Steps to Completion. A Word about Sanding and Cleaning

Transcription

1 Supplement ES/IV Intenl Rue Bellcnk Assembly S.1 Intuctin This supplement, the ES/IV Intenl Rue Bellcnk Assembly, eplces the instuctins pvie in INS-RD-066. This ls eplces the extenl ue cble cntls escibe in Chpte 12 f the ES Assembly Mnul. S.1 Intuctin S.2 Cnstuctin Pceues S.2.A Replcing the Rue s Bttm Hinge S.2.B Builing the Shelf f the Intenl Rue Bellcnk S.2.C Instlling the Bellcnk S.2.D Assembling the R-Ens S.2.E Cnnecting the Rue Push-Pull Tubes S.2. Cnnecting the Rue Pel Cble S.2.G Setting the Stp Blts Instlling the intenl push-pull tube ue cntls is vluble enhncement t yu icft. Althugh this ptin s eight t yu plne, mving the cntls s insie the fuselge ill euce g n ill ls euce the tvel in the ue pels. Steps t Cmpletin Instll eplcement hinge t the bttm hinge in the ue. Buil phenlic shelf f the bellcnk. Instll the bellcnk n the ne shelf. Assemble ll the ens. Cnnect the ue t the bellcnk. Cnnect the ue pel cbles t the bellcnk. Pts List The ptinl kit (RD-066-B) cntins septe pts list. All the pts equie f the instlltin f this ptin e inclue in kit RD-066-B. A W but Sning n Clening The instuctins in this chpte efe t peping sufce peping bning e. When e ecmmen peping sufce bning e, e expect ech f the flling steps t be cmplete evey time. 1. Sn the e using 40-git snppe. 2. Vcuum ll sne es. 3. Clen ll sne sufces ith Acetne. INS-RD-066 Pge S.1 REV. 0/

2 S.2 Cnstuctin Pceues S.2.A Replcing the Rue s Bttm Hinge The intenl ue bellcnk equies ne hinge t eplce the existing hinge n the bttm f the ue. But fist sme justments nee t be me. Steps Remve the bttm hinge fm the ue. Tip: The ne hinge ill munt 1 highe thn the iginl hinge. 2. Pepe the sufce f the ue sp f munting the ne bttm hinge (RD ). The e yu e peping nees t be 1 highe thn the iginl hinge s lctin. 3. Secue the ne hinge using the he fm the l hinge yu emve. 4. Hng the ue fm the v. stb. by inseting thugh the hinge cnnectins. 5. Use level t lcte the psitin hee the push-pull s, extening f fm the ne ue hinge, ill nee t pss thugh the v. stb. bulkhe. 6. Mk t cicles, ne f ech push-pull, n the v. stb. bulkhe. 7. Cut t hles in the v. stb. bulkhe hee yu mke the cicles. Refe t igue S.2.B.1 n the next pge. Ech nees minimum f 1/8 (3 mm) clence thugh the full /ue tvel. Hles nee t mintin the sme septin s the cnnectins n the ue hinge. 8. Sel the eges f the hles ith mic flx, keeping tight 1/8 (3 mm) tlence un the tube. igue S.2.A.1 Cutut f the bttm ue hinge nly. This is f the intenl ue cble. Bttm hinge f intenl ue RD Cnnectin lctins f the intenl push-pull s. Rue L.E. Cutut f the bttm ue hinge f n intenl ue cble nly. INS-RD-066 Pge S.2 REV. 0/

3 S.2.B Builing the Shelf f the Intenl Rue Bellcnk N yu nee t fit n instll the shelf tht ill suppt the intenl ue bellcnk. The bellcnk ill blt t the shelf fte the shelf is bne in plce. Steps Using the piece f phenlic (PH-250-8x10) inclue in the intenl ue kit (RD-066-B) pefm pefit f the shelf. Shelf lctin guielines: Use push- tubes extene f fm the ne ue hinge n insete thugh the hles in the v. stb. bulkhe t help lcte the height f the shelf. Set the bttm f the shelf s it is ppximtely in line ith the bttm f the ccess pnel pening. Shelf is just ft f the ccess pnel pening. Set the bellcnk n the shelf n check tht the push tubes cn cnnect t the bellcnk n the tubes e ls level. 2. Cefully tim the shelf until it sits in this psitin. 3. Cente the stp bcket (RD ) n the munting blck (RD ) n the phenlic n mk the six hles hee blts ill secue the bellcnk t the shelf. 4. Dill the six hles in the shelf t the mke lctins f the blt size neee f ech hle. One ft hle f munting blck blt AN3-20A Lge hle in mile f pivt m blt AN5-16A T hles clse tgethe f munting blck blts AN3-20A T mst f hles f stp bcket blts AN3-12A 5. Munt the phenlic shelf t the fuselge using flx. 6. Mke flx fillet hee the shelf meets the fuselge. 7. Secue the self using 6-BID lng the tp n bttm f the b, lng the fuselge, extening 2 (50 mm) nt the b n nt the fuselge. igue S.2.B.1 Instlling the shelf f the intenl bellcnk Push- tubes ill exten f fm the ue thugh these hles. Phenlic shelf Hles nee t mintin the sme istnce pt s the cnnectins n the ue hinge. 6-BID extene 2 (50 mm) nt the fuselge n shelf. Munting blck hles Stp bcket hles INS-RD-066 Pge S.3 REV. 0/

4 S.2.C Instlling the Bellcnk N yu ill begin the instlltin f the bellcnk. Steps Lcte the stp bcket (RD ) ve the hles yu ille in the shelf. Refe t igue S.2.C.1 t cectly psitin the stp bcket. 2. Inset blt (AN3-12A) thugh ech f the hles in the tp f the stp bcket. The blts shul exten thugh t the bttm f the shelf. 3. Secue ech blt ith she (AN960-10) n check nut (AN A). Tip: Lte in these instuctins yu ill inset n just the stp blt n nut. igue S.2.C.1 Instlling the stp bcket t the shelf Stp bcket RD Shelf built fm phenlic n cvee ith 6-BID. Stp blts INS-RD-066 Pge S.4 REV. 0/

5 4. Psitin the f en f the munting blck (RD ) ginst the ft sie f the stp bcket. 5. Inset blt (AN3-20A) thugh ech f the hles in the tp f the munting blck. The blts shul exten thugh t the bttm f the shelf. 6. Secue ech blt ith she (AN960-10) n check nut (AN A). igue S.2.C.2 Detile vie f the stp bcket n the munting blck Munting blck RD Blt, AN3-20A Wshe, AN Nut, AN A (3 plces) Stp bcket RD Blt, AN3-12A Wshe, AN Nut, AN A (2 plces) INS-RD-066 Pge S.5 REV. 0/

6 7. Inset the pivt m (RD ) thugh the cente f the munting blck. 8. Align the hles n ssemble the he efee t in igue S.2.C.3 in the flling e. Slie the blt (AN5-16A) thugh the munting blck nly. Slip flt, nyln she (90295A160) beteen the munting blck n the pivt m. Slie the blt thugh the pivt m n the bttm f the munting blt n push the bushing (6391K165) nt the blt n up int the pivt m. Pull the blt up just enugh t slie the secn flt, nyln she (90295A160) beteen the bse f the munting blck n the bttm f the pivt m. Dp the blt n int plce n secue it n the bttm f the phenlic ith nut (AN A). This cmpletes the sectins f the bellcnk tht e blte t the phenlic shelf. igue S.2.C.3 Secuing the pivt m t the bellcnk n the phenlic shelf Blt, AN5-16A Wshe, flt nyln, 90295A160 Bushing, 6391K165 Wshe, flt nyln, 90295A160 Wshe, AN L Nut, AN A Pivt m RD Munting blck RD INS-RD-066 Pge S.6 REV. 0/

7 S.2.D Assembling the R-Ens N yu nee t ssemble the -ens f the push-pull tubes n the ue cbles. Refe t igue S.2.D.1 n this pge f etile vie f these ssemblies. The instuctins e pvie in the flling e: ssemble the tunbuckle -ens tht ill ttch t the cbles leing t the ue pels ssemble the -ens tht ill ttch t the ue Steps f ssembling the -en ith tunbuckle The thin check nut (AN316-5) nt the -en being ( ). 2. The the sme -en being int the tunbuckle bel (AN170-46LS). 3. The left-hn jm nut ( ) nt the tunbuckle (AN174-46LS). 4. The the sme tunbuckle int the the en f the tunbuckle bel. Repet these steps t ssemble the secn en. Steps f ssembling the thee -en The thin check nut (AN316-4) nt the thee -en (AN490HT-8P). 2. The the sme thee -en int the -en being bel (34-14AU). Repet these steps t ssemble the the thee -ens, t ill be ttche t the pivt m f the bellcnk n the the t ill be ttche t the hinge n the ue. Tip: Remembe ll f the thee -ens ill hve tubes cnnecte t them. See the ES Assembly Mnul, pge 7.14, igue 7.3.C.4 t evie h t finish the ens. Yu ill use the ivets (AN470AD4-10) inclue in this ptinl kit t cmplete the ens. igue S.2.D.1 Assembly f ll -ens n -en cnnectins t the bellcnk Blt, AN3-11A Stp nut, ll metl, MS Wshes, AN (nt shn) Pivt m, RD R-en, thee, AN490HT-8P R-en being, 34-14AU Check nut, thin, AN316-4 Als use h ivets, AN470AD4-10 (nt shn) Blt, AN5-10A Sleni she, Wshes, thin, (2 pieces) AN Check nut, thin AN316-5 (nt shn) R-en being, Check nut, thin, AN316-5 Tunbuckle bel, AN Tunbuckle, AN170-46LS Jm nut, left hn, INS-RD-066 Pge S.7 REV. 0/

8 S.2.E Cnnecting the Rue Push-Pull Tubes N yu ill tempily cnnect the push-pull tubes extening fm the ue hinge t the pivt m. Steps f cnnecting the -ens t the ue hinge Slie the push-pull tubes int the hles yu me in the v. stb. bulkhe n line up the ft -ens ith the ue hinge. 2. Inset blt (AN3-12A) int the hinge. 3. Slie the blt thugh the -en being. 4. inish inseting the blt thugh the hinge. n nt secue the blt. Lte hen yu e thugh mking justments yu ill secue the blt ith stp nut (AN A). 5. Cut the t length fm the f en. 6. Cnnect -en being t the the en f the n secue it s yu i n the pevius pge. Steps f cnnecting the -ens t the bellcnk s pivt m Slie blt (AN3-11A) thugh the pivt m. 2. Slie she (AN960-10) nt the blt. 3. Slie the blt thugh the -en being 4. A nthe she (AN960-10) nt the blt. This she is beteen the -en being n the pivt m. 5. Slie the blt thugh the pivt m n secue it ith stp nut (MS ). Repet bth f these steps t cnnect the secn push-pull tube t the ue hinge n the pivt m. Ajustments... Ajust the level f the push-pull tube by ing shes (AN960-10) t the blt (AN3-12A) tht uns thugh the ue hinge. Run the ue thugh its full tvel. Ajust the pushpull tube length if necessy. igue S.2.E.1 Rue hinge cnnectins Le ue hinge, RD Blt, AN3-12A Use thin shes bve n bel the -en being t just the psitin t level. (Wshes nt shn) Stp nut, AN A INS-RD-066 Pge S.8 REV. 0/

9 S.2. Cnnecting the Rue Pel Cble N yu ill tempily cnnect the ue cble t the pivt m. Steps f cnnecting the tunbuckle -ens t the pivt m Slie sleni she ( ) flle by thin she (AN ) nt blt (AN5-10A). 2. Slie the blt cntining the t shes thugh the -en being en f ne f the t tunbuckle ssemblies yu cmplete elie n pge A nthe she (AN ) nt the blt. This she is beteen the -en n the pivt m. 4. Slie the blt thugh the pivt m n secue it ith check nut (AN316-5). Repet these steps t cnnect the secn tunbuckle -en t the pivt m. T etemine the ue cble length, efe t the ES Assembly Mnul, sectin 12.3.I Ovevie f the Extenl Rue Cble Instlltin n pge This sectin f the mnul ill step yu thugh the instlltin f the cble n h t just the cble. Tip: Yu my pefe t psitin the tunbuckle cnnectins t the f en f the ue cble, ne the ue pels, s justments cn be me esily me hen neee. Refe t the figues n pge f the ES Assembly Mnul. igue S.2..1 Cnnecting the ue pel cble t the pivt m Blt, AN5-10A Sleni she, Wshes, thin, (2 pieces) AN A check nut, thin AN316-5 (nt shn) t the en f the blt. R-en being, Check nut, thin, AN316-5 Pivt m, RD INS-RD-066 Pge S.9 REV. 0/

10 S.2.G Setting the Stp Blts The bellcnk s pivt m hs t stp blts tht cn be juste s neee. Step The jm nut (N-5/16-18) n ech blt (B-5/16-18). 2. The blt thugh ech hle in the pivt bcket, fm bck t f. Ajustments... The pivt m hits the blt s the m mves. The blt cn be juste s the pivt m mves me by: Bcking the blt ff n then snugging the jm nut tight ginst the stp bcket. O the blt cn be set s the pivt m mves less by: Lsening the jm nut, then tuning the blt futhe int the hle n snugging the jm nut ight ginst the stp bcket. igue S.2.G.1 Setting the stp blts Pivt m, RD Blt, B-5/16-18 Jm nut, N-5/16-18 INS-RD-066 Pge S.10 REV. 0/