Ultimate Flip Lever Astragal Prehanger Installation Instructions

Transcription

1 Ultimte Flip Lever Astrgl Prehnger Instlltion Instructions Tools Required: Flthed Screwdriver Shers Phillips Screwdriver Tpe Mesure Kit Includes: Full Astrgl Full Length Trim Strip Screw Pck Field Pck Screw Pck Includes: (8) #8 x 1" Screws (2) #8 x 1-1/2" Screws 8817 West Mrket Street Colfx, NC Product Reference Guide Trim Strip with Seling Fin Upper Trim Cp Dedolt Plte Strike Plte Strike Retiner Lower Trim Cp Upper Bolt Hed Rev. Dte: Endur Products, Inc. U.S. Ptents: 9,097,043 nd other ptents pending # FLPREHINST Flip Lever Assemly Hed Sleeve Simple Solution Corner Pd 1

2 INITIAL PREPARATION BEFORE YOU BEGIN: If present, peel tpe cking to secure strgl to pssive door Ensure tht you hve the correct length nd hnding of strgl for your door. Remove the trim strip nd screw pck from the strgl ody nd set side. If tpe is present on the ck of the strgl, peel off the cking. Confirm the thickness of your door pnel. For door pnels with thicknesses of 1-11/16", pply the ville B-sel gsket to ccommodte the gp etween the pnel fce nd strgl. Lip should fit snug ginst the door pnel Top View of Inctive Door B-Sel Gsket for 1-11/16" doors STEP 1: PLACE ASTRAGAL ON DOOR PANEL INSWING Top nd ottom of the strgl should e flush with the door pnel. Exterior OUTSWING Top View of Inctive Door Interior Exterior Top View of Inctive Door Interior. Plce the strgl onto the door pnel. For Inswing doors, the wide side of strgl goes on outside of the door. For Outswing doors, the wide side of strgl goes on inside of the door. The top nd ottom of the strgl should e flush with the top nd ottom of the door pnel.. Press the strgl down long the length of the pnel. An ornge securing pin will pop up in the upper olt sleeve. Do not remove the pin t this time.! If present, ensure the cking of the tpe is removed efore pressing down. Ultimte Flip Lever Astrgl Prehnger Instructions 2

3 STEP 2: SECURE ASTRAGAL TO DOOR PANEL Plese refer to the Product Reference Guide on Pge 1 to identify the different components within the strgl. For Step 2, only tighten screws until flush with mting surfces. Do not overtighten the screws. Upper Bolt Sleeve Shown Upper Bolt Sleeve Shown Flip Lever Assemly Shown c. Keeping the ornge securing pin in plce on the upper olt sleeve, instll #8 x 1-1/2" screw in the hole djcent to the ornge securing pin.. Remove the ornge securing pin from the upper olt sleeve nd replce it with #8 x 1-1/2" screw. c. Instll two #8 x 1" screws to secure the flip lever ssemly into the door pnel. d x2 e Sleeve Shown Sleeve Shown f d. Instll two #8 x 1" screws on either side of the cutout in the strgl ody ehind the strike nd dedolt plte. e. Remove the screw securing the lower olt sleeve nd slide the olt sleeve out. f. Instll two #8 x 1" screws on either side of the olt pin ove the U-Shped cutout in the strgl ody. Ultimte Flip Lever Astrgl Prehnger Instructions 3

4 STEP 2 (CONT.): SECURE ASTRAGAL TO DOOR PANEL Sleeve Shown g Sleeve Shown g. Return the olt sleeve onto the lower olt nd reinstll the screw securing the olt sleeve. STEP 3: CONFIRM FLIP LEVER OPERATION. Engge the flip lever nd ensure oth the upper nd lower olts move in nd out smoothly. Upper Bolt. If the olts do not operte smoothly: Check for olt ostructions. Check tht the screws in the strgl re not overtightened in the strgl ody. The top of the screw should e flush with the strgl ody. If the lever opertion is difficult, slightly loosen the screws securing the flip lever ssemly. Ultimte Flip Lever Astrgl Prehnger Instructions 4

5 STEP 4: SIZE AND INSTALL TRIM STRIP Trim strip is included s single, full-length piece nd must e sized to fit ppropritely etween the strgl components. For ech segment, mesure, cut nd instll the trim strip, ensuring the seling fin side of the trim strip is instlled on the side closest to the wetherstrip on the strgl. Before mesuring the length etween strgl components, check the following: Secure the strike nd dedolt pltes in their proper loction y ligning them with the crossore holes nd tighten the screws into the retiners. Ensure the upper nd lower olts re in the retrcted position.. Mesure the length etween the strgl components. X 1 X 3. Cut the trim strip into pproprite sizes. Seling Fin on Trim Strip X 3 Ultimte Flip Lever Astrgl Prehnger Instructions 5

6 STEP 4 (CONT.): SIZE AND INSTALL TRIM STRIP c. Instll trim strip into strgl ody. X 1 c X 1 X 3 Upper Trim Strip: Align X 1 with the top of the strgl nd the top of the dedolt plte. Press down to secure. & X 3 Seling Fin on Trim Strip Wetherstrip (gry to show contrst) Seling Fin on Trim Strip: The seling fin should e ligned closest to the wetherstrip for the est performnce. Middle Trim Strips: Align with the ottom of the dedolt plte nd the top of the strike plte. Press down to secure. Align X 3 with the ottom of the strike plte nd the top of the flip lever ssemly. Press down to secure. Lower Trim Strip: Align with the ottom of the flip lever ssemly nd the top of the lower olt. Press down to secure. STEP 5: INSTALL OPTIONAL SECURITY FLANGE (OUTSWING ONLY) Active Door Pnel OUTSWING DOORS ONLY Inside Outside Active Door Pnel Top View. Position the security flnge on the ctive door pnel with the wide flnge fcing the outside of the house. Peel the tpe cking nd secure ginst the ctive pnel.. Insert the screws through the predrilled holes to secure the flnge snug ginst the fce of the ctive door. Ultimte Flip Lever Astrgl Prehnger Instructions 6