Command Boring Systems
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1 Command Boring Systems
2 Eco Bore Table Of Contents Eco Bore Boring Systems Visit Command Tooling Systems on line catalog for Command standard product part file downloads, up-to-date stock levels and our list price instant quoting feature. Command s digital catalogs and fliers are also available for download from the Command Tooling Systems website. Boring System Interface...1 Fine Boring Head Kit...2 ER Twin Cutter Boring Heads...3 ER Fine Boring Bar Heads...4 ER Fine Boring Heads...5 Straight Shank Twin Cutter Roughing Tools...6 Straight Shank Fine Boring Finishing Tools...7 Twin Cutter Bridge Tools...8 Fine Boring Bridge Tools...9 Eco Bore Spare Parts & Accessories Twin Cutter & Fine Boring Insert Holders...10 Boring Bar Insert Holders...10 Command Tooling Systems is the technology leader in toolholder manufacturing for high precision machining operations. Command manufactures standard, precision, and special application tooling systems to service the needs of the manufacturing community. Command Tooling Systems core product lines are now organized into four distinct product classes to define the diverse product range offered by Command Tooling Systems. This catalog contains Command standard product. Visit our website for more information on the product classes, information downloads, and distributors in your area. Torx Screws, Button Head Screw & Collets...11 BT Shellmill Toolholders...12 HSK Shellmill ToolHolders...13 Cutting Inserts...14 Terms of Sale...15
3 Boring System Interface Economical interface, effective boring. The ER built interface allows you to simply install the boring system right into your collet chuck with ease. Bore larger diameters with the bridge tools driven by the shellmill interface. Bore with the use of a straight shank tool using your ER collet chuck. 1
4 Fine Boring Bar Head Kit - Ø (Ø mm) ECO Bore Tools // Fine Boring Bar Head Kit The fine boring head kit contains all the necessary components to begin using your ER compatible boring head. The kit includes everything shown below, including 4 different boring bar types, and all spare parts needed for boring bars and inserts. Part No: ER32S L060 Qt. Part Number Description Image 1 ER32F0301L060 1 B0201CC B0204CC B0207CC0602 ER Fine Boring Bar Head Ø (Ø mm) Boring Bar Ø (Ø mm) Boring Bar Ø (Ø mm) Boring Bar Ø (Ø mm) 1 B0209CC0602 Boring Bar Ø (Ø mm) * Spare Parts Torque Wrenches 1 Carry Case *Toolholder not included in kit. Please specify at time of order. + For more information, contact our support department: support@commandtool.com + Or call us direct: or
5 ER Twin Cutter Boring Heads ER twin cutter boring heads have a fully ground taper to fit precisely into your ER25, ER32, or ER40 collet chuck to prevent movement. Thread the provided collet nut right onto your collet chuck without losing concentricity when you put your adapter into your machine spindle. Contact support@commandtool.com for more information. ER Twin Cutter Boring Heads Part Number ER Size Cutting Diameter Insert ER25D0103L065 ER (32mm) (65mm) Ø ( mm) CC..09T3.. ER32D0104L075 ER (42mm) (75mm) Ø ( mm) CC..09T3.. ER40D0105L085 ER (55mm) (85mm) Ø ( mm) CC ECO Bore Tools // ER Twin Cutter Boring Heads + Contact us for standard ER collet chucks. Spare Parts Insert Holder Torx Screw Torx Wrench Inserts Preferred as a roughing tool. + Two roughing insert holders are required to bore. + Has through coolant directly to the cutting edge. + Pair of insert holders included. + Uses C-shaped inserts. 3
6 ECO Bore Tools // ER Fine Boring Bar Head ER Fine Boring Bar Head ER fine boring bar heads have a fully ground taper to fit precisely into your ER25, ER32, or ER40 collet chuck to prevent movement. Thread the provided collet nut right onto your collet chuck without losing concentricity when you put your adapter into your machine spindle. Contact support@commandtool.com for more information. ER Fine Boring Bar Head Part Number ER Size Cutting Diameter Insert ER32F0301L060 ER (55mm) (60mm) Ø ( mm) CC Contact us for standard ER collet chucks. Spare Parts Insert Holder Torx Screw Torx Wrench Inserts Preferred as a finishing tool. + Has through coolant directly to the cutting edge. + Has fine adjustment. + Insert holder NOT included. + Uses C-shaped insert. 4
7 ER Fine Boring Heads ER fine boring heads have a fully ground taper to fit precisely into your ER25, ER32, or ER40 collet chuck to prevent movement. Thread the provided collet nut right onto your collet chuck without losing concentricity when you put your adapter into your machine spindle. Contact support@commandtool.com for more information. ECO Bore Tools // ER Fine Boring Heads ER Fine Boring Heads Part Number ER Size Cutting Diameter Insert ER25F0106L065 ER (32mm) (65mm) Ø ( mm) CC ER32F0108L075 ER (42mm) (75mm) Ø ( mm) CC ER40F0110L085 ER (55mm) (85mm) Ø ( mm) CC..09T3.. + Contact us for standard ER collet chucks. Spare Parts Insert Holder Torx Screw Torx Wrench Inserts Preferred as a finishing tool. + Has through coolant directly to the cutting edge. + Has fine adjustment. + Insert holder included. + Uses C-shaped insert. 5
8 ECO Bore Tools // Straight Shank Twin Cutter Boring Heads Straight Shank Twin Cutter Boring Heads Straight shank twin cutter boring heads are ideal for roughing operations. Contact for more information. Straight Shank Twin Cutter Boring Heads Part Number Cutting Diameter Insert SS20D (20mm) 5.91 (150mm) Ø ( mm) CC SS25D (25mm) 6.69 (170mm) Ø ( mm) CC Contact us for standard ER collet chucks. Spare Parts Insert Holder Torx Screw Torx Wrench Inserts Two roughing insert holders are required to bore. + Has through coolant directly to the cutting edge. + Pair of insert holders included. + Uses C-shaped inserts. 6
9 Straight Shank Fine Boring Heads Straight shank fine cutter boring heads are ideal for finishing operations. Contact for more information. Straight Shank Fine Boring Heads Part Number Cutting Diameter Insert SS20F (20mm) 5.91 (150mm) Ø ( mm) CC SS25F (25mm) 6.69 (170mm) Ø ( mm) CC ECO Bore Tools // Straight Shank Fine Boring Heads + Contact us for standard ER collet chucks. Spare Parts Insert Holder Torx Screw Torx Wrench Inserts Has through coolant directly to the cutting edge. + Has fine adjustment. + Insert holder included. + Uses C-shaped insert. 7
10 ECO Bore Tools // Twin Cutter Bridge Tools Twin Cutter Bridge Tools Twin cutter bridge tools are designed to rough bore at a wide range of diameters. The interface has been designed for quick and easy assembly using the shellmill connection. Contact support@commandtool.com for more information. Twin Cutter Bridge Tools Part Number Shellmill Size Cutting Diameter Insert SM32D0231L (32mm) (72mm) (98mm) Ø ( mm) CC SM32D0272L (32mm) (72mm) (98mm) Ø ( mm) CC SM32D0273L (32mm) (72mm) (98mm) Ø ( mm) CC SM40D (40mm) (80mm) (108mm) Ø ( mm) CC SM40D (40mm) (80mm) (108mm) Ø ( mm) CC SM60D (60mm) (128mm) (118mm) Ø ( mm) CC SM60D (60mm) (128mm) (118mm) Ø ( mm) CC Spare Parts Insert Holder Torx Screw Torx Wrench Inserts Preferred as a roughing tool. + Two roughing insert holders are required to bore. + Has through coolant directly to the cutting edge. + Pair of insert holders included. + Uses C-shaped inserts. 8
11 Fine Boring Bridge Tools Fine boring bridge tools are designed to finish bore at a wide range of diameters. The interface has been designed for quick and easy assembly using the shellmill connection. Contact support@commandtool.com for more information. Fine Boring Bridge Tools Part Number Shellmill Size Cutting Diameter Insert SM32F0231L (32mm) (72mm) (98mm) Ø ( mm) CC SM32F0272L (32mm) (72mm) (98mm) Ø ( mm) CC SM32F0273L (32mm) (72mm) (98mm) Ø ( mm) CC SM40F (40mm) (80mm) (108mm) Ø ( mm) CC SM40F (40mm) (80mm) (108mm) Ø ( mm) CC SM60F (60mm) (128mm) (118mm) Ø ( mm) CC SM60F (60mm) (128mm) (118mm) Ø ( mm) CC ECO Bore Tools // Fine Boring Bridge Tools Spare Parts Insert Holder Torx Screw Torx Wrench Inserts Preferred as a finishing tool. + Has through coolant directly to the cutting edge. + Has fine adjustment. + Insert holder included. + Uses C-shaped insert. 9
12 ECO Bore Tools // ECO Bore Spare Parts ECO Bore Spare Parts Replacement roughing and finish insert holders for all boring tools. To determine what insert holder is needed, see whether the cutting diameter falls within the cutting diameter range of the boring tool. Contact for more information. Twin Cutter Roughing Insert Holders (90 ) Part Number Cutting Diameter Insert DH0101CC0602 Ø ( mm) CC DH0102CC0602 Ø ( mm) CC DH0103CC09T3 Ø ( mm) CC..09T3.. DH0104CC09T3 Ø ( mm) CC..09T3.. DH0105CC1204 Ø ( mm) CC DH0105CN1204 Ø ( mm) CN DH0106CC1204 Ø ( mm) CC DH0106CN1606 Ø ( mm) CN DH0107CC1204 Ø ( mm) CC DH0107CN1606 Ø ( mm) CN Twin Cutter Roughing Insert Holders (90 - Staggered) Part Number Cutting Diameter Insert DH0301CC0602 Ø ( mm) CC DH0302CC0602 Ø ( mm) CC DH0303CC09T3 Ø ( mm) CC..09T3.. DH0304CC09T3 Ø ( mm) CC..09T3.. DH0305CC1204 Ø ( mm) CC DH0306CC1204 Ø ( mm) CC DH0307CC1204 Ø ( mm) CC Fine Boring Head Finish Insert Holders Part Number Cutting Diameter Insert FH0111CC06021 Ø ( mm) CC FH0111CC06022 Ø ( mm) CC FH0113CC06021 Ø ( mm) CC FH0113CC06022 Ø ( mm) CC FH0117CC06021 Ø ( mm) CC FH0117CC06022 Ø ( mm) CC FH0122CC06021 Ø ( mm) CC FH0122CC06022 Ø ( mm) CC FH0130CC06021 Ø ( mm) CC FH0130CC06022 Ø ( mm) CC FH0130CC09T31 Ø ( mm) CC..09T3.. FH0130CC09T32 Ø ( mm) CC..09T3.. Fine Boring Bridge Finish Insert Holder Part Number Cutting Diameter Insert FH0234LCC0602 Ø ( mm) CC FH0274LCC0602 Ø ( mm) CC Twin Cutter Roughing Insert Holders (70 ) Part Number Cutting Diameter Insert DH0401CC0602 Ø ( mm) CC DH0402CC0602 Ø ( mm) CC DH0403CC09T3 Ø ( mm) CC..09T3.. DH0404CC09T3 Ø ( mm) CC..09T3.. DH0405CC1204 Ø ( mm) CC DH0405CN1204 Ø ( mm) CN DH0406CC1204 Ø ( mm) CC DH0406CN1606 Ø ( mm) CN DH0407CN1606 Ø ( mm) CN Twin Cutter Bridge Roughing Insert Holders Part Number Cutting Diameter Insert DH0234LCC1204 Ø ( mm) CC DH0274LCC1204 Ø ( mm) CC Twin cutter roughing insert holders sold in pairs only. + All insert holders uses C-shaped DIN / ISO standard inserts for maximum flexibility. Boring Bar Spare Parts Replacement finish boring bar insert holders for all boring bar tools. To determine what insert holder is needed, see whether the cutting diameter falls within the cutting diameter range of the boring tool. Contact support@commandtool.com for more information. Boring Bar Finish Insert Holders Part Number Cutting Diameter Insert B0201CC0602 Ø ( mm) CC B0204CC0602 Ø ( mm) CC B0207CC0602 Ø ( mm) CC B0209CC0602 Ø ( mm) CC
13 Torx Screws & Wrenches Replacement torx screws and wrenches for all boring tools. Contact for more information. Accessories ER standard collets have a T.I.R. Contact support@commandtool.com for more information. Part Number ER32 Standard Collets Metric Size Range Torx Screws Part Number Threads Insert Type TSCS-0007 M2.5 X 5 CC TSCS-0006 M2.5 X 6 CC TSCS-0009 M4 X 9 CC..09T3.. TSCS-0012 M5 X 10 CC Ref. Size Range (in) ER ER S* Part Number ER40 Standard Collets Metric Size Range Torx Wrenches Part Number Torx Size Torx Screw(s) G T15 TSCS-0009 G T20 TSCS-0012 G T7 TSCS-0006, TSCS-0007 Ref. Size Range (in) ER ER S* ER ER S* ECO Bore Tools // Spare Parts & Accessories * S = rubber sealed collet, 600 PSI max. + For additional spare parts, please contact support@commandtool.com 11
14 ECO Bore Tools // BT Shellmill Toolholders BT Shellmill Toolholders High quality, precision ground BT toolholders for bridge tools. Contact for more information. BT40 Shank Part Number D2 B4S Ø1.260 (32mm) Ø3.071 (78mm) (50mm) B4S Ø1.260 (32mm) Ø3.071 (78mm) (100mm) B4S Ø1.260 (32mm) Ø3.071 (78mm) (130mm) B4S Ø1.575 (40mm) Ø3.504 (89mm) (50mm) B4S Ø1.575 (40mm) Ø3.504 (89mm) (100mm) B4S Ø1.575 (40mm) Ø3.504 (89mm) (130mm) D2 BT50 Shank Part Number D2 B6S Ø1.260 (32mm) Ø3.071 (78mm) (50mm) B6S Ø1.260 (32mm) Ø3.071 (78mm) (100mm) B6S Ø1.575 (40mm) Ø3.508 (89mm) (50mm) B6S Ø1.575 (40mm) Ø3.508 (89mm) (100mm) 12
15 HSK Shellmill Toolholders High quality, precision ground HSK shellmill toolholders for bridge tools. Contact for more information. HSK63A Shank Part Number D2 H4S4A8032 Ø1.260 (32mm) Ø3.071 (78mm) (60mm) H4S5A8032 Ø1.260 (32mm) Ø3.071 (78mm) (100mm) H4S4A8040 Ø1.575 (40mm) Ø3.504 (89mm) (60mm) H4S5A8040 Ø1.575 (40mm) Ø3.504 (89mm) (100mm) D2 ECO Bore Tools // HSK Shellmill Toolholders HSK100A Shank Part Number D2 H6S4A8032 Ø1.260 (32mm) Ø3.071 (78mm) (60mm) H6S5A8032 Ø1.260 (32mm) Ø3.071 (78mm) (100mm) H6S4A8040 Ø1.575 (40mm) Ø3.504 (89mm) (60mm) H6S5A8040 Ø1.575 (40mm) Ø3.504 (89mm) (100mm) 13
16 ECO Bore Tools // Cutting Inserts r r Cutting Inserts Roughing and finishing inserts for all boring tools. Contact support@commandtool.com for more information. Roughing Inserts I.C. Roughing Inserts I.C s s Negative Roughing Inserts Part Number Description I.C. Thickness (s) Radius (r) CNMG CVD Coated Carbide CNMG CNMG CVD Coated Carbide CNMG CNMG CVD Coated Carbide CNMG CNMG CVD Coated Carbide CNMG Inserts come in a box of Minimum order: 1 box. Positive Ground Roughing Inserts Part Number Description I.C. Thickness (s) Radius (r) CCGT UC Uncoated Carbide CCGT CCGT UC Uncoated Carbide CCGT09T Positive Roughing Inserts Part Number Description I.C. Thickness (s) Radius (r) CCMT CVC CVD Coated Carbide CCMT CCMT CVC CVD Coated Carbide CCMT CCMT UC Uncoated Carbide CCMT CCMT CVC CVD Coated Carbide CCMT09T CCMT CVC CVD Coated Carbide CCMT09T CCMT UC Uncoated Carbide CCMT09T CCMT-431-UC Uncoated Carbide CCMT CCMT-432-UC Uncoated Carbide CCMT Inserts come in a box of Minimum order: 1 box. r Finishing Inserts 7 I.C. 80 s Positive Ground Finishing Inserts Part Number Description I.C. Thickness (s) Radius (r) CCGT UC Uncoated Carbide CCGT CCGT UM Uncoated Cermet CCGT CCGT UC Uncoated Carbide CCGT CCGT UM Uncoated Cermet CCGT CCGT UM Uncoated Cermet CCGT CCGT UC Uncoated Carbide CCGT09T CCGT UM Uncoated Cermet CCGT09T Positive Finishing Inserts Part Number Description I.C. Thickness (s) Radius (r) CCMT CVC CVD Carbide CCMT CCMT PVM PVD Cermet CCMT CCMT PVM PVD Cermet CCMT09T CCMT CVC CVD Carbide CCMT09T CCMT PVM PVD Cermet CCMT09T CCMT-431-CVC CVD Carbide CCMT CCMT-431-PVM PVD Cermet CCMT CCMT-432-CVC CVD Carbide CCMT Grade Descriptions: + Inserts come in a box of Minimum order: 1 box. CVC Chemical Vapor Deposition Coated Inserts (CVD). This is the most common process of coating inserts. CVD coated inserts tend to be less expensive, mostly due to geometry tolerance. The coating process requires a honed edge or land on the cutting edge. While this adds strength, it makes it difficult to take light depths of cut. Our inserts are about as positive as any CVD coated inserts available, but are still limited in their application. This would be the general purpose grade. Roughing: The coatings are typically triple coated consisting of layers of TiCN, AIO, and TiN. Finishing: The coatings are typically coated with AIO+TiN, or AIN, and TiN. PVM Physical Vapor Deposition Coated Cermet (PVD). This process allows for sharper cutting edges, which allows for light depths of cut. The coating helps preserve the cutting edge by deflecting the heat and adding lubricity. This allows the insert to last longer. Cermets are noted for their superior surface finish when cutting steels. The sharp edge inserts have a single coating of TiN. The.016 nose radius inserts have a double coating consisting of TiAIN+TiN. UC Uncoated Carbide. Primarily used in roughing and finishing alumium, copper, plastics, and other noferrous materials. The G tolerance inserts are very aggressive, positive, ground inserts. Even the roughing inserts have aggressively positive chip breakers for semi-finish or light roughing operations. The M tolerance class of inserts are standard pressed inserts. UM Uncoated Cermet. Ideal for finishing steels. The G tolerance inserts are very aggressive, positive, ground inserts. The M tolerance class of inserts are standard pressed inserts. 14
17 Terms of Sale Payment Terms - Payment terms are net 30 days from shipment, for customers of satisfactory credit. No shipments will be made to delinquent accounts. Prices, Freight Terms, and Order Minimum - All prices are subject to change without notice. All products are shipped FOB Command Tooling Systems Ramsey, MN USA. There is no minimum order quantity on Standard Command parts. Custom or Made to Order parts have a minimum order requirement two parts. Returned Goods 1. To return a product, contact Command s Customer Service department for a Returned Material Authorization (RMA) number. 2. Credit for returned product is good for use toward purchases only and must be used within 60 days of issuance, afterwards the credit will be null and void. 3. Be sure to include the RMA number on the return package for prompt processing. 4. Product may be returned for credit only upon prior approval from Command Tooling Systems and is subject to the following conditions: a. Returns must be made within 60 days from date of factory shipment. All exchanges must be accompanied by an order of equal or greater vaule. Restocking charge of 15% will apply to returns that do not include orders of equal or greater value. b. Product must be received in like-new saleable condition and of current manufacture. c. Product must be returned complete. All returns are subject to inspection. d. M Made to order, modified standard, and custom manufactured products are non-returnable. e. Return transportation charges must be prepaid. Information // Terms of Sale Exchanging Purchased Parts - The replacement order must be of greater or equal value of the original order to the original customer to avoid the 15% restocking fee. Returned product must be in like-new saleable condition, and of current manufacture. To return product, contact Command s Customer Service Department for a Returned Material Authorization (RMA) number. A new Purchase Order for replacement order must be placed at the same time to avoid the 15% restocking fee. Returned product must have the RMA number on the return package for prompt processing Cancellation Fees for Custom Manufactured Parts - A cancellation fee applies to custom manufactured orders. The fee is 25% of the order amount or the cost of labor & materials at the time of cancellation, whichever is higher. Damage Claims & Shipping Shortages - Command Tooling Systems assumes no responsibility for loss or damage in transit. The consignee should present claims for such damage to the carrier. Our terms of sales are FOB Command Tooling Systems, Ramsey, Minnesota USA. Shipping shortages must be reported to the factory within 5 business days after receipt of materials. Warranty - Our policy of 100% unconditionally guaranteed materials and workmanship assures your satisfaction. Command Tooling Systems manufactured products are covered by our 100% satisfaction guarantee. Should they prove to be defective in materials or workmanship, simply contact the Customer Service Department to obtain a RMA number and shipping instructions. Warranty determined by Command Tooling Systems within 60 days of factory shipment. Command Tooling Systems disclaims any and all warranties, either expressed or implied, arising by law or otherwise, including but not limited to non-infringement and implied warranties of merchantability or fitness for a particular purpose. Command Tooling Systems ;liability, if anym is limited to and shall not exceed the amount paid for a defective part. in no event will Command Tooling Systems be liable for any indirect, special or consequintial damages, including but not limited to: lost profits or lost revenues, even if Command Tooling Systems has been advised of the possibility of these damages. 15
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