Electromagnetic Flow Meter
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- Derek Fleming
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1 Elecromagneic Flow Meer
2 FOW MEASUREMENT FIED FineTek is he only inspecion insiuion ha owns a Class 2 flow es laboraory in Taiwan. Wih he mos professional R&D and Design Team, i can design and develop high-accuracy elecromagneic flow meers. Moreover, i conducs calibraion in Class 1 Flow aboraory of he Naional Measuremen aboraory (ITRI Measuremen Cener), so as o guaranee he flow accuracy on he measuremen field. FineTek s flow laboraory has received cerificaion from he Taiwan Accrediaion Foundaion and conforms o he regulaions of inernaional organizaions such as IAC and APAC. I has he complee abiliy of uncerainy esing and raing for flow es. Flow inspecion lab wih TAF cerificaion Service Qualiy High qualiy and high accuracy can mee he cusomers requiremens TAF Cerificaion Wide Diameer Range Take weighing and paren meering as he foundaion for measuremen calibraion Weighing/ Paren Meering Mehod The diameer of applicable pipe covers DN20~ DN
3 FOW MEASUREMENT FIED PUMP equipmen (The maximum horsepower is 110KW per uni) Weighing equipmen Piping sysem I Piping sysem II (Max capaciy for four meers calibraion simulaneously in above sysem.) (Maximum diameer is mm) Conrol room & Graphical HMI The exclusive repor (Each flow meer has is own calibraion repor)
4 EECTROMAGNETIC FOW METER EPD elecromagneic flow meer is a high-accuracy flow meer manufacured based on he laes inernaional echnology. I is widely applied in papermaking, chemical indusry, meallurgical indusry, drainage, wase waer reamen, liquid high-pressure meering, medical care, food, and environmenal proecion indusries. I is used o measure he non-magneic liquid and plasma in he enclosed pipe. Magneic coil Flow speed:v Srengh of magneic:b Volage:E ID:D Elecrode liquid Measuring pipe WORKING PRINCIPE The working principle of he elecromagneic flow meer is based on he Faraday law of elecromagneic inducion. When he conducing liquid flows in he orhogonal direcion of he magneic line direcion, i will cu he magneic lines and generae induced volage, which shows linear relaionship wih he flowing speed. Thus, he fluidic volume flow can be calculaed. EPD elecromagneic flow meer is mainly composed of he sensor and ransmier. The measuring ube of he sensor is equipped wih he exciaion coils upward and downward. The ransmier supplies he exciaion curren, which generaes he magneic field which goes hrough he measuring ube once i is powered on. A pair of inducion elecrodes insalled on he inner side of he measuring ube comes in conac wih he liquid o guide he induced volage o he sensor. APPICATIONS Wase waer reamen Tapped waer purificaion Sewerage Sea waer desalinaion module Dyeing machines Solar energy and PCB we processing Food manufacuring Pharmaceuical machines 1 FEATURES ow impac on environmenal maer The measuremen resuls are no affeced by he change in liquid densiy, viscosiy, emperaure, pressure and conduciviy. I can be widely applied in he conducing liquids ha may conain fiber, solid granules and suspended maers. Enclosure proecion raing: IP67/NEMA X Wide measuremen range & high efficiency The wide measuremen urndown raio can be reach 1:100, which can be se randomly and achieve high accuracy for small flow measuremen. Highly-inegraed backli display of wo rows, dual isolaion, parameer seing, menu-ype operaion, memory funcion, reliable programming, password lock and access, small signal eliminaion, non-linear correcion and woway measuremen. Various oupus: Curren oupu ~20mA, frequency oupu 2~KHz and RS5 communicaion. Muliple self-diagnosis funcion Power-saving and low faul rae: The measuring ube is wihou baffle and movable pars, so i won cause pressure loss and jam. Smar self-deecion and self-diagnosis funcion, as well as various alarms The low insallaion cos I is easy-o-insall wih low requiremens for he sraigh ube secion (Fron 5D and rear 2D) 2-wire analog oupu
5 SPECIFICATION Iem Display Buons Communicaion inerface Accuracy Medium emperaure Ambien emperaure Fluidic conduciviy Measuring scope Curren oupu accuracy Curren oupu mode Analog oupu Maximum load of curren oupu Alarming curren Frequency oupu scope Pulse widh Pulse mode Time consan Conrol oupu (DO) Conrol inpu (DI) Baud rae Proecion raing Enclosure maerial Inpu power Power consumpion Wire inle specificaion Exciaion mode CM *6 pixel backli ype Tri-buon operaion RS-5 (Modbus) (Opional suppor for ZigBee Pro wireless ransmission) ±0.5% of opional) -0 ~ 70 1 BC > 5 us/cm 0.1m/s ~ 10m/s 0.1% of Pulse Oupu Accuracy Temperaure coefficien (100ppm/BC) Proacive ~ 20mA < 700Ω 3.6mA or ma 2 ~ Hz Auomaic (pulse widh 50%) NPN ransisor oupu 32vdc/mA 0.1~20 s NPN ransisor oupu 32vdc/mA ;2-CH Dry conac ON< Ω ; 1,000Ω< OFF ; 1-CH 1 ~ bps IP67 / NEMA X Aluminum alloy AC 100~20V or DC 2V < 10W M20 x 1.5*2 Female Pulse DC Vibraion regulaion IEC EMC regulaion EPD30 Sandard ype 1 I can display when CM is lower han Coninuous immersion in 6 meers of waer for up o hours. -20 ~ 0 BC Operaing pressure 10Kg/cm 2 IEC/EN Class A able2 EPD3 Remoe ype 0~100 s 1 ~ bps 2 IP6 (Transducer) IP67/ NEMA X (Transmier) 2
6 MATERIA SEECTION Elecrode maerial Elecrode maerial Sainless seel (3) Haselloy alloy Ani-corrosion propery I is applied in waer, sewage and organic and non-organic corrosive medium. I is resisan o he corrosion of he medium mixure of oxidizing acid such as Niric acid, mixed acid or Sulfuric acid. Moreover, i is resisan o he corrosion of he oxidizing sal such as Fe Cu or oher subsances conaining oxidans such as he sal soluion of hypochlorous acid above he ambien emperaure and sea waer. Tianium I is resisan o he corrosion of sea waer, various oxides, sal soluion of hypochlorous acid, oxidaing acid (including fuming Niric acid) and organic acid and alkane. I is no resisan o he corrosion of pure reducing acid (such as Sulfuric acid and Hydrochloric acid). However, he ani-corrosion propery will be grealy degraded if he acid conains some oxidans. Tanalum I has excellen corrosion resisance. Is characerisic is similar o glass. In addiion o hydrofluoric acid, niric acid, alkali, i could resis almos all chemical medium (including boiling hydrochloric acid, niric acid and sulfuric acid below 175 C). I could no resis corrosion in alkali. Main properies 1. Sable chemical properies, resisan o various acid, alkane, and sal soluions and various organic solvens. I is no oleran o he corrosion of CIF 3, high-emperaure OF3 and high-speed liquid oxygen and ozone. 2. The ani-abrasion propery is average. Applicaion scope ~0BC 2. Srong corrosive medium such as concenraed acid and alkane. NBR 1. Excellen flexibiliy, highly earing force capabiliy, good wear resisance 2. I is resisan o low concenraions of acid, alkali, sal soluion;i is no oleran he corrosion of oxidizing mediums. 1. < 0BC 2. Neural-srong wearing mineral pulp, coal slurry and mud slurry Neoprene 1. Neural wearing capabiliy 2. I is resisan o low concenraions of acid, alkali, acid corrosion. 1. < 0BC 2. Waer, Indusrial waer, Seawaer 3
7 APPEARANCE AND DIMENSION AND FANGE CONNECTION DIMENSION STANDARD TYPE fn-qh fn-qh DN0~0 DN100~ Connecion specificaion Nominal diameer(mm) engh Exernal diameer Flange hickness Inclined angle of screw hole Diameer of screw hole qh Quaniy of screw holes N Heigh of sensor casing Toal heigh Weigh (kg) JIS 10K Connecion specificaion Nominal diameer(mm) engh Exernal diameer Flange hickness Inclined angle of screw hole Diameer of screw hole Quaniy of screw holes Heigh of sensor casing Toal heigh Weigh (kg) qh N JIS 20K Noice: The hickness of lining proecion ring (grounding) for DN0 o DN0 is 2 mm; The oal lengh of EPD Elecromagneic Flow Meer is + mm. The hickness of lining proecion ring (grounding) for DN100 o DN is 0.5 mm; The oal lengh of EPD Elecromagneic Flow Meer is +1 mm. Size olerance: Toal lengh is ±3mm; Toal heigh is ±5mm.
8 APPEARANCE AND DIMENSION AND FANGE CONNECTION DIMENSION STANDARD TYPE fn-qh fn-qh DN0~0 DN100~ Connecion specificaion Nominal diameer(mm) 50 0(75) JIS 7.5K engh Exernal diameer Flange hickness Inclined angle of screw hole Diameer of screw hole qh Quaniy of screw holes N Heigh of sensor casing Toal heigh Weigh (kg) Noice: The hickness of lining proecion ring (grounding) for DN0 o DN0 is 2 mm; The oal lengh of EPD Elecromagneic Flow Meer is + mm. The hickness of lining proecion ring (grounding) for DN100 o DN is 0.5 mm; The oal lengh of EPD Elecromagneic Flow Meer is +1 mm. Size olerance: Toal lengh is ±3mm;Toal heigh is ±5mm. 5
9 APPEARANCE AND DIMENSION AND FANGE CONNECTION DIMENSION STANDARD TYPE fn-qh fn-qh DN0~0 DN100~ Connecion specificaion Nominal diameer(mm) engh Exernal diameer Flange hickness Inclined angle of screw hole Diameer of screw hole Quaniy of screw holes Heigh of sensor casing Toal heigh Weigh (kg) Connecion specificaion Nominal diameer(mm) ANSI bs engh Exernal diameer Flange hickness Inclined angle of screw hole Diameer of screw hole Quaniy of screw holes Heigh of sensor casing Toal heigh Weigh (kg) Noice: The hickness of lining proecion ring (grounding) for DN0 o DN0 is 2 mm; The oal lengh of EPD Elecromagneic Flow Meer is + mm. The hickness of lining proecion ring (grounding) for DN100 o DN is 0.5 mm; The oal lengh of EPD Elecromagneic Flow Meer is +1 mm. Size olerance: Toal lengh is ±3mm; 6 Toal heigh is ±5mm.
10 APPEARANCE AND DIMENSION AND FANGE CONNECTION DIMENSION STANDARD TYPE fn-qh fn-qh DN0~0 DN100~ Connecion specificaion Nominal diameer(mm) engh Exernal diameer Flange hickness Inclined angle of screw hole Diameer of screw hole qh Quaniy of screw holes N Heigh of sensor casing Toal heigh Weigh (kg) DIN PN0 DIN PN engh Connecion specificaion Nominal diameer(mm) Exernal diameer Flange hickness Inclined angle of screw hole Diameer of screw hole Quaniy of screw holes Heigh of sensor casing Toal heigh Weigh (kg) qh N DIN PN Noice: The hickness of lining proecion ring (grounding) for DN0 o DN0 is 2 mm; The oal lengh of EPD Elecromagneic Flow Meer is + mm. The hickness of lining proecion ring (grounding) for DN100 o DN is 0.5 mm; The oal lengh of EPD Elecromagneic Flow Meer is +1 mm. Size olerance: Toal lengh is ±3mm; Toal heigh is ±5mm. 7
11 APPEARANCE AND DIMENSION AND FANGE CONNECTION DIMENSION REMOTE TYPE T N-qh T N-qh D D DN0~0 DN100~ Connecion specificaion JIS 10K Nominal diameer(mm) engh Exernal diameer Flange hickness Inclined angle of screw hole Diameer of screw hole qh Quaniy of screw holes N Heigh of sensor casing Toal heigh* Weigh (kg)* Connecion specificaion JIS 20K Nominal diameer(mm) engh Exernal diameer Flange hickness Inclined angle of screw hole Diameer of screw hole qh Quaniy of screw holes N Heigh of sensor casing Toal heigh*1 Weigh (kg)* *1: The hickness of lining proecion ring (grounding) for DN0 o DN0 is 2 mm; The oal lengh of EPD Elecromagneic Flow Meer is + mm. The hickness of lining proecion ring (grounding) for DN100 o DN is 0.5 mm; The oal lengh of EPD Elecromagneic Flow Meer is +1 mm. Size olerance: Toal lengh is ±3mm; Toal heigh is ±5mm. *2: To shows he weigh of sensor only. No include he weigh of ransmier 2.06kg
12 APPEARANCE AND AND DIMENSION DIMENSION AND AND FANGE CONNECTION DIMENSION FANGE CONNECTION DIMENSION REMOTE TYPE T N-qh T N-qh D D DN0~0 DN100~ engh Exernal diameer Connecion specificaion Nominal diameer(mm) Flange hickness Inclined angle of screw hole Diameer of screw hole Quaniy of screw holes Heigh of sensor casing Toal heigh*1 Weigh (kg)*2 qh N - ANSI 0 bs engh Exernal diameer Connecion specificaion Nominal diameer(mm) Flange hickness Inclined angle of screw hole Diameer of screw hole Quaniy of screw holes Heigh of sensor casing Toal heigh*1 Weigh (kg)*2 qh N - *1: The hickness of lining proecion ring (grounding) for DN0 o DN0 is 2 mm; The oal lengh of EPD Elecromagneic Flow Meer is + mm. The hickness of lining proecion ring (grounding) for DN100 o DN is 0.5 mm; The oal lengh of EPD Elecromagneic Flow Meer is +1 mm. Size olerance: Toal lengh is ±3mm; Toal heigh is ±5mm. *2: To shows he weigh of sensor only. No include he weigh of ransmier 2.06kg 9 ANSI bs
13 APPEARANCE AND AND DIMENSION DIMENSION AND AND FANGE CONNECTION DIMENSION FANGE CONNECTION DIMENSION REMOTE TYPE T N-qh T N-qh D D DN0~0 DN100~ Connecion specificaion Nominal diameer(mm) 0 DIN PN DIN PN engh Exernal diameer Flange hickness Inclined angle of screw hole Diameer of screw hole qh Quaniy of screw holes N Heigh of sensor casing Toal heigh* Weigh (kg)* Connecion specificaion engh Nominal diameer(mm) Exernal diameer Flange hickness Inclined angle of screw hole Diameer of screw hole Quaniy of screw holes Heigh of sensor casing Toal heigh*1 Weigh (kg)*2 qh N DIN PN Transmier Dimension *1: The hickness of lining proecion ring (grounding) for DN0 o DN0 is 2 mm; The oal lengh of EPD Elecromagneic Flow Meer is + mm. The hickness of lining proecion ring (grounding) for DN100 o DN is 0.5 mm; The oal lengh of EPD Elecromagneic Flow Meer is +1 mm. Size olerance: Toal lengh is ±3mm; Toal heigh is ±5mm. *2: To shows he weigh of sensor only. No include he weigh of ransmier 2.06kg 69.2
14 APPEARANCE PIPE DIAMETER, FOW AND RANGE DIMENSION AND AND FANGE ACCURACY CONNECTION SEECTION DIMENSION Pipe diameer (mm) Flowing speed 0.1~1.0m/s 3 Flow range ( m /h) Flowing speed 1.0~10m/s ~ ~7.1 1.~ ~ ~2.3.2~ ~ ~ ~ ~25.5~.2 7.1~ ~1 1.1~11 2.3~.2~2 63.6~ ~ ~ ~ Accuracy class & olerance 2.0 ERROR OF RATE (%) 0.2% 0.3% 0.5% VEOCITY (M/S) 11
15 INSTAATION INSTRUCTIONS 1. The flow meer mus be free from srong elecromagneic field. The magneic inensiy of he flow meer insallaion sie mus be smaller han 00A/m (I should no be insalled near large moors or ransformers). 2. I should be insalled a he lower poin and he verically upward poin of he horizonal pipe. Don insall i a he highes poin and he verically downward poin of he pipe. 3. I should be insalled a he rising poin of he pipe.. I should be insalled a he lower poin of he pipe when i is insalled on he pipe wih opening for drainage. 5. If he pipe gap exceeds 5m, he air release valve should be insalled a he downsream of he sensor. The downsream of he sensor should have some back pressure. Air Release Valve 6. The conrol valve and cu valve should be insalled a he downsream of he sensor raher han he upsream. 7. The sensor should be insalled a he pump oule raher han he inle.. The fluidic mus flow owards he arrow direcion of he flow meer. 9. The axial line of he measuring elecrode mus be approximae o he horizonal direcion (The angle of from he horizonal direcion). 10. The measuring pipe mus be compleely filled wih liquid.
16 INSTAATION INSTRUCTIONS 11. The sraigh ube secion is required o be a leas 5D (inernal diameer of he flow meer) on he fron side, and a leas 2D on he rear side.. When measuring he mixure of differen media, he disance beween he mixing poin and he flow meer mus be 30D a leas. 13. For convenien cleaning and mainenance of he flow meer, a bypass pipe mus be insalled. 1. When insalling he sensor, i should ensure ha he measuring pipe and he process pipe mus be on he same axial line. For he flow meer wih he pipe meer of 50mm or below, he axial line deviaion should no exceed 2mm. For hose of DN65~DN0, he axial line deviaion should no exceed 3mm. For hose of DN, he axial line deviaion should no exceed mm.. The shim insalled beween he flanges should have excellen ani-corrosion propery. The shim should no inrude in he pipe, which will affec he fluidic in he pipe.. The sensor and ransmier should be equipped wih high-qualiy independen grounding wire (The secion area of he copper core is 1.6mm2). The grounding resisance should be <10Ω. If he grounding is poor, i won work normally. The grounding ring is needed if he pipe connecing wih he sensor is insulaing, and he maerial of he grounding ring should be he same as ha of he elecrode. If he es medium is abrasive, he neck grounding ring should be seleced..1 I is for insalling he flow meer on he meal pipe no coaed wih insulaing layer inernally..2 When insalling he flow meer on he proecive pipe of he cahode, he pipe wih he proecion of elecrolyic corrosion generally has insulaing walls and proruding sides. Thus, during insallaion, he grounding ring and he flanges on he pipe should be insulaing..3 When insalling he flow maer on he plasic pipe or he pipe wih insulaing coaing maerial, pains or lining, grounding rings on boh ends of he sensor should be insalled. 13
17 ORDERING INFORMATION EPD 5 N J 2 0 Model 30: Sandard ype 1 3: Remoe ype Pipe Diameer 00: 0mm 050: 50mm 065: 65mm 00: 0mm 100: 100mm Connecion Specificaion V: 7.5Kg/ cm 2 N: 10Kg/cm 2 G: 20Kg/cm 2 : mm 0: 0mm : mm : mm : mm O: 0bs P: bs W: PN10 X: PN Y: PN25 Z: PN0 Casing and Flange Maerial 5: Carbon Seel 6: 3SS : 30SS ining Maerial H:NBR R:Neoprene E: Elecrode Maerial : SUS3 H: Haselloy alloy C276 T: Tianium A: Tanalum Elecrode Type N: Normal Type Power Supply and Signal Transmission J2: Inegraed Flow Meer, 100~20 Vac 50/60Hz, -20mA, pulse oupu, RS-5 S2: 2Vdc, -20mA, pulse oupu, RS-5 Accuracy F: 0.5% C: 0.3% A: 0.2% Grounding Ring -: None 0: SUS 30 : SUS3 H: Haselloy alloy C276 T: Tianium 1 Sandard cable lengh for EPD3 remoe ype is 10M; 100M is Max. 2 The accuracy is 0.5% wih NBR lining maerial 1
18 APPICATION DEMO Pharmaceuical Pharmacy Beverage Elecronics Food & Beverage Incineraor Mining Plasic
19 Company Profile EPD APPICATION / ORDER FORM Company Name: Conac Person: Phone: Tax: Applicaion Medium: Temperaure: Saniary Degree Reques:Yes NO Conduciviy: Viscosiy: Diameer of Tube (DN) : Accuracy Reques(%): Ambien Temp.: 3 Normal Flow Rae(m /h): Connecion Spec: 3 Pressure(Kg/m ): ining Maerial*: 3 Max. Flow Rae(m /h): Connecion Maerial**: 3 Max. Saic Pressure(Kg/m ): Elecrode Maerial***: 3 Min. Flow Rae(m /h): **SUS30, SUS3, SUS3 * NBR Neoprene ***SUS3,Haselloy Alloy,Tianium,Tanalum Power: 110Vac 0Vac 2Vdc Oupu: -20mA/Pulse(ferq) RS-5/Modbus Grounding: NO YES Insallaion Direcion: Horizonal Verical Vibraion Inside Tube: NO YES Srong Magneic Nearby: NO YES Explosion Proof: NO YES Explosion Proof Code: V
20 Global Nework Germany China Singapore Malaysia Taiwan U.S. Indonesia Asia Norh America Europe Taiwan FineTek Co., d. - Taipei Head Quarer No., Tzuchiang S., Tucheng Indusrial Park New Taipei Ciy 6, Taiwan TE: FAX: EMAI: info@fine-ek.com California, U.S. Aplus Fineek Sensor Inc. - US Office 355 S. emon Ave, Suie D, Walnu, CA 9179 TE: FAX: EMAI: info@aplusfine.com Germany FineTeK GmbH - Germany Office Frankfurer Sr. 62, OG D-652 Ruesselsheim, Germany TE: +9-(0) FAX: +9-(0) EMAI: info@fine-ek.de China Fine auomaion Co., d. - Shanghai Facory No.1 DuHui Rd, MinHang Disric, Shanghai, China TE: EMAI: info.sh@fine-ek.com Müec Insrumens GmbH - Germany Office Bei den Kämpen Seeveal-Ramelsloh, Germany TE: + 9 (0)-03-0 FAX: + 9 (0)-03-0 EMAI: mueec@mueec.de Singapore FineTek Pe d. - Singapore Office No. 60 Kaki Buki Place, #07-06 Eunos Techpark 2 obby B, Singapore 979 TE: EMAI: info.sg@fine-ek.com Indonesia FineTek Co., d. - Indonesia Office Ruko Golden Blok H No.3 Gading Serpong, Tangerang, Indonesia TE: 62 (021)-29- EMAI: info.id@fine-ek.com Malaysia FineTek Co., d. - Malaysia Office -05, Plaza Azalea, Persiaran Bandaraya, Seksyen 1, 0000 Shah Alam, Selangor, Malaysiac TE: EMAI: info.my@fine-ek.com Disribuor: 0-EPD-B-EP, 11/03/2017
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