DynaRound Hatch Guard System Installation Instructions

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1 DynaRund Hatch Guard System Installatin Instructins Estimated Installatin Time: Man Crew, 0-90 Minutes The DynaRund Hatch Guard System is designed t prtect all rftp hatch entry and exit pints. This nn-penetrating system is easily installed and can be used bth temprarily and preeminently depending n need. The FRP railings and galvanized fittings ensure a lng service life. INSTALLATION INSTRUCTIONS ARE FOR: PN 0110 DynaRund Hatch Guard Fits Hatches 0- inches x 0- inches PN 0110 DynaRund Hatch Guard Fits Hatches 0- inches x 9-11 inches PN 0110 DynaRund Hatch Guard Fits Hatches -8 inches x -0 inches TOOLS REQUIRED /1-inch Hex (Allen) Wrench /1-inch Hex Drive Scket (t fit trque wrench) Trque wrench 0 lb-ft range (.8 7. N-m) Scket Set with extensins SAE (inches) Open End Wrench Set SAE (inches) Marker r Pencil -ft tape measure Blue (remvable) thread lcking cmpund NOTE: Cuts and drilled hles must be sealed t maintain crrsin prtectin. IMPORTANT Read these instructins cmpletely befre attempting t install the DynaRund Hatch Guard. It is imprtant t understand the installatin prcedure thrughly prir t beginning wrk. It is the installer s respnsibility t carefully fllw fabricatin and installatin plans and instructins t ensure design perfrmance characteristics f the DynaRund Hatch Guard. The installer culd be liable fr claims that result frm imprper installatin. ASSEMBLY INSTRUCTIONS: 1. Inspect and inventry all cmpnents f the Dynarund RG Hatch Guard and cmpare t the bill f materials listed n the first page f the drawings t verify that all materials are available fr installatin. Cntact Fibergrate at t reprt missing material and btain replacements.. Read these instructins and study the drawings thrughly befre attempting t install the DynaRund RG Hatch Guard. Be sure yu are referring t the crrect drawings fr the Hatch Guard being installed.. Inspect the hatch and surrunding rf area where the DynaRund RG Hatch Guard is t be installed. Remve any debris r bstructins in the installatin area and verify all field dimensins and cnditins prir t assembling and installing the Hatch Guard.. It is recmmended t assemble the Hatch Guard adjacent t the hatch, then lift it ver the hatch and clamp the Hatch Guard in place. Prepare a suitable assembly area adjacent t the hatch and prtect the rf in that area fllwing the rfing manufacturer s recmmendatins. While the cmpnents f the DynaRund RG Hatch Prtectr which cntact the rf are designed nt t damage rfing materials, it is recmmended that the rf manufacturers recmmendatins be fllwed fr prtecting the rfing material frm abrasin damage at any lcatin where the Hatch Prtectr cntacts the rf.. Attach tw Item (7) Hatch Guard. Angle int the lng slts in each Hatch Guard Channel r Hatch Guard 7 Channel (depending n Hatch Guard being installed) using /8 diameter nuts, blts, and washer, Items (9) (11). The washer is nly required n the channel side f the cnnectin. Install item (7) n the flange side f the channels as shwn in the plan view. Build tw sub-assemblies. D nt trque the blts at this time, allwing the Angle Bracket t slide freely in the slt in the Hatch Channel. 7. Assemble tw Item (1) Psts t each Item () Hatch Channel. Attach the Psts in the semi-circular cut-uts in the ends

2 Installatin Instructins f the Hatch Channels using ne each Item (8) /8 x U-Blts with /8 nuts and washers. Install each U-blt using tw flat washers and the /8 nuts supplied with each U-blt. Trque the blts t 0 lb-ft (.1 N-m), then install a secnd nut n each side f the U-blt t act as a lck nut. Then Install Item (1) Pst with the plug end up and the pen, bttm end flush with the bttm f Item () Hatch Channel. Apply blue thread lcking cmpund t the threads and trque the blts t 0 lb-ft (.1 N-m). Cap the bttm f each pst with ne each Item () Yellw Flanged Plug. 8. Install tw Item (1) Open Crss Over t each pst as shwn in the sectin n the right side f page f f the drawings. The upper Open Crss Over shuld be flush with the tp f the pst. The lwer Open Crss Over shuld be installed 0 inches belw the tp f the pst. Trque the set screws nly as needed t hld the Open Crss Overs in place. They may require adjusting later in the assembly prcess. 9. Mark each f the fur lngest sectins f 1.9 Diameter Rund Tube (Item (1) fr PN 0110, Item (1) fr PN 0110, and Item (19) fr PN 0110) at inches frm ne end. 10. Stand up the tw pst/channel assemblies riented as they will be in the final assembly (flanges f the Item ( r 1) Channel facing tward each ther). Lcate them apprximately the maximum distance apart as shwn in the drawings. Place the fur lng sectins f 1.9 Diameter Rund Tube int the Open Crss Overs and align the rails s that the center f the pst ppsite the gate is aligned with the marks made in Step 9. After checking that the pst channel assemblies are plumb and prperly aligned, trque the set screws in the Open Crss Overs nly as needed t hld the 1.9 Diameter Rund Tube in place. 11. Install the tw 1.9 Diameter Rund Tube Rails (Item (1) fr PN 0110, Item (1) fr PN 0110, and Item (0) fr PN 0110) n the side f the Hatch Guard ppsite the gate using fur each f Item () Tw Way Elbw. Trque the set screws in the Tw-Way Elbws nly as needed t hld the 1.9 Diameter Rund Tube in place. 1. Assemble the remaining tw Item (1) Psts by adding tw each Item (1) Open Crss Over as shwn in the sectin in the middle f page f r the drawings. The upper Open Crss Over shuld be flush with the tp f the pst. The lwer Open Crss Over shuld be installed 0 inches belw the tp f the pst. Cap the bttm f each pst with ne each Item () Yellw Flanged Plug. 1. Fllwing the layut shwn in the sectin in the middle f page f r the drawings, cnnect the tw assembled Item (1) Psts t the ends f the rails installed in Step (9) using Items () Tw Way Elbws and the fur shrt sectins f 1.9 Diameter Rund Tube (Item (1) fr PNs 0110 and 0110, Item (18) fr PN 0110). Trque all set screws nly as needed t hld the assembly in place. Be sure that the psts are lcated n the utside f the rf guard as shwn in the plan n page 1 f. 1. Assemble and install Item () Intrepid Safety Gate using Item () Pipe Munt Kit and () /8 Shim Plate. Fllw the directins fr installatin prvided with the () Gate and () Pipe Munt Kit except that the () /8 Shim Plate is added between the Gate and Pipe munt kit as shwn in the Side View shwn n the left side drawing f. When installing the gate, Check that the tp f the gate is at least inches abve the walking surface. T install the Munt Blck f the Gate, drill a 9/1 diameter hle in the (1) Pst ppsite the hinge side f the gate where directed in the Gate instructins. Install using the carriage blt prvided. 1. Using a minimum f tw peple, lift the assembled Hatch Guard ver the hatch and psitin the hatch s that it falls between the pst/channel assemblies. Orient the Hatch Guard s that the self-clsing gate faces the pen side f the hatch. 1. Push the assembled Hatch Guard s that the pst/channel assembly that is ppsite the gate bears against the hatch bdy. Insure that the Hatch Guard is centered n the hatch bdy. Slide the tw Item (7). Angle Brackets until they just cntact the hatch bdy. Apply blue thread lcking cmpund t the blt threads and trque the blts t 0 lb-ft (.1 N-m). 17. Lsen the set screws in the Open Crss Overs n the pst/channel assembly adjacent t the () Intrepid Safety Gate and slide the pst channel assembly until it bears against the hatch bdy. Re-trque the set screws in the Open Crss Overs t hld the pst/channel assembly in place. Slide the tw Item (7). Angle Brackets until they just cntact the hatch bdy. Apply blue thread lcking cmpund t the blt threads and trque the blts t 0 lb-ft (.1 N-m). 18. Insure that the () Intrepid Safety Gate perates prperly and adjust where required. Check the pening f the hatch dr t ensure that the Hatch Guard des nt interfere with its peratin. Adjust the Hatch Guard as needed t clear the interference. 19. Verify that the tps f all rails are at least inches abve the rf surface and adjust if needed. After this is verified, all set screws in the (1) Open Crss Overs and () Tw Way Elbws shuld have thread lcking cmpund applied t them and be trqued t 7. lb-ft (10.1 N-m) 0. The installed system shuld be inspected annually by a qualified inspectr. The inspectin shuld include checking the set screws fr crrect trque, checking fr crrsin f the metallic fittings, inspecting the 1.9 diameter FRP tubes fr signs f damage, and checking the self-clsing gate fr crrect peratin. Any crrective actins required by this inspectr must be implemented immediately r the Hatch Prtectr shuld be clearly tagged as unsafe fr use. Written lgs shuld be kept f every inspectin and any crrective actins dcumented.

3 WEIGHT = 1 LBS 7 /8 7 1/ FOR x HATCH 1/ FOR 0x HATCH 0 1/ FOR 0x0 HATCH PLAN VIEW DynaRund RG Hatch Guard 0- x 0- PN 0110 (ASSEMBLY) FIND ELECTRIC COPY AT: \\stv-dc\data\engineering\fabricatin Engineering\ECN UTILIZE 1.9"Ø Rund Tube - UV Cated (Parent PN ) UTILIZE 1.9"Ø Rund Tube - UV Cated (Parent PN ) 1 UTILIZE 1.9"Ø Rund Tube - UV Cated (Parent PN ) UTILIZE 1.9"Ø Rund Tube - UV Cated (Parent PN ) 7911 McMaster /8"Ø x " U-Blt W/ Nuts Zinc Plated PN 887T Hatch Guard." Angle 0111 Hatch Guard " Channel 1 " Intrepid Safety Gate 7911 Caplugs Yellw Flanged Plug WWX End Cap - UV Cated Tw Way Elbw Open Crss Over ITEM QTY NO. REQ'D PART NUMBER DESCRIPTION 09/0/17 1 OF 0 1 /1 1/ 7 7/8 A A 1 1 B B Material Requirements fr /8" Ø Washer /8" Ø Nut 9 70 /8" Ø x 1 1/" Lg. Blt SEE 01 1 UTILIZE /8" Thick Dark Gray ISOFR Shim Plate (Cut Frm Drp) 1 0 Intrepid Pipe Munt Kit Fr Safety Gate

4 ELEVATION 09/0/17 OF 0 1/1

5 SECTION A-A SECTION B-B 09/0/17 OF 0 1/1 0 1/1 1 1 SEE 01 SIDE VIEW 01

6 SHOP ATTACHED 11 1/ 1.9"Ø ROUND TUBE 1 1/ 1.9"Ø ROUND TUBE 1 /8 1/1 /8 /8" THICK SHIM PLATE (D X) 7 1.9"Ø ROUND TUBE 1 SHOP ATTACHED /8 1.9"Ø ROUND TUBE 1 09/0/17 OF 1/ 1/ 1 1/ 1/ Ø7/1 (TYP)

7 WEIGHT = 17 LBS DynaRund RG Hatch Guard - 0- x 9-11 PN 0110 (ASSEMBLY) FIND ELECTRIC COPY AT: \\stv-dc\data\engineering\fabricatin Engineering\ECN 1 / / FOR x11 HATCH 9 1/ FOR 0x9 HATCH Material Requirements fr UTILIZE 1.9"Ø Rund Tube - UV Cated (Parent PN ) 1 UTILIZE 1.9"Ø Rund Tube - UV Cated (Parent PN ) UTILIZE 1.9"Ø Rund Tube - UV Cated (Parent PN ) /8" Ø Washer 7800 /8" Ø Nut 7911 McMaster /8"Ø x " U-Blt W/ Nuts Zinc Plated PN 887T Hatch Guard." Angle 0111 Hatch Guard " Channel 1 " Intrepid Safety Gate 7911 Caplugs Yellw Flanged Plug WWX End Cap - UV Cated PLAN VIEW Tw Way Elbw Open Crss Over ITEM QTY NO. REQ'D PART NUMBER DESCRIPTION 09/0/17 1 OF 0 1 /1 1/ 7 7/8 C 1 SEE 01 C 1 D 1 1 UTILIZE /8" Thick Dark Gray ISOFR Shim Plate (Cut Frm Drp) 1 0 Intrepid Pipe Munt Kit Fr Safety Gate 1 UTILIZE 1.9"Ø Rund Tube - UV Cated (Parent PN ) /8" Ø x 1 1/" Lg. Blt 1 D

8 ELEVATION 09/0/17 OF 0 1/1

9 SECTION C-C SECTION D-D 09/0/17 OF 0 1/1 0 1/1 1 SEE 1 01 SIDE VIEW 01

10 1/ 1.9"Ø ROUND TUBE 1 /8 1/1 /8 /8" THICK SHIM PLATE (D X) SHOP ATTACHED 11 1/ 1.9"Ø ROUND TUBE "Ø ROUND TUBE 1 SHOP ATTACHED /8 1.9"Ø ROUND TUBE 1 09/0/17 OF 1/ 1/ 1 1/ 1/ Ø7/1 (TYP)

11 WEIGHT = 1 LBS 8 /8 DynaRund RG Hatch Guard - -8 x / FOR 8x0 HATCH PN 0110 (ASSEMBLY) FIND ELECTRIC COPY AT: \\stv-dc\data\engineering\fabricatin Engineering\ECN 1/ FOR x HATCH PLAN VIEW 09/0/17 1 OF 0 18 /1 1/ 9 7/8 E E 18 F / SEE 01 Material Requirements fr UTILIZE /8" Thick Dark Gray ISOFR Shim Plate (Cut Frm Drp) Intrepid Pipe Munt Kit Fr Safety Gate 0111 Hatch Guard 7" Channel UTILIZE 1.9"Ø Rund Tube - UV Cated (Parent PN ) 19 UTILIZE 1.9"Ø Rund Tube - UV Cated (Parent PN ) 1 18 UTILIZE 1.9"Ø Rund Tube - UV Cated (Parent PN ) 1 11 UTILIZE 1.9"Ø Rund Tube - UV Cated (Parent PN ) /8" Ø Washer /8" Ø Nut 9 70 /8" Ø x 1 1/" Lg. Blt McMaster /8"Ø x " U-Blt W/ Nuts Zinc Plated PN 887T Hatch Guard." Angle 1 " Intrepid Safety Gate 7911 Caplugs Yellw Flanged Plug WWX-17 1 F End Cap - UV Cated Tw Way Elbw Open Crss Over ITEM QTY NO. REQ'D PART NUMBER DESCRIPTION

12 ELEVATION 09/0/17 OF 0 1/1

13 SECTION E-E SECTION F-F 09/0/17 OF 0 1/1 0 1/ SEE 01 SIDE VIEW

14 17 1/ 1.9"Ø ROUND TUBE 18 SHOP ATTACHED /8 1.9"Ø ROUND TUBE 1 1/ 1.9"Ø ROUND TUBE 0 SHOP ATTACHED "Ø ROUND TUBE 19 /8 1/1 /8 /8" THICK SHIM PLATE (D X) 09/0/17 OF 1/ 1/ 1 1/ 1/ Ø7/1 (TYP)

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