm 66mm) daptor Reducing Sleeve RMING Serrated Slides Ø (Ø 68mm 152mm) Serrated Tool ody Ø (Ø 29mm 53mm) Serrated Tool ody Ø (Ø 20mm 32mm) Tool Holder in arbide Ø (Ø 10mm 20mm) Tool Holder in Steel Ø (Ø 6mm 27mm) Tool Holder in Heavy Metal Ø (Ø 6mm 10mm) Mini-oring Tool Ø (Ø 3mm 10mm) ounter Weight Insert Holder Ø (Ø 29mm 53mm) URNISHING Outside Turning Ø (Ø 4mm 66mm) xial Grooving Ø Insert Holder Ø (Ø 68mm 208mm) Serrated Tool ody in arbide Ø (Ø 20mm 34mm) Serrated Tool odies in Steel Ø (Ø 20mm 34mm) Tool Holder in arbide Ø (Ø 6mm 20mm) Tool Holder in Steel Ø (Ø 6mm 20mm) Mini-oring Tool oated arbide Ø (Ø.3mm - 6.5mm) Insert Holder THRING OPRTION VRSTILITY from.118 to (3mm to 208mm) plus outside turning SPILS 10:

15 Versatile Tooling 3 TH Universal igital Module Varioore Head with Universal igital Readout Module oolant elivery System Insert Holder Ø (Ø 52mm 102mm) Serrated Slides Outside Turning Ø (Ø4mm 66mm) Serrated Tool ody Ø (Ø 29mm 53mm) Insert Holder Serrated Tool ody Ø (Ø 20mm 32mm) Tool Holder in arbide Ø (Ø 10mm 20mm) Tool Holder in Steel Ø (Ø 6mm 27mm) Tool Holder in Heavy Metal Ø (Ø 6mm 10mm) Mini-oring Tool oated arbide Ø (Ø.4mm - 6.5mm) Reducing Sleeve ORING RMING ounter Weight Outside Turning Ø (Ø 2mm 58mm) Insert Holder Ø (Ø 68mm 152mm) Insert Holder OPRTION VRSTILITY from.016 to (0.4mm to 152mm) plus outside turning URNISHING THRING SPILS : 5

16 Versatile Tooling oolant elivery System igiore Head ORING Serrated Slides ounter Weight dapter RMING URNISHING Outside Turning Ø (Ø 2mm 114mm) xial Grooving Ø (Ø 0mm 136mm) Serrated Tool ody Ø (Ø 32mm 68mm) Insert Holder Ø (Ø 68mm 208mm) Insert Holder Ø (Ø 32mm 68mm) Serrated Tool ody Ø (Ø 20mm 32mm) Insert Holder Ø (Ø 20mm 32mm) Serrated Tool ody Ø (Ø 20mm 32mm) OPRTION VRSTILITY from.118 to (3mm to 208mm) plus outside turning Tool Holder in arbide Ø (Ø 10mm 20mm) Tool Holder in Steel Ø (Ø 6mm 20mm) Recessing Tool Ø (Ø 0mm 14.7mm) Mini-oring Tool Ø (Ø 3mm 10mm) THRING SPILS 10:

17 Wohlhaupter oring Kits W HV KIT FOR THT Kits aren t for everyone, but if you work on different projects from day to day, you need to be prepared for the work tomorrow will bring. WHY? VRSTIL STUPS N IMPROV RINSS RO SLTION OF IMTR RNGS SY ONVNINT STORG N ORGNIZTION OST SVINGS OVR UYING INIVIUL OMPONNTS Ultimate ccuracy Kits are available in imperial and metric Internal digital display for " (0.002mm) adjustments Internal automatic balancing Standard ISO insert dditional kits available, please inquire ORING.394" " (10mm - 32mm) 1.260" " (32mm - 68mm) 2.677" " (68mm - 152mm) 3.780" " (96mm - 208mm) RMING # # $3, # # $3, # # $3, # # $3, Versatile ccuracy Kits are available in imperial and metric Vernier scale for " (0.002mm) adjustments 3 TH digital readout module compatible* Standard ISO insert dditional kits available, please inquire URNISHING.394" " (10mm - 30mm).394" " (10mm - 102mm) *Sold separately Portable igital isplay Use with multiple boring heads equipped with a 3 TH port THRING # # $2, # # $3, # # $ MSTR SHNKS WITH MVS T T HSK PS NMT MT (sold separately) SPILS : 7

18 oring Tools Features 249 (248) oring Head ompact construction " (0.010mm) dial adjustment on diameter Ø 0.118" " (3mm mm) Variable length adjustment with accessories oolant through ORING RMING URNISHING 511 (510) oring Head Ø 0.016" " (0.4mm mm) Features " (0.02mm) digital adjustment on diameter Lengths and diameters achieved through the use of boring tools and bars 4 balancing elements for precision oolant through THRING SPILS 10:

19 oring Tools 320 (310) oring Head Ø 0.787" " (20mm - 205mm) Features " (0.002mm) Vernier adjustment on diameter Tools with Ø 0.787" " (20mm - 103mm) are made of steel Tools with Ø " (100mm - 205mm) are made of aluminum Insert holder can be rotated for reverse machining oolant through an be used with luline serrated slides for large diameter O turning ORING RMING 365 (364) oring Head Ø 0.787" " (20mm - 205mm) Features " (0.002mm) Vernier adjustment on diameter Internal auto-balancing Tools with Ø 0.787" " (20mm mm) are made of steel Tools with Ø 2.559" " (65mm - 205mm) are made of aluminum Insert holder can be rotated for reverse machining oolant through an be used with luline serrated slides for large diameter O turning URNISHING THRING SPILS : 9

20 ORING oring Tools 565 (564) oring Head Ø 1.968" " (50mm - 205mm) Features " (0.002mm) digital adjustment on diameter Internal auto-balancing Tools with Ø 1.968" " (50mm mm) are made of steel Tools with Ø 2.559" " (65mm-205mm) are made of aluminum oolant through Insert holder can be rotated for reverse machining an be used with luline serrated slides for large diameter O turning RMING URNISHING 338 (337) oring Head Ø 3.937" " (100mm mm) Features " (0.002mm) Vernier adjustment on diameter luminum light-weight construction Ø 3.937" " (100mm - 205mm) on serrated tool body Ø 7.870" " (200mm mm) on luline slides Insert holder can be rotated for reverse machining THRING SPILS 10:

21 oring Tools 538 (537) oring Head Ø 3.937" " (100mm mm) Features " (0.002mm) digital adjustment on diameter luminum light-weight construction Ø 3.937" " (100mm - 205mm) on serrated tool bodies Ø 7.870" " (200mm mm) on luline slides Insert holders can be rotated for reverse machining ORING RMING Ø 0.965" " (24.5mm - 201mm) true rough and finish 1-pass boring tool Features Rough and finish boring in one operation " (0.002mm) Vernier adjustment on finishing insert holder vailable in height displaced and same level cutting oolant through Standard ISO inserts URNISHING uts processing time in half! THRING SPILS : 11

22 oring Tools Twin utter Roughing Ø 3.937" " (100mm mm) Features vailable with cylindrical shanks or MVS shanks Same level to double feed Height displacement to double material removal oolant through Standard ISO inserts ORING RMING Grooving Tools URNISHING Grooving Tools for ircular Milling Ø > 0.787" (20mm) Groove widths from 0.050" (1.27mm) 2-8 inserts (depending on diameter) 2-sided inserts oolant through THRING SPILS xial Grooving Tools 0.787" (20mm - 205mm) Groove widths from 0.137" " (3.5mm - 7.5mm) 3-sided inserts Utilizes the same serrated tool body as other roughing tools 10:

23 oring Tools hamfering Tools Ø > 0.748" (19mm) Features Utilizes the same serrated tool holder as other roughing tools hamfer angle of 15, 20, 30, and 45 oolant through Standard ISO inserts ORING RMING URNISHING To find more information about the complete line of Wohlhaupter High Precision oring Systems, visit dditional information may also be found in the Wohlhaupter Multiore System Tools catalog. (Literature Order Number: WOHLT) THRING SPILS : 13

24 Online Tools Tool-rchitect ORING RMING URNISHING THRING esign Your Own Solutions Tool-rchitect is a configurator for Wohlhaupter modular tooling systems that allows customers to virtually build their own solution. This online-based simulator puts the entire Wohlhaupter inventory at your fingertips. It provides a digital bank of every individual part that Wohlhaupter manufactures in either inch or metric measurements. Once you select a component, you will be guided by a series of user-friendly prompts to select the next components until you have built your tooling system. Throughout the process, you can monitor the size of your custom tool and ensure what you re building matches your real-life specifications. Once a complete system is virtually assembled, the program will render the tool in either a 2 or 3 drawing to view on your device. ach project can be saved for future editing. esigning your tools with Tool-rchitect saves you time and allows you to instantly obtain the right tool for the job. SPILS esign anytime from anywhere. vailable online 24/7. 10:

25 Find the right Wohlhaupter solution for your application 1. onfigure your complete tool assembly 2. ompile an order list to be quoted 3. Search and quickly find components using various criteria 4. djust your language and measurement preferences ORING RMING Find specific item details and download 2 and 3 drawings URNISHING Quickly navigate through the entire Wohlhaupter product inventory to find the right tooling solution for your job THRING SPILS : 15

26 Notes ORING RMING URNISHING THRING SPILS 10:

27 Notes ORING RMING URNISHING THRING SPILS : 17

28 Guaranteed Test / emo pplication Form istributor PO # The following must be filled out completely before your test will be considered istributor Information ompany Name: ontact: ccount Number: Phone: mail: nd User Information ompany Name: ontact: Industry: Phone: mail: urrent Process List all tooling, coatings, substrates, speeds and feeds, tool life, and any problems you are experiencing Test Objective List what would make this a successful test (i.e. penetration rate, finish, tool life, hole size, etc.) pplication Information Hole iameter: in/mm Tolerance: Material: Pre-existing iameter: in/mm epth of ut: in/mm Hardness: Required Finish: RMS State: (4150 / 36 / ast Iron / etc.) (HN / Rc) (asting / Hot rolled / Forging) Machine Information Machine Type: uilder: Model #: (Lathe / Screw machine / Machine center / etc.) (Haas, Mori Seiki, etc.) Shank Required: Power: HP/KW (T50 / Morse taper, etc.) Rigidity: Orientation: Tool Rotating: Thrust: lbs/n xcellent Vertical Yes Good Horizontal No Poor oolant Information oolant elivery: oolant Pressure: PSI / bar (Through tool / Flood) oolant Type: oolant Volume: GPM / LPM (ir mist, oil, synthetic, water soluble, etc.) Requested Tooling QTY Item Number QTY Item Number llied Machine & ngineering 120 eeds rive over, OH Telephone: (330) Toll Free US & anada: (800) Fax: (330)

29 Warranty Information llied Machine & ngineering warrants to original equipment manufacturers, distributors, industrial and commercial users of its products that each new product manufactured or supplied by llied Machine shall be free from defects in material and workmanship. llied Machine s obligation under this warranty is limited to furnishing without additional charge a replacement or, at its option repairing or issuing credit for any product which shall within one year from the date of sale be returned freight prepaid to the plant designated by an llied Machine representative and which upon inspection is determined by llied Machine to be defective in materials or workmanship. omplete information as to operating conditions, machine, set-up, and application of cutting fluid should accompany any product returned for inspection. The provisions of this warranty shall not apply to any llied Machine products which have been subjected to misuse, improper operating conditions, machine set-up or application of cutting fluid or which have been repaired or altered if such repair or alteration in the judgment of llied Machine would adversely affect performance of the product. THIS WRRNTY IS IN LIU OF LL OTHR WRRNTIS, PRSS OR IMPLI, INLUING NY IMPLI WRRNTY OF MRHNTILITY OR FITNSS FOR PRTIULR PURPOS. llied Machine shall have no liability or responsibility on any claim of any kind, whether in contract, tort or otherwise, for any loss or damage arising out of, connected with, or resulting from the manufacture, sale, delivery or use of any product sold hereunder, in excess of the cost of replacement or repair as provided herein. LL PRIS, LIVRIS, SIGNS, N MTRILS R SUJT TO HNG WITHOUT NOTI. llied Machine & ngineering Registered to ISO

30 United States llied Machine & ngineering 120 eeds rive over OH United States Phone: Fax: Toll Free US and anada: Toll Free US and anada: llied Machine & ngineering 485 W Third Street over OH United States Phone: Fax: (ngineering ept.) Toll Free US and anada: urope llied Machine & ngineering o. (urope) Ltd. 93 Vantage Point Pensnett state Kingswinford West Midlands Y6 7FR ngland Phone: +44 (0) Wohlhaupter GmbH Maybachstrasse 4 Postfach Frickenhausen Germany Phone: +49 (0) Fax: +49 (0) sia Wohlhaupter India Pvt. Ltd. -23, 2nd Floor lock ommunity entre Janakpuri, New elhi India Phone: +91 (0) Your local llied Machine representative: llied Machine & ngineering is registered by QS to ISO llied Machine & ngineering vailable Online Only: 10-WHL Publish ate: June 2018